DIGITAL LIGHT CONTROLLER

Transcription

1 DIGITAL LIGHT CONTROLLER Manual - Model UD 0900 Modular lighting controller for 20 HPS or MH lamps Reading this manual will help you better understand the functions of your device and its potential. Keep it for future reference. -1-

2 Description Table of Contents Page Description of panel control 3 Control characteristics 4 Principe of option 1 operation 5 Principe of option 2 operation 6-7 Programming variables 8-9 More information about the functioning of control 10 Power relay option 11 Control wiring diagram introduction 12 Parallel coil wiring connections for PRD-11AY0-120 for option 2 13 Wiring of one zone with power relay PCR Wiring of two zones, without fan, with power relay PCR Wiring of two zones, with fan, with power relay PCR Wiring of power relay PC2R 120/240 for 120Vac ballast 17 Wiring of power relay PC2R 120/240 for 240Vac ballast 18 Wiring of WOP 120/240 for 120Vac ballast 19 Wiring of PCB 120-2P for 120Vac ballast 19 Wiring of WOP 120/240 for 240Vac ballast 20 Wiring of PCB 240-2P for 240Vac ballast 20 Technical Sheet

3 Description of control panel (1). LED luminous status «ON «or «OFF «of the power relay outputs. (2). Displays the time programming «ON «programmed. (3). Displays the time programming «OFF «programmed. (4). Displays the ambient temperature of zone # 1 in C or F of sensor probe #1. (5). Displays the ambient temperature of zone # 2 in C or F of sensor probe #2. (6). Displays the overheating temperature programming in C or F programmed. (7). Displays the option chosen or restart the «ON «or «OFF «. (8). Allows change display view or programming. (9). Allows change display view or programming. (10). Allows change the programming or reset in case of trouble. (11). LED indicator of the 9 volts battery state. (12). Input for the 12 Vac. adapter. (13). LED indicators of the state «ON» of the power relay lamps. (14). LED indicators of the state «ON» of the power relay ventilators. (15). LED indicators of the state «ON» of the power relay option 2. (16). The # 1 zone temperature probe output. (17). The # 2 zone temperature probe output

4 Control characteristics This control allows turning sequentially «ON «a series of lamps HMS or HM, up to a maximum of 20, for a period of time «ON «programmed. With the addition of lamps, one or two fans, depending on the chosen option can be enabled during the «ON» cycles in order to evacuate the heat generated by the lamps. A temperature sensor probe allows you to turn off lamps if the ambient temperature exceeds the programmed overheat temperature. Each output of power relay is individually protected by a resettable fuse. It s unnecessary to open the control to change fuse. The control allows you to control, depending on the chosen option, a second zone with the same ballasts when the first zone is off. This option allows you to double the number of lamps without having to pay for additional ballasts. A standard 9 volts battery allows the control internal clock to function during a power outage. Possibility of programming the temperature units in C or F. Easy to program. Possibility to add extension modules, controlling 20 additional lamps per module. (Model UD 0902 Shown below) - 4 -

5 Principe of OPTION 1 (1 Zone) operation ON Time Position (2) on the panel control During a time period «ON», the control will activate in sequence lamps power relay outputs (13). The lamps output activating interval is 2 seconds. LED indicator (1) (ON - OFF) of the panel control lights green to indicate that «ON» time is running. LED indicators of the power outputs of lamps lit green to indicate that the outputs are activated. OFF Time Position (3) on the panel control During a time period «OFF», the control will deactivate in sequences lamps power relay outputs (13) The lamps output deactivating interval is 2 seconds. LED indicator (1) (ON - OFF) of the panel lights red to indicate that «OFF» time is running. LED indicators of the power outputs of lamps turn off to indicate that the outputs are deactivated. #1 & #2 Fans The outputs of the power relay Fans # 1 & # 2 (14) are activated when the lamp #1is turned on. The fans activating interval is 2 seconds. The indicators light output power of fans lit green to indicate that the outputs are enabled. The outputs of the power relay Fans # 1 & # 2 (14) are deactivated 3 minutes after turning off the light #1. The fans deactivating interval is 2 seconds. The indicators light output power of fans turns off to indicate that the outputs are disabled. OVERHEAT, option 1 Position (6) on the panel control If the #1 temperature sensor probe (16) indicated at position (4) on the panel control, exceeds the value programmed at position (6) (OVERHEAT), all lamps will be disable, to do not aggravate the situation. Install the probe so as to read the room temperature to detect any failure of air conditioning equipment. Do not get in line duct fans. The lights won t reactivate even if the temperature sensor probe # 1 decrease under the value set at position (6) (OVERHEAT) to prevent the activation and deactivation of the lamps. LED indicators (4) & (6) will flash continuously to memorize the problem, in case of absence. After determining the cause of the overheated, press the button (10) «CHANGE» to cancel the trouble and reactivate the lights. Make sure you set the temperature high enough not to generate false alarms The #2 temperature sensor probe (17) indicated at position (5) on the panel control, is not considered in the option

6 Principle of operation of the OPTION 2 (2 Zone) The operating principle of Option 2 is to use the same secondary ballast to power two sets of lights in 2 distinct areas. This principle allows doubling the number of lights while keeping the same number of ballasts. The «ON» time is used to illuminate the zone 1and an «OFF» time the zone 2. See drawing page 13, 15, 16. Fan #1 is dedicated to the zone 1, the fan #2 to the zone 2. The use of C type relay is required for this option; see the wiring diagram of option 2 for more information. The C type relay will be controlled by the Option 2 (15) power relay. ON Time (zone 1 at On, zone 2 at Off) Position (2) on the panel control During the period of time «ON», the control will activate in sequence lamps power relay outputs (13) for the Zone 1. The output relay power option 2 (15) is disabled. The lamps output activating interval is 2 seconds. LED indicator (1) (ON - OFF) of the panel lights up green to indicate that time «ON» time is running, therefore zone 1 at ON, in option 2. LED indicators of the power outputs of lamps lit green to indicate that the outputs are activated. LED luminous option 2 (15) is off to indicate that the power output is not activated. Fan #1 The # 1 fan output (14) is activated as soon as the lamp # 1 time period «ON» is enabled. The # 1 fan power output LED indicator light green to indicate that the output is enabled. The # 1 fan output (14) is deactivated 3 minutes after disabling lamp # 1 in time period «ON». The # 1 fan power output LED indicator turns off to indicate that the output is disabled. OFF Time (zone 1 at Off, zone 2 at On) Position (3) on the panel control At the beginning of the period of time «OFF», the control will deactivated in sequence lamps power relay outputs (13) of the Zone 1. The lamps output deactivating interval is 2 seconds. After a 4 minutes delay*, Option 2 power relay output (15) will be activated. This activation will transfer with the type C relay, ballasts secondary from lights lamp zone 1 to lights lamp zone 2. LED indicator (1) (ON - OFF) of the panel blinks to indicate that the 4 minutes timer is in function. Le control will reactivate in sequence lamps power relay outputs (13) and the Fan # 2 (14) for Zone 2. The lamps output activating interval is 2 seconds. LED indicator (1) (ON-OFF) of the panel light up blue to indicate that the time «OFF» is running, therefore zone 2 at ON, in option 2. The LED indicators of the power outputs of lamps and option 2 (15) light green to indicate that the outputs are enable

7 * For safety, a minimum of 4 minutes is required for option 2. If you press the button (10) "CHANGE", the display will show «-no-» to advise you. Fan #2 The # 2 fan output (14) is enabled as soon as the lamp # 1 time period «OFF» is enabled. The power output LED indicator light green to indicate that the output is enabled. The # 2 fan output (14) is disabled 3 minutes after disabling lamp # 1 in time period «OFF». The power output LED indicator turns off to indicate that the output is disabled. OVERHEAT, option 2 Position (6) on the panel control Zone 1: If the # 1 temperature sensor probe (16) indicated at position (4) on the panel control, exceeds the value programmed at position (6) (OVERHEAT), all zone 1 lamps will deactivate, to do not aggravate the situation. Install the probe so as to read the room temperature of zone 1 to detect any failure of air conditioning equipment. Do not get in line duct fans. The zone 1 lights won t reactivate even if the temperature sensor probe # 1 decrease under the value set at position (6) (OVERHEAT) to prevent the activation and deactivation of the lamps. LED indicators (4) & (6) will flash continually to memorize the problem in case of absence. Zone 2: If the # 2 temperature sensor probe (17) indicated at position (5) on the panel control, exceeds the value programmed at position (6) (OVERHEAT), all zone 2 lamps will deactivate, to do not aggravate the situation. Install the probe so as to read the room temperature of zone 2 to detect any failure of air conditioning equipment. Do not get in line duct fans. The zone 2 lights won t reactivate even if the temperature sensor probe # 2 decrease under the value set at position (6) (OVERHEAT) to prevent the activation and deactivation of the lamps. LED indicators (5) & (6) will flash continually to memorize the problem in case of absence. After determined the cause of the overheated, press the button (10) «CHANGE» to cancel the trouble and reactivate lamps. Overheating of zone 1 doesn t affect the zone 2 and vice versa. Make sure you set the temperature high enough not to generate false alarms

8 Programming time Timer Programming variables At the position (1), the display show the remaining time of the current sequence in Hours and Minutes. (Display in minutes and seconds when time remaining is less than one hour). If you want to synchronize the time of the timer control with other devices, or an occasional application, it is possible to subtract time remaining «ON» or «OFF» timer. To do this, select the position (1), the time display «ON» or «OFF» remainder of the current sequence, then press and hold (10) «CHANGE» and then press (9) (slow reduction) or (8) (fast reduction) to reduce the remaining time until the desired time. Programming time «ON», Hours and Minutes Select the position (2) ON TIME by pressing or. 1. Press (10) «CHANGE», the indicator hours flashes. 2. Press or to increase or decrease. The programming range is from 00 to 24 hours. 3. Press again on (10) «CHANGE»., the minutes indicator flashes. 4. Press or to increase or decrease the time. The programming range is from 00 to 59 minutes. 5. Press (10) «CHANGE» to complete the programming. 6. After a period of 10 seconds, the display will show «Prog» to confirm the change. Press and hold down the key or to decrease or increase automatically. Programming time «OFF», Hours et Minutes Select the position (3) OFF TIME by pressing or. Repeat the same sequence programming position (2), time «ON», from step 1. Programming overheat temperature The same overheat temperature is used for the 2 areas in Option 2. Select the position (6) OVERHEAT pressing or. 1. Press (10)» CHANGE», the indicator flashes degrees. 2. Press or to increase or decrease the temperature. The range is 32 C to 93 C (90 F at 200 F) 3. Press (10) «CHANGE», to complete the programming. Press and hold down the key or to decrease or increase automatically

9 Programming options 1 or 2, C or F, or time restart There are two functions available at the position (7), zone & degree or time restart. Select the position (7) OPTION by pressing or. 1. To change the number of controlled areas 1 or 2, or the temperature units in C or F Press and hold (10) «CHANGE» for 5 seconds, the display will show «HOLd» during this period of time, then the indicator flashes options. Press or to select the desired option and then press (10) «CHANGE» to complete the programming. Choose: [OP: 1F] for option 1 in F, control one zone, display temperature in F Choose: [OP: 1C] for option 1 in C, control one zone, display temperature in C Choose: [OP: 2F] for option 2 in F, control two zones, display temperature in F Choose: [OP: 2C] for option 2 in C, control two zones, display temperature in C 2. Time restart To restart a new period of time for option 1 a) Option 1, if the time «ON» is running and you want to restart the time «OFF» : The display will indicate «=OFF», press and hold (10) «CHANGE «for 5 seconds, the display will show «HOLd» during this period of time thereafter, the period of time «OFF» will be activated. If you want to restart the time «ON» from the beginning, follow the procedure of step a) and then b). b) Option 1, if the time «OFF» is running and you want to restart the time «ON» : The display will indicate «= on», press and hold (10) «CHANGE «for 5 seconds, the display will show «HOLd» during this period of time thereafter, the period of time «ON» will be activated. If you want to restart the time «OFF» from the beginning, follow the procedure in step b) and then a). To restart a new period of time for option 2 c) Option 2, if the time «ON» of the zone 1 is running and restart the time «ON» of the area 2: The display will indicate «2 =on», press and hold (10) «CHANGE «for 5 seconds, the display will show «HOLd» during this period of time thereafter, the period of time «ON» of the zone 2 will be activated. If want to restart the time «ON» of the zone 1 from the beginning, follow the procedure in step c) and then d). d) Option 2, if the time «ON» of the zone 2 is running and restart the time «ON» of the area 1: The display will indicate «1 =on», press and hold (10) «CHANGE «for 5 seconds, the display will show «HOLd» during this period of time thereafter, the period of time «ON» of the zone 1 will be activated. If want to restart the time «ON» the zone 2 from the beginning, follow the procedure of step d) and then c)

10 Display Option More information about the functioning of control Press (8) or (9) to display different times, temperatures or options programmed positions (2), (3), (4), (5), (6) and (7). After a period of 4 minutes, the display automatically returns to position (1), unless the display is in position (4) or (5). Memory device Programming time ON, OFF, the temperature of overheating OVERHEATS, and that of OPTION are stored in case of power outage. If you change the programming, the control will record the new settings after a maximum period of 10 seconds, the display will indicate «Prog» to confirm the change. If you want to unplug the device after changing the programming, please wait 10 seconds before unplugging to save the new settings. 9 Volts battery The battery power is consumed only during a power outage. It allows the internal clock control function during power outage. Replace the 9 Volt battery when the LED indicator at position (11) lights. Autonomy of 4 hours for a carbon battery or 16 hours for an alkaline battery can be expected. No data is lost when the LED indicator lights up or when changing the battery or disconnect the device. The battery compartment is located on the back of the unit. Power outage Following a brief power outage less than 4 minutes, or during the initial power control, a 4 minutes time limit is set to allow the lamps to cool so that they can be safely reignited. The timer clicks 4 minutes from the start of the power outage. If the outage lasts more than 4 minutes, this timer is ignored. The LED indicator (1), (ON - OFF) panel flashes to indicate that the delay is running. If lamps are cold during the initial power control, and you want to cancel* the time of 4 minutes, press the button (10) «CHANGE» the LED indicator will stop flashing. * For safety, a minimum of 4 minutes is required for option 2. If you press the button (10) "CHANGE", the display will show «-no-» to advise you. Power relay output protection Each relay output power is individually protected by a resettable fuse. If one of the outputs of power relay is short-circuited, the LED indicator of the defective output positions (13), (14) or (15) (if the option 2 is chosen) will be extinguished. Locate the short circuit, repair it and the power relay will be functional again. The fuse will automatically reset when cooled. There is no removable fuse inside the control

11 Power Relay Options The unit controls lamp ballasts using power relay. Each output 1 to10 lamps, fans and option 2 can control only one power relay at a time. The control wiring of the green terminal block can be done with low voltage wire # 22AWG. The unit can control one 120Vac ballast from a 120Vac standard outlet with a POWER RELAY PCR 120 model. (see pages 14, 15, 16) The unit can control one or two 120Vac ballasts from a box connection, which comes from the main panel feeding power distribution, with a RELAY POWER PC2R model 120/240 (see page 16), WOP 120/240 or PCB 120-2P (see page 19). The unit can control one 240Vac ballast from a box connection including power coming from the main electrical distribution panel, with a POWER RELAY model PC2R 120/240 (see page 17), WOP 120/240 or PCB 240-2P (see page 20). Model PCR 120 Model PC2R 120/240 Model WOP 120/240 Model PCB 120-2P Model PCB 240-2P See wiring Page 19, 20 See wiring Page 19 See wiring Page

12 Wiring diagram This section discusses the various models of power relays available to control lights and how to connect. WARNING Always disconnect the main power before making connections control Observe standards of electrical code regulations in your area. To facilitate understanding of the connections and not to complicate the scheme, it indicates that the connection of a lamp. Do the same connections for other lamps. Because of the power consumed by ballasts, outlets for 120Vca lamps must be individually connected to a dedicated 15Amps circuit breaker. Wiring connections for 1 zone, for 120Vac ballast, see page 14 This diagram explains the connections of a 120Vca lighting system for 1 zone. The illustration of the connected lamp # 1 shows how to connect the system without using an online fan and the illustration of the line connected lamp # 2 shows how to connect the system with an online fan using Fan #1 output. If you have more than a fan, you can also use Fan #2 output. Wiring connections for 2 zones (without fan), see page 15 This diagram explains the connections of a lighting system to 120Vac for 2 zones without the use of online fan. Wiring connections for 2 zones (with fans), see page 16 This diagram explains the connections of a lighting system to 120Vac for 2 zones with the use of online fan. Connection made with relay PC2R 120/240 for 120Vac ballast, see page 17 This diagram explains the connections that can be done with 120Vac ballast. The upper drawing shows how to connect the power relay PC2R to control a lamp using a simple circuit breaker of 15 amps with #2/14 AWG wire. The lower drawing shows how to connect the power relay PC2R to control two lamps using a double breaker of 15 amps with # 3/14 AWG wire. Connection made with relay PC2R 120/240 for 240Vac ballast, see page 18 This diagram explains the connections that can be done with 240Vac ballast. It shows how to connect the power relay PC2R to control one or two lamps using a double breaker 15 amps with #2/14 AWG wire

13 Connection made with relay WOP 120/240 for 120Vac ballast, see page 19 This diagram explains the connections that can be done with 120Vac ballast. It shows how to connect the power relay WOP 120/240 to control one or two lamps using a double breaker 15 amps with #3/14 AWG wire. Connection made with relay PCB 120-2P for 120Vac ballast, see page 19 This diagram explains the connections that can be done with 120Vac ballast. It shows how to connect the power relay PCB 120-2P to control one or two lamps using a double breaker 15 amps with #3/14 AWG wire. Connection made with relay WOP 120/240 for 240Vac ballast, see page 20 This diagram explains the connections that can be done with 240Vac ballast. It shows how to connect the power relay WOP 120/240 to control one or two lamps using a double breaker 15 amps with #2/14 AWG wire. Connection made with relay PCB 240-2P for 240Vac ballast, see page 20 This diagram explains the connections that can be done with 240Vac ballast. It shows how to connect the power relay PCB 240-2P to control one or two lamps using a double breaker 15 amps with #2/14 AWG wire. Coils parallel wiring of PRD-11AY0-120 relay (Option 2) This diagram describe below explains the connections of relay coils parallel transfer of ballast secondary for option 2. It also shows the location and number of screws for wiring diagram

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21 Technical Sheet Main Control Dimensions L = 8,5 in W = 6,5 in H = 1,75 in L = 21,6 cm W = 16,5 cm H = 4,4 cm Input 16Vac, 60 Hz 3,0 Amps 50 Va Output 12Vdc 150 ma each Current 100 ma no load 1750 ma full load Slave Control Dimensions L = 8,5 in W = 6,5 in H = 1,75 in L = 21,6 cm W = 16,5 cm H = 4,4 cm Input 16Vac, 60 Hz 3,0 Amps 50 Va Output 12Vdc 150 ma each Current 50 ma no load 1700 ma full load Power relay PCR Vdc 75 ma PC2R 12Vdc 150 ma WOP 120/240 12Vdc 150 ma PCB 120-2P 12Vdc 150 ma PCB 240-2P 12Vdc 150 ma Udato Services Ltd Grande Allee Montreal, Qc, Canada H3L 2M4 Phone & Fax: servicesudato@bell.net