T M. User Manual LIM2010. Line Isolation Monitor

Transcription

1 T M User Manual Line Isolation Monitor TGH1436en / NAE /

2 T M Bender Inc. USA: 700 Fox Chase Coatesville, PA Toll Free: Phone: Fax: medical@bender.org Canada: 5810 Ambler Drive, Unit 1 Mississauga, ON L4W 4J5 Toll Free: Phone: Fax: info@bender-ca.com Web: NAE , Replaces NAE , Bender Inc. All rights reserved. Content subject to change.

3 Table of Contents 1. Introduction Line Isolation Monitor Bus Capability Safety Instructions Installation and Connection Mounting and Dimensions Wiring BATTERY LOW Error on Initial Startup Connector plate CP-: Diagram Connector Plate CP-: Terminal Legend Terminal RI2 For Remote Annunciation Wiring Diagram:, No Remote Wiring Diagram: Adding Load Monitoring Wiring Diagram: Adding Ground Fault Location Wiring Diagram: and MK Wiring Diagram: and MK2000C Wiring Diagram: and MK2000P Wiring Diagram: and MK2000CP Wiring Diagram: and MK2000CBM RS-485 Bus Topology and Termination Operating and Settings Front Panel Display - Normal Condition Front Panel Display - Alarm Condition Displaying Measured Values Procedure for Functional Test of Factory Settings Main Menu Operating Elements and Displays Navigation Through the Menu Menu Structure Main Menu Bender Inc. All Rights Reserved 3

4 4.6.5 Menu: VALUES Menu: HISTORY Menu: DATALOG (Logging for up to 300 data points) Menu: SETTING Menu: SETTING/GENERAL Menu: SETTING/RELAY Menu: SETTING/BUZZER Menu: SETTING/HISTORY Menu: SETTING/DATALOG Menu: SETTING/INTERFACE (Bus Address) Menu: SETTING/CLOCK Menu: SETTING/PASSWORD Menu: SETTING/FACTORY SETTING Menu: SETTING/SERVICE Menu: CONTROL/TEST Menu: CONTROL/COMMUNICATION TEST Menu: INFO Periodic Testing Messages from the RS-485 Bus Alarm Messages Operating Status Messages Technical Data Connector Plate Current Transformers Technical Data: STW Technical Data: STW General Data: STW3 / STW Error Codes and Troubleshooting Dimensions: STW3 / STW Ordering Information Bender Inc. All Rights Reserved

5 Introduction 1. Introduction 1. 1 Line Isolation Monitor The Line Isolation Monitor (LIM) measures the impedance of the connected isolated power system to ground. The LIM then uses this value to calculate the maximum Total Hazard Current (THC), which is displayed on the front of the LIM continuously in milliamperes (ma). Total Hazard Current is the calculated maximum fault current passing through a human body to ground if live conductors of the isolated power system were touched. In addition to the continuously operating digital display, a colored LED bar graph provides indication of Total Hazard Current in the system. The words SAFE and HAZARD are displayed prominently on the front of the device, coupled with green and red LEDs. The device is designed to monitor isolated power systems with voltages of 100 to 240 VAC at 50 Hz or 60 Hz without the use of a separate supply voltage Bus Capability References to devices with bus capability will appear throughout this manual. The, as well as some remote indicators, feature a two-way RS-485 communication system utilizing a proprietary protocol referred to as the BMS bus. Devices utilizing this RS-485 communication bus generally require less connections and can communicate more information remotely. If remote indicators are utilized with the, certain instructions may change based on whether the remote has or does not have RS-485 capability. Ensure that you are following the proper instructions when wiring and setting up the device. Remotes with no bus capability: MK2000(C)(P) series (any combination) Remotes with bus capability: MK2000CBM, MK2430, MK800 For more information on this topic, refer to the wiring diagram specific to the utilized remote indicator Bender Inc. All Rights Reserved 5

6 Introduction This page intentionally left blank Bender Inc. All Rights Reserved

7 Safety Instructions 2. Safety Instructions! DANGER Hazard of Electric Shock, Burn, or Explosion Only qualified maintenance personnel shall operate or service this equipment. These instructions should not be viewed as sufficient for those who are not otherwise qualified to operate or service this equipment. This document is intended to provide accurate information only. No responsibility is assumed by BENDER for any consequences arising from use of this document. Turn OFF all sources of electric power before performing any inspections, tests, or service on this equipment. Assume all circuits are live until they have been properly de-energized, tested, grounded, and tagged. Failure to observe these precautions will result in equipment damage, severe personal injury, or death. Proper operation of this equipment depends on proper installation. Refer to NFPA 99, NFPA 70E, CSA Z32, and other relevant standards and codes for installation standards. Neglecting fundamental installation techniques will result in equipment damage, severe personal injury, or death. Do not make any modifications to the equipment. Failure to observe this precaution will result in equipment damage or personal injury. Use only manufacturer s and manufacturer recommended accessories with this equipment. Failure to do so may damage the equipment beyond repair Bender Inc. All Rights Reserved 7

8 Safety Instructions This page intentionally left blank Bender Inc. All Rights Reserved

9 Installation and Connection 3. Installation and Connection 3. 1 Mounting and Dimensions The front plate provides four holes with a diameter of 1/8 (3.2 mm) for screw mounting. Use the four provided mounting screws. Use minimum 2.6 lb-in (0.3 N-m), maximum 3.5 lb-in (0.4 N-m) tightening torque. Before mounting, plug the connector plate into the. Dimensions shown below are in inches (mm). 7 (178) 2.4 (62) 4.4 (112) 3.2 (81) 4 (101.5) 6.5 (165) 5.3 (134.5) 3.1 (79.5) 2013 Bender Inc. All Rights Reserved 9

10 Installation and Connection 3. 2 Wiring The connects to a connector plate assembly. Follow these instructions to ensure proper connection and installation of the Line Isolation Monitor. Remotes that are labeled as having bus capability have the ability to connect to the via a two-way RS-485 communication protocol. DANGER When applying power to the LIM, do not apply a voltage higher than 240 VAC. Failure to observe this precaution will result in equipment damage, severe personal injury, or death. Locate the proper wiring diagram from the table below. Note which remote indicator has been supplied with the. Wiring instructions vary based on this combination. Before mounting the LIM, plug the connector plate into the. Make the connections according to the respective wiring diagram. Turn ON power to the. If no error messages are displayed, the is operating properly. Refer to section 4 for more detailed information. Remote Bus Compatible Wiring Diagram No remote - page 15 MK page 18 MK2000C - page 19 MK2000P - page 20 MK2000CP - page 21 MK2000CBM - page 22 For connecting to MK2430 or MK800 remote indicating stations, refer to their respective user manuals for more information. Refer to Section 3.3 for making RS-485 connections to the. NOTE: The connector plate must be installed in a grounded, metallic enclosure Bender Inc. All Rights Reserved

11 Installation and Connection BATTERY LOW Error on Initial Startup Upon energizing the for the first time, a BATTERY LOW error message may appear. To clear this error, set the date and time on the device by referring to section , Menu: SETTING / CLOCK. This will clear the error. The internal battery used for clock management will charge during normal operation Bender Inc. All Rights Reserved 11

12 Installation and Connection Connector plate CP-: Diagram NOTE: The connector plate must only be installed in a grounded, metallic enclosure. A B 1S1 1S2 Z1 / M+ Z2 / M- No Connec. K2 / Comm. K2 / NC K2 / NO L1 L2 12VDC CM A B RI1 K1/NC K1/COM K1/NO SAFE HAZARD RI2 GND2 LIMGND TEST 1S1 Z1/M+ 1S2 Z2/M- K2/COM K2/NC K2/NO Terminal legend is found on the following page Bender Inc. All Rights Reserved

13 Installation and Connection Connector Plate CP-: Terminal Legend Terminal(s) Description L1, L2 Connection to the isolated power system conductors. 12 VDC Com. Common connection for MK2000 series remotes, up to 4 A, B RI1 K1/NC K1/Common K1/NO Safe Hazard RI2 GND2 LIM GND TEST K2/NC K2/Common K2/NO 1S1, 1S2 Z1/M+ Z2/M- RS-485 interface used with BENDER communication bus Connection for MK2000CBM remote indicator + 12 V connection for test button for MK2000P series remotes Supply voltage connection for MK2000CBM remote indicator N/C contact for alarm relay K1 Common contact for alarm relay K1 N/O contact for alarm relay K1 Normal condition signal for MK2000(C)(P) series remotes Alarm condition signal for MK2000(C)(P) series remotes MUTE function for MK2000(C)(P) series remotes Separate connections to ground Connection for testing from MK2000P series remotes N/C contact for alarm relay K2 Common contact for alarm relay K2 N/O contact for alarm relay K2 Connection for load monitoring current transformer Use only these types: STW3, STW4, SWL-100A Connections for overtemperature sensor OR Connection to external analog meter for THC measurements 2013 Bender Inc. All Rights Reserved 13

14 Installation and Connection Terminal RI2 For Remote Annunciation Remote indicators that do not have bus capability may be muted collectively by connecting terminals 7 and 8 on the remote to terminal RI2 on the. Regardless of wiring configuration, each respective device is able to mute itself. Wiring between the remote and the will affect whether a particular device will mute more than just itself. Refer to the table below for details. MK2000 (C) (P) Terminal RI2 Terminal 7 Terminal 8 Mute Function Only the local device will be muted X X - LIM mute button mutes both LIM and remote X - X Remote mute button mutes both LIM and remote X X X Both mute buttons will mute both devices X = Terminal connected Bender Inc. All Rights Reserved

15 Installation and Connection Wiring Diagram:, No Remote No remote indication is provided with this connection method. MUTE SAFE ESC TEST HAZARD RESET L1 L2 12VDC CM A B RI1 K1/NC K1/COM K1/NO SAFE To load center HAZARD RI2 GND2 LIMGND TEST 1S1 Z1/M+ 1S2 Z2/M- K2/COM K2/NC K2/NO To panel ground CP- Connector Plate Connection Notes: Connector plate L1 and L2 connect to the main system conductors. Connector plate LIMGND and GND2 are SEPARATE connections to the system ground Bender Inc. All Rights Reserved 15

16 Installation and Connection Wiring Diagram: Adding Load Monitoring Additional wiring is required for adding load monitoring capabilities. Connections shown below are in addition to the connections required in section on the previous page. The line conductor must be routed centrally and at a right angle through the load monitoring current transformer. L1 L2 12VDC CM A B RI1 K1/NC K1/COM K1/NO SAFE HAZARD RI2 GND2 LIMGND TEST 1S1 Z1/M+ 1S2 Z2/M- K2/COM K2/NC K2/NO Connector Plate L1 to load center STW3 / STW4 L1 from transformer secondary Bender Inc. All Rights Reserved

17 Installation and Connection Wiring Diagram: Adding Ground Fault Location Adding ground fault location requires the following modules: EDS461-D-2 ground fault location module. Each module monitors up to twelve (12) branches - monitoring additional branches requires additional modules. W current transformer (one required per branch) OR EDS151 ground fault location module. EDS151 modules have integrated current transformers. One module can monitor up to six (6) separate branches. Monitoring additional branches requires additional EDS151 modules. MK2430 or MK800 remote indicating station. Only one required even if multiple location modules are utilized. Ground fault location modules connect to the system s via the BENDER RS-485 communication bus. Multiple ground fault location modules may be connected to a single. For more information on connecting RS-485 communicating equipment to the, refer to section 3.3. For information on installing ground faut location modules, refer to the respective EDS461 / EDS151 user manuals Bender Inc. All Rights Reserved 17

18 Installation and Connection Wiring Diagram: and MK2000 This remote provides a SAFE LED, a HAZARD LED, and a mute button / LED. MUTE SAFE ESC TEST HAZARD RESET MK2000 L1 L2 12VDC CM A B RI1 K1/NC K1/COM K1/NO SAFE To load center HAZARD RI2 GND2 LIMGND TEST 1S1 Z1/M+ 1S2 Z2/M- K2/COM K2/NC K2/NO To panel ground CP- Connector Plate Connection Notes: Connector plate L1 and L2 connect to the main system conductors. Connector plate LIMGND and GND2 are SEPARATE connections to the system ground. Connector plate Safe, Hazard, and 12 VDC COM connect to the respective terminals on the remote. Connector plate RI2 connection is required for system muting Bender Inc. All Rights Reserved

19 Installation and Connection Wiring Diagram: and MK2000C This remote provides a SAFE LED, a HAZARD LED, a transformer overload LED, and a mute button / LED. MUTE SAFE ESC TEST HAZARD RESET MK2000C L1 L2 12VDC CM A B RI1 K1/NC K1/COM K1/NO SAFE To load center HAZARD RI2 GND2 LIMGND TEST 1S1 Z1/M+ 1S2 Z2/M- K2/COM K2/NC K2/NO To panel ground CP- Connector Plate L1 to load center STW3 / STW4 L1 from transformer secondary Connection Notes: Connector plate L1 and L2 connect to the main system conductors. Connector plate LIMGND and GND2 are SEPARATE connections to the system ground. Connector plate Safe, Hazard, and 12 VDC COM connect to the respective terminals on the remote. Connector plate RI2 connection is required for system muting. For load monitoring, only current transformer types STW3, STW4, and SWL-100A may be used. The factory setting in the for the current transformer is STW Bender Inc. All Rights Reserved 19

20 Installation and Connection Wiring Diagram: and MK2000P This remote provides a SAFE LED, a HAZARD LED, a mute button / LED, and a remote test button. MUTE SAFE ESC TEST HAZARD RESET MK2000P L1 L2 12VDC CM A B RI1 K1/NC K1/COM K1/NO SAFE To load center HAZARD RI2 GND2 LIMGND TEST 1S1 Z1/M+ 1S2 Z2/M- K2/COM K2/NC K2/NO To panel ground CP- Connector Plate Connection Notes: Connector plate L1 and L2 connect to the main system conductors. Connector plate LIMGND and GND2 are SEPARATE connections to the system ground. Connector plate Safe, Hazard, and 12 VDC COM connect to the respective terminals on the remote. Connector plate RI2 connection is required for system muting. Connector plate Test and RI1 are required for remote test function Bender Inc. All Rights Reserved

21 Installation and Connection Wiring Diagram: and MK2000CP This remote provides a SAFE LED, a HAZARD LED, a transformer overload LED, a mute button / LED, and a remote test button. MUTE SAFE ESC TEST HAZARD RESET MK2000CP L1 L2 12VDC CM A B RI1 K1/NC K1/COM K1/NO SAFE To load center HAZARD RI2 GND2 LIMGND TEST 1S1 Z1/M+ 1S2 Z2/M- K2/COM K2/NC K2/NO To panel ground CP- Connector Plate L1 to load center STW3 / STW4 L1 from transformer secondary Connection Notes: Connector plate L1 and L2 connect to the main system conductors. Connector plate LIMGND and GND2 are SEPARATE connections to the system ground. Connector plate Safe, Hazard, and 12 VDC COM connect to the respective terminals on the remote. Connector plate RI2 connection is required for system muting. Connector plate Test and RI1 are required for remote test function. For load monitoring, only current transformer types STW3, STW4, and SWL-100A may be used. The factory setting in the for the current transformer is STW Bender Inc. All Rights Reserved 21

22 Installation and Connection Wiring Diagram: and MK2000CBM This remote provides a SAFE LED, a HAZARD LED, a transformer overload LED, a mute button / LED, a remote test button, and two digital displays showing Total Hazard Current and transformer overload. SAFE MUTE ESC TEST HAZARD RESET L1 L2 12VDC CM A B RI1 K1/NC K1/COM K1/NO SAFE To load center RS-485 cable: twisted, shielded pair 120 Termination Resistor HAZARD RI2 GND2 LIMGND TEST 1S1 Z1/M+ 1S2 Z2/M- K2/COM K2/NC K2/NO To panel ground bus MK2000CBM CP- Connector Plate L1 to load center STW3 / STW4 L1 from transformer secondary Connection Notes: Connector plate L1 and L2 connect to the main system conductors. Connector plate LIMGND and GND2 are SEPARATE connections to the system ground. Connector plate Safe, Hazard, and 12 VDC COM connect to the respective terminals on the remote. Connector plate RI2 connection is required for system muting. Connector plate Test and RI1 are required for remote test function. For load monitoring, only current transformer types STW3, STW4, and SWL-100A may be used. The factory setting in the for the current transformer is STW3. Refer to Section 3.3 for additional requirements for setting up a BENDER RS-485 communication bus Bender Inc. All Rights Reserved

23 Installation and Connection 3. 3 RS-485 Bus Topology and Termination NOTE: This section only applies when one or more of the following devices are utilized in combination with the : Remote indicators with bus capability Ground fault location modules For communication purposes, devices are connected to each other in an RS- 485 chain. A topology example is given below. Use AWG 20 RS-485 cable. Node limits and cable distances according to RS-485 standards apply. RS-485 DIP Switch = on CP- -1 BMS device 2 BMS device 3 BMS device... A B A B A B A B 120 W Each device requires a unique address on the BENDER communication bus. Refer to section 4.6.XX for changing this setting on the. For other devices, refer to their respective user manual. Devices at the beginning and end of the chain require termination. Termination is accomplished by either placing a 120 ohm resistor across terminals A and B, or changing the R on DIP switch to ON (if it is available). If the is at the beginning or end of the RS-485 chain, change the R on DIP switch shown below to ON. Otherwise, change it to OFF. RS-485 Termination off on R MUTE SAFE ESC TEST HAZARD RESET 2013 Bender Inc. All Rights Reserved 23

24 Operating and Settings 4. Operating and Settings 4. 1 Front Panel Display - Normal Condition The illustration below shows the in the system normal condition, with all possible indications SAFE HAZARD MUTE TEST RESET ESC HAZARD LED (red): Not illuminated. SAFE LED (green): Illuminated. Will be in system normal condition when the displayed Total Hazard Current is below the response value (2 ma or 5 ma). 2 ma response value indicator: Illuminates when the 2 ma response value has been activated. 5 ma response value indicator: Illuminates when the 5 ma response value has been activated. LED bar graph: In the system normal condition, only the green bars are illuminated. Seven-segment THC display: Displays the measured Total Hazard Current. In the system normal condition, the display is green in color Bender Inc. All Rights Reserved

25 Operating and Settings MUTE button ESC key: Moves back an option in the built-in menu. Mute LED: Not illuminated in the system normal condition. TEST Button: Activates the built-in self-test. UP key: Moves up in the menu and decreases values where applicable. DOWN key: Moves down in the menu and increases values where applicable. key: Enters the main menu. ENTER key: Confirms settings and entries. Digital display: Reads SAFE in the system normal condition. When in the menu, displays menu options Bender Inc. All Rights Reserved 25

26 4. 2 Front Panel Display - Alarm Condition Operating and Settings When the measured Total Hazard Current exceeds the set response value (2 ma or 5 ma), the will go into the alarm condition. When this occurs, the audible alarm will sound, as well as the following: SAFE MUTE ESC 1 HAZARD TEST RESET HAZARD LED (red): Illuminates. SAFE LED (green): No longer illuminated. LED bar graph: In the alarm condition, the red bars will illuminate. Seven-segment THC display: Displays the measured Total Hazard Current. In the alarm condition, the display is red in color. MUTE button: Pressing the MUTE button will silence the audible alarm and activate the yellow MUTE LED. MUTE LED: Will illuminate after the MUTE button is pressed. Digital display: Reads HAZARD in the alarm condition Bender Inc. All Rights Reserved

27 Operating and Settings 4. 3 Displaying Measured Values The Total Hazard Current is displayed in real-time on the numeric display in the middle of the frontplate. For retrieving other measured values, such as load current or impedance, refer to the menu item 1.Values. For details about the submenu VALUES, refer to section Procedure for Functional Test of The may be tested while the isolated power system is online. Press the TEST button for approximately two seconds to begin the functional test. The following will occur: The entire LED bar graph will illuminate. The digital display at the bottom of the frontplate will display **TEST**. The digital display will flash. The audible buzzer will sound. The HAZARD LED will illuminate. If no fault is present in the system, the text ***OK*** will appear on the digital display. The device will then return to the system normal condition. The text **SAFE** will display on the digital display and the SAFE LED will illuminate. BENDER recommends pressing the TEST button at least monthly to ensure proper operation of the Bender Inc. All Rights Reserved 27

28 Operating and Settings 4. 5 Factory Settings Parameter Type Menu Item Value Options Default Total Hazard Current GENERAL THC 2 ma, 5 ma 5 ma Current Transformer Type GENERAL CT Maximum Load Current GENERAL LOAD off, STW3, STW4, SWL off, 10 A A off off Undervoltage GENERAL U< off, 80 V V off Overvoltage GENERAL U> off, 80 V V off Isolation Impedance GENERAL Z off, 10k - 200k off Isolation Resistance GENERAL R off, 20k - 200k off Temperature Monitoring GENERAL TEMP off, on off Fault Location GENERAL F.LOC off, auto off Response Delay t on GENERAL T.on 0-99 s 0 s Release Delay t off GENERAL T.off 0-99 s 0 s Test Cycle GENERAL TEST 1 h - 24 h 1 hr Relay 1 Operation REL. NO. 1 N/O, N/O-T, N/ C, N/C-T N/C-T Relay 1 Alarm THC REL. NO. 1 THC off, on on Relay 1 Alarm Overload REL. NO. 1 LOAD off, on off Relay 1 Alarm Undervoltage REL. NO. 1 U< off, on off Relay 1 Alarm Overvoltage REL. NO. 1 U> off, on off Relay 1 Alarm Impedance REL. NO. 1 Z off, on off Relay 1 Alarm Resistance REL. NO. 1 R off, on off Relay 1 Alarm Temperature REL. NO. 1 TEMP off, on off Relay 1 Alarm Device Error REL. NO. 1 SYS off, on off Relay 2 Operation REL. NO. 2 N/O, N/O-T, N/ C, N/C-T N/C-T Relay 2 Alarm THC REL. NO. 2 THC off, on off Bender Inc. All Rights Reserved

29 Operating and Settings Parameter Type Menu Item Value Options Default Relay 2 Alarm Overload REL. NO. 2 LOAD off, on on Relay 2 Alarm Undervoltage REL. NO. 2 U< off, on on Relay 2 Alarm Overvoltage REL. NO. 2 U> off, on on Relay 2 Alarm Impedance REL. NO. 2 Z off, on on Relay 2 Alarm Resistance REL. NO. 2 R off, on on Relay 2 Alarm Temperature REL. NO. 2 TEMP off, on on Relay 2 Alarm Device Error REL. NO. 2 SYS off, on on Buzzer Volume BUZZER VOL High, Low High System Mute BUZZER SY.MU off, on on Buzzer Alarm Overload BUZZER LOAD off, on on Buzzer Alarm Undervoltage BUZZER U< off, on on Buzzer Alarm Overvoltage BUZZER U> off, on on Buzzar Alarm Impedance BUZZER Z off, on on Buzzer Alarm Resistance BUZZER R off, on on Buzzer Alarm Temperature BUZZER TEMP off, on on Buzzer Alarm Device Error BUZZER SYS off, on on Data Log. Chan. THC Change DATALOG CHAN.THC 0% - 100% 10% Data Log. Chan. THC O/W DATALOG CHAN.THC no, yes no Data. Log. Chan. U.12 Change DATALOG CHAN.U.12 0% - 100% 10% Data Log. Chan. U.12 O/W DATALOG CHAN.U.12 no, yes no Data Log. Chan. U.1E Change DATALOG CHAN.U.1E 0% - 100% 10% Data Log. Chan. U.1E O/W DATALOG CHAN.U.1E no, yes no Data Log. Chan. U.2E Change DATALOG CHAN.U.2E 0% - 100% 10% Data Log. Chan. U.2E O/W DATALOG CHAN.U.2E no, yes no Data Log. Chan. Z Change DATALOG CHAN.Z 0% - 100% 10% Data Log. Chan. Z O/W DATALOG CHAN.Z no, yes no 2013 Bender Inc. All Rights Reserved 29

30 Operating and Settings Parameter Type Menu Item Value Options Default Data Log. Chan. R Change DATALOG CHAN.R 0% - 100% 10% Data Log. Chan. R O/W DATALOG CHAN.R no, yes no Data Log. Chan. I.1 Change DATALOG CHAN.I.1 0% - 100% 10% Data Log. Chan. I.1 O/W DATALOG CHAN.I.1 no, yes no Data Log. Chan. I.2 Change DATALOG CHAN.I.2 0% - 100% 10% Data Log. Chan. I.2 O/W DATALOG CHAN.I.2 no, yes no Data Log. Chan. I.3 Change DATALOG CHAN.I.3 0% - 100% 10% Data Log. Chan. I.3 O/W DATALOG CHAN.I.3 no, yes no RS-485 (BMS) Bus Address INTRFCE ADR (Master) Daylight Savings Time Change CLOCK DST off, auto auto Password PASSWRD PSWD*** Password Status (Lock) PASSWRD LOCK off, on on Bender Inc. All Rights Reserved

31 Operating and Settings 4. 6 Main Menu Operating Elements and Displays The displays and operating elements shown in the table below are used to carry out settings in the main menu. : Enters the main menu ENTER: Selection of next menu level, confirms entries TEST UP key: Moves up in the menu and increases values where applicable RESET DOWN key: Moves down in the menu and decreases values where applicable MUTE ESC ESC key; Moves back a menu level and cancels entered values where applicable Display for menu options and values Navigation Through the Menu Accessing the main menu Hold the button for at least one second. The device will enter into menu mode. The first item in the menu, VALUES, will appear. The number 1 will flash Bender Inc. All Rights Reserved 31

32 Operating and Settings Entering the password prior to menu navigation Most menu options are password protected. Follow the below procedure to enter the password: A flashing number indicates the current focus. Use the UP/DOWN keys to select the first correct number. Confirm with the ENTER key. Repeat until the last number is confirmed. Settings may be modified without entering the password until the main menu is exited. Entering the menu after exiting will require a re-entry of the password Bender Inc. All Rights Reserved

33 Operating and Settings Menu Structure Menu Level 1 Menu Level 2 Menu Level 3 Menu Level 4 Menu Level 5 1.VALUES 2.HISTORY 3.DATALOG 4.SETTING 5.CONTROL 6.INFO PW PW THC 2.3mA LOAD 60% U V U.1E 55V U.2E 55V C 100nF TEMP O.K. F.LOC off SYS O.K. I.1 60A I.2 0.0A I.3 0.0A 1.GENERAL 2.RELAY 3.BUZZER 4.HISTORY 5.DATALOG 6.INTRFCE 7.CLOCK 8.PASSWRD 9.FACT.SET A.SERVICE THC 5mA CT STW3 LOAD 100A U< off U> off Z off R off TEMP on F.LOC off T. on 0s T. off 0s TEST 1h REL. NC. 1 REL. NO. 2 VOL HI SY.MU on LOAD on U< on U> on Z on R on TEMP on SYS on DELETE CHAN.THC CHAN.U.12 CHAN.U.1E CHAN.U.2E CHAN.Z CHAN.R CHAN.I.1 CHAN.I.2 CHAN.I.3 N/C-T THC on LOAD off U< off U> off Z off R off TEMP off SYS off DEL. DEL. no yes CHNG 10% OVWR no DELETE DEL. DEL. no yes ADR. 1 PW = Password protected 1.TEST 2.COM.TEST OPT-DCF D301V1.0x D306V1.0x TEST no TEST yes 1.THC 2.LOAD 3.U.12 6.Z 7.R 9.TEMP 11.SYS Tm 10.34A Dy 12/23 Yr 2008 DST auto PSWD *** LOCK off F.SET no F.SET yes 2013 Bender Inc. All Rights Reserved 33

34 Operating and Settings Main Menu To go back a step in the menu, press the MUTE/ESC key. Level 1 Description Page button 1. VALUES Display all measured values in real-time XX 2. HISTORY Display history of alarm messages 3. DATALOGGER Data logging of selected parameters XX 4. SETTING Change settings XX 5. CONTROL Begin BMS or device test XX 6. INFO Display device information XX XX Bender Inc. All Rights Reserved

35 Operating and Settings Menu: VALUES This menu indicates the values being measured in real-time. Level 1 Level 2 Description 1. VALUES THC 2.3mA Total Hazard Current LOAD 60% Max. load current [%] U V Voltage between L1 and L2 U.1E 55V Voltage between L1 and ground U.2E 55V Voltage between L2 and ground Z 24k Isolation impedance R 37k Isolation resistance C 100nF Leakage capacitance TEMP O.K. Transformer temperature indication F.LOC off Status of the location test generator SYS O.K. Status of the device I.1 60A Load current measured from CT 1 I.2 0.0A Load current measured from CT 2 I.3 0.0A Load current measured from CT Bender Inc. All Rights Reserved 35

36 Operating and Settings Menu: HISTORY This option displays a record of timestamped alarms. After opening the menu option, the most recent alarm will appear. Pressing the UP and DOWN keys will scroll through the information available. Pressing the ENTER key again will display additional information regarding the alarm. Level 1 Level 2 Level 3 Description 2. HISTORY AL125. THC START.THC THC alarm with the consecutive number 125/Start of the alarm: 10 / 24 / 09 Date am Time QUIT.THC Mute of the alarm: 10 / 24 / 09 Date am Time END.THC End of the alarm: 10 / 25 / 09 Date 9.30 am Time MIN. 6.0mA Min. value of THC MAX. 9.9mA Max. value of THC Bender Inc. All Rights Reserved

37 Operating and Settings Menu: DATALOG (Logging for up to 300 data points) Level 1 Level 2 Level 3 Description 3. DATALOG CHAN. THC 289.THC 2mA Last value change 11 / 30 / 09 Date am Time 288.THC 4mA 2nd to last value 09 / 15 / 09 Date am Time THC 1mA First stored value 05 / 23 / 09 Date am Time 2013 Bender Inc. All Rights Reserved 37

38 Operating and Settings Menu: SETTING WARNING Only qualified maintenance personnel shall modify these settings. Improper settings may render the inoperable, cause damage to equipment, or cause personal injury. Level 1 Level 2 Description 4. SETTING 1. GENERAL Change response values 2. RELAY Change relay operation 3. BUZZER Change buzzer settings 4. HISTORY Erase history memory 5. DATALOG Set logging parameters 6. INTERFACE Change the LIM bus address 7. CLOCK Change time and date 8. PASSWORD Enable/disable/change the password 9. FACT.SET Reset to factory defaults A. SERVICE Only for manufacturer service Bender Inc. All Rights Reserved

39 Operating and Settings Menu: SETTING/GENERAL Changes to the response values, such as THC, load monitoring, undervoltage, etc. are made here. All alarms except THC may be turned ON or OFF along with any other alarm settings made. Level 1 Level 2 Level 3 Description 4. SETTING 1. GENERAL THC 2mA Total Hazard Current: 2mA / 5mA CT off Current transformer type: off / STW3 / STW4 / SWL LOAD off Load current: off, A U< off Undervoltage: off, V U> off Overvoltage: off, V Z off Isolation impedance: off, k R off Isolation resistance: off, k TEMP off Transformer temperature control: off / on (off = current output, refer to ) F.LOC off Start and stop conditions for EDS systems: test currrent generator off / auto T.ON 0s Response delay: s TOFF 0s Release delay: s TEST 1h Self test interval: 1 24h 2013 Bender Inc. All Rights Reserved 39

40 Operating and Settings Menu: SETTING/RELAY Settings related to the contact outputs are modified in this menu option. Each type of alarm may be assigned to switch one or both of the two available output contacts. If an alarm is set to ON in this menu option, it will change the state of the applcable contact. If it is set to OFF, then it will note change the state of the contact. Additionally, the operation of the contact may be changed here. The following notes the options available and their meaning: N/C mode: Failsafe or Normally energized mode. The will switch the contact in the event of an alarm or loss of power to the device. N/C-T mode: Failsafe or Normally energized mode with test enabled. The will switch the contact in the event of an alarm, loss of power to the device, or during a self-test. N/O mode: Non-failsafe or Normally de-energized mode. The will switch the contact only in the event of an alarm. N/O-T mode: Non-failsafe or Normally de-energized mode with test enabled. The will switch the contact in the event of an alarm or during a self-test Bender Inc. All Rights Reserved

41 Operating and Settings Level 1 Level 2 Level 3 Level 4 Description 4. SETTING 2. RELAY REL. NO. 1 N/C-T "Failsafe" operation: The contact will trip in the event of an alarm, a test, or a loss of power to the device. THC on Relay 1 switches when a THC alarm occurs LOAD off U< off U> off Z off R off TEMP off SYS off Relay 1 does not switch in the event of a LOAD alarm Relay 1 does not switch in the event of an undervoltage alarm Relay 1 does not switch in the event of an overvoltage alarm Relay 1 does not switch in the event of an insulation impedance alarm Relay 1 does not switch in the event of an insulation resistance alarm Relay 1 does not switch in the event of an temperature alarm Relay 1 does not switch in the event of a device error 2013 Bender Inc. All Rights Reserved 41

42 Operating and Settings Menu: SETTING/BUZZER Settings here relate to the audible alarm buzzer. If a type of alarm is set to ON, it will activate the audible alarm in the event of an alarm. If it is set to OFF, it will not activate the audible alarm. Level 1 Level 2 Level 3 Description 4. SETTING 3. BUZZER VOL HI Buzzer volume: High or Low SY.MU on System mute: on/off LOAD on U< on U> on Z on R on TEMP on SYS on Buzzer sounds in the event of an LOAD alarm Buzzer sounds in the event of an undervoltage alarm Buzzer sounds in the event of an overvoltage alarm Buzzer sounds in the event of an insulation impedance alarm Buzzer sounds in the event of an insulation resistance alarm Buzzer sounds in the event of an temperature alarm Buzzer sounds in the event of an device error Menu: SETTING/HISTORY Selecting YES will erase the history of alarms on the device. Once it is erased, the history cannot be recovered. Level 1 Level 2 Level 3 Level 4 Description 4. SETTING 4. HISTORY DELETE DEL. no Erase history memory: yes or no Bender Inc. All Rights Reserved

43 Operating and Settings Menu: SETTING/DATALOG This menu controls how often data is recorded in the history of the. The number of records is controlled by changing the minimum percentage difference between two values to warrant recording to the history. Example: If the CHNG item is set to 10%, a difference of 10% between the currently read value and the previous one will record an event to the history log. Level 1 Level 2 Level 3 Level 4 Level 5 Description 4. SETTING 5. DATALOG CHAN. THC CHNG 10 % CHAN. U.12 OVWR no CHAN. U.1E DELETE DEL no CHAN. U.2E CHAN. Z CHAN. R CHAN. I.1 CHAN. I.2 CHAN. I.3 Change in limiting value: % Overwrite full memory: yes or no delete data logger: yes or no Menu: SETTING/INTERFACE (Bus Address) Use this menu option to set the unique address for the RS-485 communication bus. In most cases, this option should be set to 1 (Master). Level 1 Level 2 Level 3 Description 4. SETTING 6. INTRFCE ADR. 1 setting range: Bender Inc. All Rights Reserved 43

44 Operating and Settings Menu: SETTING/CLOCK Settings here relate to the time and date. If, upon powering the for the first time, a BATTERY LOW error appears, setting the date and time here and allowing the device to run in normal operation will clear the error. Level 1 Level 2 Level 3 Description 4. SETTING 7. Clock Tm 10.34A Time: am/pm Dy 12/23 Date: month/day Yr 2009 Year DST auto Daylight saving time: auto/off (North America time zones only) Menu: SETTING/PASSWORD Level 1 Level 2 Level 3 Description 4. SETTING 8. PASSWRD PSWD *** LOCK off Password range: Factory setting 807 Password protection activated (on) or deactivated (off) Menu: SETTING/FACTORY SETTING This menu option will reset the device to factory defaults. Once reset, it cannot be restored to its previous state automatically. Any changes must be reentered. Level 1 Level 2 Level 3 Description 4. SETTING 9. FACT.SET F.SET no Factory setting deactivated F.SET yes Factory setting will be restored Bender Inc. All Rights Reserved

45 Operating and Settings Menu: SETTING/SERVICE This menu is for manufacturer service only Menu: CONTROL/TEST Setting this menu option to yes will allow connected remote indicators with bus capability to initiate a self-test on the when the TEST button is pressed on the respective remote indicator. Level 1 Level 2 Level 3 Description 5. CONTROL 1. TEST TEST no test deactivated TEST yes Test will be activated Menu: CONTROL/COMMUNICATION TEST This menu option enables testing of the RS-485 communication bus between the and other bus-compatible devices. Level 1 Level 2 Level 3 Description 5. CONTROL 2. COM.TEST 1.THC 2.LOAD 3.U.12 6.Z 7.R 9.TEMP 11.SYS Sending THC alarm message via BMS bus Sending overload alarm message via BMS bus Sending overvoltage alarm message via BMS bus Sending low impedance alarm message via BMS bus Sending low resistance alarm message via BMS bus Sending overtemperature alarm message via BMS bus Sending system fault alarm message via BMS bus 2013 Bender Inc. All Rights Reserved 45

46 Operating and Settings Menu: INFO This menu option displays important information regarding the s firmware. Level 1 Level 3 Description 6. INFO Device type OPT -DCF D301 V1.0x D306 V1.0x Option of the device Software version of measurement technique Communication software version Bender Inc. All Rights Reserved

47 Periodic Testing 5. Periodic Testing BENDER recommends regular testing of the and the isolated power system it protects. Consult the manufacturer or a local representative for more information. Additionally, BENDER recommends pressing the TEST button on the at least monthly to ensure proper operation of the Line Isolation Monitor Bender Inc. All Rights Reserved 47

48 6. Messages from the RS-485 Bus 6. 1 Alarm Messages Messages from the RS-485 Bus Alarm messages are created when one or more of the alarms activate. Depending on the type of device, these may be alarm values, a device s status, or an error message. These messages are controlled by the device in the system designated as the master. For details about error codes, refer to section 7.4. Channel Description Total hazard current, in ma Bad ground connection Bad system connection Transformer overload, in % Short circuit at CT connection Bad CT connection Undervoltage between L1 and L2, in V Overvoltage between L1 and L2, in V 6 Impedance Z F in k 7 Resistance R F in k 9 Transformer overtemperature 10 Ground fault location in operation 11 Internal device error Bender Inc. All Rights Reserved

49 Messages from the RS-485 Bus 6. 2 Operating Status Messages Operating status messages contain general status information about the system. These messages are continuously generated. These messages are interpreted by the device in the system designated as the master. Channel Description 1 Total hazard current, in ma 2 Transformer overload in % 3 Voltage between L1 and L2, in V 4 Voltage between L1 and Ground, in V 5 Voltage between L2 and Ground, in V 6 Impedance Z F in k 7 Resistance R F in k 8 Leakage capacitance in nf 2013 Bender Inc. All Rights Reserved 49

50 Technical Data 7. Technical Data 7. 1 ( )* = Factory Setting Insulation coordination acc. to IEC / UL 1022 Rated insulation voltage... AC 250 V Rated impulse voltage / pollution degree kv / III Voltage test acc. to IEC and UL kv Supply voltage Supply voltage U S... = Nominal voltage U n Power consumption... < 22 VA Isolated Power System Ratings Nominal voltage U n... AC V Operating range of U n... 85% - 110% Rated frequency f n... 50/60 Hz Operating range of f n...±5% Insulation and THC Monitoring Response value, THC... 2 ma / 5 ma (5 ma)* Response tolerance, THC ma / ma Hysteresis, THC... 20% Response value, Z kω (off)* Response tolerance, Z... ± 15% Hysteresis, Z... 25% Response value, R kω (off)* Response tolerance, R... ± 15% Hysteresis, R... 25% Response time t an...< 4 s Measuring Circuit Measuring voltage U m... ± 48 V Measuring current I m (at Z F = 0 ohm)...< 32 μa Internal resistance MΩ Monitor Hazard Current MHC 120 V / 240 V μa / 95 μa EDS mode (fault location): Monitor Hazard Current MHC... < 950 μa Test cycle / idle time... 2 s / 4 s Bender Inc. All Rights Reserved

51 Technical Data Voltage Monitoring Response value, under/overvoltage (<U / >U) V (off)* Response tolerance...± 3% Hysteresis... 4 % Load Current (Transformer Overload) Monitoring Response value A (off)* Response tolerance...± 5% Hysteresis... 4 % Temperature Monitoring Response value...4 kω Release value kω PTC resistor acc. to DIN max. 6 connected in series Adjustable Time Delays (Do NOT Apply to THC Alarm) Response delay t on s (0 s)* Delay on release t off s (0 s)* Displays, Memory 14-segment display...8 digits, multifunctional Displayed measured value, THC ma Operating uncertainty, THC...± 7% / ± 0.1 ma Measured value, load current (as % of response value) % Operating uncertainty, load current...±5% / ± 0.2 A Measured value, line voltage V Operating uncertainty, line voltage...± 5% / ± 2 V Measured value, impedance Z kω Operating uncertainty, impedance Z...± 5% / ± 1 kω Measured value, resistance R kω Operating uncertainty, Z ~ R... ± 20% / ± 1 kω Measured value, leakage capacitance C nf Operating uncertainty, Z ~ X C...± 20% / ± 5 nf (No indication of R and C at Z < 2 kω) Measured value, load current A Operating uncertainty, load current...± 5%, ± 0.2 A 7-segment display...2 digits, digital THC indication Bar graph indicator... analog THC indication History memory event records Data logger data records 2013 Bender Inc. All Rights Reserved 51

52 Technical Data Inputs / Outputs Analog current output M+/M μa Operating uncertainty... ± 10% Output RI1, 12VDC COM V / 200 ma RI2, SAFE, HAZARD, TEST...max. qty. 4 MK2000(C)(P) Cable length...max. 32 ft (10 m) RS-485 Interface Interface A-B / Protocol... RS-485 / BMS (proprietary) Baud rate baud Max. cable length without repeater ft (1200 m) Recommended cable (Shielded, twisted pair, 1 end grounded)... J-Y(St)Y 2x0.8 Termination resistor Ω (0.25 W), DIP switch activated (off)* Device address, BMS bus (1)* Switching Elements Quantity...2 SPDT contacts Operating principle... Normally energized or de-energized (N/E)* Electrical endurance...10,000 cycles Contact data acc. to IEC : Relay 1: Utilization Category...AC-13 AC-14 DC-12 DC-12 DC-12 Rated operational voltage V 230 V 24 V 110 V 220 V Rated operational current...5a 3A 1 A 0.2 A 0.1 A Minimum contact rating...1 ma at AC/DC 10 V Relay 2: Utilization Category...DC-12 DC-12 DC-12 DC-12 Rated operational voltage V 24 V 110V 220 V Rated operational current...2 A 1.2 A 0.4 A 0.25 A Minimum contact rating...1 ma at AC/DC 10 V Environment / EMC EMC... IEC Operating temperature F F (-10 C C) Storage temperature F F (-25 C C) Climatic class acc. to IEC 60721: Stationary use (IEC )...3K5 (**) Transport (IEC )...2K3 (**) Long-term storage (IEC )...1K4 (**) ** = Except condensation and formation of ice Bender Inc. All Rights Reserved

53 Technical Data Classification of mechanical conditions acc. to IEC 60721: Stationary use (IEC )...3M4 Transport (IEC )...2M2 Long-term storage (IEC )...1M3 Connection Connection type...molex plug, qty pole, type pole, type General Data Operating mode... Continuous Mounting position... Display-oriented Degree of protection, internal components... NEMA 1 (IP 30) Enclosure material...polycarbonate Flammability class...ul94 V-0 Type of enclosure...enclosure for panel mounting Screw fixing...qty. 4 #4-40 truss head black oxide finished Tightening Torque lb-in ( N-m) Firmware version...d301 V1.0x / D306 V1.0x Weight... app. 1.2 lb (550 g) 2013 Bender Inc. All Rights Reserved 53

54 Technical Data 7. 2 Connector Plate CP- Cable length (508 mm) Terminal strip terminals Connector pin Molex and 12 pin Molex Conductor size... AWG Screw fixing x1/2 slotted oval head machine screw SS Tightening torque...8 lb-in (0.9 N-m) Mounting orientation... Any Weight... app. 7 oz (200 g) 7. 3 Current Transformers Technical Data: STW3 Rated voltage U m... AC 720 V Rated impulse voltage U isol...4 kv Measuring Circuit Rated transformation ratio k n / 0.1 A Rated burden Ω Maximum rated primary current A Minimum rated primary current...1 A Nominal power...2 VA Nominal frequency Hz Internal resistance...17 Ω Accuracy class...1 Rated thermal current, continuous A Rated thermal current, 1 s A Dynamic rated current, 30 s A Bender Inc. All Rights Reserved

55 Technical Data Technical Data: STW4 Rated voltage U m...ac 720 V Rated impulse voltage U isol... 4 kv Measuring Circuit Rated transformation ratio k n / 0.1 A Rated burden Ω Maximum rated primary current A Minimum rated primary current... 2 A Nominal power...2 VA Nominal frequency Hz Internal resistance Ω Accuracy class... 1 Rated thermal current, continuous A Rated thermal current, 1 s A Dynamic rated current, 30 s A General Data: STW3 / STW4 Standard...IEC Shock resistance acc. to IEC (built-in) g / 11 ms Bumping, IEC (during transport)...40 g / 6 ms Vibration resistance, IEC (built-in)...1 g / Hz Operating temperature F F (0 C C) Storage temperature F F (-40 C C) Climate category acc. to DIN IEC K5 Operating mode... Continous operation Position... Any position Screw mounting... M3 Flammability class...ul 94V-0 Connection Type Connection...Faston plug, 6.3 x 0.8 mm Single wires AWG 18 (0.7 mm2) ft (1 m) Single wires, twisted AWG 18 (0.7 mm2)...32 ft (10 m) Screened cable AWG 20 (0.6 mm2), 1 end grounded ft (40 m) 2013 Bender Inc. All Rights Reserved 55

56 Technical Data 7. 4 Error Codes and Troubleshooting Error Code ERROR 0.10 ERROR 0.20 ERROR 0.30 ERROR 0.40 ERROR 2.10 ERROR 2.20 Description and Action BAD CT CONNECTION Interruption in the connection of the load monitoring current transformer. Action: Check the connection of the current transformer to the connector plate. NOTE: The SWL-100A does not activate this alarm. Ensure proper connections if this device is used. The error will automatically clear itself when the issue is resolved. CT SHORT CIRCUIT A short circuit is present at the current transformer. Action: Check the current transformer for possible short circuit. The error will automatically clear itself when the issue is resolved. BAD GROUND CONNECTION Bad connection on LIM GND/GND2 ground loop Action: Ensure that both LIMGND and GND2 connections are not interrupted and properly tied to ground. The error will automatically clear itself when the issue is resolved. BAD SYSTEM CONNECTION Indicates that the system voltage does not fall within the threshold required by the and that one of the following has occured: - < 85 V, > 265 V - Nominal frequency outside 50/60 Hz range Action: Ensure that the system voltage and frequency of the system fall within the limits of the. The error will automatically clear itself when the issue is resolved. NO MASTER No BMS (RS-485 communication) master exists. Even if RS-485 communication is not utilized, the must be assigned an address of 1. Action: If the is connected to a BMS network, ensure that one device on the network is set to address 1. Otherwise, set the to address 1. The error will automatically clear itself when the issue is resolved. RS-485 ERROR BMS bus error. Action: Ensure that there are no conflicting address settings on the RS-485 bus. Check RS-485 wiring. The error will automatically clear itself when the issue is resolved Bender Inc. All Rights Reserved

57 Technical Data Error Code Error 8.80 All other errors Description and Action BATTERY LOW The battery backup for the built-in clock is discharged. This error may occur when first installing the device. Action: Enter the main menu. Check the time and date settings, and reset them if required. The battery will then recharge during normal operation. The error will automatically clear itself when the issue is resolved. Action: Contact the manufacturer Dimensions: STW3 / STW4 Dimensions in inches (mm) 0.25 (6.35) 1.25 (32) 0.7 (18) 2 (50) M (16) 2 (50) 2 (50) 2 (50) 1.55 (40) 1.25 (32) 2013 Bender Inc. All Rights Reserved 57

58 Technical Data 7. 6 Ordering Information Type Description Approval Ordering No. Line Isolation Monitor UL Listed B CP- LIM Connector Plate UL Recognized B Remote Indicators MK2000-G1 MK2000-G2 MK2000P-G1 MK2000C-G1 MK2000CP-G1 MK2000CBM Mute Single gang plate Mute Two-gang plate Mute + Test Single gang plate Mute + Overload Single gang plate Mute + Test + Overload Single gang plate Mute + Test + Overload Digital Metering Two-gang plate UL Listed B UL Listed B UL Listed B UL Listed B UL Listed B UL Listed B Load Monitoring Current Transformers STW3 Up to 100 A load current UL Recognized B STW4 Up to 200 A load current UL Recognized B LIM Testers LT3000 Kit Tester Only - B LT3000 Set Tester + Carrying Case + Adapter for 2300HG receptacle - B Bender Inc. All Rights Reserved

59

60 T M Bender Inc. USA: 700 Fox Chase Coatesville, PA Toll Free: Phone: Fax: medical@bender.org Canada: 5810 Ambler Drive, Unit 1 Mississauga, ON L4W 4J5 Toll Free: Phone: Fax: info@bender-ca.com Web: