Serial Number Range GTH-5519 GTH-5519 S. from SN to Part No

Transcription

1 Serial Number Range GTH-5519 GTH-5519 S from SN to Rev P March 2016

2 2 GTH-5519,GTH-5519 S

3 How to Read Your Serial Number GTH-5519,GTH-5519 S 3

4 Table of Contents This manual is updated frequently. If you have a printed manual, you can keep it up to date by downloading new figures from the Genie website at For the most up-to-date parts information, visit the Parts Lookup System on the Genie website at How to Read Your Serial Number...3 Parts Stocking List...7 How to Order Parts...8 Service Parts Fax Order Form...9 Electronic Version Click on any page number to view the figure. 100 Decals Decals, View Decals, View Drive Chassis Components Rear Chassis Left Chassis Right Chassis (Deutz Engine) Right Chassis (Perkins Engine) Hydraulic Oil Tank Drive line And Wheels Front Axle - Differential Front Axle - Reduction Gear Front Axle - Brake Front Axle - Steering Cylinder Rear Axle - Differential Rear Axle - Steering Axle Rear Axle - Steering Cylinder Engine Components Diesel Engine - Engine Cooling System (Deutz Engine) Diesel Engine - Engine Cooling System (Perkins Engine) Diesel Engine - Exhaust System - Injection - Accelerator (Deutz Engine) Diesel Engine - Exhaust System - Injection - Accelerator (Perkins Engine) Diesel Engine - Hydraulic Pumps (Deutz Engine) Diesel Engine - Hydraulic Pumps (Perkins Engine) Cab Components Closed Cabin, View Closed Cabin, View Open Cabin, View Dashboard, View Dashboard, View Components - Main Valve And Joystick Boom Components Boom (1st - 2nd Telescopic Element) Manual Fork Attachments Forks Cylinders Hydraulic System Valve Block Hydraulic System - Fork Balancing Hydraulic System - Auxiliary Circuits Hydraulic System - Lifting and Boom Extension Hydraulic System - Radiator (Deutz Engine) Hydraulic System - Radiator (Perkins Engine) Hydraulic System - Hydraulic Switches (Deutz Engine) Hydraulic System - Hydraulic Switches (Perkins Engine) Hydraulic System - Transmission (Deutz Engine) Hydraulic System - Transmission (Perkins Engine) Hydraulic System - Casappa Pump (Deutz Engine) Hydraulic System - Casappa Pump (Perkins Engine) Hydraulic System - Hydraulic Piloting Line Main Valve Hydraulic System - Joystick Hydraulic System - Power Steering System (Deutz Engine) Hydraulic System - Power Steering System (Perkins Engine) Hydraulic System - Negative Brake Electric Installation Fuse Box Electric Installation GTH-5519,GTH-5519 S

5 Table of Contents (continued) 800 Optionals A Hydraulic Quick Coupling for Attachment (Hydraulic Part 1) B Hydraulic Quick Coupling for Attachment (Hydraulic Part 2) C Hydraulic Quick Coupling for Attachment (Electrical Part) Heater (Deutz Engine) Heater (Perkins Engine) A Road Lights B Road Lights (Electrical Part) Work Lights Front Grill For Open Cab Front Grill For Close Cab Seat Spring Rubber Platform Flashing Beacon Lock Forks Special Air Filter Air Conditioning - Cabin Part Air Conditioning - Deutz Engine Air Conditioning - Perkins Engine Air Conditioning - Electrical Part Indices Part Number Index Part Index Cross References Fittings Cross Reference GTH-5519,GTH-5519 S 5

6 Notes 6 GTH-5519,GTH-5519 S

7 Parts Stocking List GTH-5519,GTH-5519 S 7

8 How To Order Parts 8 GTH-5519,GTH-5519 S

9 Fax Order Form GTH-5519,GTH-5519 S 9

10 100 Decals March Decals, View 1 10 GTH-5519,GTH-5519 S

11 100 Decals Decals, View B B B Danger - Fall Hazard, No Riders...1 Label - Testing Ports...1 DECAL, BOOM ANGLE INDICATOR...1 Cosmetic - Genie GTH DECAL,WARNING,NO LOAD CHART...1 Label - Flow Reversal Button...1 DECAL,EMERGENCY EXIT HANDLE...1 LABEL, CONTINUOUS FLOW KNOB...1 Warning - Injection Hazard...1 DECAL,FALLING OBJECT HAZARD...1 DECAL,BODYCRUSH,ROLLING MACHIN...1 DECAL,COSMETIC,GTH DECAL,UPPR DOOR EXT UNLOCK SYS...1 DECAL,UPPER DOOR UNLOCK SYS...1 DECAL,TIRE PREASURE...2 SERIAL NUMBER PLATE...1 Cosmetic - Genie Logo...1 Label - Hydraulic Oil...1 Warning - Crush Hazard, Overhead Parts...1 Decal - Safety pin operation...1 DECAL, SHEET VARIOUS...1 Load Chart - 60" And 66" Bucket...1 Load Chart - Scrap Grapple Bucket...1 Load Chart - 60" Forks, Optional 48" Forks, 48" Cubing Tines...1 Load Chart - Universal Attachment Adapter...1 Floating Forks Load Chart...1 Load Chart - Truss Boom...1 Load Chart - Rotating Or Side Shift Fork Carriage, Standard Fork Tines GTH-5519,GTH-5519 S 11

12 100 Decals March Decals, View 2 12 GTH-5519,GTH-5519 S

13 100 Decals Decals, View B 97668B B 97666B 97665B 97672B B 97669C B 97670B Warning - Burn Hazard...1 Warning - Overturning Hazard...1 DECAL,ENGINE COVER CLOSING...1 Danger - Electrocution Hazard...1 Warning - Improper Operation...1 Warning - Bodly Injury Hazard...1 Danger - Crush Hazard, No Riders...1 Overturning Hazard for Cab...1 Warning - Falling Object Hazard...1 Label - Lever Controls...1 Danger - Fall Hazard, No Riders...1 Warning - Crush Hazard, Parking Brake...1 Cosmetic - Genie GTH Machine Data Plate...1 DECAL,DIESEL...1 DECAL,TIRE PREASURE...2 DECAL,COMPARTMENT ACCESS...1 DECAL, (DO NOT OPEN WHEN RUN)...1 DECAL,DANGER,BATTERY SAFETY***...1 DECAL,WARN,EXPLSION/BURN HAZ...1 DECAL,WARNING,CRUSHING...1 Label - Fuses and Relays Engine Board...1 DECAL,BODYCRUSH,ROLLING MACHIN...1 DECAL,FALLING OBJECT HAZARD...1 DECAL,COSMETIC,GTH Emblem Genie 8"...1 DECAL GTH-5519,GTH-5519 S 13

14 200 Drive Chassis Components March Rear Chassis 14 GTH-5519,GTH-5519 S

15 200 Drive Chassis Components Rear Chassis RUBBER HOSE Inch CLAMP DN 10/16 LG RUBBER HOSE Inch COUNTERWEIGHT...1 SCREW M24X160 UNI ZN FLAT WASHER D16 UNI 6592 ZN...2 SCREW M8X45 UNI ZN...2 SPRING WASHER D 8 ZN...2 FLAT WASHER D8 UNI Rubber Base SPRING WASHER D24 ZN ALARM Hitch BASKET,PLUG SCREW,TE,M16X SPRING WASHER D16 ZN HITCH PIN SPRING SPLIT PIN SCREW M6X20 UNI ZN SPRING WASHER D6 ZN FLAT WASHER D6 UNI 6593 ZN NUT M6 UNI S ZN Hinge Cover Lock Support Cover SCREW M8x20 DIN ZN SPRING CLIP M DIESEL TANK Chain AIR INLET PLUG Screw TE M 5X10 UNI ZN SCREW M8X20 UNI ZN RUBBER HOSE Inch Fuel Gauge SCREW M4X10 UNI ZN DRAIN PLUG M O-Ring STOP NUT M12 UNI S ZN FLAT WASHER D12 UNI 6593 ZN SCREW, 8.8 HCS 12MM1.75X60Z GTH-5519,GTH-5519 S 15

16 200 Drive Chassis Components March Left Chassis 16 GTH-5519,GTH-5519 S

17 200 Drive Chassis Components Left Chassis Complete Frame Pad 20X SIDE COVER, CAB Gasket CENTRAL CASING Screw TSPEI M 6X25UNI ZN WASHER D FLAT WASHER D8 UNI 6592 ZN STOP NUT M6 UNI S ZN Screw TSPEI M6x55 UNI ZN Mudguard, RR & LF a SUPPORT, LEFT MUDGUARD...1 Up To Serial Number b SUPPORT, LEFT MUDGUARD...1 Up To Serial Number c Mudguard Bracket...1 From Serial Number ECN 0039/08 10d Mudguard Bracket...1 From Serial Number ECN 0039/ Mudguard, LR & RF a SUPPORT...1 Up To Serial Number b SUPPORT...1 Up To Serial Number c Mudguard Bracket...1 From Serial Number ECN 0039/08 12d Mudguard Bracket...1 From Serial Number ECN 0039/ Front Axle Bracket Fixing Plate Screw TE M24X220UNI ZN Washer D24 UNI 6592 ZN Nut M24 UNI SZN SPRING CLIP M SCREW M8x20 DIN ZN...5-Inch LOWER CAB COVER BRACKET HORN SUPPORT GTH-5519,GTH-5519 S 17

18 200 Drive Chassis Components March Right Chassis (Deutz Engine) 18 GTH-5519,GTH-5519 S

19 200 Drive Chassis Components Right Chassis (Deutz Engine) Engine Cover SPRING WASHER D 8 ZN CLOSING TO JAM NUT M8 UNI S ZN Spring Engine Cover Support Engine Cover Lock Pin GRILLE Engine Cover Frame Engine Cover Hinge SCREW M8X20 UNI ZN SCREW M6X20 UNI ZN FLAT WASHER D8 UNI NUT M6 UNI S ZN SPRING WASHER D 8 ZN GRILLE Mudguard, RR & LF...1 SUPPORT, LEFT MUDGUARD...1 Up To Serial Number ECN 0039/ Screw TE M5x25 UNI ZN...6 FLAT WASHER D5 UNI 6592 ZN SUPPORT...1 From To Serial Number ECN 0039/08 Mudguard, LR & RF...1 SUPPORT...1 Up To Serial Number ECN 0039/08 Mudguard Bracket...1 From To Serial Number ECN 0039/08 COVER, OIL TANK...1 SCREW,TE,M10X25 UNI 8.8 ZN...4 SPRING WASHER D10 ZN...4 Engine Housing...1 Mirror...1 MIRROR SUPPORT...1 SCREW M8X40 UNI ZN STOP NUT M5 UNI S ZN...6 SCREW,TE,M10X40 UNI 8.8 ZN...4 FLAT WASHER D10 UNI 6593 ZN...8 NUT,STOP,M10 UNI S ZN...4 Battery Positive Cable...1 Battery Negative Cable...1 BATTERY...1 For US Market Can Be Sold P.N With Bracket P.N SUPPORT...1 SCREW M8X30 UNI ZN...2 BATTERY HOLD DOWN BRACKET...1 Lateral Grid...1 KEY FLAT WASHER D8 UNI 6592 ZN NUT,M8 UNI S ZN GASKET Screw TSPEI M 6X25UNI ZN WASHER D STOP NUT M6 UNI S ZN Screw TSPEI M6x55 UNI ZN Upper Grid Hinge Screw TE M 8X40 UNI ZN GTH-5519,GTH-5519 S 19

20 200 Drive Chassis Components March Right Chassis (Perkins Engine) 20 GTH-5519,GTH-5519 S

21 200 Drive Chassis Components Right Chassis (Perkins Engine) Engine Cover SPRING WASHER D 8 ZN LOCK NUT M8 UNI S ZN Spring Engine Cover Support Engine Cover Lock Pin Grid ENGINE CASING FRAME Engine Cover Hinge SCREW M8X20 UNI ZN SCREW M6X20 UNI ZN FLAT WASHER D8 UNI NUT M6 UNI S ZN SPRING WASHER D 8 ZN Grid Mudguard, RR & LF...1 SUPPORT, LEFT MUDGUARD...1 Up To Serial Number ECN 0039/ Screw TE M5x25 UNI ZN...6 FLAT WASHER D5 UNI 6592 ZN SUPPORT...1 From To Serial Number ECN 0039/08 Mudguard, LR & RF...1 SUPPORT...1 Up To Serial Number ECN 0039/08 Mudguard Bracket...1 From To Serial Number ECN 0039/08 COVER, OIL TANK...1 SCREW,TE,M10X25 UNI 8.8 ZN...4 SPRING WASHER D10 ZN...4 Engine Housing...1 Mirror STOP NUT M5 UNI S ZN...6 SCREW,TE,M10X40 UNI 8.8 ZN...4 FLAT WASHER D10 UNI 6593 ZN...8 NUT,STOP,M10 UNI S ZN...4 Battery Positive Cable...1 Battery Negative Cable...1 BATTERY...1 For US Market Can Be Sold P.N With Bracket P.N KEY...1 BATTERY HOLD DOWN BRACKET...1 Lateral Grid SUPPORT SCREW M8X40 UNI ZN FLAT WASHER D8 UNI 6592 ZN NUT,M8 UNI S ZN GASKET meter Screw TSPEI M 6X25UNI ZN WASHER D STOP NUT M6 UNI S ZN Screw TSPEI M6x55 UNI ZN Upper Grid HINGE Screw TE M 8X40 UNI ZN GTH-5519,GTH-5519 S 21

22 200 Drive Chassis Components March Hydraulic Oil Tank 22 GTH-5519,GTH-5519 S

23 200 Drive Chassis Components Hydraulic Oil Tank CAP,HYDRAULIC FILTER...1 OIL FILTER,CARTRIDGE...1 INDICATOR (OIL CLOGGING)...1 Complete Hydraulic Oil Filter...1 NUT,M8 UNI S ZN...10 SCREW,TE,M10X25 UNI 8.8 ZN...4 SPRING WASHER D10 ZN...4 FLAT WASHER D8 UNI 6592 ZN...10 SPRING WASHER D4 ZN...6 FLAT WASHER D6 UNI 6592 ZN...6 SCREW M4 X 16, LEVEL INDICATOR...1 Hex-Head Cap DA 1" Gas...2 Copper Washer JC COVER, OIL TANK...1 Rubber Gasket...1 Oil Tank...1 Oil Manifold...1 OIL LEVEL INDICATOR...1 WASHER...1 BASKET,PLUG...1 CAP, DIESEL FUEL TX5119***...1 Hose D.48/58 LG TEMPERATURE SENSOR, HYDRAULIC OIL...1 Copper Washer JC PLUG 1/2 BSP...1 COPPER WASHER...1 Copper Washer JC PLUG 3/8" BSP...1 Clamp DN 55/ Filter GTH-5519,GTH-5519 S 23

24 200 Drive Chassis Components March Drive line And Wheels 24 GTH-5519,GTH-5519 S

25 200 Drive Chassis Components Drive line And Wheels Rear Steering Axle...1 Front Steering Axle...1 Cardan Shaft...1 STAR WHEEL...2 CARDAN SHAFT ASSY KIT...4 COMPLETE WHEEL 16.5 AIR,RIGHT...4 Rim 9.75 X 16.5"...4 Tire " PR GTH-5519,GTH-5519 S 25

26 200 Drive Chassis Components March Front Axle - Differential 26 GTH-5519,GTH-5519 S

27 200 Drive Chassis Components Front Axle - Differential Gear Intermediate Clutch Disc SNAP RING SEAL BEARING BEARING SNAP RING Gear Plug, Breather SNAP RING Spacer BEARING Bearing SEAL RING NUT PLUG Ring SPRING WASHER RING Bolt SHIM,THICKNESS Magnet Plug SHIM,THICKNESS DOWEL SHIM,THICKNESS PLUG Bevel Gear Flange THICKNESS O-RING THICKNESS Bolt THICKNESS Cover THICKNESS Clutch Disc BEARING PLUG DIFFERENTIAL CASE Magnet Plug Differential Box HOUSING WASHER SNAP RING DIFFERENTIAL SIDE GEAR SATELLITE ART (GEAR) Friction Washer Pin DOWEL Pin CROSS JOINT Differential Side Gear Screw Shim Washer SNAP RING Shim Shim Shim Bearing Snap Ring Bearing CLUTCH DISC GTH-5519,GTH-5519 S 27

28 200 Drive Chassis Components March Front Axle - Reduction Gear 28 GTH-5519,GTH-5519 S

29 200 Drive Chassis Components Front Axle - Reduction Gear SEAL Shim Washer Plug, Breather Nut Screw Stud ARM Bearing Bushing Wheel Hub Sealing Ring Ring Gear Support Cardan Shaft STUD,DRIVE AXLE Pivot Pin WASHER GREASE ZERK NUT PLUG Planet Gear Carrier SCREW,RING GEAR SCREW,STEERING ADJUST THICKNESS Boom THICKNESS Screw THICKNESS SEAL Bushing Joint Box Pivot Pin NUT SCREW Steering Case Steering Case PLUG SEAL WHEEL STUD Wheel Nut SEAL / DIFFERENTIAL Snap Ring RING GEAR Ring Gear Support Safety Sheet SPACER Circlip SNAP RING PINION,DIFFERENTIAL Bearing PIPE FITTING PLUG SCREW PLANET GEAR CARRIER GTH-5519,GTH-5519 S 29

30 200 Drive Chassis Components March Front Axle - Brake 30 GTH-5519,GTH-5519 S

31 200 Drive Chassis Components Front Axle - Brake BRAKE DISC...6 Brake Disc Internal...6 Bushing...1 BALL...1 Spacer...1 SHIM 0.10MM...2 SHIM 0.30MM...2 SHIM 0.40MM...2 SHIM 0.15MM...2 SHIM 0.20MM...2 Brake Disc Internal...1 Split Pin...2 Piston...1 SEAL...1 SCREW...1 BLEEDER VALVE,LONG...2 PLUG...2 Back-up Ring...1 SEAL...1 Back-up Ring...1 Snap Ring...2 Spring...1 Back-Up Ring...4 O-Ring...4 DOWEL...1 Piston...1 O-RING...3 Pin...3 O-Ring...1 O-Ring...1 Piston...1 Spring...2 Ring Nut...1 Screw...2 SEAL...2 Spacer...2 Threaded Grubscrew...1 WASHER...2 SCREW GTH-5519,GTH-5519 S 31

32 200 Drive Chassis Components March Front Axle - Steering Cylinder 32 GTH-5519,GTH-5519 S

33 200 Drive Chassis Components Front Axle - Steering Cylinder CYLINDER, STEERING...1 O-RING...2 TIE ROD...2 Screw...4 Gasket Kit GTH-5519,GTH-5519 S 33

34 200 Drive Chassis Components March Rear Axle - Differential 34 GTH-5519,GTH-5519 S

35 200 Drive Chassis Components Rear Axle - Differential Nut...1 Flange...1 Bearing...1 SEAL,DIFFERENTIAL...2 Spacer...1 SHIM,THICKNESS...1 SHIM,THICKNESS...1 SHIM,THICKNESS...1 Ring...1 RING...1 SPACER...1 Bevel Gear...1 Screw...12 THICKNESS...2 THICKNESS...2 THICKNESS...2 THICKNESS...2 BEARING...2 DIFFERENTIAL BOX...1 WASHER...1 DIFFERENTIAL PINION...2 Satellite Gear...4 WASHER...4 Pin...2 DOWEL...3 Pin...1 CROSS JOINT...1 Safety Sheet...1 O-RING...1 SNAP RING...1 PLUG...1 Magnet Plug GTH-5519,GTH-5519 S 35

36 200 Drive Chassis Components March Rear Axle - Steering Axle 36 GTH-5519,GTH-5519 S

37 200 Drive Chassis Components Rear Axle - Steering Axle SEAL Shim Washer Plug, Breather Nut Screw, 10.9HCS 12MM-1.75X Stud Boom Bearing Bushing Wheel Hub Sealing Ring Ring Gear Support Cardan Shaft STUD,DRIVE AXLE Pivot Pin WASHER GREASE ZERK NUT PLUG Planet Gear Carrier SCREW,RING GEAR SCREW,STEERING ADJUST THICKNESS Boom THICKNESS THICKNESS SEAL Bushing Joint Box Pivot Pin NUT SCREW Steering Case Steering Case PLUG SEAL WHEEL STUD Wheel Nut SEAL / DIFFERENTIAL Snap Ring RING GEAR Ring Gear Support Safety Sheet SPACER Circlip SNAP RING PINION,DIFFERENTIAL Bearing PIPE FITTING PLUG SCREW PLANET GEAR CARRIER GTH-5519,GTH-5519 S 37

38 200 Drive Chassis Components March Rear Axle - Steering Cylinder 38 GTH-5519,GTH-5519 S

39 200 Drive Chassis Components Rear Axle - Steering Cylinder CYLINDER, STEERING...1 O-RING...2 TIE ROD...2 Screw...4 Gasket Kit...1 BUSHING...4 Bushing...2 Support...4 GREASE ZERK...2 PLUG...2 SUPPORT...2 Screw TE M20X160UNI ZN...4 FLAT WASHER D20 UNI 6592 ZN...8 STOP NUT M20 UNI S ZN GTH-5519,GTH-5519 S 39

40 300 Engine Components March Diesel Engine - Engine Cooling System (Deutz Engine) 40 GTH-5519,GTH-5519 S

41 300 Engine Components Diesel Engine - Engine Cooling System (Deutz Engine) SCREW M8X40 UNI ZN FLAT WASHER D8 UNI 6592 ZN FLAT WASHER D8X32 UNI 6593 ZN...2 NUT,M8 UNI S ZN...1 SUPPORT,RADIATOR...1 SCREW M8X20 UNI ZN...4 SCREW M8X25 UNI ZN...2 CLAMP DN 40/60 LG From To Serial Number ECN 0041/08 Clamp DN 50/70 LG Up To Serial Number ECN 0041/08 RADIATOR HOSE...1 RADIATOR HOSE...1 Up To Serial Number ECN 0041/08 HOSE...1 From To Serial Number ECN 0041/ NUT,M8 UNI S ZN...3 RUBBER HOSE meter CLAMP DN 10/16 LG ALTERNATOR COVER...1 RUBBER HOSE meter Radiator Cap...1 LEVEL INDICATOR 3/4...1 Copper Washer...1 Exchanger...1 AIR CONVEYOR (RADIATOR SHROUD)...1 CLAMP DN 22/32 LG RUBBER HOSE meter BELT,V, DEUTZ DIESEL ENGINE Complete Radiator GASKET meter VIBRATION DAMPING FLAT WASHER D8 UNI 6592 ZN SPRING WASHER D 8 ZN FLAT WASHER D12 UNI 6593 ZN NUT,STOP,M10 UNI S ZN SPRING WASHER D 8 ZN Fan...1 ECN 029/ GASKET meter GASKET meter GASKET meter NUT M8 UNI S ZN RUBBER HOSE meter SCREW M8x20 DIN ZN SCREW M10X60 UNI ZN FLAT WASHER D8 UNI 6592 ZN PULLEY TANK, RADIATOR SCREW M8X30 UNI ZN GTH-5519,GTH-5519 S 41

42 300 Engine Components March Diesel Engine - Engine Cooling System (Perkins Engine) 42 GTH-5519,GTH-5519 S

43 300 Engine Components Diesel Engine - Engine Cooling System (Perkins Engine) SCREW M8X40 UNI ZN...1 FLAT WASHER D8X32 UNI 6593 ZN...2 NUT,M8 UNI S ZN...1 SUPPORT,RADIATOR...1 Combined Oil/Water Radiator...1 SPRING WASHER D 8 ZN...2 CLAMP DN 40/60 LG SCREW M8X20 UNI ZN...1 HOSE...1 HOSE...1 SPRING WASHER D 8 ZN...1 FLAT WASHER D8 UNI 6592 ZN...1 OIL COOLER...1 AIR CONVEYOR (RADIATOR SHROUD)...1 VIBRATION DAMPING...1 FLAT WASHER D8 UNI 6592 ZN...2 SCREW M8X25 UNI ZN...2 FLAT WASHER D12 UNI 6593 ZN...2 NUT M10 UNI S ZN...2 Fan Guard Grid...1 Fan...1 GASKET meter GASKET meter GASKET meter RADIATOR PLUG...1 SPRING WASHER D10 ZN GTH-5519,GTH-5519 S 43

44 300 Engine Components March Diesel Engine - Exhaust System - Injection - Accelerator (Deutz Engine) 44 GTH-5519,GTH-5519 S

45 300 Engine Components Diesel Engine - Exhaust System - Injection - Accelerator (Deutz Engine) Complete Throttle Pedal...1 Clamp DN 50/70 LG JOINT D6...2 SCREW,TE,M10X35 UNI 8.8 ZN...1 WASHER,D10 UNI 6592 ZN...2 NUT,STOP,M10 UNI S ZN...1 CLAMP S16 D32 HOLE SCREW,TE,M10X35 UNI 8.8 ZN...2 Muffler...1 CLAMP DN 80/100 LG Screening...1 STOP NUT M6 UNI S ZN...1 EXHAUST PIPE, STAINLESS STEEL...1 Throttle Cable...1 Muffler Cap...1 Complete Air Filter...1 Main Air Filter Element...1 Secondary Air Filter Element FLAT WASHER D10 UNI 6593 ZN...2 NUT,STOP,M10 UNI S ZN...2 SCREW,TE,M10X25 UNI 8.8 ZN...2 FLAT WASHER D10 UNI 6593 ZN...2 SPRING WASHER D10 ZN...2 CLAMP M8...3 SENSOR...1 Curve...1 Spring...1 SPRING COUPLING...1 SCREW M8X20 UNI ZN...1 FLAT WASHER D8 UNI 6592 ZN...1 SPRING WASHER D 8 ZN...1 SCREW,TE,M6X16 UNI 8.8 ZN...3 SPRING WASHER D6 ZN...3 FLAT WASHER D6 UNI 6592 ZN...3 THROTTLE CABLE BRACKET AIR FILTER SUPPORT BRACKET, AIR FILTER BRACKET, AIR FILTER Output Valve Complete Air Filter NUT,M8 UNI S ZN Pedal Removable Pedal Clamp DN 50/70 LG Manifold SCREW M8X16 UNI ZN Crinkle Washer UNI Clamp 60x SCREW M8X30 UNI ZN Nut 8MA Slim UNI SCREW M8X25 UNI ZN FLAT WASHER D8 UNI 6592 ZN Sleeve HOSE AIR FILTER CAP SCREW M8X25 UNI ZN GTH-5519,GTH-5519 S 45

46 300 Engine Components March Diesel Engine - Exhaust System - Injection - Accelerator (Perkins Engine) 46 GTH-5519,GTH-5519 S

47 300 Engine Components Diesel Engine - Exhaust System - Injection - Accelerator (Perkins Engine) Complete Throttle Pedal Diesel Fuel Filter Clamp DN 50/70 LG DIESEL FUEL FILTER ELEMENT JOINT D SCREW M8X40 UNI ZN SCREW,TE,M10X45 UNI 8.8 ZN FLAT WASHER D8 UNI WASHER,D10 UNI 6592 ZN Bracket NUT,STOP,M10 UNI S ZN SCREW,TE,M10X25 UNI 8.8 ZN CLAMP S16 D32 HOLE Muffler...1 CLAMP M8...1 Steel Exhaust Pipe Assembly...1 Throttle Cable...1 Muffler Cap...1 Complete Air Filter...1 Main Air Filter Element...1 Secondary Air Filter Element...1 NUT,M8 UNI S ZN...4 BRACKET, AIR FILTER FLAT WASHER D10 UNI 6593 ZN...2 SPRING WASHER D10 ZN...2 RUBBER HOSE...35,43-inch RUBBER HOSE...21,65-inch SCREW,TE,M10X35 UNI 8.8 ZN...2 Pipe Fitting 1/ CLAMP DN 10/16 LG Pipe Fitting 1/8M X 1/4F...1 PIPE FITTING...1 DOOR RUBBER/PIPE FITTING BRACKET, AIR FILTER Output Valve Air Filter Assembly STOP NUT M6 UNI S ZN Pedal Removable Pedal Spring SPRING COUPLING SCREW M8X16 UNI ZN Crinkle Washer UNI Twist Spring SCREW M8X30 UNI ZN Nut 8MA Slim UNI SCREW M8X25 UNI ZN FLAT WASHER D8 UNI 6592 ZN AIR FILTER CAP CONNECTING SLEEVE Connecting Sleeve 60/65 LG SENSOR Bracket SCREW M8X25 UNI ZN Ref. 1...Ref Ref 29...Ref GTH-5519,GTH-5519 S 47

48 300 Engine Components March Diesel Engine - Hydraulic Pumps (Deutz Engine) 48 GTH-5519,GTH-5519 S

49 300 Engine Components Diesel Engine - Hydraulic Pumps (Deutz Engine) O-RING,R REXROTH Alternator SEAL KIT STARTER, 12V Hoses guide SPRING WASHER D 8 ZN SCREW,TE,M10X30 UNI 8.8 ZN FLAT WASHER D8 UNI VIBRATION DAMPING VALVE,LOAD SENSE NUT,STOP,M10 UNI S ZN SCREW M10X25 UNI ZN PUMP,PRE ARRANGEMENT SCREW,TE,M10X30 UNI 8.8 ZN SEAL KIT SCREW,TCEI,M16X50,UNI5931,8.8Z FLANGE SPRING WASHER D16 ZN SCREW,TE,M10X25 UNI 8.8 ZN...10 SPRING WASHER D10 ZN...12 SCREW M12X30 UNI ZN...2 SPRING WASHER D12 ZN...2 PUMP A4VG56G BELL...1 HUB...1 DIESEL ENGINE...1 ENGINE MOUNT,DEUTZ...1 ENGINE MOUNT,DEUTZ...1 ENGINE MOUNT,DEUTZ...1 SCREW M14X45 UNI ZN FLAT WASHER D16 UNI 5714 ZN...2 WASHER,D12 UNI 6592 ZN...2 SCREW M14X100UNI ZN...4 STOP NUT M14 UNI S ZN ref Ref ref. 1...Ref VALVE...1 DIPSTICK - DEUTZ F4L1011F...1 Valve...1 Sensor...1 Includes Shaped Packing Clip SOLENOID VALVE SOLENOID HYDRAULIC PUMP KP 30-27DO-A5K FILTER,FUEL/WTR SEP, DTZ FILTER,OIL...1 For US Market Can Be Sold P.N SCREW M14X35 UNI ZN FLAT WASHER D14 UNI 6592 ZN SPRING WASHER D14 ZN ENGINE SUPPORT SCREW M8X20 UNI ZN SCREW M6X20 UNI ZN SPRING WASHER D6 ZN GTH-5519,GTH-5519 S 49

50 300 Engine Components March Diesel Engine - Hydraulic Pumps (Perkins Engine) 50 GTH-5519,GTH-5519 S

51 300 Engine Components Diesel Engine - Hydraulic Pumps (Perkins Engine) SOLENOID ( ) WASHER,D12 UNI 6592 ZN SOLENOID VALVE SCREW,TE,M10X30 UNI 8.8 ZN O-RING,R REXROTH...1 SEAL KIT...1 Alternator...1 Starter Motor...1 SCREW,TE,M10X30 UNI 8.8 ZN...16 INSULATOR...4 NUT,STOP,M10 UNI S ZN...16 PUMP,PRE ARRANGEMENT SCREW M10X25 UNI ZN...8 SCREW M14X100UNI ZN...4 FLAT WASHER D14 UNI 6592 ZN...4 STOP NUT M14 UNI S ZN...4 VALVE...1 Oil Pressure Sensor Pump Gasket Kit For SPRING WASHER D10 ZN SCREW,TE,M10X25 UNI 8.8 ZN FLAT WASHER D16 UNI 5714 ZN SPRING WASHER D16 ZN SCREW,TCEI,M16X50,UNI5931,8.8Z PUMP A4VG56G BELL HUB FLANGE DIESEL ENGINE...1 Contact Service Parts ENGINE SUPPORT LEFT FLYWHEEL SIDE ENGINE SUPPORT RIGHT SIDE TELELIFT ENGINE SUPPORT FAN SIDE SCREW M12X30 UNI ZN WASHER,D12 UNI 6592 ZN SPRING WASHER D12 ZN HYDRAULIC PUMP KP 30-27DO-A5K VALVE,LOAD SENSE ELEMENT,OIL FILTER,PERKINS*** SCREW M12X30 UNI ZN SPRING WASHER D12 ZN GTH-5519,GTH-5519 S 51

52 400 Cab Components March Closed Cabin, View 1 52 GTH-5519,GTH-5519 S

53 400 Cab Components Closed Cabin, View Front Side Glass...1 WEATHERSTRIP,DOUBLE BULB inch WASHER,CHMFRD,D16,UNI 6593,ZN...4 Upper Glass Screw TSPEI M8X LEVEL GAUGE Nylon Washer STOP NUT M16 UNI S ZN RUBBER TAP BUSHING Decal HANDLE Cab Structure PLAIN WASHER PANEL Stop Nut M8 / Black Cap Screw TCB 1BG WIPER MOTOR Plain Washer D6x SEAL WASHER...2 SCREW...2 Windscreen Wiper Arm...1 WIPER BLADE...1 Spray Nozzle...1 RUBBER HOSE...20-inch STOP...1 Screw TCB+M6X40 UNI 7687 ZNN...2 RIGHT SIDE GLASS...1 WEATHERSTRIP,DOUBLE BULB inch FLAT WASHER D16 UNI 6592 ZN...2 Cap...2 SCREW...1 Screw TE M10X45 UNI ZN...1 NUT M10 UNI S ZN...2 WASHER,D10 UNI 6592 ZN...2 Bush...1 Shim...1 Bush...1 SWITCH GLASS STOP Rubber Cap D37xH12xD Screw TPS+ 4.8x Screw TSPEI M8x Seat, Non Suspension SEAT, CUSHION BACK BELT,SEAT A SEAT,BOTTOM CUSHION RUBBER PLUG D RUBBER PLUG D COVER, ROOF COATING Screw TE M16X100 UNI ZN WASHER D70/16, SP VIBRATION DAMPENING SUPPORT WASHER, ZN, D70/16, SP GTH-5519,GTH-5519 S 53

54 400 Cab Components March Closed Cabin, View 2 54 GTH-5519,GTH-5519 S

55 400 Cab Components Closed Cabin, View REAR GLASS LOWER DOOR ASSY WEATHERSTRIP,DOUBLE BULB m SCREW,TSPEI M8X Nylon Washer...16 HINGE BELT, DOOR ASSY GTH Screw TSPEI M6X16 UNI PLATE, BELT RETAINING SCREW, M6X20 DIN 933 YZ HCS PIN Plain Washer D6x SCREW,TCEI M5X HINGE TOGGLE LEVER,COMPLETE SCREW, M6X30DIN933 YZ HCS GLASS STOP COVER, AIR FILTER STOP PAD BALL-GRIP SCREW,M10-1.5X SHCS CLIP MIRROR W/BRACKET, SINGLE...1 Mirror...1 UPPER DOOR FRAME WITH GLASS...1 UPPER DOOR FRAME...1 DOOR STOP KIT...1 CRINKLE WASHER,DM WASHER,D10X SCREW M8X16 UNI ZN...2 UPPER DOOR GLASS GTH PIN,8X BUSHING...8 LEFT SIDE GLASS...1 LOWER DOOR...1 WEATHERSTRIP,DOUBLE BULB m HANDLE...1 Order Key 28 Separately TANK, WIPER W/ PUMP...1 Tank and white cap cannot be sold separately Cover...1 Cover...1 Cover...1 External Sound Proofing Panel...1 RUBBER CARPET...1 HINGE KIT, HANDLE...1 Water Tank Cover (Black Cap)...1 This in not the Cap for Position 47, but just a cover SUPPORT...1 HANDLE...1 Nylon Washer...1 SEAL (1 PIECE = 3 METERS) Handle Lock STARTER KEY SCREW,TCB+M6X STOP Plate DOOR COATING, 5519 LOWER DOOR GASKET HANDLE, INTERNAL DOOR SCREW,M6-1.0X20MM FHSCS ZP GTH-5519,GTH-5519 S 55

56 400 Cab Components March Open Cabin, View 3 56 GTH-5519,GTH-5519 S

57 400 Cab Components Open Cabin, View Right Side Grid Screw TSPEI M8x SCREW,PPH SMS 10X3/4ZAKEG...19 WASHER...19 Upper Glass...1 MIRROR W/BRACKET, SINGLE...1 Mirror Plate for Decals...1 SCREW,TE,M6X16 UNI 8.8 ZN...4 FLAT WASHER D6 UNI 6593 ZN...8 STOP NUT M6 UNI S ZN...4 FLAT WASHER D16 UNI 6592 ZN Screw TCB 1BG RUBBER PLUG D Washer RUBBER PLUG D Washer D6X12MM Cap Cab Structure SCREW SEAT, CUSHION BACK...1 SEAT,BOTTOM CUSHION...1 Seat, Non Suspension...1 Lock...1 Plain Washer D6x Cover...1 Cover Screw TE M10X45 UNI ZN...1 NUT M10 UNI S ZN...2 WASHER,D10 UNI 6592 ZN...2 Bush...1 Shim...1 Bush COATING Cover Mat External Sound Proofing Panel LEVEL GAUGE Screw TE M16X100 UNI ZN WASHER D70/16, SP VIBRATION DAMPENING SUPPORT WASHER, ZN, D70/16, SP WASHER,CHMFRD,D16,UNI 6593,ZN STOP NUT M16 UNI S ZN Seat Support V SCREW, M 8X20 UNI ZN FLAT WASHER D8 UNI NUT,M8 UNI S ZN Screw Tcei M 8X30 UNI Zn BELT,SEAT A Nylon Washer GTH-5519,GTH-5519 S 57

58 400 Cab Components March Dashboard, View 1 58 GTH-5519,GTH-5519 S

59 400 Cab Components Dashboard, View Hatch on Front Dashboard Support...1 REAR SIDE DASHBOARD...1 UPPER FRONT DASHBOARD...1 LOWER FRONT DASHBOARD...1 Dashboard Cover...1 Braking disk...1 SWITCH,STEERING MODE...1 KNOB, STEERING MODE SELECTOR...1 External Support Decal - Preheating Start Switch...1 From Serial Number ECN 006/09 KEY ONLY ( 1 PAIR)...2 THREADED CLIP M5...4 Screw TC M4 x ZN UNI Screw To lock 19 to Steering Column Front Steering Column Cover...1 Rear Steering Column Cover Parking Brake Switch Cover Switch Contact Cap Load Chart Support Continuous Flow Switch Cover Instruments Panel SCREW,PPH SMS 10X3/4ZAKEG CONTACT - 8 Pins...1 Check the numbers of pins of the one installed on the machine CONTACT...1 Check the numbers of pins of the one installed on the machine FWD/REVERSE SWITCH ASSEMBLY RETAINER Air Inlet + Frame...2 Open Cabin Air Inlet + Frame...2 Closed Cabin Internal Support Starting Switch...1 Up to Serial Number ECN 006/ Starting Switch...1 From Serial Number ECN 006/ Fuse and Relay Cover Decal...1 Up to Serial Number ECN 006/ GTH-5519,GTH-5519 S 59

60 400 Cab Components March Dashboard, View 2 60 GTH-5519,GTH-5519 S

61 400 Cab Components Dashboard, View Hatch on Front Dashboard Support...1 REAR SIDE DASHBOARD SWITCH...2 Road Lights Push Button Cover...1 Optional UPPER FRONT DASHBOARD...1 LOWER FRONT DASHBOARD...1 Dashboard Cover...1 Braking disk...1 SWITCH,STEERING MODE...1 KNOB, STEERING MODE SELECTOR...1 External Support...1 Parking Brake Switch Cover...1 Complete Switch Switch Contact...2 Complete Switch CAP...4 Load Chart Support Cover - Switch, Work Lights...1 Optional Air Condition Switch Cover...1 Optional SWITCH...1 CONTACT (SWITCH)...1 Optional RIGHT, STEERING COLUMN SWITCH...1 Optional KEY ONLY ( 1 PAIR)...2 HAZARD WARNING LIGHTS SWITCH COVER...1 Optional THREADED CLIP M Continuous Flow Switch Cover...1 Complete Switch Cabin Fan Switch Cover Instruments Panel SCREW,PPH SMS 10X3/4ZAKEG CONTACT - 8 Pins pin contact (Check the numbers of pins of the contact on the machine before ordering) CONTACT pin contact (Check the numbers of pins of the contact on the machine before ordering) FWD/REVERSE SWITCH ASSEMBLY RETAINER Air Inlet + Frame...2 Open Cabin Air Inlet + Frame...2 Closed Cabin Internal Support Starting Switch WIPER SWITCH COVER Decal - Preheating Start Switch SWITCH COVER...1 Optional GTH-5519,GTH-5519 S 61

62 400 Cab Components March Components - Main Valve And Joystick 62 GTH-5519,GTH-5519 S