Presented by Moises Rodriguez Cleaver Brooks Sales & Service, Inc.

Size: px
Start display at page:

Download "Presented by Moises Rodriguez Cleaver Brooks Sales & Service, Inc."

Transcription

1 Presented by Moises Rodriguez Cleaver Brooks Sales & Service, Inc.

2 Have you ever asked yourself what is your job as a boiler plant engineer? Do you know what is the purpose of the equipment and how it works? How would you rate your knowledge about the equipment and how it works? Do you know how to maintain the equipment? What is the objective of a good operation and maintenance program?

3 To answer these questions lets take a look at what is the system and how it operates. Once we have a good understanding of the system it becomes easier to maintain. A good operation & maintenance program will provide many benefits.

4 Proper Operation & Maintenance Objectives Safe operation = Prevent accidents Efficient operation = Save money Extend the useful life of the equipment Reduce the unscheduled downtime

5 Safe Operation o o o When not operated and maintained properly, any boiler room equipment can fail with devastating consequences including personal injuries and/or death The energy available in a typical heating boiler is more than enough to remove the boiler from it s original location The energy available in the fuel and steam in a boiler is sufficient to destroy a building and/or damage other equipment in the boiler room

6 Boiler Explosion

7 Efficient Operation o o o Properly maintained equipment reduces operating cost and increase overall efficiency 1 % increase in efficiency can reduce fuel cost by 1% With a good preventive maintenance program the number of unscheduled shut down is reduced

8 Extend Useful Equipment Life o o o Properly maintained equipment will last longer Properly operated equipment will breakdown less Higher return on investment when the equipment last longer (no major capital investment for longer time)

9 Equipment Longevity/Decreased Downtime Follow Manufacturers recommendations for; 1) Minimum temperatures 2) Minimum & maximum flow rates 3) Maximum capacity Be aware of boiler overloading and prevent it

10 Decrease / Reduce Down Time o o Properly maintained and properly operated equipment will breakdown less and last longer. A good preventive maintenance program will help reduce the down time and extend equipment useful life A ounce of prevention is worth a pound of correction

11 Two Exemplary Boiler Rooms

12 Today We Will Discuss Steam & Hot Water System Equipment Common Types Of Boilers Burner Controls and Safety Interlocks Feed System Maintenance Water Softener and Water Treatment The Maintenance Program

13 To obtain maximum benefit from the discussion Please ask questions Address your questions to the facilitator or to the group Take notes Keep a copy of the presentation for future reference Please refrain from conversation Any Questions? Are we ready to begin?

14 Lets begin our discussion with the following simple questions. 1. What is a steam or hot water system? 2. What is the purpose of the system? 3. What is the steam or hot water used for? 4. How much steam or hot water is needed 5. How much steam or hot water is generated 6. How efficient is my system? 7. Is the system being maintained properly? 8. Can the system be improved for better efficiency?

15 Steam System Steam System Care & Preventive Maintenance

16 Steam System Equipment o o o o o Water Pretreatment System Boiler Feed Water System Fuel Supply System Boiler Blow Down System

17 Water inlet

18 o Water Pretreatment Filters Softener Chemical Feed Other

19 Filters Remove impurities from the water by passing the water through the filter media. There are several filtering media (material) available among them, sand, carbon, paper, membranes, manganese, etc.

20 Filter

21 Water inlet

22 What is hard water? When water is referred to as 'hard' this simply means, that it contains more minerals than ordinary water. These are, primary, the minerals calcium and magnesium. The degree of hardness of the water increases when more calcium and magnesium dissolves. Magnesium and calcium are positively charged ions. Because of their presence, other positively charged ions will dissolve less in hard water than in water that does not contain calcium and magnesium. Hardness is the cause why soap doesn't really dissolve in hard water. You can experience this effect when taking a bath with hard water that the skin feels dry. On the contrary when the water is soft you will feel the skin softer and feels like if you had applied skin lotion.

23 Softener Remove the hardness producing minerals (Ca & Mg) from the water by passing the water through a synthetic resin in a process know as ion exchange. Ca & Mg produce scale in the boiler, pipes, etc.

24 Water softeners are specific ion exchangers that are designed to remove ions, which are positively charged. Softeners mainly remove calcium (Ca 2+ ) and magnesium (Mg 2+ ) ions. Calcium and magnesium are often referred to as 'hardness minerals. Softeners are sometimes capable to remove some iron. Softeners can operate automatic, semi-automatic, or manual. Each unit is rated or has a capacity based on the amount of hardness it can remove before regeneration is necessary.

25 Water Softener

26 Water inlet

27 Chemical Feed System Use to inject chemicals in the boiler water to control certain parameters in the water. More than one chemical feed systems might be necessary to accomplish the desired results.

28 Chemical Feed System

29 Recommended Boiler Water Control Limits

30 o Boiler Feed Water System Atmospheric Feed System Deaerator Surge Tank Condensate Receiver System Heat Recovery System

31 Boiler Feed Water System Make up water from the pre-treatment system (softener) and condensate return are receive and store in the tank (10 minutes reserve is recommended) where the water is heated and chemicals added prior to entering the boiler.

32 Boiler Feed Water System - The system is comprised of a water storage tank, a supporting stand, one or more boiler feed water pump (s) and steam (or high temperature condensate) return diffuser along with safety controls, alarms and indicators. The two most common type of boiler feed water systems in use are; Atmospheric Feed System Deaerator

33 Atmospheric Feed Water System Non pressurized boiler feed water system that receive make up water from the water pretreatment system (softener and other) and condensate return, preheats the water and feeds the water to the boiler via the boiler feed pump (s). The system can operate to a maximum water temperature of 99 deg C or 210 deg F (Recommended minimum 85 deg C or 180 deg F). The system can be equipped with a steam diffuser, water level and pump controls, gauge glass, thermometer, etc.

34 Atmospheric Boiler Feed System

35 Deaerator Boiler Feed System The principle on which a deaerator works is Henry's Law, expressed graphically on the next slide. At the chosen pressure the amount of dissolved gases goes to zero when the water is at the boiling temperature for that particular pressure. Since it takes time for a bubble of oxygen to form and rise, boiling the water hard shortens this time. It is therefore possible to have a deaerator work at vacuum, atmospheric pressure, or a higher pressure. Atmospheric and low pressure (5 PSI) deaerators are the most common and often used.

36 Good deaerator performance depends on hard boiling, therefore the generated steam must be highly condensed before the gases are vented to atmosphere to avoid loss of steam. A properly operated deaerator require drastically fewer oxygen scavenging boiler treatment chemicals. In summary deaeration achieves the following: Removes air (oxygen and carbon dioxide) Raises feed water temperature (reduces boiler shock, less fuel to heat up the water in the boiler) Improves heat Saves money (limits chemicals, limits boiler re-tubing, saves return lines, heat exchangers & process equipment)

37 Deaerator Packed Column Type Deaerator Spray Type Deaerator

38 Water inlet

39 Other Water Pretreatment Equipment Demineralizer Dealkalizer Reverse Osmosis Ultra Violet Deionizer Heat Recovery System Sampler Cooler Sampler Cooler Heat Recovery System Demineralizer

40 Water inlet

41 o Fuel Supply System Fuel Oil Gas Solid Fuel

42 Gas Supply System The gas supply system delivers fuel to the boiler from the fuel storage tank or city supply at a specific pressure. The system is comprised of Pressure Reducing Valve Fuel Shut Off Valves Vent Valve Metering Valve (Fuel Flow Control) Controls Alarms Pressure Indicator

43 Typical Multiple Boiler Gas System

44 o Boiler

45 Boiler A boiler is used to heat water or other media (including thermal fluid/oil) in order to produce steam, hot water or high temperature heating oil. The energy released by burning fuel in the boiler furnace (or by electric heating elements) is stored in the steam, water or heated oil produced. A boiler is a closed vessel in which water or other fluid is heated. The heated or vaporized fluid exits the boiler for use in various processes or heating applications.

46 Fire Tube Boiler

47 o Blow Down System The blow down system is used to safely discharge the boiler blow down water.

48 To drain To drain Water inlet

49 What are the different types of Boilers available?? 50

50 There are --- Watertube Sectional or Cast Iron 51

51 They can be

52 ASME Code Section I or Power boilers High pressure - Steam boilers above 15 psi. Hot water boilers above 160 psi and/or F. Section IV or Heating Boilers Low pressure - Steam boilers less than 15 psi. Hot water boilers less than 160 psi and/or F. 53

53 ASME Code Section VIII Unfired pressure vessels Deaerators or pressurized tanks 54

54 Field Repair Pressure vessel National board State boiler inspectors Insurance company inspectors Repair forms Repair procedures R Stamp companies 55

55 Common Types Of Boilers o Fire Tube o Water Tube o Fire Box o Tube Less

56

57 Fire Tube Boiler A fire tube boiler is a boiler where the combustion gases travel inside the boiler tubes while the water is outside of the boiler tube.

58 Fire Tube Boilers Dry Back Design 3 pass Dry Back Design 4 pass Wet Back Design

59 Commercial Boilers Steam, Hot Water & HW Condensing Boilers

60 Water Tube Boiler A water tube boiler is a boiler where the water is inside the boiler tubes while the combustion gases travel outside of the boiler tube.

61 Water Tube Boiler Commecial Water Tube Industrial Water Tube Flex Tube Water Tube

62

63 Fire Box Boiler A boiler where the furnace is below the boiler pressure vessel and not integral to the boiler as is found on fire tube boilers. The combustion gases travel inside of the boiler tubes.

64 Tubeless A boiler where the combustion gases travel outside the pressure vessel. Does not has flux tubes.

65 HMS Titanic Boiler Steam System Care & Preventive Maintenance

66 HMS Titanic Boilers Steam System Care & Preventive Maintenance

67 Steam System Care & Preventive Maintenance

68 Steam System Care & Preventive Maintenance

69 Steam System Care & Preventive Maintenance

70 Steam System Care & Preventive Maintenance

71 Any Questions?

72 73

73 Hot Water Boiler Design 74

74 Air Removal & Make-up 75

75 Air Removal - Remote Expansion Tank Auto Air Vent System Circulating Pump 76

76 Interlock Of Pump With Boiler System Circulating Pump 77

77 Proper Over-Pressure System Circulating Pump 78

78 Minimum Operating Temperature of 170 o F Return Temp Outlet Temp System Circulating Pump 79

79 Two Good HW Operating Practices Periodic water analysis to see when treatment is needed. A planned preventative maintenance program. 80

80 Three-Way Valve in System 81

81 Circulation through Boiler 82

82 By-Passing Boiler 83

83 Boiler Circulating Pump 84

84 Balance Flow Through Boilers 85

85 Summary Provide continuous circulation through the boiler Prevent hot or cold shock Prevent frequent cycling Balance the flow through boilers Provide proper over-pressure Provide water treatment 86

86 Any Questions?

87 Boiler Description

88 Boiler Exterior

89 Boiler Exterior Combustion Air Inlet Steam Outlet Manhole Safety Valves Chimney Blower Motor Surface Blow Off Low Water Level Cut Off Rear Door Davit Air Pump Front Head (Door) Electrical Entrance HIGH VOLTAGE Fuel Oil Connections (Supply / Return) LWCO Blow Off Valve Handhole Base Rail Casing And Insulation

90 Rear Head (Door) Rear sight port Union connection Sight port cooling line

91 Boiler Interior

92 Boiler Interior (Fire Side & Water Side) Water Side Fire Side

93 Fire Side Front View Tube Sheet Stay Braces (Water Side) Head Gasket (Door) Front Tube Sheet Front Baffle Gasket Flux Tubes (Water Side) Front Baffle (Tap Pole Gasket) Burner Housing (Dry Oven)

94 Fire Side Rear View Rear Tube Sheet Flux Tubes Furnace (Also Know as Morrison Tube)

95 Fire Side Refractory Mineral Wool Rear Door Baffle Flame Sight Port Hi Temp Castable Refractory Head Gasket (Door)

96 Fire Side Furnace Refractory Throat Tile Furnace Liner

97 Water Side Stay Braces Rear Tube Sheet Flux Tubes Furnace

98 Controls and Safety Interlocks

99 Controls & Safety Interlocks ALWCO Safety Valves Stack Thermometer Blower Motor OLC HLC MFC Surface Blow Off Low Water Level Cut Off Low Oil Press Switch Electrical Entrance HIGH VOLTAGE LWCO Blow Off Valve Fuel Filter

100 Flame Safeguard Controls Sequence the operation of the burner Receives inputs from safety controls Generates outputs to turn on combustion air fan, fuel valves, etc.

101 Flame Safeguard Controls Sequence the operation of the burner Receives inputs from safety controls Generates outputs to turn on combustion air fan, fuel valves, etc.

102 Flame Safeguard Controls Electro mechanical type Mechanical timer motor Limited diagnostics Limited replacement availability

103 Steam Boiler Pressure Controls OLC HLC MFC

104 Hot Water Boiler Temperature Controls Temperature Indicator OLC HLC MFC Temperature Sensors

105 Water Level Controls Auxiliary Low Water Cut Off Low Water Cut Off Head Water Level Gauge Glass Low Water Cut Off Body

106 Low Water Cut Off (McDonnell & Miller) Gauge Glass Connection Head Assembly With Switches Tricocks Gauge Glass Connection Float

107 Safety Relief Devices Ensure proper piping of safety valves Test operation on a regular basis Remove and recondition safety valves as required by boiler inspector

108 Air Intake Blower Motor CAPS Control Panel Atomizing Air Pump AAPS Burner Drawer Fuel Oil Controller Electrical Entrance Panel High Voltage Ignition Transformer

109 Atomizing Air Pump Oil Reservoir Burner Switch Alarm Bell Manual / Auto Switch Fuel Shut Off Valves LOPS Fuel Flow Meter Fuel Oil Controller Ignition Transformer Fuel Pump

110 Flame Detector Flame Detector Ignition Electrode Pilot Gas Manual Shut Off Valve

111 Burner

112 Burner Gas Burner Drawer Fuel Oil Nozzle Burner Housing Burner Gun Ignition Electrode Gas In

113 Burner Drawer Air Damper Linkage Atomizing Air Pressure Gauge (12 LF 22 HF) Burner Gun Assembly Oil Drawer Swtch Modulating Motor Fuel Oil In Atomizing Air In

114 Burner Drawer Gas Metering Cam Fuel Oil Metering Cam Burner Fuel Supply Pressure Indicator Flame Sight Port Fuel Oil Shut Off Valves (solenoid or motorized) Air Register (Damper) Fuel Oil Line Atomizing Air Line

115 Any Questions?

116 The Maintenance Program

117 Boiler Explosion

118

119

120 Boiler Explosion

121

122 Safe Operation Maintain proper amount of combustion air supply Keep flue gas breechings and stacks clean and sealed Maintain and check operation of any flue gas dampers Atmospheric Motorized

123 Boiler Care & Treatment Efficient operation A 300 HP boiler is capable of burning over $300,000 worth of natural gas in one year Every 1% improvement in efficiency drops directly to the bottom line Does not include savings in chemicals, maintenance, etc.

124 Burner Efficiency A 40 o F change in boiler room air temperature will result in a 15% excess air change in the burner Too low excess air - sooting Too high excess air - inefficient operation

125 Burner Performance Also relates to safe operation Maintain burner linkages Check fuel and air pressures Have burners tuned semi-annually

126 Safety Interlock Controls Test all safety controls on a regular basis Don t allow the normal reliability to lull you into a false sense of security Increases maintenance awareness

127 System Efficiency Steam/Hot water leaks Bad steam traps Insulating piping Operating at proper temperatures/pressures Be aware of consequences of changing

128 Equipment Longevity Maintain water treatment!!! Poor water treatment can destroy a boiler in less than one year Be sure auxiliary equipment is operational Softeners, chemical feed systems, etc. Costs of boiler repairs related to poor water treatment can get close to the cost of a new boiler

129 Equipment Longevity/ Decreased Downtime Be aware of proper warm up and shut down procedures Limit the amount of cold startups a piece of equipment is exposed to Set up controls or sequence boilers to reduce excessive on/off cycling

130 Water Treatment & Boiler Blowdown Proper mechanical treatment Water softeners Deaerators, feedsytems Blowdown systems Proper chemical treatment Chemical feed systems More is not necessarily better Proper boiler blowdown

131 Heat Transfer Surfaces Prevent soot buildup 1/8 of soot increases fuel consumption 40% Prevent scale buildup 1/8 of scale increases fuel consumption 20% Stack temperature is main indicator 40 o F rise is 1% efficiency loss Hot Gasses Water Hot Gasses

132 Soot vs. Heat Transfer Scale vs. Heat Transfer Heat Transfer Loss Due To Scale & Soot Soot Thickness Scale Thickness Heat Transfer Multiplier 0

133 General Maintenance Boiler room equipment biography Keep written operating procedures Good housekeeping a must Keep electrical equipment clean Keep fresh air supply adequate Keep accurate fuel records

134 General Maintenance Establish a regular schedule Use a log sheet SAFETY - SAFETY - SAFETY

135 Maintenance Daily Weekly Monthly Annual/Semi-annual

136 Daily Maintenance Check water level No water in glass? Shut off burner Secure water supply to the boiler - DO NOT LET ANY WATER GET INTO THE BOILER Cool down boiler, open it up and inspect for damage

137 Daily Maintenance Check boiler pressure or temperature Higher or lower than normal

138 Boiler Blowdown Surface blowdown / TDS control Bottom blowdown Primarily sludge removal Review monthly with water treatment company Quick opening valves Slow opening valve

139 Daily Maintenance Bottom Blowdown Procedure 1. Open valve A 2. Open valve C (10-15 seconds or as directed) 3. Close valve C 4. Close valve A 5. Check Water level, allow to return to normal level 6. Open valve B 7. Open valve C (10-15 seconds) 8. Close valve C 9. Close Valve B 10. Check water level returns to normal Slow opening valve C Quick opening valves A & B

140 Daily Maintenance Water Column Blowdown Low Water Cutoff, gauge glass and Auxiliary Low Water Cutoff on a regular schedule Place burner in manual low fire Open valve slowly Burner should shut off *** *** Blowdown IS NOT the proper method to test the operation of the Low Water Cutoff ***

141

142 Daily Maintenance Record makeup water usage Check general burner operation and flame pattern Check operation of auxiliary equipment Treat water

143 Daily Maintenance Record gas pressure Inlet to regulator Outlet from regulator Manifold (elbow) pressure

144 Daily Maintenance Record oil pressure and temperature Base-rail pressure Supply pressure Return pressure Heavy oil - temperature

145 Daily Maintenance Record boiler water supply and return temperatures Watch for widely varying return temperatures Return Supply

146 Daily Maintenance Record oil atomizing pressure Varies with burner firing rate Approx. 7 psi with no fuel flow to 25 psi at high fire (CB Boiler only) Low pressure Problem with gun or air pump

147 Daily Maintenance Check stack temperature 50 O O F above steam or water temperature Reference firing rate

148 Daily Maintenance Record feedwater pressure / temp. DA - pressure and temperature in tank should correspond 5psi O F Feedsystem - vented tank, variable temp Minimum recommended water temp is 180 deg. F

149 Weekly Maintenance Water level controls evaporation Test Boiler steams off naturally

150 Weekly Maintenance Water level controls Evaporation Test Under Constant Attendance and burner at low fire monitor water level in the gauge glass 1. Stop feedwater flow to the boiler 2. Shut off pump 3. Burner must shut off when water level reaches the marking on the LWCO 4. Close a valve, return pump to automatic operation and check water level returns to normal 1. Do this once a week

151 Test the Low Water Cutoff Burner must shut off when water level reaches the marking on the casting of the Low Water Cutoff If burner does not shut off at the low water cutoff point: 1. Turn the burner switch off 2. Cool down the boiler 3. Open and inspect the Low Water Cutoff assembly 4. Replace if defective, do not attempt to repair

152 Weekly Maintenance Check gauge glass Tubular & Prismatic Check for etching on waterside - thinning of glass

153 Weekly Maintenance Check flame scanner assembly Remove and check flame failure response (burner should stop in < 4 sec) Record signal strength (on FSG) Clean lens Clean sight tube

154 Weekly Maintenance Check operating and limit controls Are they level Free movement of mercury switches/snap switches Turn on & off at settings

155 Weekly Maintenance Check fuel and air linkage Smooth movement Tight connections Check set screws Spray with light lubricant 156

156 Weekly Maintenance Check fuel valves Open & Close visual check Vent valve leaks Manual plug cock operation 157

157 Weekly Maintenance Do the things we ve already covered Test low water cutoffs Blowdown boiler Keep heat transfer surfaces clean Check flame safeguard and safety interlock controls

158 Weekly Maintenance Check for hot spots Wherever hot gases are being contained Usually a sign of a more serious problem Investigate and repair quickly Rear sight port Sight port cooling line Union connectio n

159 Weekly Maintenance Check indicating lights and alarms Check operation of all motors Check safety and interlock controls Check for leaks, noise, vibration, unusual conditions, etc.

160 Monthly Maintenance Review boiler blowdown Inspect burner operation Perform flue gas analysis Inspect for flue gas leaks

161 Monthly Maintenance Check cams, linkage and swivels connecting linkage for free movement Insure tightness of setscrews Wear of cam spring Spray with light lubricant

162 Monthly Maintenance Check Burner Drawer Diffuser position & condition Pilot tube condition Electrode condition and position Damper movement

163 Monthly Maintenance Check combustion air supply Pay special attention to the boiler air intake, look for blockage like plastic bags, debris build up, etc. Check filter elements Check fuel system Check belt drives Check lubrication requirements

164 Annual/Semi-annual Maintenance Check all safety and interlock controls Have burners readjusted to optimum efficiency Don t forget about auxiliary equipment

165 Semi-Annual Maintenance Clean low water cutoff (s) Clean cross connecting piping Should not be heavy accumulation Check water treatment

166 Semi-Annual Maintenance Repair refractory Throat & Liner No loose bricks Seal between housing and throat Rear door No loose sections Baffle to lower half joint Wash-coat lightly, if any minor cracks or porosity

167 Semi-Annual Maintenance Inspect switches operation Mercury should be shiny Dull surface indicates contamination Check wires going to switches Look for burned wires

168 Semi-Annual Maintenance Check pump coupling alignment Reset combustion

169 Annual Maintenance Coordinate with inspector Establish procedures SAFETY - SAFETY - SAFETY

170 Annual/Semi-annual Maintenance Usually coordinated with boiler inspector Completely open fireside and waterside of boiler Use proper lockout/tagout procedures Be aware of any confined space requirements Use low voltage lights when entering boilers

171 Annual Maintenance Clean fireside surfaces Brush & vacuum tubes Clean tube sheets & refractory Amount of soot indicates how well burner is performing

172 Annual/Semi-annual Maintenance Clean fireside and waterside surfaces Dirty surfaces are an indication of a problem Waterside - water treatment Fireside - burner/combustion air Repair and maintain refractory surfaces

173 Annual/Semi-annual Maintenance Replace gaskets Inspect and maintain any special seals Burner housings to burner refractory Baffle seals Check tubes for signs of leakage, cracking or overheating

174 Annual Maintenance Repair refractory Cracks 1/8 and under will close up when heated Look for loose sections

175 Annual Maintenance Check hydraulic valves Bubble test for valve seat tightness check Actuators open & close properly

176 Annual Maintenance Check gauge glass Leaks Thinning of glass Alignment of valves Tubular Replace - with new grommets

177 Annual Maintenance Clean breeching Clean waterside surfaces Check oil storage tanks Check oil pumps

178 Annual Maintenance Remove and Recondition safety valves Inspect piping for loose hangers putting weight on valves

179 Annual Maintenance Recondition Boiler feed pumps Wear rings Seals Packing Bearings Recondition shaft and/or impellers

180 Annual Maintenance Check condensate receivers Flush out Check any lining for failure Clean pump strainers

181 Annual Maintenance Check chemical feed system Clean out tank Recondition pump Inspect & clean out piping to injection points

182 Annual Maintenance Tighten electrical terminals!! Power off!! All panels, all controls & components

183 Annual Maintenance Check deaerator or boiler feed system Water sprayhead Collector cone assembly & steam atomizing valve of spray types Check any possible lining Clean out pump strainers

184 Annual Maintenance Check linkages Lubricate Tighten Replace worn parts

185 Boiler Room Log Water level Steam pressure / water temperature Feed pump pressure Feed water temperature Condensate temperature

186 Boiler Room Log Flue gas temperature Gas pressure Oil pressure Oil temperature Deaerator water level

187 Steam Cleaver-Brooks Boiler Room Log Date Time Boiler # Operator Water visible in gauge glass Combustion check (visual) Steam pressure Feedwater pressure Feedwater temperature Flue gas temperature Burner Gas pressure Gas meter reading Oil pressure (regulated) Oil temperature Oil meter reading Atomizing air pressure Ambient air temperature Barometric pressure Blowdown water column Blowdown boiler Comments/Observations Note: Record water analysis and treatment on separate log.

188 Any Questions?

189 A quick look at the Cleaver Brooks Web Site Steam System Care & Preventive Maintenance

190

191

192

193

194

195

196

197

198 Any Questions?

199 Thank you for your participation. Should you have additional questions please contact us

200 Cleaver Brooks Sales & Service, Inc Moises Rodriguez Javier Tovar

!!! Sample Written Program For Your Company. For BOILER SAFETY. Provided By:!!!

!!! Sample Written Program For Your Company. For BOILER SAFETY. Provided By:!!! Sample Written Program For Your Company For BOILER SAFETY Provided By: P.O. Box 2136 Slidell, LA 70458 Phone: 985-781-1444 Fax: 985-781-1446 Email: info@se-safety.com Purpose Boiler Safety Program The

More information

Diocese of Cleveland Facilities Services Corporation

Diocese of Cleveland Facilities Services Corporation Diocese of Cleveland Facilities Services Corporation BOILER MAINTENANCE and SERVICING SEASONAL MAINTENANCE - to be performed by trained boiler technician or boiler contractor only: 1. Disassemble the low

More information

ClearFire. Startup Guide. Model CFH. Horizontal Steam Boiler

ClearFire. Startup Guide. Model CFH. Horizontal Steam Boiler ClearFire Model CFH Horizontal Steam Boiler Startup Guide 750-293 www.cleaverbrooks.com Improper installation, adjustment, service, or maintenance can cause equipment damage, personal injury, or death.

More information

THE ALLIANCE FOR BANGLADESH WORKER SAFETY BOILER SAFETY

THE ALLIANCE FOR BANGLADESH WORKER SAFETY BOILER SAFETY THE ALLIANCE FOR BANGLADESH WORKER SAFETY BOILER SAFETY 1 Boiler Room Hazards A Risk Of Explosion Exists High Pressure steam Combustion Gases Chemicals Moving Machinery Hot Surfaces www.bangladeshworkersafety.org

More information

A-8-01 Typical questions and answers on the boiler specifications on tender and boiler contract documents

A-8-01 Typical questions and answers on the boiler specifications on tender and boiler contract documents Boiler specifications A-8-01 Typical questions and answers on the boiler specifications on tender and boiler contract documents Burner General: Q. Burner and burner safeguards shall comply with the CGA

More information

Steam Fundamentals. (in heating & processing applications)

Steam Fundamentals. (in heating & processing applications) Steam Fundamentals (in heating & processing applications) Introduction Common Heat Energy conveyers: Thermal Oil Hot water Steam Electrical Electric Heaters Electrodes (High Current) Steam Fundamentals

More information

HORIZONTAL FIRE TUBE BOILERS Piping (HVAC) Pumping Equipment (HVAC).

HORIZONTAL FIRE TUBE BOILERS Piping (HVAC) Pumping Equipment (HVAC). SECTION 15555 HORIZONTAL FIRE TUBE BOILERS PART 1 GENERAL 1.01 SUMMARY A. Related Sections: 1. 15510 - Piping (HVAC). 2. 15540 - Pumping Equipment (HVAC). 1.02 SUBMITTALS A. Submit properly identified

More information

Math & Physics. Complete combustion requires an Air-FuelRatio of 14.7 to 1 for combustion.

Math & Physics. Complete combustion requires an Air-FuelRatio of 14.7 to 1 for combustion. Plant OPS Math & Physics Complete combustion requires an Air-FuelRatio of 14.7 to 1 for combustion. Math & Physics Increasing oxygen levels by 9 to 15% improves boiler efficiency. Math & Physics Draft

More information

SAMPLE SPECIFICATIONS

SAMPLE SPECIFICATIONS Page 1 of 6 3-03 SAMPLE SPECIFICATIONS The following sample specifications are provided by Superior Boiler Works to assist you in providing your customer with the specific needs for that application. The

More information

Series 300 VTB. Installation Instructions

Series 300 VTB. Installation Instructions Series 300 VTB Installation Instructions Sizes 7 12 16 20 30 HP #2 Fuel Oil Gas (500 to 2500 BTU) Gas Light Oil Combination High Pressure Steam Sizes 7 thru 16 HP (125 PSI) Sizes 20 and 30 HP (150 PSI)

More information

LATTNER BOILER COMPANY 9.5 HP Low-NOx Installation and Start-Up Checklist for Dry Cleaners

LATTNER BOILER COMPANY 9.5 HP Low-NOx Installation and Start-Up Checklist for Dry Cleaners 1 1. General Installation Information (to be completed by technician) Date installed: Location (city & state): Cleaner s name: National Board number (boiler): Installed by (company): Installed by (technician):

More information

CLEAVER-BROOKS MODEL FLX PACKAGED BOILER

CLEAVER-BROOKS MODEL FLX PACKAGED BOILER Table Of Contents $30.00 U.S. CLEAVER-BROOKS MODEL FLX PACKAGED BOILER Operation, Service, and Parts Manual,500,000 to 2,000,000 Btu/hr Hot Water and Steam Fuel: Light Oil, Gas or Combination Manual Part

More information

SECTION HEATING BOILERS

SECTION HEATING BOILERS SECTION 23 52 00 HEATING BOILERS PART 1 - GENERAL 1.1 SUMMARY A. Section includes boilers, controls and boiler trim, steam and condensate connections, hot water connections, fuel burning system and connections,

More information

MOHICAN. MOHICAN 4-Pass Water Boiler, HP, PSI Section

MOHICAN. MOHICAN 4-Pass Water Boiler, HP, PSI Section SPECIFICATION SHEETS Steam Sample Specification Water Sample Specification MOHICAN SPECIFICATION SHEET The following sample specifications are provided by Superior Boiler Works to assist you in providing

More information

SECTION HEATING BOILER FEEDWATER EQUIPMENT

SECTION HEATING BOILER FEEDWATER EQUIPMENT SECTION 23 53 00 HEATING BOILER FEEDWATER EQUIPMENT PART 1 - GENERAL 1.1 SUMMARY A. Section includes boiler feedwater pumps, de-aerators, accessories, controls and tanks. 1.2 REFERENCES A. ASME (American

More information

BuildingName The Description of the Project P DOCUMENTS

BuildingName The Description of the Project P DOCUMENTS ARCHITECTURE, ENGINEERING AND CONSTRUCTION P00000000 0000 DOCUMENTS ARCHITECTURE & ENGINEERING 326 East Hoover, Mail Stop B Ann Arbor, MI 48109-1002 Phone: 734-764-3414 Fax: 734-936-3334 SPECIFICATION

More information

S. P. THERMAL SYSTEMS INC.

S. P. THERMAL SYSTEMS INC. S. P. THERMAL SYSTEMS INC. 4504 Green Meadow Blvd. Beamsville Ontario L0R1B5 Canada Phone: 905 563 8651 Fax: 905 563 6234 BOILER & WATER TREATMENT REVIEW NOTE: This article is provided as a Guide Only.

More information

Bryan Flexible Water Tube. Ultra-High Efficiency Condensing Hot Water Boilers. 3,000,000 BTUH Natural Gas Fired

Bryan Flexible Water Tube. Ultra-High Efficiency Condensing Hot Water Boilers. 3,000,000 BTUH Natural Gas Fired Form No. 8700 Bryan Flexible Water Tube TM Triple-Flex Series Ultra-High Efficiency Condensing Hot Water Boilers 3,000,000 BTUH Natural Gas Fired Minimum 90% Thermal Efficiency at 160 F Return with 20

More information

Model CB-LE. Packaged Boiler HP. Operation, Service, and Parts Manual /09. and Model CB Ohio Special HP

Model CB-LE. Packaged Boiler HP. Operation, Service, and Parts Manual /09. and Model CB Ohio Special HP Model CB-LE Packaged Boiler 125-200 HP and Model CB Ohio Special 125-225 HP Operation, Service, and Parts Manual 750-184 04/09 ii CLEAVER-BROOKS Model CB-LE Packaged Boiler 125-200 HP Light Oil, Heavy

More information

ALDRICH COMPANY THREE PASS FIRETUBE BOILER CLASSIC SERIES OPERATING & MAINTENANCE MANUAL

ALDRICH COMPANY THREE PASS FIRETUBE BOILER CLASSIC SERIES OPERATING & MAINTENANCE MANUAL ALDRICH COMPANY THREE PASS FIRETUBE BOILER CLASSIC SERIES OPERATING & MAINTENANCE MANUAL ALDRICH COMPANY 341 EAST WILLIAMS ST WYOMING, IL 61491 PH: 309-695-2311 FAX: 309-695-5779 1 General Information:

More information

SECTION WATER-TUBE BOILERS

SECTION WATER-TUBE BOILERS PART 1 - GENERAL 1.1 RELATED DOCUMENTS A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and Specification Sections, apply to this Section. B. Related Sections

More information

User s Information Manual

User s Information Manual Gas-fired Water boiler Series 2 NOTICE: Series 1/Series 2 identification Read the boiler rating plate to determine the series number. The rating plate is located on the right side of the boiler. User s

More information

Silhouette. Feedwater Heater. Boiler Feedwater

Silhouette. Feedwater Heater. Boiler Feedwater Roth Roth Low Low Silhouette Silhouette TRAY DEAERATORS Boiler Boiler Feedwater Feedwater Heater Heater Capacities Capacities to to 50,000 50,000 lb/hr lb/hr Model RDTV-150-5-1-2 vertical tray type deaerator

More information

PART 0 A/E INSTRUCTIONS 0.01 DESIGN REQUIREMENTS

PART 0 A/E INSTRUCTIONS 0.01 DESIGN REQUIREMENTS PART 0 A/E INSTRUCTIONS 0.01 DESIGN REQUIREMENTS A. General: 1. To obtain maintenance and repair standards for boiler burners (Section 15555A) and boiler tubes (Section 15555B), contact the DPS Project

More information

.03 ATMOSPHERIC DEAERATOR

.03 ATMOSPHERIC DEAERATOR .03 ATMOSPHERIC DEAERATOR SPECIFICATION SHEET NO. 3200 OCTOBER 1, 2007 GENERAL DESCRIPTION The Sellers atmospheric.03 deaerators condition make-up water and condensate returns to convert them into more

More information

FUEL-FIRED VERTICAL TUBELESS BOILERS

FUEL-FIRED VERTICAL TUBELESS BOILERS FUEL-FIRED VERTICAL TUBELESS BOILERS 4 60 P orizontal and Vertical Feedwater / Condensate Return Systems and Blow-down Tanks FULTON FUEL-FIRED VERTICAL TUBELESS BOILERS FULTON: AN INDUSTRY LEADER SINCE

More information

Spray Flow II cc/liter Atmospheric Deaerator. industrialsteam.com

Spray Flow II cc/liter Atmospheric Deaerator. industrialsteam.com Spray Flow II Pressurized and Atmospheric Deaerators.005 cc/liter Atmospheric Deaerator CONSTANT RECYCLING guarantees deaeration of all dissolved oxygen in excess of.005 cc/liter from 0% to 100% of deaerator

More information

Spray Flow II cc/liter Atmospheric Deaerator. industrialsteam.com

Spray Flow II cc/liter Atmospheric Deaerator. industrialsteam.com Spray Flow II.00 cc/liter Atmospheric Deaerator Pressurized and Atmospheric Deaerators CONSTANT RECYCLING guarantees deaeration of all dissolved oxygen in excess of.00 cc/liter from 0% to 100% of deaerator

More information

Preventative Maintenance Tables

Preventative Maintenance Tables Preventative Maintenance Tables Table of Contents I. Table : Gas Fired Domestic Hot Water Heater II. III. IV. Table : Circulating Pump Table : Convectors Table 4: Grille and Diffusors V. Table 5: Unit

More information

Equipment Maintenance Checklist

Equipment Maintenance Checklist The Hartford Steam Boiler Inspection and Insurance Co. One State Street P.O. Box 5024 Hartford, CT 06102-5024 Tel: 800-333-4677 Fax: 484-582-1811 Internet: http://www.hsb.com Equipment Maintenance Checklist

More information

Tray ST5. Tray Type Deaerator Pressurized.005 cc/liter. industrialsteam.com

Tray ST5. Tray Type Deaerator Pressurized.005 cc/liter. industrialsteam.com Tray ST5 Pressurized and Atmospheric Deaerators Tray Type Deaerator Pressurized.005 cc/liter COUNTER FLOW TRAY design provides guaranteed removal of all dissolved oxygen in excess of.005 cc/liter from

More information

Fuel-Fired Vertical Tubeless Boilers

Fuel-Fired Vertical Tubeless Boilers Fuel-Fired Vertical Tubeless Boilers Fulton Classic (4-60P), The EDGE (6-30P) orizontal and Vertical Feedwater / Condensate Return Systems and Blow-down Separators FULTON FUEL-FIRED VERTICAL TUBELESS BOILERS

More information

MULTIPLEX SELF RECUPERATIVE gas burner

MULTIPLEX SELF RECUPERATIVE gas burner Installation - Maintenance MULTIPLEX SELF RECUPERATIVE gas burner SERIES MPSR The Nu-way Multiplex Recuperative System offers the alternative of a self-recuperative burner or a separate recuperator and

More information

ClearFire Economizer Model ECF Integral or External. Addendum to manuals CFH and CFV

ClearFire Economizer Model ECF Integral or External. Addendum to manuals CFH and CFV ClearFire Economizer Model ECF Integral or External Addendum to manuals 750-295 CFH and 750-269 CFV CB-8466 08/2011 1-GENERAL The Model ECF economizer is a stainless steel coil tube arrangement using

More information

Design and Construction Standards SECTION PLUMBING EQUIPMENT

Design and Construction Standards SECTION PLUMBING EQUIPMENT SECTION 15450 PLUMBING EQUIPMENT PART 1 GENERAL 1.1 SECTION INCLUDES: A. Water heaters. B. Packaged water heating systems. C. Water storage tanks. D. Water softeners. E. Pumps. F. Circulators. 1.2 REFERENCES

More information

VCLEARFIRE. High-Efficiency, Commercial Steam Boiler Horsepower

VCLEARFIRE. High-Efficiency, Commercial Steam Boiler Horsepower VCLEARFIRE High-Efficiency, Commercial Steam Boiler 9.5-60 Horsepower High-Efficiency, Low-Emissions Steam Boiler in a Compact Footprint The Cleaver-Brooks compact, gas-fired ClearFire -V vertical boiler

More information

Boiler Condensate Return Basics. Presented by Steve Connor February 24, 2016

Boiler Condensate Return Basics. Presented by Steve Connor February 24, 2016 Boiler Condensate Return Basics Presented by Steve Connor February 24, 2016 What We Are Covering Today? Brief review of the total steam system Why a proper condensate return system is so important Condensate

More information

SECTION PLUMBING EQUIPMENT

SECTION PLUMBING EQUIPMENT PART 1 GENERAL 1.1 SECTION INCLUDES A. Water heaters B. Packaged water heating systems C. Water storage tanks D. Water softeners E. Pumps F. Circulators 1.2 REFERENCES SECTION 22 30 00 PLUMBING EQUIPMENT

More information

CLEAVER-BROOKS MODEL CBL PACKAGED BOILER

CLEAVER-BROOKS MODEL CBL PACKAGED BOILER $25.00 U.S. CLEAVER-BROOKS MODEL CBL PACKAGED BOILER Operation, Service, and Parts Manual 800 through 500 hp Fuel: Light Oil, Heavy Oil, Gas or Combination Manual Part No. 750-58 06-24-03 SAFETY PRECAUTIONS

More information

.005 ATMOSPHERIC DEAERATOR

.005 ATMOSPHERIC DEAERATOR .005 ATMOSPHERIC DEAERATOR OCTOBER 1, 2007 GENERAL DESCRIPTION The Sellers atmospheric.005 deaerators condition make-up water and condensate returns to convert them into more desirable boiler feedwater.

More information

Lattner Boiler Company Scotch Marine Steam & Hot Water Boilers

Lattner Boiler Company Scotch Marine Steam & Hot Water Boilers Lattner Boiler Company Scotch Marine Steam & Hot Water Boilers INSTRUCTION MANUAL December 2005 Lattner Boiler Company 1411 9 th St. SW Cedar Rapids, IA 52404 T: (800) 345-1527 F: (319) 366-0770 E: info@lattner.com

More information

UNFIRED STEAM GENERATORS STANDARD EQUIPMENT

UNFIRED STEAM GENERATORS STANDARD EQUIPMENT CEMLINE Unfired Steam Generators are designed to produce clean steam with steam or high temperature hot water as an energy source for use where there is a need to produce clean steam from boiler steam

More information

Universal Fire Tube Boiler Wall Mount Models

Universal Fire Tube Boiler Wall Mount Models Universal Fire Tube Boiler Wall Mount Models USER S INFORMATION MANUAL Models WBRU**80W / 100W / 120W / 140W / 175W / 199W **NG denotes Natural Gas Model, LP Denotes Propane Model Heat Exchanger Bears

More information

OPERATING AND MAINTENANCE MANUAL

OPERATING AND MAINTENANCE MANUAL OPERATING AND MAINTENANCE MANUAL NVPOM-0104 TABLE OF CONTENTS Section Page 1 SPECIFICATIONS...1 1.1 Nova Plus Specifications...1-1 1.2 Warranty...1-2 2 GENERAL BURNER DESCRIPTION...2 2.1 Burner...2-1 2.2

More information

Steam Ancillary Equipment. Primary Steam System, Water Treatment and Auxiliary Steam System Equipment

Steam Ancillary Equipment. Primary Steam System, Water Treatment and Auxiliary Steam System Equipment Steam Ancillary Equipment Primary Steam System, Water Treatment and Auxiliary Steam System Equipment WITH ANCILLARY EQUIPMENT Steam Header with Accumulator Gas Train Assembly Single Point Gas Supply Trap

More information

GP COMBUSTION EQUIPMENT INC 100 Sheldon Dr., Units 16/17 Cambridge, Ontario N1R 7S7. Model C Forced Draft Burners. Natural Gas or Propane MODEL C10

GP COMBUSTION EQUIPMENT INC 100 Sheldon Dr., Units 16/17 Cambridge, Ontario N1R 7S7. Model C Forced Draft Burners. Natural Gas or Propane MODEL C10 Model C Forced Draft Burners Natural Gas or Propane MODEL C10 MODEL C4 GP COMBUSTION EQUIPMENT INC 100 Sheldon Dr., Units 16/17 Cambridge, Ontario N1R 7S7 Telephone: (519) 620-0230 Telefax: (519) 620-0232

More information

DEAERATORS .005 ATMOSPHERIC DEAERATOR

DEAERATORS .005 ATMOSPHERIC DEAERATOR 918 W WALNUT ST, DANVILLE, KENTUCKY 40422-0048 PHONE (859) 236-3181 www.sellersmfg.com SPECIFICATION SHEET NO. 3300 DEAERATORS.005 ATMOSPHERIC DEAERATOR GENERAL DESCRIPTION The Sellers atmospheric.005

More information

Fully-automatic Gas tankless Water Heater USER'S MANUAL FOR MODEL EZ-101 ISO9001 certified

Fully-automatic Gas tankless Water Heater USER'S MANUAL FOR MODEL EZ-101 ISO9001 certified Fully-automatic Gas tankless Water Heater USER'S MANUAL FOR MODEL EZ-101 ISO9001 certified Thank you for purchasing our fully-automatic gas-fired tankless water heater. Please completely read this Manual

More information

! WARNING. McDonnell & Miller Installation & Maintenance Instructions MM-315(C)

! WARNING. McDonnell & Miller Installation & Maintenance Instructions MM-315(C) Models 51, 51-S and 53 Boiler Water Feeders Models 51-2, 51-S-2 and 53-2 Feeder Cut-Off Combinations McDonnell & Miller Installation & Maintenance Instructions MM-315(C) OPERATION Maximum Water Supply

More information

.2 Section Waste Management and Disposal..4 Section Vibration Isolation and Seismic Control Measures.

.2 Section Waste Management and Disposal..4 Section Vibration Isolation and Seismic Control Measures. Issued 2005/06/01 Section 15510 Packaged Boilers Page 1 of 13 PART 1 GENERAL 1.1 RELATED SECTIONS.1 Section 01330 Submittal Procedures..2 Section 01355 Waste Management and Disposal..3 Section 01780 Closeout

More information

Gas Fired Residential Combi Boiler Floor and Wall Mount Models

Gas Fired Residential Combi Boiler Floor and Wall Mount Models Gas Fired Residential Combi Boiler Floor and Wall Mount Models USER S INFORMATION MANUAL Models WBRC**140W WBRC**199W WBRC**140F WBRC**199F ** NG Refers to Natural Gas Operation LP Refers to Propane Gas

More information

Rental Boiler Specifications (Nebraska Boiler)

Rental Boiler Specifications (Nebraska Boiler) Rental Boiler Specifications (Nebraska Boiler) ESI's 72,000 pph trailer-mounted watertube steam boilers are designed and built in accordance with ASME Code. Each boiler is arranged for natural gas or #2

More information

Lattner Boiler Company Model HRT Steam Boilers with Forced Draft Burners

Lattner Boiler Company Model HRT Steam Boilers with Forced Draft Burners Model HRT Steam Boilers with Forced Draft Burners INSTRUCTION MANUAL 2006 to 2007 T: (800) 345-1527 F: (319) 366-0770 E: info@lattner.com www.lattnerboiler.com Index Page 1 Index Section I: General Description

More information

INSTALLATION, OPERATING & MAINTENANCE INSTRUCTIONS FOR 350 SERIES CIRCULATION HEATERS

INSTALLATION, OPERATING & MAINTENANCE INSTRUCTIONS FOR 350 SERIES CIRCULATION HEATERS INDEECO Circulation Heaters are designed to provide years of trouble free operation if properly installed and maintained. Please read and follow these instructions for installing and maintaining the heater.

More information

INSTALLATION & MAINTENANCE MANUAL FOR QuickDraw

INSTALLATION & MAINTENANCE MANUAL FOR QuickDraw INSTALLATION & MAINTENANCE MANUAL FOR QuickDraw SEMI-INSTANTANEOUS ENERGY: STEAM TO WATER U-TUBE SINGLE-WALL & DOUBLE-WALL HEAT EXCHANGERS FLOOR DRAIN Typical Construction Figure 34-1 FLOOR DRAIN 1. U-tube

More information

Installation & Service Instructions for Jackson & Church Flexaire Packaged Furnaces SDF-125 thru SDF-400 Gas Firing

Installation & Service Instructions for Jackson & Church Flexaire Packaged Furnaces SDF-125 thru SDF-400 Gas Firing Installation & Service Instructions for Jackson & Church Flexaire Packaged Furnaces SDF-125 thru SDF-400 Gas Firing Important: To protect the unit and avoid damage to the heat exchanger, the blower speed

More information

Title: YALE OFFICE OF FACILITIES PROCEDURE MANUAL Chapter: 01 - Yale Design Standard Division: HVAC Standards

Title: YALE OFFICE OF FACILITIES PROCEDURE MANUAL Chapter: 01 - Yale Design Standard Division: HVAC Standards Date Description of Change Pages / Sections Modified ID 6/15/16 Entire document - mgl44 PART 1 - INTRODUCTION 1.1 PURPOSE A. This section is intended to define the general installation and minimum product

More information

RECOMMENDED PROCEDURES FOR THIRD-PARTY PREVENTATIVE MAINTENANCE PROVIDERS

RECOMMENDED PROCEDURES FOR THIRD-PARTY PREVENTATIVE MAINTENANCE PROVIDERS RECOMMENDED PROCEDURES FOR THIRD-PARTY PREVENTATIVE MAINTENANCE PROVIDERS 1 Contents Introduction... 3 Portfolio Energy Goals... 3 Purpose of This Document... 3 Gas Furnaces... 4 Electric Furnaces... 7

More information

Typical damages to Boilers & Economizers

Typical damages to Boilers & Economizers Typical damages to Boilers & Economizers A guide how to discover and prevent. Most commonly seen damages Boiler water side - Damages caused by : Contamination with oil Scales and Sludge Oxygen Corrosion

More information

Low pressure boiler* inspection and maintenance

Low pressure boiler* inspection and maintenance 2-12.001 May 2011 Low pressure boiler* inspection and maintenance Introduction Even as our society evolves into a more technologically advanced, economically driven environment, many businesses and their

More information

Boiler Basics: Design & Application Differences. Presented by Steve Connor July 30, 2014

Boiler Basics: Design & Application Differences. Presented by Steve Connor July 30, 2014 Boiler Basics: Design & Application Differences Presented by Steve Connor July 30, 2014 What We Are Covering Today Understanding Boiler Load Boiler Manufacturing Requirements Design & Construction Details

More information

SECTION PLUMBING EQUIPMENT

SECTION PLUMBING EQUIPMENT PART 1 GENERAL 1.01 SECTION INCLUDES A. Water heaters. B. Packaged water heating systems. C. Domestic water heat exchangers. D. Water storage tanks. E. Water softeners. F. Reverse osmosis equipment. G.

More information

! WARNING. McDonnell & Miller Installation & Maintenance Instructions MM-214(C) Series 61 Low Water Cut-Off OPERATION

! WARNING. McDonnell & Miller Installation & Maintenance Instructions MM-214(C) Series 61 Low Water Cut-Off OPERATION Series 61 Low Water Cut-Off Typical Applications: - Primary or secondary low water cut-off for hot water and steam boilers. - Low water cut-off - High water cut-off - Alarm actuator OPERATION Maximum Boiler

More information

DIVISION FINNED WATER-TUBE WATER HEATERS

DIVISION FINNED WATER-TUBE WATER HEATERS DELTA LIMITED, TYPE WH - MODELS 399B-899B SUGGESTED SPECIFICATIONS Catalog No.: 3500.97B Effective: 04-01-17 Replaces: 11-15-08 DIVISION 23 52 33.13 FINNED WATER-TUBE WATER HEATERS - GENERAL 1.1 SUMMARY

More information

User s Information Manual

User s Information Manual User s Information Manual Gas-Fired Storage Water Heater, Tankless Water Heater, Heating Appliance, and Combination Appliance Models IF THE INFORMATION IN THIS MANUAL IS NOT FOLLOWED EXACTLY, A FIRE OR

More information

Series 1140 and 1141 Temperature Regulators

Series 1140 and 1141 Temperature Regulators Hoffman Specialty Installation & Maintenance Instructions HS-504(E) Series 1140 and 1141 Temperature Regulators! CAUTION FOLLOW ALL INSTALLATION AND OPERATING INSTRUCTIONS. TURN OFF WATER OR STEAM BEFORE

More information

Aqua Balance. User s Information Manual. WMB-155C Wall Mount Gas-Fired Combination Boiler Heating and Domestic Hot Water

Aqua Balance. User s Information Manual. WMB-155C Wall Mount Gas-Fired Combination Boiler Heating and Domestic Hot Water Aqua Balance WMB-155C Wall Mount Gas-Fired Combination Boiler Heating and Domestic Hot Water User s Information Manual * Low Lead Content If the information in this manual is not followed exactly, a fire

More information

HCLEARFIRE. High-efficiency, modular steam boiler HP

HCLEARFIRE. High-efficiency, modular steam boiler HP HCLEARFIRE High-efficiency, modular steam boiler 10-60 HP High-Efficiency, Low-Emission Steam Boiler in a Compact Footprint The ClearFire -H compact, gas-fired horizontal boiler is designed specifically

More information

Residential Gas Hybrid Water Heater

Residential Gas Hybrid Water Heater Residential Gas Hybrid Water Heater USER S INFORMATION MANUAL WGRGH20NG75F / WGRGH20NG76F / WGRGH20NG100F WGRGHNG75F / WGRGHNG76F / WGRGHNG100F Models* *A suffix of LP denotes propane gas NOTICE: Westinghouse

More information

WELCOME TO THE AWT REGIONAL TRAINING PROGRAM

WELCOME TO THE AWT REGIONAL TRAINING PROGRAM WELCOME TO THE AWT REGIONAL TRAINING PROGRAM 2014 Las Vegas and Indianapolis 2 Course Schedule Day 2 8:00 a.m. Time & Relationship Management 9:00 a.m. Filtration & Pretreatment 10:00 a.m. BREAK 10:15

More information

New York State Division of Housing and Community Renewal

New York State Division of Housing and Community Renewal George E. Pataki Governor Judith A. Calogero Commissioner New York State Division of Housing and Community Renewal 25 Beaver Street New York, NY 10004 MANAGEMENT BUREAU MEMORANDUM #2006-C-02 To: From:

More information

Cleaver-Brooks Webinars

Cleaver-Brooks Webinars Cleaver-Brooks Webinars Today s Topic: Insights in Optimal Boiler Room Controls If you ve missed any of our previous live webinars You can view our archived webinars by going to www.cleaverbrooks.com/webinars

More information

BEST DRAFT CONTROL: MANUAL DAMPERS IN MULTIPLE BOILER SYSTEMS

BEST DRAFT CONTROL: MANUAL DAMPERS IN MULTIPLE BOILER SYSTEMS BEST DRAFT CONTROL: MANUAL DAMPERS IN MULTIPLE BOILER SYSTEMS WHITEPAPER Decades of evolving codes have led to much confusion over how dampers can and cannot be used. Contrary to popular belief, manual

More information

Section B1. Flexible Watertube Boilers TABLE OF CONTENTS

Section B1. Flexible Watertube Boilers TABLE OF CONTENTS Section B1 Flexible Watertube Boilers TABLE OF CONTENTS FEATURES AND BENEFITS.................................................. B1-3 PRODUCT OFFERING......................................................

More information

NOZZLE MIX COMBINATION BURNER NMC200 SERIES

NOZZLE MIX COMBINATION BURNER NMC200 SERIES NOZZLE MIX COMBINATION BURNER NMC200 SERIES INSTRUCTIONS WARNING These instructions are intended for use only by experienced, qualified combustion start-up personnel. Adjustment of this equipment and its

More information

HEATEC TEC-NOTE. Operation and maintenance Heatec thermal fl uid heaters industrial series IMPOPRTANT NOTICE! CONTENTS. Publication No.

HEATEC TEC-NOTE. Operation and maintenance Heatec thermal fl uid heaters industrial series IMPOPRTANT NOTICE! CONTENTS. Publication No. HEATEC TEC-NOTE Operation and maintenance Heatec thermal fl uid heaters industrial series CONTENTS Important Notice...1 Intended users...2 Scope...2 Prior to initial startup...2 Preliminary tasks...2 Purging

More information

DIVISION FINNED WATER-TUBE WATER HEATERS

DIVISION FINNED WATER-TUBE WATER HEATERS HI DELTA, TYPE WH - MODELS 992C-2342C SUGGESTED SPECIFICATIONS Catalog No.: 3500.932A Effective: 04-01-17 Replaces: 10-31-16 DIVISION 23 52 33.13 FINNED WATER-TUBE WATER HEATERS - GENERAL 1.1 SUMMARY A.

More information

CHAPTER 3 BASIC STEAM CYCLE

CHAPTER 3 BASIC STEAM CYCLE CHAPTER 3 BASIC STEAM CYCLE To understand steam generation, you must know what happens to the steam after it leaves the boiler. A good way to learn the steam plant on your ship is to trace the path of

More information

CHAPTER 6. HEATING PRODUCTION EQUIPMENT AND SYSTEMS

CHAPTER 6. HEATING PRODUCTION EQUIPMENT AND SYSTEMS CHAPTER 6. HEATING PRODUCTION EQUIPMENT AND SYSTEMS 6.1 Types of Heating Systems 6.2 Heating Energy Sources 6.3 Furnaces and Air Heaters 6.4 Boilers 6.5 District Heating 6.6 Selection of Medium- Steam

More information

INTRODUCTION THIS MANUAL INCLUDES IMPORTANT SAFETY INFORMATION

INTRODUCTION THIS MANUAL INCLUDES IMPORTANT SAFETY INFORMATION INSTALLATION AND OPERATING INSTRUCTIONS FOR THE HARDY Fuel Oil Furnace Models D-140 & D-350 HARDY MANUFACTURING COMPANY, INC. 12345 ROAD 505 PHILADELPHIA, MS 39350 PHONE: (601) 656-5866 FAX: (601) 656-4559

More information

PACKAGED COMMERCIAL WATERTUBE BOILERS

PACKAGED COMMERCIAL WATERTUBE BOILERS PACKAGED COMMERCIAL WATERTUBE BOILERS PACKAGED COMMERCIAL WATERTUBE BOILER American Boiler Manufacturers Association 4001 N. 9 th Street, Suite 226 Arlington, VA 22203-1900 703/522-7350 2003, American

More information

USER S INFORMATION MANUAL

USER S INFORMATION MANUAL USER S INFORMATION MANUAL HOT WATER HEATING BOILERS DOMESTIC WATER HEATERS 150,000-300,000 Btu/hr MODELS EB-EWU-02 IMPORTANT INSTALLER - AFFIX INSTALLATION MANUAL ADJACENT TO THE BOILER CONSUMER - RETAIN

More information

Gas-Fired Indoor and Outdoor Duct Furnaces

Gas-Fired Indoor and Outdoor Duct Furnaces July, 2008 Gas-Fired Indoor and Outdoor Duct Furnaces INDOOR GRAVITY VENTED DFG, DBG, DCG INDOOR SEPARATED COMBUSTION DFS, DBS, DCS OUTDOOR GRAVITY AND POWER EXHAUSTED H Series table of contents A complete

More information

Forced Draft Boiler Flue Gas Venting: Problems & Solutions. Presented by Steve Connor and Patrice Gouin January 27, 2016

Forced Draft Boiler Flue Gas Venting: Problems & Solutions. Presented by Steve Connor and Patrice Gouin January 27, 2016 Forced Draft Boiler Flue Gas Venting: Problems & Solutions Presented by Steve Connor and Patrice Gouin January 27, 2016 What Will We Be Covering Today? Pressurized Non-condensing Vent Systems Venting s

More information

4 Series. Packaged Firetube Boilers Horse Power Light Oil, Heavy Oil, Gas and Combination Wetback and Dryback Designs

4 Series. Packaged Firetube Boilers Horse Power Light Oil, Heavy Oil, Gas and Combination Wetback and Dryback Designs 4 Series Packaged Firetube Boilers Installation, Operation and Maintenance Manual 25-850 Horse Power Light Oil, Heavy Oil, Gas and Combination Wetback and Dryback Designs ID O&M 400-B R3/09 Power Mechanical,

More information

Standard Maintenance Task List Sample

Standard Maintenance Task List Sample TABLE OF CONTENTS 1. EQUIPMENT SYSTEM CHECKS... 1-1 1.1. AIR OUTLETS... 1-1 1.2. BATTERY FLUID LEVEL... 1-1 1.3. DOOR HARDWARE... 1-1 1.4. DRY SPRINKLER SYSTEM... 1-1 1.5. FAN... 1-1 1.6. FIRE STANDPIPES...

More information

Elite. User s Information Manual. Elite and Elite VWH* All Models

Elite. User s Information Manual. Elite and Elite VWH* All Models Elite User s Information Manual Elite and Elite VWH* All Models Heat Exchanger Bears the ASME H Stamp IF THE INFORMATION IN THIS MANUAL IS NOT FOLLOWED EXACTLY, A FIRE OR EXPLOSION MAY RESULT, CAUSING

More information

Form 2143 Date: 4/3/03 Repl: 2/1/99 BRYAN STEAM LLC. Installation and Operating Service Manual BOILER FEED SYSTEM

Form 2143 Date: 4/3/03 Repl: 2/1/99 BRYAN STEAM LLC. Installation and Operating Service Manual BOILER FEED SYSTEM 0 Form 2143 Date: 4/3/03 Repl: 2/1/99 BRYAN STEAM LLC Installation and Operating Service Manual BOILER FEED SYSTEM INSTALLATION AND OPERATION SERVICE MANUAL BOILER FEED SYSTEM Bryan Steam LLC 783 North

More information

INDUCED DRAFT HIGHBOY AND COUNTERFLOW/HORIZONTAL GAS FURNACE

INDUCED DRAFT HIGHBOY AND COUNTERFLOW/HORIZONTAL GAS FURNACE INDUCED DRAFT HIGHBOY AND COUNTERFLOW/HORIZONTAL GAS FURNACE USERS INFORMATION MANUAL MODELS FOR USE WITH NATURAL GAS MHA-50N, MHA-75N, MHA-100N, MHA-125N, MDA-50N, MDA-75N, MDA-100N, MDA-125N FOR USE

More information

5 Series. Firetube Boilers Horse Power Dry Back Horizontal Fire Tube Design. Installation, Operation and Maintenance Manual

5 Series. Firetube Boilers Horse Power Dry Back Horizontal Fire Tube Design. Installation, Operation and Maintenance Manual 5 Series Firetube Boilers Installation, Operation and Maintenance Manual 50-1000 Horse Power Dry Back Horizontal Fire Tube Design 500CRev0 York-Shipley Global Division of Power Mechanical, Inc. All Rights

More information

Suggested Specification: Benchmark 1.5 Low NOx Gas-Fired Hydronic Boiler(s)

Suggested Specification: Benchmark 1.5 Low NOx Gas-Fired Hydronic Boiler(s) Furnish and install as shown on AERCO International plans and operation and maintenance manuals, with all applicable codes and authorities having local, state and federal jurisdiction, Benchmark Series

More information

Tankless Water Heater

Tankless Water Heater Tankless Water Heater USER S INFORMATION MANUAL Models WGRT**150 / WGRT**199 / WGRTC**199 **A suffix of LP denotes propane gas **A suffix of NG denotes natural gas NOTICE: Westinghouse reserves the right

More information

Checklists LAUNDRY GREENKEYGLOBAL.COM

Checklists LAUNDRY GREENKEYGLOBAL.COM Checklists INFO@GREENKEYGLOBAL.COM GREENKEYGLOBAL.COM Laundry In-house laundry is one of the most energy-intensive areas of a hotel's operation. Its use of energy per square foot may even surpass the kitchen.

More information

Type CG Series Forced Draft Gas Burner

Type CG Series Forced Draft Gas Burner Type CG Series Forced Draft Gas Burner Designed and built by Canadians for Canadian Winters By PENDELL BURNERS Office & Plant Address: 155 Regina Road, Unit #3 Woodbridge, Ontario L4L 8L9 Telephone: (416)

More information

User s Information Manual

User s Information Manual User s Information Manual Gas-Fired Water Boilers With or without Aqua Logic (CWH) Now available Matching High Performance Companion Water Heater (Unit sold separately) If the information in this manual

More information

Power Flame Incorporated

Power Flame Incorporated Power Flame Incorporated SUGGESTED SPECIFICATION FOR MODEL NVC ULTRA LOW NOx GAS BURNERS SUB 9 PPM NOx THE POWER TO MANAGE ENERGY 2001 South 21st Street, Parsons, Kansas 67357 Telephone: 620-421-0480,

More information

Boiler Mountings. Engr. Omar Sadath, Maritme Lecturer & Trainer, Bangladesh

Boiler Mountings. Engr. Omar Sadath, Maritme Lecturer & Trainer, Bangladesh Boiler Mountings Engr. Omar Sadath, Maritme Lecturer & Trainer, Bangladesh overview Mountings are crucial without which the operation of boilers is unsafe. Proper maintenance and care of the mountings

More information

POWDER GUIDE. Trouble shooting tips to maximise the benefits of Apcoshield Powder Coatings

POWDER GUIDE. Trouble shooting tips to maximise the benefits of Apcoshield Powder Coatings POWDER GUIDE From ASIAN PAINTS (I) LTD Trouble shooting tips to maximise the benefits of Apcoshield Powder Coatings Section A : Powder Application Problems Trouble Possible Causes Solutions 1. Poor charging

More information

Burner Comparisons. Typical Competitor s Burner

Burner Comparisons. Typical Competitor s Burner Burner Comparisons INOV8 s Typical Competitor s Burner Automatic nozzle cleanout Yes No Available BTUs rated as input 100,000 to 1,000,000 76,500 to 500,000 Burner Motor - hp 1/5 1/7 Combustion safety

More information

User s Information Manual Galaxy GG/GX Series, Sentry S/SX Series and Sentinel SE Series Gas Boilers with Continuous Burning Pilot

User s Information Manual Galaxy GG/GX Series, Sentry S/SX Series and Sentinel SE Series Gas Boilers with Continuous Burning Pilot User s Information Manual Galaxy GG/GX Series, Sentry S/SX Series and Sentinel SE Series Gas Boilers with Continuous Burning Pilot FOR YOUR SAFETY: Before operating this boiler, READ this manual. DO NOT

More information