Glass Wool Production Line

Size: px

Start display at page:

Download "Glass Wool Production Line"

Melissa Richards
5 years ago
Views:

EQUIPMENT FOR THERMAL INSULATION MATERIAL M 01 004/10.11 Glass Wool Production Line Glass wool is a kind of fibrous material made of nature ores, including quartzite dolomite, feldspar, limestone etc.

With the good characteristic, Glass wool was used for heat preserving, heat insulating, cold insulating and sound absorbing material for various industrial equipment, traffic facilities such as

1 EQUIPMENT FOR THERMAL INSULATION MATERIAL M /10.11 Glass Wool Production Line Glass wool is a kind of fibrous material made of nature ores, including quartzite dolomite, feldspar, limestone etc., which are melted into glass fluid by adding in accessories such as calcined soda and borax and then drawn blown or thrown into very thin fibers by external force under fusing state. With the good characteristic, Glass wool was used for heat preserving, heat insulating, cold insulating and sound absorbing material for various industrial equipment, traffic facilities such as pipelines, storage tanks, boilers, heat exchangers, fans, vehicles and vessels, as well as various buildings. Our advantage: Low investment Can customized design for the special requirement of the customer. Full automatic production line, with distributed control system and easy to operate. Save the energy, water recycling use. Can produce the product with different specifications, and with big depth. Production line mainly consists of: Melting System The main equipment includes batch mixer, melting furnace, feeder, furnace platform, firebox, etc. Batch mixer equipment includes crusher, mixer and weighing apparatus. Furnace platform is the foundation platform for supporting melting furnace and centrifuge or other machines Fiber Forming System Main equipment of the Fiber Forming system includes centrifuge, air/natural gas premixing system, compressed air system and cooling water system, etc. Glass Wool Collector Glass wool collector is the equipment that collects fibers into crude felt. It includes collecting device, binder applying device, distributor, and induced draft system, driving system, side wall device and cleaning system, etc. Curing Oven Curing oven is the drying equipment that processes by heating and shapes glass wool layers containing binder as per the densities, thicknesses and widths required for products.

2 Curing oven consists of furnace body, conveyor, pressing mechanism, hot blast system and driving mechanism. In the above, the hot blast system consists of many heating zones, and each heating zone has a heating furnace Conveying and Cutting Machines Conveying machine plays the role that conveys the shaped products to cutting machine to be cut. The cutting machine s function includes two parts: horizontal cutting and vertical cutting. Felt-rolling Machine Enable the felt to roll felt. Control System High automation degree with convenient operation. Flow Chat: Definition of machine code: Range of annual capacity: tons per year Machine code: NGP N CNBM technology G Glass wool P Production line, Code E.X.: if the line s annual capacity is tons, its code is NGP10000 China National Building Materials Corp. Composite Division Rm2020, Bldg.No.4, Interwest Center,No.9, Shouti South Road Haidian District, Beijing , China Tel: (86-10) ; Fax: (86-10) Website: sales@cnbmtechnology.com

EQUIPMENT FOR THERMAL INSULATION MATERIAL M 01 003/10.

It is recognized as the ideal insulation material both for commercial and industrial construction due to its meticulous features: non-combustibility, innocuity, lightness, low heat conduction

3 EQUIPMENT FOR THERMAL INSULATION MATERIAL M /10.11 Rock wool production line Rock wool is a kind of synthetic fiber made by high temperature melting and blowing of basalt and coke, cinder, with a certain amount of auxiliary material. It is recognized as the ideal insulation material both for commercial and industrial construction due to its meticulous features: non-combustibility, innocuity, lightness, low heat conduction coefficient, fine sound absorption performance, insulation, high chemical stability, durability Our Advantage: Operated automatically Suitable for scaled production High productivity and stable performance No pollution Production line mainly composed by: Feeder, furnace, four-rollered centrifuge (two pieces), fiber collecting machine, pendulum cotton spreading machine, transitional portion, curing oven, dust-collection system, cooling portion, longitudinal cutter, waste recycler, synchronous cutter, packing machine and control system Production process description: The raw material is feed into sealed furnace by full automatic digital measurement and melted, then becomes fiber through the four-rollered centribuge. Carried through fiber collecting machine, pendulum cotton spreading machine and folding machine, the fiber will be hardened in board forming machine. Then, cooling, cut and recycled, the board is going through full automatic piling machine and packing to become finished produce.

4 Flow Chat: Chimney Burner Buster Lubricant Raw material Proportioning Elevating Feeding Tank furnace Centrifuge Fan Heat exchanger Cooling water Hot air circulation Hot blast furnace Resin supply Flow meter Nozzle Curing oven Pendulum Wool collecting Induced fan Fiber forming High pressure air Longitudinal cutting Cross cutting Felt rolling Warehouse Definition of machine code: The range of annual capacity: tons Machine code description: NRP N CNBM technology R Rock wool, P Production line, Code E.X: if the line s annual capacity is tons, its code is NRP10000 China National Building Materials Corp. Composite Division Rm2020, Bldg.No.4, Interwest Center,No.9, Shouti South Road Haidian District, Beijing , China Tel: (86-10) ; Fax: (86-10) Website: sales@cnbmtechnology.com

EQUIPMENT FOR THERMAL INSULATION MATERIAL M 01 001 / 10.

After more than 30 years development, we can supply our customers the equipment with advanced design, production and debugging services.

High production efficiency and steady operation. No environment pollution.

equipment, measuring equipment and dosing equipment. Heating system: Including steam furnace, hot oil furnace or natural gas furnace.

5 EQUIPMENT FOR THERMAL INSULATION MATERIAL M / GYPSUM BOARD PRODUCTION LINE The gypsum board production line is designed to produce normal, water-resistant, fire-resistant, and functional gypsum board. After more than 30 years development, we can supply our customers the equipment with advanced design, production and debugging services. The production capacity of one line is from millions M2 per year. Our Advantage: Operation automatically and continuously. High production efficiency and steady operation. No environment pollution. Production line mainly consists of: Raw material preparation system Including raw material conveyor, crushing equipment, grinding equipment, calcining equipment, measuring equipment and dosing equipment. Heating system: Including steam furnace, hot oil furnace or natural gas furnace. Plate forming system Including uncoiling equipment, tensioner, adjusting equipment, pulling equipment, mixer, cutting machine, vibrate platform, forming machine, forming station, setting belt conveyor, roller conveyor, cutter, accelerating roller, transverse conveyor, approaching conveyor, distributor, dryer, board-taking machine, waste board roller, edgetrimming machine, finished product roller, side roller, piler, electronic control.

6 Processing Description: Taking certain amount of anhydrous gypsum powder, water and additives, through the automatic measuring equipment and automatic conveying system, they will be conveyed into the mixer and become to the slurry material which will be scattered on continues moving faced paper evenly. The slurry will go into the forming machine and compound with the top and bottom faced paper. By the process of extruding and forming, the slurry will be encased by the faced paper and the continuous pulpous gypsum boards are formed. In the forming line, the wet solid paper faced gypsum board will be gradually formed after the process of recondition, natural coagulating, automatic cutting etc., the wet board will be arranged according to the programmed control system. With the help of rollers, belt conveyor and overturner, they will quickly enter into the dryer. The board will be strictly controlled in the separate temperature zone of the dryer. After blowing into attached to the faced paper, and then the dry gypsum board will form and exit from the dryer. Moreover, after passing through overturner and the folding device for the second time, the board will be cut into certain specification by saw. Finally, the finished gypsum board will be conveyed to the automatic sealing device and the stacker. After stacking, the board will be transported to the warehouse. Flow chart: Definition of equipment code: The range of production capacity: Millions M2/ year. Model description: NGBP N CNBM technology GB Gypsum board P Production line Code E.X: The annual capacity of 20Millions M2, the model is NGBP2000. China National Building Materials Corp. Composite Division Rm2020, Bldg.No.4, Interwest Center,No.9, Shouti South Road Haidian District, Beijing , China Tel: (86-10) ; Fax: (86-10) Website: sales@cnbmtechnology.com

EQUIPMENT FOR THERMAL INSULATION MATERIAL M 01 002/10.

It is used to produce mineral wool sound absorbing board, which are widely used as ceiling with the features of fire resistant acoustic decorative and insulating.

7 EQUIPMENT FOR THERMAL INSULATION MATERIAL M /10.11 Mineral wool Sound absorbing board line The Mineral Wool sound absorbing Board line includes the units of slurrying, forming, dehydrating, drying, cutting and surface processing, etc. It is used to produce mineral wool sound absorbing board, which are widely used as ceiling with the features of fire resistant acoustic decorative and insulating. Our production line gathers with design, manufacture, install and debugging services. The production capacity is 2-16million m2/year. Our advantages: Operated automatically Low investment and small building area Large profit Low power consumption Production line composed by: Mineral wool breaker, raw material mixer, slurry conveyor, forming system, drying system, mineral wool cut-off system Coating machine, ginning system Cutting, auto-packing system Controlling system: manual, semi-automatic, automatic Processing description: It includes two steps. Firstly, the mineral wool boards are made from various raw materials. Thereafter, the decorative boards are made by specific treatment and machining on the mineral wool boards. Mineral wool boards The mineral wool is mixed with water in a container, then the fiber will be separated with shot content by continuous paddling. Shot content stays at the bottom, so the fiber can be collected at the top of water. After cleaning and drying, the fiber is finished and weighed. Sometimes, mineral wool is treated to be stocked fiber in granulator. The fiber or stocked fiber is mixed with binder, water proofer and other additives, such kind of slurry

8 is laid on mesh board, thereafter the process of filtrating, vacuum absorption, extrusion, it is formed to be rough board with specific thickness. The rough board is finished to be mineral wool board after drying and cutting. Machining for decorative board Blind board: mineral wool boards are pressed by roller to get blind pores with different shape and size. Thereafter, the boards are finished by final machining, coating and drying. Boards with groove Pods, translot and circle grooves are milled on the semi-finished boards. Thereafter, the boards are finished by coating and drying. Painted boards: the mineral wool board is printed or painted according to the pattern. It is finished as painted board after drying. Relief boards: after coating, the mineral wool boards are pressed with mould to get the relief boards. It can be cut to the particular size. Relief boards are produced professionally, because the machining cost is high. Flow Chat: Definition of equipment code: The range of production capacity: 2-16 million m2 Model description: NMA N CNBM technology M Mineral wool A Acoustic boar Code E.X.: the code is determined by annual capacity. If a line s annual capacity is 10 million m2, its code is NMA China National Building Materials Corp. Composite Division Rm2020, Bldg.No.4, Interwest Center,No.9, Shouti South Road Haidian District, Beijing , China Tel: (86-10) ; Fax: (86-10) Website: sales@cnbmtechnology.com

FRP Composite Machine M 00 006/10.08 RTM Injection Machine Series This machine is mainly used in injection moulding to produce FRP products as well as other plastic products.

Double-acting positive displacement pumping system is equipped, which can mix on demand at the injection head with the variable catalyst content from 0.5%

Main application: Automobile parts Wind energy: fan blade, fan drive assembly Communication radome Bathroom facilities The cover of the washing machine Watercraft: minitype houseboat Chair and table-

9 FRP Composite Machine M /10.08 RTM Injection Machine Series This machine is mainly used in injection moulding to produce FRP products as well as other plastic products. The machine is designed for injecting polyester, vinylester and methacrylate resins and catalyst, at controlled pressures. Double-acting positive displacement pumping system is equipped, which can mix on demand at the injection head with the variable catalyst content from 0.5% to 4.5%. Main application: Automobile parts Wind energy: fan blade, fan drive assembly Communication radome Bathroom facilities The cover of the washing machine Watercraft: minitype houseboat Chair and table- board Our Advantage: The molding process is controlled by our specially designed program, to precisely match up the flow and curing characteristic of the resin in the mould cavity The forming process is also controlled under the condition of constant forming pressure, which guarantees the stable performance of the molded products and the smooth air-release Molding parameter and mechanism can be customized designed according to the property of the finished product required by customer Composition: The machine is consisted by mainframe, injection gun and the mould. The mainframe is the operation parts, also fro storage the solidification and detergent. The injection gun is used for carrying out the injection and cleaning process. The mould is used for forming the product as your requirement.

10 Specification: Resin pump: 5-10kg/min Pressure ratio of air motor: 4:1~11:1 Solidification supply: 0.5%~4.5% Inner mixer injection gun Stainless steel cleaning equipment Return-flow system Processing Description: The output capacity of our machine for one mould is usually more than 2,000pcs per year (one shift), one machine can be run with maximum 6 moulds at the same time. The pressing cycle time is usually 1 hour under the following molding conditions: Resin viscosity : Pa.S, Molding Temperature: 130, Product Weight: 5kg Molding Process: Other Equipments for option: Air Compressor Gel coat spray painting gun 2010 All rights reserved. No part of this document may be reproduced or stored, processed, duplicated or circulated using electronic systems, in any form or by any means, without the prior written authorization of CNBM technology In the event of contravention of the above provisions, the contravening party is obliged to pay compensation. This document was prepared with the greatest of care, and all statements have been examined for correctness. This document is subject to alterations for reason of the continuing further developments of products. No liability can be accepted for any incorrect or incomplete statements. China National Building Materials Corp. CNBM technology Division Rm2021, Bldg.No.4, Interwest Center,No.9, Shouti South Road Haidian District, Beijing , China Tel: (86-10) ; Fax: (86-10) Website: sales@cnbmtechnology.com

Glass Wool Production Line

Glass Wool Production Line Glass wool is a kind of insulation materials which is made of natural ores, such as quartzite, dolomite, feldspar, limestone and so on. With the features of low density, convenient