Fully Automatic Laser Welding Machine LSM 300

Transcription

1 Fully Automatic Laser Welding Machine LSM 300 Dr. Fritsch Sondermaschinen GmbH, Fellbach, Germany

2 Technical specification LSM 300 MAIN FEATURES for diamond saw blades of Ø mm with manual feeding of Ø mm with automatic feeding other diameter ranges are possible upon request high productivity due to optimized processes in the machine (e.g. 54 saw blades per hour with Ø 310 mm and 15 standard segments and 3 drop segments) exact positioning of the segments to ensure consistent quality of the saw blades high strength of the weld seam due to intelligent measuring methods (e.g. drop segment, concentricity of the steel center) precise seam position trough measurement of blade diameter and automatic correction long lifetime by means of a Crossjet protecting the focusing mirror linear table and built-on rotatory table with a centric clamping device for taking-out the blanks optimal fixation of the segment due to stable clamping of the blank and of segments laser head with two-axis continous path control The optics are moved by two CNC axes which can run both, all usal radii and straight pathes. two touch screen panels for better operability OPTIONS - E.02.01: combination air dryer / activated carbon filter (required option) - E.02.10: drop segment welding - E.02.11: software for twin segments - E.02.12: software for triple segments - E.02.13: software for tack welding Segment feeding (required option) - E.02.02: segment feeding belt magazine, horizontal (main segment feed) - E.02.03: segment feeding by bowl feeder (main segment feed) - E.02.06: camera recognition for bowl feeder - E.02.07: segment bunker for bowl feeder - E.02.04: segment feeding special segment 1 - E.02.05: segment feeding special segment 2 LSM 300 page 2 of 5 V ; sz

3 Blade clamping - E.02.08: 1 chucking unit complete for range up to Ø 50 mm Ø 15,8 & 16 mm, Ø 20 mm Ø 22,0 mm, Ø 22 & 22,2 mm, Ø 25,4 mm Ø 30 mm, Ø 35 mm, Ø40 mm, Ø 50 mm - E.02.09: 1 chucking unit for Ø 60mm Magazine - E.02.16: loading and unloading (up to Ø 800 mm), incl. 2 magazine trollies and 2 sets mandrels - E.02.17: 1 set magazine mandrels and sleeves range Ø 15,8 40mm Ø 15,8 & 16 mm, Ø 20 mm Ø 22,0 mm, Ø 22 & 22,2 mm, Ø 25,4 mm, 27 mm Ø 30 mm, Ø 35 mm, Ø40 mm, Ø 50 mm - E.02.18: 1 set magazine mandrels and sleeves range Ø 50 mm, Ø 60 mm - E.02.19: 2 magnetic plates for loader, incl. 2 conversion kits, incl. mandrel Ø 25,4 mm Option: bump cutters - 6 inch - - E.02.20: 1 chucking unit for Ø 60 mm - E.02.21: 1 clamping ring of Ø 60 mm to Ø 5, Ø 6 or Ø 8, incl. 1 base ring Universal Beam Switch / Universal Beam Switch Controller - E.05: Universal Beam Switch UBS E.06: Universal Beam Switch Controller UBC 100 The LSM 300 can be connected by beam switch UBS 102 and beam switch controller UBC 100 to other laser welding machines. Consequently, both machines can be operated independently with just one laser source. The beam switch controller UBC 100 guarantees a safe maintenance and setting-up of the non-producing machine. CO 2 laser - E.07.01: CO 2 laser Rofin Sinar 2 kw or - E.07.02: CO 2 laser Rofin Sinar 2,5 kw - E.07.03: cooling unit for laser 50 Hz (required option) or - E.07.04: cooling unit for laser 60 Hz (required option) - E.02.22: connection to existing laser source - fiber laser as laser source on request FUNCTIONING The steel center is taken from the magazine either manually or by means of the blade exchanger, placed in the clamping fixture of the rotary table, measured and positioned. The linear table takes the rotary table with the steel center to the welding station where the steel center is clamped pneumatically. The segments are conveyed to the welding station by the individual segment feeders and clamped pneumatically. The segment is welded on the steel center by means a path-controlled laser beam. The clamping fixtures of the steel center and the segments are released, the steel center moves on one welding position and a new segment is fed. The steel center and the segment are clamped and welded together. These sequences are repeated until all segments are welded on the steel center. The rotary table with the welded saw blade moves to the blade changing position where the blade is taken out either manually or by means of the blade exchanger. LSM 300 page 3 of 5 V ; sz

4 TECHNICAL DATA Supply voltage: 3 x 400 V, 50/60 Hz (other voltages and frequencies are possible on request) Machine part: - total electric power: 5 kva - total electric load: 3 x 7,5 A - fuses (provided by customer): 3 x 10 A Complete equipment with laser source and cooling unit: - total electric power: max. 68 kva (depending on version) - supply voltage: 3 x 98 A - fuses (provided by customer): 3 x 100 A Cooling water (machine part): - consumption: approx. 8 l/min (depending on process) - water quality: demineralised water - recommended purity: filtered with 100 µm - recommended water supply temperature: 27 C (± 1 C) - pressure: 3 6 bar - differential pressure (supply - discharge): min. 3 bar - connection (supply - discharge): hose nozzle for hose with inner Ø 32 mm Compressed air (machine part): - consumption: approx. 120 l/min. (depending on process) - additional consumption cross jet: approx. 400 l/min (depending on process) - pressure (machine part + cross jet): 7 bar - connection: hose nozzle for hose with inner Ø 8 9 mm Compressed air (cooling nozzle): - consumption: approx l/min (depending on process) - pressure: 4 6 bar - connection: hose nozzle for hose with inner Ø 8 9 mm Compressed air (blade exchanger, option): - consumption: approx. 30 l/min (depending on process) - pressure: 4 6 bar - connection: hose nozzle for hose with inner Ø 8 9 mm Inert gas (beam line): provided by customer - consumption: 4 l/min (depending on process) - pressure: 3,8 5,3 bar - connection: plug-type adapter for hose with outer Ø 6 mm - type: nitrogen or adsorption-dried air (for more information, please contact us) Inert gas (welding): provided by customer - consumption: approx l/min (depending on process) - pressure: max. 5 bar - connection: plug-type adapter for hose with outer Ø 6 mm - type: argon or helium LSM 300 page 4 of 5 V ; sz

5 Suction system: provided by customer - connection: connection piece for hose or pipe with inner Ø 30 mm - recommended air flow rate: 300 m³/h Clamping force segments / blank: 3900 N at 6 bar (pneumatic) Saw blades: - range: Ø mm with manual loading Ø mm with automatic loading (option) Segments: - dimension: length: mm mm with additional parts Segmentlength < 32 mm: Please specify the segment dimensions! thickness: 1,8 8 mm height: 6 25 mm Dimensions (WxDxH, machine part): Mass machine part: approx x x mm approx kg - Subject to modifications of technical data and design - LSM 300 page 5 of 5 V ; sz

6 Requirements for operation of Dr. Fritsch Laser Welding Machines LSM 300, BSM 300, LSM 316 in combination with ROFIN DC 020 / Laser source - output: Watt bzw Watt - asjustable laser power: % of output - wave length: 10,6 µm - pulse frequency: Hz - total laser power: approx. 35 kva(dc 020) resp. 41 kva (DC 025) - laser gas (rental bottle): Rofin Sinar Special Pre-Mix (The rented bottle with laser gas is not part of the scope of supply and has to be provided by the customer. Available e.g.at the local Messer Griesheim representation). Requirements of cooling unit for laser source: - water flow for cooling water circuit: l/h (DC 020) bzw l/h (DC 025) - recommended cooling capacity: 34 kw (DC 020) bzw. 39 kw (DC 025) - temperature stability: ± 1 K - supply temperature: recommended ambient temperature C Work environment Ground plane and levelled, min kg load capacity no expansion joints on the ground between the plant components, no elastic floor (as for example rubber-coating) Room temperature + 5 C 35 C! Recommendation: Air conditioning Laser gas ROFFIN PREMIX DC OXX 10 l bottle Welding gas ARGON 4.6 argon valve with pressure reducer and pressure and volume indicator Purge air Oil content 0,005 mg / m³ Water content 0,05 g / m³ Filter pore size 0,05 μm Pressure 3,8 5,3 bar! Recommendation: Air dryer >> available at Dr. Fritsch Cooling water external cooling unit Quantity Temperature approx. 140 l min. > 19 C max. < 27 C ( 35 C in tropical version) Quality conductibility < 10 μs / cm chloride content < 50 mg PH value 7 8 filter size < 100 μm Additives corrosion and algae protection:! to be provided by the customer! recommended by ROFIN: DOWCAL100/200 min. 20% concentration (recommendation: 35 45%) (quantity of cooling water 50 l 199 l ) Supplement_Requirements_Laser Welding Machines V ; sz

7 Cooling water internal laser source Quantity approx. 4 l demineralised water Quality conductivity < 10 μs / cm! Recommendation: conductivity meter for measuring the water quality >> available at Dr. Fritsch! Recommendation: Water demineralization device for the preparation of pure water >> available at Dr. Fritsch Maintenance! Recommendation: Rofin h service package, mirror cleaning set >> available at Dr. Fritsch Security Work on a closed laser beam protective glasses DIN Work on an open beam protective glasses class Di L4 Work or maintenance on a laser source must only be carried out by the manufacturer himself or authorized and qualified personnel! Attention Please find further details to the recommended cooling unit in the operating instructions of the supplier of the laser source. We also are pleased to provide you information hereto. There must be no expansion joints in the floor between laser resonator and the machine part. The control switch cabinet of the laser resonator as well as the cooling unit can be place in another way. Other beam arrangements are available upon request. Supplement_Requirements_Laser Welding Machines V ; sz

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9 Symbol ) ) Bedeutung ( meaning ) Symbol Bedeutung ( meaning ) Elektrik Pneumatik Kuehlwasser Absaugung ( electrics ) ( pneumatics ) ( cooling water ) ( suction ) Gas Wand Arbeiter ( gas ) ( wall ) ( operator ) Bearb. Gepr. Norm Datum Name DR. FRITSCH Sondermaschinen GmbH D Fellbach! " #$ %&%% '(!) "% #%*( %$ Maschinen Typ : machine type : Zeichnungs Nr.: Aufstellplan floor plan +,) - )). / Maschinenteil (machine part) Strahlerzeuger (laser) Kühlaggregat (ciller unit) Steuerschrank (control cabinet) - / % ##!)0 "%/&1%#%&($