Introduction to Flow Switch
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- Alfred Johnston
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1 Introduction to TM Solutions Flow Detection, Switching & Control Flow switches detect a change in state from flow or no-flow within pipe or ducting. Correspondingly, the sensor inverts a contact to signal an alarm or control a pump or valve. Flowline general purpose liquid and gas flow switches are offered in sensor and package configurations. Sensors are available in PP-Ryton or PVDF bodies with a 1A SPST relay and adjustable flow switch set point. The sensors are also available in packages with compact relay controllers for pump control or junction boxes for wiring termination. Select the appropriate flow switch type based upon your application media, supply, control and installation requirements. es Relay Controllers Sensors FT10 / GT10 Compact Packages AX1X Controller Page 77 AX1X Junction Box Page 78 FT10 Type LC30 Sensor AX1X Sensor + Controller Class LC8X Page 80 Page 79 GT10 Remote Page 81 AX1X LC30 LC8X Sensor + Junction Compact Controller Remote Controller GP Media Liquid Gas Liquid, Gas Function Low-Flow Alarm Low-Flow Shut Off Low-Flow Alarm Relay(s) (1) SPST (1) SPDT (1) SPST (1) SPDT (1-2) SPDT Optional Optional VAC VDC Strobe Alarm Supply VDC Temperature Pressure Material VAC 140 F (60 C) 150 PSI (10 bar) PP-Ryton, PVDF --PP Low-Flow Shut Off Call Us
2 Liquid & Gas Offered in liquid and gas sensor types, the general purpose flow switch provides reliable low or no-flow detection of relatively clean, non-coating media with one 1A relay output. Liquid examples include water and acetic acid. Available in Polypropylene-Ryton and PVDF, the short flow sensor is used in pipe or ducting from 1/2 to 1 1/2, and the long flow sensor is used in 2 and up. The flow switch set point may be adjusted from 0.04 to 3 fps in liquids, or 1 to 90 fps in gases as a low-flow alarm. The flow sensor is best applied in applications with relatively constant temperature. Set point range: Repeatability: Response time: Set point adjust.: LED indication: Supply voltage: Consumption: Contact type: Contact rating: Contact output: Process temp.: Ambient temp.: Pressure: Rugged Polypropylene-Ryton or PVDF sensor for corrosive liquids and gases FT Sensor rating: Wetted material: Cable jack. mat.: Adjustable set point with LED for flow or no-flow status indication FT VA relay selectable NO or NC via power supply wiring polarity Pulse-point fitting for metering pump applications &DEOH P 137 5S 5(/$< 5HG %ODFN :KLWH 12 1& *UHHQ &20 6KOG &DEOH PP PP PP 137 * P T10 media F Liquid G Gas Sensor material (1) 1 PP / Ryton 5 PVDF Sensor length (2) 3 Short 4 Long Process mount (3) 0 NPT (US) 2 G / Rp (Metric) Liquid FT10 Series S 5 PP FT S 5(/$< 5HG %ODFN :KLWH 12 1& *UHHQ &20 6KOG PP Solid state sensor is not damaged by over-ranging flow velocities Cable type: Cable length: Process mount: Mount. gasket: Classification: Compliance: PP PP PP 1) To special order a 25' (7.6m) or 50' (15.2 m) flow sensor cable, place the cable length at the end of the part number (ie: FT '). For PP, add $20 for 25' (7.6m) or $40 for 50' (15.2m) to the price. For PFA, add $75 for 25' (7.6m) or $150 for 50' (15.2m) to the price. 2) Order the short flow sensor for use with pipe sizes from 3/4"-1 1/2" (D25-D50) and the long sensor for 2" and higher (D63 up). 3) The metric sensor is offered with straight G threads on the sensing side and conical Rp threads on the cable side of the wrench flat. UsFax: level.solution@flowline.com FT10: 0.04 to 3 fps (0.012 to 0.91 mps) GT10: 1 to 90 fps (0.3 to 27 mps) ± 0.5% of set point 1-10 seconds Potentiometer Flow status VDC 70 ma maximum (1) SPST relay 60 VA, 1A maximum Selectable NO / NC F: 32 to 140 C: 0 to 60 F: -40 to psi (10 25º C, psi (0.113 bar) per ºC above 25º C NEMA 4X () -1XX5: PP-Ryton -5XX5: PVDF -1XX5: Polypropylene -5XX5: PFA 4-conductor, shielded 10 (3m) 3/4 NPT (3/4 G) Viton General purpose CE 77 77
3 with Compact Flow Controller TM Offered in liquid and gas sensor types, the general purpose flow switch package provides reliable no or low-flow detection of relatively clean noncoating media with a 16A compact flow controller for pump or process protection. Liquid examples includes water and sulfuric acid. The optional flash alarm brings attention to low-flow alarm conditions. Available in Polypropylene-Ryton and PVDF, the short flow sensor is used in pipe or ducting from 1/2 to 1 1/2, and the long flow sensor is used in 2 and up. The flow switch set point may be adjusted from 0.04 to 3 fps in liquids, or 1 to 90 fps in gases for low-flow control. The flow sensor is best applied in applications with relatively constant temperature. Rugged Polypropylene-Ryton or PVDF sensor for corrosive liquids and gases Fail-safe relay control of pumps or valves with 0-60 second delay Polypropylene enclosure rated NEMA 4X with swivel base for conduit alignment Optional strobe brings immediate attention to flow alarm conditions AT Shown with FT fitting Set point range: AT1X: 0.04 to 3 fps (0.012 to 0.91 mps) AG1X: 1 to 90 fps (0.3 to 27 mps) Repeatability: ± 0.5% of set point Response time: 1-10 seconds Set point adjust.: Potentiometer LED indication: Sensor, power & relay Supply voltage: 120 / 240 VAC, Hz. Consumption: 0.25A maximum Strobe type: -X61X: Xenon tube -X62X: N/A Strobe flash: -X61X: 1 per second -X62X: N/A Contact type: (1) SPDT relay Contact rating: A Contact output: Selectable NO / NC Contact delay: 0-60 seconds Process temp.: F: 32 to 140 C: 0 to 60 Ambient temp.: F: -40 to 140 Pressure: 150 psi (10 25º C, psi (0.113 bar) per ºC above 25º C Enclosure rating: NEMA 4X () Enclosure mat.: -X61X: PP, UL94VO & PC -X62X: PP, UL94VO Conduit entrance: 1/2 NPT Wetted material: -16XX: PP-Ryton -36XX: PVDF Process mount: 3/4 NPT (3/4 G) Mount. gasket: Viton Classification: General purpose Compliance: CE Invert switch changes relay state from NO to NC without rewiring Solid state sensor is not damaged by over-ranging flow velocities media T Liquid G Gas Sensor length (1) 2 Short 4 Long Sensor material 1 PP / Ryton 3 PVDF Configuration 1 Controller with Strobe Alert 2 Controller only Process mount 0 NPT (US) 4 G (Metric) A 1-6 1) Select the short sensor for use with pipe sizes from 3/4"-1 1/2" (D25-D50) and the long sensor for 2" and higher (D63 up) Call Us
4 with Compact Junction Box Offered in liquid and gas sensor types, the general purpose flow switch package provides reliable no or low-flow detection of relatively clean non-coating media with a 1A relay output and compact junction box for wiring termination. Liquid examples includes water and acetic acid. Available in PP-Ryton and PVDF, the short flow sensor is used in pipe or ducting from 1/2 to 1 1/2, and the long flow sensor is used in 2 and up. The flow switch set point may be adjusted from 0.04 to 3 fps in liquids, or 1 to 90 fps in gases as a low-flow alarm. The flow sensor is best applied in applications with relatively constant temperature. Rugged Polypropylene-Ryton or PVDF sensor for corrosive liquids and gases Adjustable set point with LED for flow or no-flow status indication Polypropylene enclosure rated NEMA 4X with swivel base and terminal strip AT Set point range: AT1X: 0.04 to 3 fps (0.012 to 0.91 mps) AG1X: 1 to 90 fps (0.3 to 27 mps) Repeatability: ±0.5% of set point Response time: 1-10 seconds Set point adjust.: Potentiometer LED indication: Flow status Supply voltage: VDC Consumption: 70 ma maximum Contact type: (1) SPST relay Contact rating: 60 VA, 1A maximum Contact output: Selectable NO / NC Process temp.: F: 32 to 140 C: 0 to 60 Ambient temp.: F: -40 to 140 Pressure: 150 psi (10 25º C, psi (0.113 bar) per ºC above 25º C Enclosure rating: NEMA 4X () Enclosure mat.: PP, UL94VO Terminal strip: 6-pole, socket Conduit entrance: 1/2 NPT Wetted material: -163X: PP-Ryton -363X: PVDF Process mount: 3/4 NPT (3/4 G) Mount gasket: Viton Classification: General purpose Compliance: CE 60VA relay selectable NO or NC via power supply wiring polarity Solid state sensor is not damaged by over-ranging flow velocities AT media T Liquid G Gas Sensor length (1) 7 Short 8 Long Sensor material 1 PP 3 PVDF Process mount 0 NPT (US) 4 G (Metric) A 1-63 Junction Box 1) Select the short sensor for use with pipe sizes from 3/4"-1 1/2" (D25-D50) and the long sensor for 2" and higher (D63 up). Us Fax: level.solution@flowline.com 79
5 Compact Flow TM Controller The general purpose flow controller accepts one flow sensor input, and provides one 16A relay for low-flow pump or process protection. The optional flash alarm brings attention to low-flow alarm conditions. Package this flow controller with our liquid or gas flow switch sensors. Supply voltage: Consumption: Sensor input: Sensor supply: LED indication: Strobe type: Strobe flash: Contact type: Contact rating: Contact output: Contact delay: Ambient temp.: LC Fail-safe relay control of pumps or valves with 0-60 second delay Enclosure rating: Enclosure mat.: Optional strobe brings immediate attention to flow alarm conditions Conduit entrance: Enclosure mount: Classification: Compliance: Approvals: Polypropylene enclosure rated NEMA 4X with swivel base for conduit alignment 120 / 240 VAC, Hz. 0.25A maximum (1) flow switch ma Sensor, power & relay -10X1: N/A -10X2: Xenon tube -10X1: N/A -10X2: (1) per second (1) SPDT relay A Selectable NO / NC 0-60 seconds F: -40 to 140 NEMA 4X () 10X1: PP, UL94VO 10X2: PP, UL94VO & PC 1/2 NPT 3/4 NPT (3/4 Rp) General purpose CE CSA, LR Tech Tip Easy setup with LED indicators for sensor, power and relay status The AC powered relay controller has a 16A relay, adjustable time delay, LED indicators and NO or NC invert switch. The rugged NEMA 4X enclosure is made of UL approved fire retardant polypropylene with a swivel base for easy conduit alignment. Invert switch changes relay state from NO to NC without rewiring Compatible with Flowline liquid and gas flow switch sensors (71mm) Controller 2.8" LC " Compact Relay Controller LC30 Series (25mm) 3.2" (81mm) 4.7" (119mm) L C Enclosure mount 0 NPT (US) 5 Rp (Metric) Configuration (1) 1 Controller only 2 Controller with Strobe Alert ) For a liquid tight cable connection, order the LM connector. Call Us
6 Remote Flow Controller LC Supply voltage: 120 / 240 VAC, Hz. Consumption: 5 watts maximum Sensor inputs: LC80: (1) flow switch LC82: (2) flow swiitches Sensor supply: ma LED indication: Sensor, power & relay Contact type: LC80: (1) SPDT relay LC82: (2) SPDT relays Contact rating: A Contact output: Selectable NO / NC Contact latch: LC80: N/A LC82: Selectable ON / OFF Contact delay: 0-60 seconds Ambient temp: F: -40 to 140 Enclosure type: 35mm DIN rail Enclosure mat.: PP, UL94VO Classification: General purpose Compliance: CE Approvals: CSA, LR The general purpose flow controller is offered in two configurations for low-flow pump and process protection. The LC80 accepts one flow sensor input and provides one 10A relay for low flow control. The LC82 accepts two flow sensor inputs and provides two 10A relays for dual low flow control. Package this flow controller with our liquid or gas flow switch sensors. For field mount installation, add a single or dual controller NEMA box. Fail-safe relay control of pumps or valves with 0-60 second delay Easy setup with LED indicators for sensor, power and relay status 35 mm DIN rail mount polypropylene enclosure with removable terminal strips Invert switch changes relay state from NO to NC without rewiring Top View 3.9" (98mm) P OWER INVERT DELAY INVERT DELAY RELAY 1 RELAY 2 STANDARD CONTROLLER LATCH INPUT 1 INPUT 2A ON OFF INPUT 2B Side View 1.8" (44mm) 2.7" (68mm) es Package the controller with our liquid or gas flow switch sensors. See pages 77 and 79 for more details. LM " (79mm) 3.6" (92mm) 35mm DIN Rail Contact(s) / input(s) (1) (2) 0 1 Relay / 1 sensor 2 2 Relays / 2 sensors LC ) The flow controller is compatible with liquid and gas flow sensors. 2) For field mount installation in a NEMA 4X polycarbonate enclosure, order the LM (single controller box) or the LM (two controller box). Us Fax: level.solution@flowline.com 81
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