Engineering Pvt. Ltd.

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1 Horton Spheres Welded Storage Tanks Mounded Bullets Process Equipments Piping Structural Skid Mounted Units Separators Skid Water Bath Heater Pipeline Equipments Floating Roof Accessories Pipe Repair Clamps Engineering Pvt. Ltd. G-2, Meera Appartments, 80, Alkapuri Society, Near Vanganga, Alkapuri, Baroda Gujarat, (INDIA) Phone : Fax : jnv.vira@gmail.com

2 Welcome To JNV Vira Engineering Pvt. Ltd. We - JNV VIRA Engineering Pvt. Ltd have our work shop at GIDC Manusar with highly Qualified & Experienced Engineers in Design, Manufacturing, Quality & Safety, Procurement etc. The company is engaged to execute various types of equipments / accessories as listed for process industries like Petrochemicals, Refineries and Oil & Gas & Power sector. We have experience in fabrication & supply of CS Storage Tank of Floating Roof, Cone /Dome Roof & Cone /dome cum Floating Roof Type in knock down condition for export orders. Apart from tanks, we have experience in supply of technological/ pipe rack/ transmission tower/ building structure, ducting etc. in knock down condition after mock up assembly as per client requirement for domestic as well as export order. We design and manufacture as per most of the Indian and International codes, such as API, ASME, BS, DIN, IBR, IS etc. We are fabricating equipments in Carbon Steel, Stainless Steel-304, 304-L, 316, 316L, SS 410, other materials overlaid with Monel, Inconel and Stainless Steel under ASME Section VIII, Div. I & II Our associate companies has wide experience for Construction/ Erection/ Installation of Cryogenic double wall Tanks for low temperature services, SS Silos/Tanks, Dowtherm Heaters, Horton Sphere, Pig Iron Project, Structures, Equipments & Piping work, Manufacture, Supply & replacement of Floating Roof Seal for Refinery, Petrochemical Plants For various Clients under third party inspection like M/s. EIL, LRIS, H&GC, DCL, B.V, NTPC, UHDE, DPG, SGS, BAX COUNSEL, PDIL, NIDC, etc. 1

3 Horton Spheres Welded Storage Tanks Mock Up Assembly at Factory 2

4 Mounded Bullets The mounded system of LPG storage installations are preferred to Horton Spheres installation in present scenario due Safety & environment priorities. Apart from safety of installation, distribution & handling is also safe. The mounded bullets are partially pre fabricated at shop. We have team of highly qualified people to meet the quality standards for this nature of work. 3

5 Process Equipments Piping Sponge Absorber Yard Piping Fire Water Piping 4

6 Structural Pipe Rack Structrural Building Structural 5

7 Skid Mounted Units Skid mounted units are custom made to suit customer requirement All equipment, skid structure and piping fabricated at shop. Equipment Procured / fabricated as per design requirement & specifications. Alignment of all the skids and piping ensured prior to dispatch. Only cold work involved for assembly with minimum manpower. Easy to transport, handle & install. Economical for repeated & regular requirements. Process/design requirements can be verified at vendor s works. 6

8 Separators Skid The 2/3 phase separators are designed to meet separation of mixture water/ gas /oil received from exploration. Separators are designed on data received customer like flow rates of oil, water and gas, process conditions and vessel operation required. Vessel skids designed to code applicable for the installation. Generally from ASME Section VIII, ANSI B31.1, API RP14C etc. Complete detailed engineering like nozzles.skid and vessel including skid layout, saddle etc. Internals inlet impingement baffles, wave baffles, flow straightening baffles, mist eliminators weir boxes, wave breakers, splash guards, down comers & vortex breakers provided for effective separations Controls & Instrumentation provided to accurately measure the Gas, Oil & water flows, regulate the pressure & monitor the levels of oil, water in the separator Oil & Water automatic removal system provided 7

9 Water Bath Heater Indirect Water Bath Heaters are designed as per API 12K. The heating of high-pressure natural gas upstream of a pressure regulation station in order to prevent the internal formation of natural gas water hydrates downstream of the pressure regulator. The heating of a water saturated natural gas stream to prevent cooling and the internal formation of natural gas water hydrates The heating of a water saturated natural gas stream upstream of primary separation to an optimum temperature to facilitate good separation Natural Draft Burners & Forced Draft Burners provided as per requirement Water bath Temperature is controlled for satisfactory performance. Designed for Removable single or double Fire tube. Removable Heating coil. 8

10 Pipeline Equipments Pig launchers are used to launch the pig into the pipeline, and pig receivers are used to receive the pigs after they have made a successful run. The selection of these pig traps will depend on the type of pig to be run and pipeline design Liquid spillage from the pig traps should be avoided with proper precautions. ASSOCIATED EQUIPMENTS Anti-Spark pig receiving Trays, Pig Handling structure with Jib Crane, Pig Handling System for inserting and retracting the pigs with Job Crane. Pig Signalers Batching/Cleaning Pig Automation for BI/Multi product transfer BY PASS CONNECTION To ensure smooth running of Pigs and avoid any by-pass of kicker products. Flow Tees/Barred Tees designed as per AMSI B31.4/31.8 QUICK OPERATING CLOSURE Quick operating closure for venting/blow down purpose on pipeline 9

11 Floating Roof Accessories Articulated roof drain system Auto bleeder vent assembly Emergency drain with shut off facility Flame proof gauge hatch Slot Dipping Devices Flame Arrestor Pressure & Vaccum Relief Valve Emergency Venting 10

12 Pipe Repair Clamps REPAIR CLAMPS & ENCLOSURES (BOLTABLE & WELDABLE HIGH PRESSURE SPILT SLEEVES) Designed per section 3 of API 6H Size: API Pipe 50 mm to 1200 mm (2" to 48") NB and larger Class: Standard 1000 psig and larger, such as ANSI 600 and 900 rating Construction: Carbon Steel, Stainless Steel, and combination of SS wet parts & CS Seal Width: Standard 5" and 8"; Special seal width up to 30" Over-all-length: Standard 10"-17"; Special width up to 40" Seal Material : Buna-N, Viton, and Neoprene Single-Piece Precision Die Moulded Seal fixed in wedgelock grooves in each half for peripheral and lateral sealing DOUBLE HINGED ON-LINE PIT HOLE LEAK REPAIR CLAMPS & WELD CAP Size : 80 mm to 1200 mm (3" to 48") NB and larger Pressure Rating : Up to 2000 psig; Construction in Carbon Steel and/or Stainless Steel Seal Material : Buna-N, Viton, Neoprene, EPDM and Teflon SLIP JOINT PIPE COUPLINGS: (WELDABLE HIGH PRESSURE COUPLINGS) for joining of cut Pipeline Ends Design per section 3 of API 6H. Size : 100 mm to 1200 mm (4" to 48") NB and larger Class: 1000 to 2000 psi for Anchored pipes Construction: Carbon Steel and Stainless Steel Seal Material : Buna-N, Viton, Neoprene, EPDM and Teflon. Works: Plot No.: , GIDC - Savli Industrial Estate, village : Manjusar , Dist: Vadodara

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