REGELSET FLEX. Technical data sheet and article overview

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1 REGELSET FLEX Technical data sheet and article overview

2 Pump control For the needs-based control of the circulating pump, when using actuators the power supply to the Regelset flex (phase L) is conveyed via the pump relay of the Nea wiring center (see installation instructions for the Nea wiring center). Fig. 1-1 Regelset flex Power limits The table given below provides a guide for the achievable heat output depending on the primary-side flow temperature: T Flow line Max. heat output 50 C 3.3 kw 55 C 4.7 kw 60 C 5.9 kw 65 C 7.2 kw 70 C 8.5 kw 75 C 10 kw - Retrofitting/expansion of an existing radiator system for REHAU piped underfloor heating - Regulation of the required flow temperature - Flat-sealing connection to REHAU heating circuit manifolds - Can be assembled onto the left or right of the distributor - Can be retrofitted onto the heating/cooling station Area of application The REHAU Regelset flex is used to expand an existing radiator system to create a combined radiator/panel heating system. This means it can be used to realise constant flow temperature regulation. The compact add-on control station is suitable for direct connection to the REHAU 1 inch stainless steel/brass heating circuit distributor. It is pre-assembled and tested. The electronic high efficiency pump conforms to ErP 2013 and It can be retrofitted to create a weather-compensated flow temperature control station by replacing the thermostat head with capillary tube with a separately available 3 point 230 V actuator or a GLT 24 V actuator with 0-10 V adjusting signal. This means that the flow temperature control station can be controlled by an external control unit. Description The controlled feed of heating water at a high temperature (e.g. 70 C) from the primary circuit reduces the flow temperature to the level of underfloor heating by mixing in the colder return flow water of the underfloor heating. The hydraulic switching functions according to the principle of additive switching. The set value of the flow temperature for the underfloor heating is set on the thermostat head of the thermostat valve. The flow temperature of the primary circuit should be at least 10 to 15 K higher, depending on the distributor size, than the required flow temperature for the underfloor heating. A safety temperature monitor switches the heating circuit pump if the set safety temperature is not reached (e.g. 55 C). After cooling to below the set safety temperature, the heating circuit pump is automatically re-activated. Technical data Primary connection Secondary connection G 1 AG, flat-sealing G 1 IG coupling nut, flat-sealing Centre distance between flow and 210 mm return lines Transferable output up to 10 kw depending on t Adjustable flow temperature Between 20 C to 70 C KvS value 3,5 Heating circuit pump delivery height 62 kpa Max. flow rate 1.65 m³/h Max. operating temperature 80 C Max. secondary flow temperature 70 C Max. return temperature 55 C Max. operating pressure 6 bar Power supply 230 V AC Installation length 230 mm Installation height 300 mm Installation depth 95 mm System components - Wilo Yonos Para 25/6 pump, installation length 130 mm cabled with safety temperature monitor - Temperature measurement using immersion sensor - Thermostat head with setting range C; factory setting 50 C - Connection angle for connection from the left or right on the distributor with immersible thermometer 2

3 Installation The system is only permitted to be installed by a qualified electrical engineer. When installing units with heat pumps in protection class I, the electrical engineer should verify the correct connection of the units as well as the observance of the safety measures. Depending on the local site conditions, this includes the integration of the heating circuit distributor as well as the metallic pipes in the potential equalisation using appropriate connection technology. All connection lines should be equipped with strain relief. Please observe: - The valid VDE regulations - The instructions in the assembly instructions provided For systems with changeover valves for hot water supply, problems can arise in the hydraulics as the primary-side flow or return line is blocked here. Check hydraulic suitability in advance! The use of a hydraulic switch or external shutdown of the fixed value control set is possible. The capillary tube of the temperature sensor must not be bent. Fig. 1-4 Regelset flex actuator 1. Perform the installation in accordance with the system diagram. Actuator for equipping the control station for heating/cooling regulation. In this process, the existing thermostat head with a capillary tube is replaced with an actuator. Thanks to external feed regulation, heating/cooling regulation can then be realised. - Version 230 V AC (drive unit: 3 point drive) - Version 24 V AC (drive: 0-10 V signal) Max. 5 m Max. length 5 m DN25 single Fig. 1-2 Connection diagram with external primary circulation pump Fig. 1-5 Regelset flex adapter set For combination with heat meter and balancing valve. Fig. 1-3 Connection diagram with primary circulation pump in the boiler 3

4 Residual delivery height pressure loss [mbar] Working range Volumetric flow [L/h) Fig. 1-6 Regelset flex working range diagram 210 mm 270 mm 90 mm 230 mm 82 mm Fig. 1-7 Dimensions 4

5 Regelset flex To expand an existing radiator system to create a combined radiator/ panel heating system. Compact add-on control station for connection to REHAU heating circuit distributor and heating circuit distributor with flowmeter for constant flow temperature regulation with pre-fitted and tested electronic high efficiency pump. Can be retrofitted to create a weather-compensated flow temperature control station by replacing the thermostat head with capillary tube with a separately available 3 point 230 V actuator or a GLT 24 V actuator with 0-10 V adjusting signal. This means that the Regelset flex can be controlled by an external control unit. Material: Nickel-plated brass connector pieces, grey cast iron circulating pump Energy efficiency class: A conforms to ErP Directives 2013 and 2015 Technical data: Transferable output approx. 10 kw depending on the Δt Three-way distributor valve with non-return valve in the bypass Temperature controller with immersion sensor, adjustable between 20 C and 70 C. Default setting: 50 C Separate temperature monitor for positioning against the flow distributor bar. Default setting: 55 C Thermometer in the flow line Primary-side connection: G DN 25 AG Secondary connection: G D 25 union nut Fitting onto the heating circuit distributor with a middle distance of 210 mm in the REHAU distributor cabinet from a depth of 110 mm. Item no. Designation Weight PU Individual price kg/item /item Regelset flex 4,800 1 item 643, Adapter set 0,200 1 item 25, V actuator for Regelset flex item upon request GLT actuator for Regelset flex 0,340 1 item upon request 5

6 This document is protected by copyright. The rights thus established, especially those to the translation, reprinting, excerpting of figures, radio transmissions, reproduction in photomechanical or similar ways or saving in data processing systems, are reserved. Insofar as a purpose other than the one described in the valid technical information, the user must consult REHAU and obtain written permission from REHAU before the use. If this is not done, then the use is the sole responsibility of the user in question. In this case, it is beyond our ability to control the application, use and processing of the products. If the issue of liability is nevertheless raised, then it is limited for all damages to the value of the goods we delivered and you are using. Claims for warranty declarations made are voided for purposes that are not described in the technical information. REHAU SALES OFFICES AT: Linz, , linz@rehau.com Wien, , wien@rehau.com Graz, , graz@rehau.com AU: Sarajevo, , sarajevo@ rehau.com BE: Brussels, , bruxelles@rehau.com BG: Sofia, , sofia@rehau.com BY: Minsk, , minsk@rehau.com CA: Bern, , bern@rehau.com Vevey, , vevey@rehau.com Zuerich, , zuerich@rehau.com CN: Praha, , praha@rehau. com DE: Berlin, , berlin@rehau.com Bielefeld, , bielefeld@rehau.com Bochum, , bochum@rehau.com Frankfurt, , frankfurt@rehau.com Hamburg, , hamburg@rehau.com Leipzig, , leipzig@rehau.com München, , muenchen@rehau. com Nürnberg, , nuernberg@rehau.com Stuttgart, , stuttgart@rehau.com DK: Kobenhavn, , kobenhavn@rehau.com EE: Tallinn, , tallinn@rehau.com ES: Barcelona, , barcelona@rehau.com Bilbao, , bilbao@rehau.com Madrid, , madrid@rehau.com FI: Helsinki, , helsinki@rehau.com FR: Lyon, , lyon@rehau.com Metz, , metz@rehau.com Paris, , paris@rehau.com GB: Glasgow, , glasgow@rehau.com Manchester, , manchester@rehau.com Slough, , slough@rehau.com Ross on Wye, , rowy@rehau.com London, , london@rehau.com GE: Athens, , athens@rehau.com Thessaloniki, , thessaloniki@rehau.com HK: Zagreb, , zagreb@rehau.com HU: Budapest, , budapest@rehau.com ID: Dublin, , dublin@rehau.com IN: Pesaro, , pesaro@rehau.com Roma, , roma@rehau.com Treviso, , treviso@ rehau.com JP: Vilnius, , vilnius@rehau.com LV: Riga, , riga@rehau.com MA: Skopje, , skopje@rehau.com MX: Nijkerk, , nijkerk@rehau.com NO: Oslo, , oslo@rehau.com NZ: Katowice, , katowice@rehau.com Warszawa, , warszawa@ rehau.com PT: Lisboa, , lisboa@rehau.com Oporto, , oporto@rehau.com QA: Bacau, , bacau@rehau.com Bucuresti, , bucuresti@rehau.com Cluj Napoca, , clujnapoca@rehau.com RS: Beograd, , beograd@rehau.com RU: Chabarowsk, , chabarowsk@rehau.com Jekaterinburg, , jekatarinburg@rehau.com Krasnodar, , krasnodar@rehau.com Nishnij Nowgorod, , nishnijnowgorod@rehau.com Nowosibirsk, , nowosibirsk@rehau.com Rostow am Don, , rostow@rehau.com Samara, , samara@rehau.com St. Petersburg, , stpetersburg@rehau.com Woronesch, , woronesch@rehau.com SE: Örebro, , oerebro@rehau.com SG: Bratislava, , bratislava@rehau.com TH: Dnepropetrowsk, , dnepropetrowsk@rehau.com Kiev, , kiev@rehau.com Odessa, , odessa@rehau.com Lviv, , lviv@rehau.com For countries with no REHAU Sales Office, , salesoffice.ibd@rehau.com REHAU AG + Co Rheniumhaus Rehau Subject to technical modifications EN

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