Thermostatic valve bodies

Transcription

1 Thermostatic valve bodies for all thermostatic heads and actuators Pressurisation & Water Quality Balancing & Control Thermostatic Control ENGINEERING ADVANTAGE

2 ThermosTaTic valve bodies Table of contents Thermostatic valve bodies Page Standard Technical description assembly application 4 article numbers -7 V-exakt with precision presetting Technical description 8 assembly 8 application 9- operation article numbers - F-exakt with precision finest presetting Technical description 4 assembly 4 application -6 operation 6 article numbers 7 With particularly low resistance (gravity) Technical description 8 assembly 8 application 9 article numbers - For reversed flow direction Technical description assembly application article numbers 4 Thermostatic three-way valve body with automatic bypass control Technical description assembly application 6 article numbers 7 Accessories 8 Thermostatic inserts - Technical data /Diagrams standard thermostatic valve body 4- standard flat sealing thermostatic valve body 6-7 v-exakt thermostatic valve body 8 F-exakt thermostatic valve body 9 Thermostatic valve body with particularly low resistance 40-4 Thermostatic three-way valve body 4 kv-value / kvs-value definition 4 Dimensional data sheet 44-4 List of KEYMARK-certified thermostatic heads and valve bodies 46

3 ThermosTaTic valve bodies - STANDARD Standard Technical description The standard heimeier thermostatic valve bodies with black protection caps can be used with all heimeier thermostatic heads and actuators. The stainless spindle is equipped with a double o-ring sealing. The outer o-ring is replaceable under pressure. With the heimeier fitting tool, the complete thermostatic insert can be replaced with NW to NW without the need to drain off the system. The body, which is made of corrosionresistant gunmetal with a female thread, is designed for connection to a threaded pipe, or in conjunction with compression fittings, for connection to copper, precision steel or multi-layer pipes (only NW ). The model with a male thread, in conjunction with the appropriate compression fittings, makes it possible to connect a plastic pipe. versions with viega press connection ( mm) with sc-contur are suitable for copper, viega sanpress stainless steel and Prestabo steel pipes. For the heimeier valve bodies, use only the accompanying, labelled heimeier compression fitting (label e. g. The). The NW / NW models with boss marking can be converted to presetting or finest presetting. The NW / NW thermostatic valve bodies in angle and straight form with a female thread and press connection can be fitted with covers (not for valve bodies with reduced length), see accessories. Permitted operating temperature Tb c (48 F), with cover, Tb 90 c (94 F), with press connection Tb c ( F). Permitted operating pressure Pb bar, low pressure steam c ( F) / 0. bar. Assembly e. g. Thermolux K thermostatic valve 0 KEYMARK certified and tested according to DIN EN, see also page 46. Stainless spindle with double O-ring Body made of corrosionresistant gunmetal The thermostatic insert with NW to NW can be replaced under pressure Can be fitted with covers from the DESIGN-LINE range Also available in Press-Line version with Viega SC-Contur. m x. heimeier connection technology for all heimeier thermostatic heads and actuators. The insert can be replaced without draining off the system with the heimeier fitting tool. long-life double o-ring sealing 4. made from corrosionresistant gunmetal

4 ThermosTaTic valve bodies - STANDARD Application The heimeier standard thermostatic valve bodies are used in two-pipe pump heating systems with normal temperature spread. corresponding to the standards enev and din v 470-, the valve bodies can be designed with a control difference from K to K thus enabling a broad flow spectrum. Kvs diaphragms make the reduction or restriction of the mass flow possible. a hydraulic balance, which is an additional requirement, can be reached with the appropriate lockshields e. g. heimeier regulux. To ensure low-noise operation, experience has shown that the differential pressure over the thermostatic valves should not exceed approx. 0. bar. if when planning a system it is clear that high differential pressures occur in the partial load area, differential pressure regulating devices, e. g. the Ta stap differential pressure controller or the hydrolux overflow valve should be used. Sample application Notes To avoid damage and the formation of scale deposit in the hot water heating system, the composition of the heat transfer medium should be in accordance with the vdi guideline. For industrial and long-distance energy systems, see the applicable codes vdtüv and 466/aGFW FW. a heat transfer medium containing mineral oils, or any type of lubricant containing mineral oil can have extremely negative effects on the source apparatus and usually lead to the disintegration of epdm seals. When using nitrite-free frost and corrosion resistance solutions with an ethylene glycol base, pay close attention to the details outlined in the manufacturers documentation, particularly concerning concentration and specific additives.. standard thermostatic valve body. regulux lockshield. boiler 4. Ta stad balancing valve Press-Line Connection with Viega SC-Contur Thermostatic valve bodies with mm viega press connection are suitable for copper pipes conforming to en 7 as well as viega sanpress stainless steel and Prestabo steel pipes. all press connections as well as the valve bodies are made of corrosionresistant, dezincification-free gunmetal. since this a viega press connection, all suitable viega press-fitting jaws can be used. This means there is no need to purchase costly press-fitting tools and jaws. The pressing action is produced by a formed hexagon recess before and after the beading of the connector and gives the press-fitted joint the necessary strength. in addition, the press-fitting beading is specifically formed such as to give the highgrade epdm sealing element its defined shape. in the interest of safety, the press connections are equipped with sc-contur (sc = safety connection) which makes it possible to detect non-pressed joints by visible leaks when filling the system. during the press-fitting operation, the sc-contur is practically reformed and looses its effect in the process, thus producing a permanent, tight and positive joint connection. initially, press-fitting joints that do not feature sc-contur can appear to be tight in the non-pressed state, however, they can slide apart during subsequent operation of the system. The hexagon on the valve bodies is a particularly practical feature for holding the fittings while tightening the union nut. The following press-fitting tools can be used, e.g. - viega: Type, PT-h, PT-eh, PT-ah, battery-powered Presshandy, Pressgun 4e/4b - Geberit: PWh 7 - Geberit /Novopress: Type N v, Type N battery-powered - mapress/novopress: efp, aco / eco - Klauke: UaP The suitability of other press-fitting tools should be verified with the respective manufacturer. We recommend using only viega press-fitting jaws to make viega press connections. The thermostatic valve bodies can be used with all heimeier thermostatic heads and thermal or motorized actuators. The optimal tuning of the components guarantees maximum safety. When using actuators from other manufacturers, make sure that the pressure power is appropriate for thermostatic valve bodies with soft sealing valve discs. 4

5 ThermosTaTic valve bodies - STANDARD Articles Standard Angle p-band [K],0,0,0 Kvs [m /h] (/8 ) 0, 0,49 0,66, (/ ) 0, 0,49 0,66, (/4 ) 0,40 0,79,6, ( ) 0,70,,90, ( /4 ) 0,80,60, 6, Angle with viega press connection mm p-band [K],0,0,0 Kvs [m /h] (/ ) 0, 0,49 0,66, Angle with reduced lengths p-band [K],0,0,0 Kvs [m /h] (/8 ) 0, 0,49 0,66, (/ ) 0, 0,49 0,66, (/4 ) 0,40 0,79,6, Straight p-band [K],0,0,0 Kvs [m /h] (/8 ) 0, 0,49 0,66, (/ ) 0, 0,49 0,66, (/4 ) 0,40 0,79,6, ( ) 0,70,,90, ( /4 ) 0,80,60, 6, Straight with viega press connection mm p-band [K] Kvs [m /h],0,0,0 (/ ) 0, 0,49 0,66,

6 ThermosTaTic valve bodies - STANDARD Straight with reduced lengths p-band [K],0,0,0 Kvs [m /h] (/8 ) 0, 0,49 0,66, (/ ) 0, 0,49 0,66, (/4 ) 0,40 0,79,6, Straight flat sealing p-band [K],0,0,0 Kvs [m /h] (/ ) 0, 0,49 0,66, (/ ) 0,8 0,7,, (/ ) 0,46 0,9,,0 (blue cap) (/4 ) 0,40 0,79,6, Straight with bended nipple p-band [K],0,0,0 Kvs [m /h] (/ ) 0, 0,49 0,66, Axial p-band [K],0,0,0 Kvs [m /h] (/8 ) 0, 0,49 0,66, (/ ) 0, 0,49 0,66, Axial with male thread G/4 p-band [K],0,0,0 Kvs [m /h] (/ ) 0, 0,49 0,66,

7 ThermosTaTic valve bodies - STANDARD Double angle connection to radiator left p-band [K],0,0,0 Kvs [m /h] (/8 ) 0, 0,49 0,66, (/ ) 0, 0,49 0,66, Double angle with male thread G /4 connection to radiator left p-band [K],0,0,0 Kvs [m /h] (/ ) 0, 0,49 0,66, Double angle connection to radiator right p-band [K],0,0,0 Kvs [m /h] (/8 ) 0, 0,49 0,66, (/ ) 0, 0,49 0,66, Double angle with male thread G /4 connection to radiator right p-band [K],0,0,0 Kvs [m /h] (/ ) 0, 0,49 0,66, compression fittings, see accessories. 7

8 ThermosTaTic valve bodies - V-ExAKT V-exakt Technical description The heimeier v-exakt thermostatic valve bodies with integrated precision presetting and white protection cap can be used with all heimeier thermostatic heads and actuators. The flow ranges of the presetting can be easily and precisely set with a key. The selected value can be read on the front of the thermostatic insert. With the key, only a specialist can create or change the setting. it is impossible for a nonspecialist to tamper with the settings without a tool. The stainless spindle is equipped with a double o-ring sealing. The outer o-ring is replaceable under pressure. The complete thermostatic insert can be replaced with the heimeier fitting tool without draining off the system. The body, which is made of corrosionresistant gunmetal with a female thread, is designed for connection to a threaded pipe, or in conjunction with compression fittings, for connection to copper, precision steel or multi-layer pipes (only NW ). The model with a male thread, in conjunction with the appropriate compression fittings, makes it possible to connect a plastic pipe. versions with viega press connection ( mm) with sc-contur are suitable for copper, viega sanpress stainless steel and Prestabo steel pipes. For heimeier valve bodies, use only the accompanying, labelled heimeier compression fitting (label e. g. The). The NW / NW thermostatic valve bodies in angle and straight form with a female thread and press connection can be fitted with covers from the design-line range (not for valve bodies with reduced length) see accessories. Permitted operating temperature Tb c (48 F), with cover, Tb 90 c (94 F), with press connection Tb c ( F). Permitted operating pressure Pb bar. Assembly V-exakt 0 KEYMARK certified and tested according to DIN EN, see also page 46. with one twist The setting can be controlled Secured against misuse by a key Lowest flow tolerances Optimized flow restriction Can be fitted with covers from the DESIGN-LINE range Also available in Press-Line version with Viega SC-Contur. brass numerical cap. Precision bore hole for the lowest flow tolerances. cone for optimized flow restriction v-exakt conforms to the requirements of the highly expanded version and the standard version of the specification FW 07 drawn up by the arbeitsgemeinschaft Fernwärme (agfw) (Working Group for district heating). 8

9 m [kg/h] 0 0 Application ThermosTaTic valve bodies - V-ExAKT 6 heimeier v-exakt thermostatic valve bodies are used in two-pipe warm water pump heating systems with normal to high temperature spread. The 0 integrated precision presetting makes precise hydraulic balancing possible with the aim of providing all heat consumers with hot water according to their heat requirements. a prerequisite for this is that the set values are actually reached in practise. For this to happen, it is absolutely necessary that flow tolerances are maintained. it is possible to meet this requirement thanks to 6 different large precision bore holes, only one of which is opened for the appropriate flow range at any time, depending on the setting. however, 0 a regular distribution of water should not only be achieved while the system is operating according to the design, but also after a drop in room temperature or during intermissions in operation, particularly for large systems, in order to avoid under- or oversupply to parts of the system. in order to achieve this, the valve is fitted with a specially developed presetting 4 cone to restrict the flow. This ensures that even when it is preset to 6, and the valve is fully open, the radiator mass flow will not exceed the approx.. part rate. corresponding 0 to the standards enev and din v 470-, v-exakt thermostatic valve bodies can be designed with a control difference of up to max. K or max. K. To ensure low-noise operation, experience shows that the differential pressure over the thermostatic valves should not exceed approx. 0. bar. if when 0planning a system, it is clear that high differential pressures occur in the partial load area, differential pressure regulating devices, e. g. the Ta stap differential pressure controller or the hydrolux overflow valve should be used. 0 Lowest flow tolerances Δp = 0, bar 4 6 Optimized flow restriction 0 m [kg/h] 0 [K] Δp = 0, bar [K] Sample application. v-exakt thermostatic valve body. regulux/regutec lockshield. Ta stap differential pressure controller 4. Ta sts shut off valve. boiler 6. Ta stad balancing valve 9

10 ThermosTaTic valve bodies - V-ExAKT Notes To avoid damage and the formation of scale deposit in the hot water heating system, the composition of the heat transfer medium should be in accordance with the vdi guideline. For industrial and long-distance energy systems, see the applicable codes vdtüv and 466/aGFW FW. a heat transfer medium containing mineral oils, or any type of lubricant containing mineral oil can have extremely negative effects on the source apparatus and usually lead to the disintegration of epdm seals. When using nitrite-free frost and corrosion resistance solutions with an ethylene glycol base, pay close attention to the details outlined in the manufacturers documentation, particularly concerning concentration and specific additives. The thermostatic valve bodies can be used with all heimeier thermostatic heads and thermal or motorized actuators. The optimal tuning of the components guarantees maximum safety. When using actuators from other manufacturers, make sure that the pressure power is appropriate for thermostatic valve bodies with soft sealing valve discs. Press-Line Connection with Viega SC-Contur Thermostatic valve bodies with mm viega press connection are suitable for copper pipes conforming to en 7 as well as viega sanpress stainless steel and Prestabo steel pipes. all press connections as well as the valve bodies are made of corrosionresistant, dezincification-free gunmetal. since this a viega press connection, all suitable viega press-fitting jaws can be used. This means there is no need to purchase costly press-fitting tools and jaws. The pressing action is produced by a formed hexagon recess before and after the beading of the connector and gives the press-fitted joint the necessary strength. in addition, the press-fitting beading is specifically formed such as to give the highgrade epdm sealing element its defined shape. in the interest of safety, the press connections are equipped with sc-contur (sc = safety connection) which makes it possible to detect non-pressed joints by visible leaks when filling the system. during the press-fitting operation, the sc-contur is practically reformed and looses its effect in the process, thus producing a permanent, tight and positive joint connection. initially, press-fitting joints that do not feature sc-contur can appear to be tight in the non-pressed state, however, they can slide apart during subsequent operation of the system. The hexagon on the valve bodies is a particularly practical feature for holding the fittings while tightening the union nut. The following press-fitting tools can be used, e.g. - viega: Type, PT-h, PT-eh, PT-ah, battery-powered Presshandy, Pressgun 4e/4b - Geberit: PWh 7 - Geberit /Novopress: Type N v, Type N battery-powered - mapress/novopress: efp, aco / eco - Klauke: UaP The suitability of other press-fitting tools should be verified with the respective manufacturer. We recommend using only viega press-fitting jaws to make viega press connections. Operation The valve body has over 6 flow areas which are adjacent to each other without gaps (see fig.). due to the p-band variation, each area ensures a smooth adaptation or restriction of the radiator mass flow to the heating installation. in this way, the valve can smoothly realize each flow between the smallest and largest value despite precisely defined settings (see fig.). The presetting can be set at between,,, 4, and 6. The setting 6 corresponds to the normal setting (manufacturer s setting). To set the presetting, the key (art. no ) is used on the valve insert and the required value is set. Then the key is removed. The set value can be read on the front of the valve insert, i.e. from the control side (see fig.). Without a tool, it is impossible for a non-qualified person to tamper with the presetting.

11 ThermosTaTic valve bodies - V-ExAKT Gap-free flow ranges Can be read from the front Δ *) directional marking Articles V-exakt Angle [min] Kv-value [m/h] 6 [max] Kvs [m /h] (/8 ) 0,0 0,468 0, (/ ) 0,0 0,468 0, (/4 ) 0,0 0,468 0, Angle with viega press connection mm [min] 6 [max] Kvs [m /h] (/ ) 0,0 0,468 0, Angle with reduced lengths [min] 6 [max] Kvs [m /h] (/8 ) 0,0 0,468 0, (/ ) 0,0 0,468 0, Angle with male thread G /4 [min] 6 [max] Kvs [m /h] (/ ) 0,0 0,468 0,

12 ThermosTaTic valve bodies - V-ExAKT Straight [min] 6 [max] Kvs [m /h] (/8 ) 0,0 0,468 0, (/ ) 0,0 0,468 0, (/4 ) 0,0 0,468 0, Straight with viega press connection mm NW [min] 6 [max] Kvs [m /h] (/ ) 0,0 0,468 0, Straight with reduced lengths NW [min] 6 [max] Kvs [m /h] (/8 ) 0,0 0,468 0, (/ ) 0,0 0,468 0, Straight with male thread G /4 [min] 6 [max] Kvs [m /h] (/ ) 0,0 0,468 0, Straight with bended nipple [min] 6 [max] Kvs [m /h] (/ ) 0,0 0,468 0, Axial [min] 6 [max] Kvs [m /h] (/8 ) 0,0 0,468 0, (/ ) 0,0 0,468 0,

13 ThermosTaTic valve bodies - V-ExAKT Axial with male thread G /4 [min] 6 [max] Kvs [m /h] (/ ) 0,0 0,468 0, Double angle connection to radiator left [min] 6 [max] Kvs [m /h] (/8 ) 0,0 0,468 0, (/ ) 0,0 0,468 0, Double angle with male thread G /4 connection to radiator left [min] 6 [max] Kvs [m /h] (/ ) 0,0 0,468 0, Double angle connection to radiator right [min] 6 [max] Kvs [m /h] (/8 ) 0,0 0,468 0, (/ ) 0,0 0,468 0, Double angle with male thread G /4 connection to radiator right [min] 6 [max] Kvs [m /h] (/ ) 0,0 0,468 0, compression fittings, see accessories.

14 ThermosTaTic valve bodies - F-ExAKT F-exakt Technical description The heimeier F-exakt thermostatic valve bodies with integrated finest presetting and red protection cap can be used with all heimeier thermostatic heads and actuators. The flow ranges of the presetting can be set easily and precisely using a key. The selected value can be read on the front of the thermostatic insert. With the key, only a specialist can create or change the setting. it is not possible for an unqualified person to tamper with the settings without a tool. The stainless spindle is equipped with a double o-ring sealing. The outer o-ring is replaceable under pressure. The complete thermostatic insert can be replaced with the heimeier fitting tool without draining off the system. The body, which is made of corrosionresistant gunmetal with a female thread, is designed for connection to a threaded pipe, or in conjunction with compression fittings for connection to copper, precision steel or multi-layer pipes (only NW ). For heimeier single-pipe valve bodies, use only the accompanying, labelled heimeier compression fitting (label e. g. The). The thermostatic valve bodies in angle and straight form can be fitted with covers from the design-line range see accessories. Permitted operating temperature Tb c (48 F), with cover, Tb 90 c (94 F). Permitted operating pressure Pb bar. Assembly F-exakt 0 KEYMARK certified and tested according to DIN EN, see also page 46. Finest presetting in one twist The setting can be checked Secured against misuse by a key Lowest flow tolerances Optimized flow restriction Can be fitted with covers from the DESIGN-LINE range. Nickel-plated numerical cap. Precision bore hole for the lowest flow tolerances F-exakt conforms to the requirements of the highly expanded version and the standard version of the specification FW 07 drawn up by the arbeitsgemeinschaft Fernwärme (agfw) (Working Group for district heating). 4

15 ThermosTaTic valve bodies - F-ExAKT Application heimeier F-exakt thermostatic valve bodies are used in two-pipe pump warm water heating systems with low mass flows. The integrated finest setting makes a precise hydraulic balance possible, with the aim of supplying all heat consumers with hot water according to their heating requirements. This implies that the values which have been calculated or set must also be reached in practise. For this to happen, it is absolutely necessary that flow tolerances are maintained. This accuracy is achieved by six precision bore holes which are co-ordinated with each other, only one of which is released for the appropriate flow range. however, a regular distribution of water should not only be achieved while the system is operating according to the design, but also after a drop in room temperature or during intermissions in operation, particularly for large systems. The flow restricting valve characteristics outside the design body prevent an under- or oversupply to the system. excessive mass flows are also avoided when the valve is fullyopen. at the latest, the flow reaches it highest value at approx. K p-band. This is significant above all in e. g. systems which are district heated in order to better maintain return temperatures or adjustments. corresponding to the standards enev and din v 470-, F-exakt thermostatic valve bodies can be designed with a control difference of up to max. K or max. K. To ensure low-noise operation, experience has shown that the differential pressure over the thermostatic valves should not exceed a value of approx. 0. bar. if when planning a system it is clear that high differential pressures occur in the partial load area, differential pressure regulating devices, e. g. the Ta stap differentialpressure controller or the hydrolux overflow valve should be used. Lowest flow tolerances Optimized flow restriction Sample application. F-exakt thermostatic valve body. regulux/regutec lockshield. Ta stap differential pressure controller 4. Ta sts shut-off valve. district heating connection 6. Ta stad balancing valve

16 ThermosTaTic valve bodies - F-ExAKT Notes To avoid damage and the formation of scale deposit in the hot water heating system, the composition of the heat transfer medium should be in accordance with the vdi guideline. For industrial and long-distance energy systems, see the applicable codes vdtüv and 466/aGFW FW. a heat transfer medium containing mineral oils, or any type of lubricant containing mineral oil can have extremely negative effects on the source apparatus and usually lead to the disintegration of epdm seals. When using nitrite-free frost and corrosion resistance solutions with an ethylene glycol base, pay close attention to the details outlined in the manufacturers documentation, particularly concerning concentration and specific additives. The thermostatic valve bodies can be used with all heimeier thermostatic heads and thermal or motorized actuators. The optimal tuning of the components guarantees maximum safety. When using actuators from other manufacturers, make sure that the pressure power is appropriate for thermostatic valve bodies with soft sealing valve discs. Operation The valve body has over 6 flow areas which are adjacent to each other without gaps (see fig.). due to the p-band variation, each area ensures a smooth adaptation or restriction of the radiator mass flow to the heating installation. in this way, the valve can realize every flow between the smallest and the largest value without setting the interimvalues (see fig.). The presetting can be set at between,,, 4, and 6. The setting 6 corresponds to the normal setting (manufacturer s setting). To set the presetting, the key (art. no ) is used on the valve insert and the required value is set. Then the key is removed. The set value can be read on the front of the valve insert, i. e. from the control side (see fig.). Without a tool, it is impossible for a non-qualified person to tamper with the presetting. Gap-free flow ranges Can be read from the front *) directional marking 6

17 ThermosTaTic valve bodies - F-ExAKT Articles F-exakt Angle [min] 6 [max] Kvs [m /h] (/8 ) 0,0 0,6 0, (/ ) 0,0 0,6 0, Straight [min] 6 [max] Kvs [m /h] (/8 ) 0,0 0,6 0, (/ ) 0,0 0,6 0, Axial [min] 6 [max] Kvs [m /h] (/8 ) 0,0 0,6 0, (/ ) 0,0 0,6 0, compression fittings, see accessories. 7

18 ThermosTaTic valve bodies - VALVeS WiTh PArTiCuLArLy LOW resistance Valves with particularly low resistance Technical description heimeier thermostatic valve bodies with particularly low resistance (gravity) and blue protection cap can be used with all heimeier thermostatic heads and actuators. The stainless spindle is equipped with a double o-ring sealing. The outer o-ring is replaceable under pressure. With the heimeier fitting tool, the complete thermostatic insert can be replaced with NW to NW without the need to drain off the system. The body, which is made of corrosionresistant gunmetal with a female thread, is designed for connection to a threaded pipe, or in conjunction with compression fittings, for connection to copper, precision steel or multi-layer pipes (only NW ). The model with a male thread, along with the compression fittings, makes it possible to also connect plasticpipes. For heimeier valve bodies, use only the accompanying, labelled heimeier compression fitting (label e. g. The). The thermostatic valve bodies NW / NW in angle and straight form with female thread can be fitted with covers from the design-line range see accessories. Permitted operating temperature Tb c (48 F), with cover, Tb 90 c (94 F). Permitted operating pressure Pb bar, low pressure steam c ( F) / 0. bar. dn /dn black protection cap. Assembly Thermostatic valve body with particularly low resistance (gravity) 0 KEYMARK certified and tested according to DIN EN, see also page 46. Stainless spindle with double O-ring sealing Body made of corrosion resistant gunmetal The thermostatic insert with NW and NW can be replaced under pressure Can be fitted with covers from the DESIGN-LINE range. valve seat dimension designed for large massflows. valve body made of corrosion-resistant gunmetal 8

19 ThermosTaTic valve bodies - VALVeS WiTh PArTiCuLArLy LOW resistance Application The heimeier thermostatic valve bodies with particularly low resistance are used e. g. in two-pipe low temperature heating systems with a small temperature spread and conventional single pipe heating systems. corresponding to the standards enev and din v 470-, the valve bodies can be designed with a control difference from K to K thus enabling a broad flow spectrum. a hydraulic balance, which is an additional requirement for two-pipe heating systems, can be reached with the appropriate lockshields, e. g. heimeier regulux. To ensure low-noise operation, experience shows that the differential pressure over the thermostatic valves should not exceed approx. 0. bar. if when planning a system it is clear that high differential pressures occur in the partial load area, differential pressure regulating devices, e. g. the Ta stap differential pressure controller or the hydrolux overflow valve should be used. Sample application single pipe heating system. Thermostatic valve body with particularly low resistance. lockshield. Ta stad balancing valve Notes To avoid damage and the formation of scale deposit in the hot water heating system, the composition of the heat transfer medium should be in accordance with the vdi guideline. For industrial and long-distance energy systems, see the applicable codes vdtüv and 466/aGFW FW. a heat transfer medium containing mineral oils, or any type of lubricant containing mineral oil can have extremely negative effects on the source apparatus and usually lead to the disintegration of epdm seals. When using nitrite-free frost and corrosion resistance solutions with an ethylene glycol base, pay close attention to the details outlined in the manufacturers documentation, particularly concerning concentration and specific additives. The thermostatic valve bodies can be used with all heimeier thermostatic heads and thermal or motorized actuators. The optimal tuning of the components guarantees maximum safety. When using actuators from other manufacturers, make sure that the pressure power is appropriate for thermostatic valve bodies with soft sealing valve discs. 9

20 ThermosTaTic valve bodies - VALVeS WiTh PArTiCuLArLy LOW resistance Articles Valves with particularly low resistance Angle p-band [K],0,0,0 Kvs [m /h] (/8 ) 0,46 0,9,, (/ ) 0,46 0,9,, (/4 ) 0,70,,90, ( ) 0,70,,90, ( /4 ) 0,80,60, 6, Straight p-band [K],0,0,0 Kvs [m /h] (/8 ) 0,46 0,9,, (/ ) 0,46 0,9,, (/4 ) 0,70,,90 4, ( ) 0,70,,90, ( /4 ) 0,80,60, 6, Straight with bended nipple p-band [K],0,0,0 Kvs [m /h] (/ ) 0,46 0,9,, Axial p-band [K],0,0,0 Kvs [m /h] (/8 ) 0,46 0,9,, (/ ) 0,46 0,9,, Double angle connection to radiator left p-band [K],0,0,0 Kvs [m /h] (/8 ) 0,46 0,9,, (/ ) 0,46 0,9,,

21 ThermosTaTic valve bodies - VALVeS WiTh PArTiCuLArLy LOW resistance Double angle with male thread G /4 connection to radiator left p-band [K],0,0,0 Kvs [m /h] (/ ) 0,46 0,9,, Double angle connection to radiator right p-band [K],0,0,0 Kvs [m /h] (/8 ) 0,46 0,9,, (/ ) 0,46 0,9,, Double angle with male thread G /4 connection to radiator right p-band [K],0,0,0 Kvs [m /h] (/ ) 0,46 0,9,, compression fittings, see accessories.

22 ThermosTaTic valve bodies - VALVeS FOr reversed FLOW direction Valves for reversed flow direction Technical description The heimeier thermostatic valve bodies for reversed flow direction with black protection cap can be used with all heimeier thermostatic heads and actuators. The stainless spindle is equipped with a double o-ring sealing. The outer o-ring is replaceable under pressure. The complete thermostatic insert can be replaced with the heimeier fitting tool without draining off the system. The body, which is made of corrosionresistant gunmetal with a female thread, is designed for connection to a threaded pipe, or in conjunction with compression fittings, for connection to copper or precision steel pipes. For heimeier valve bodies, use only the accompanying, labelled heimeier compression fitting (label e. g. The). Permitted operating temperature Tb c (48 F). Permitted operating pressure Pb bar, low pressure steam c ( F) / 0. bar. Assembly Thermostatic valve body for reversed flow direction Stainless spindle with double O-ring sealing Body made of corrosion-free gunmetal Thermostatic insert can be replaced under pressure. valve body made of corrosion-resistant gunmetal

23 ThermosTaTic valve bodies - VALVeS FOr reversed FLOW direction Application The heimeier thermostatic valve bodies for reversed flow direction can be used in two-pipe pump heating systems for interchangeable supply and return flow (hammering noises). if any questions arise regarding the increased or reduced output of the radiator in relation to through-flow, ask the radiator manufacturer for information. The valve bodies can be mounted into the return flow connection of radiators in a raised position or tall radiators. This makes the thermostatic head more easily accessible. corresponding to the standards enev and din v 470-, they can be designed with a control difference from K to K thus enabling a broad flow spectrum. a hydraulic balance, which is an additional requirement, can be reached with the appropriate lockshields e. g. heimeier regulux. To ensure low-noise operation, experience shows that the differential pressure over the thermostatic valves should not exceed approx. 0. bar. if when planning a system it is clear that high differential pressures occur in the partial load area, differential pressure control devices, e. g. the Ta stap differential pressurecontroller or the hydrolux overflow valve should be used. Sample application Thermostatic valve in the reverse flow connection radiator, room high radiator, raised position. Thermostatic valve body for reversed flow direction. regelux lockshield Notes To avoid damage and the formation of scale deposit in the hot water heating system, the composition of the heat transfer medium should be in accordance with the vdi guideline. For industrial and long-distance energy systems, see the applicable codes vdtüv and 466/aGFW FW. a heat transfer medium containing mineral oils, or any type of lubricant containing mineral oil can have extremely negative effects on the source apparatus and usually lead to the disintegration of epdm seals. When using nitrite-free frost and corrosion resistance solutions with an ethylene glycol base, pay close attention to the details outlined in the manufacturers documentation, particularly concerning concentration and specific additives. The thermostatic valve bodies can be used with all heimeier thermostatic heads and thermal or motorized actuators. The optimal tuning of the components guarantees maximum safety. When using actuators from other manufacturers, make sure that the pressure power is appropriate for thermostatic valve bodies with soft sealing valve discs.

24 ThermosTaTic valve bodies - VALVeS FOr reversed FLOW direction Articles For reversed flow direction Angle p-band [K],0,0,0 Kvs [m /h] (/8 ) 0, 0,49 0,66, (/ ) 0, 0,49 0,66, Straight p-band [K],0,0,0 Kvs [m /h] (/8 ) 0, 0,49 0,66, (/ ) 0, 0,49 0,66, compression fittings, see accessories. 4

25 ThermosTaTic valve bodies - Three-WAy VALVe BOdieS WiTh AuTOmATiC ByPASS CONTrOL Three-way valve bodies with automatic bypass control Technical description The heimeier thermostatic three-way valve bodies with automatic bypass control and black protection cap can be used with all heimeier thermostatic heads and actuators. The bypass can be connected with the corresponding bypass T-piece on the radiator return. models for the connection on the radiator, left or right. The stainless spindle is equipped with a double o-ring sealing. The outer o-ring is replaceable under pressure. The body of the valve body, which is made of gunmetal, or the bypass T-piece, which is made of nickelplated brass, is designed for connection to the threaded pipe or when used with compression fittings, for connection to copper, precision steel or multi-layerpipes. For heimeier valve bodies, use only the accompanying, labelled heimeier compression fitting (label e. g. The). bypass connection with: Ø compression fitting, NW (/ ) threaded nipple or Ø soldered nipple. Permitted operating temperature Tb c (48 F). Permitted operating pressure Pb bar. Assembly Thermostatic three-way valve body Stainless spindle with double O-ring sealing Body made of corrosion resistant gunmetal Outer O-ring can be replaced while under pressure. valve body made of corrosion-resistant gunmetal. bypass bore hole with regulating cone. bypass connection

26 ThermosTaTic valve bodies - Three-WAy VALVe BOdieS WiTh AuTOmATiC ByPASS CONTrOL Application The heimeier thermostatic three-way-valve bodies are used in two-pipe pump heating systems. For one-pipe pump heating systems a retrofitting thermostatic insert is available. When almost all valves are closed at the same time, additional pressures build up in the heating system. if the heimeier threeway valve intercepts the radiator flow, the bypass for the return flow is fully opened. additional pressures are avoided and the pressure is kept almost constant. The total flow of the heimeier three-way valve body has a kv value of.4 m /h (see curve in the diagram). three-way valve is allocated for each heating circuit. For normal systems, for almost every 8 kw. For wall-mounted gas fired heaters with a set minimum circulatory flow level, the number of three-way valves should be calculated from curve (see diagram). curve, or the kv values of the different p-bands, acts as a pressure loss definition for the set radiator mass flow. corresponding to the standards enev and din v 470-, the valve bodies can be designed with a control difference from K to K thus enabling a broad flow spectrum. For the valve installation, select the point furthest away from the pump. The ideal installation sites are the hallway or the bathroom. Sample application. Thermostatic three-way valve body. bypass T-piece Notes To avoid damage and the formation of scale deposit in the hot water heating system, the composition of the heat transfer medium should be in accordance with the vdi guideline. For industrial and long-distance energy systems, see the applicable codes vdtüv and 466/aGFW FW. a heat transfer medium containing mineral oils, or any type of lubricant containing mineral oil can have extremely negative effects on the source apparatus and usually lead to the disintegration of epdm seals. When using nitrite-free frost and corrosion resistance solutions with an ethylene glycol base, pay close attention to the details outlined in the manufacturers documentation, particularly concerning concentration and specific additives. The thermostatic valve bodies can be used with all heimeier thermostatic heads and thermal or motorized actuators. The optimal tuning of the components guarantees maximum safety. When using actuators from other manufacturers, make sure that the pressure power is appropriate for thermostatic valve bodies with soft sealing valve discs. 6

27 ThermosTaTic valve bodies - Three-WAy VALVe BOdieS WiTh AuTOmATiC ByPASS CONTrOL Articles Three-way valve bodies with automatic bypass control Thermostatic three-way valve body connection on the radiator left Bypass connection Ø Compression fitting NW (/ ) Screwed nipple Ø Soldered nipple Radiator kv-value [m /h] P-band [K] Kv-value total ) [m /h],0.0 ).0 (/ ) 0,8 0,7 0,98, (/ ) 0,8 0,7 0,98, (/ ) 0,8 0,7 0,98, Thermostatic three-way valve body connection on the radiator right Bypass connection Ø Compression fitting NW (/ ) Screwed nipple Ø Soldered nipple Radiator kv-value [m /h] Kv-value P-band [K] total ),0.0 ).0 [m /h] (/ ) 0,8 0,7 0,98, (/ ) 0,8 0,7 0,98, (/ ) 0,8 0,7 0,98, ) distribution ratio at.0 K approx. 0%. ) Total Kv-value for radiator and bypass. Bypass T-piece connection on the radiator left or right Bypass connection Brass Ø Compression fitting (/ ) NW (/ ) Screwed nipple (/ ) Ø Soldered nipple (/ ) compression fittings, see accessories. 7

28 ThermosTaTic valve bodies Accessories Retrofit thermostatic insert For the application of thermostatic three-way valve bodies in one-pipe heating systems. The circuit flow rate is designed to be distributed to % radiator and 6% bypass. Kv-value total,40 [m /h] (with K p-band). Flow diagram on request. Cover -part, plastic, white ral 906, for thermostatic valve bodies with female thread and press connection (not for valve bodies with reduced lengths) valve Angle form (/8 ) 6-0. (/ ) 6-0. Straight form (/8 ) 6-0. (/ ) 6-0. Handwheel for all heimeier thermostatic valve bodies. max. medium temperature 0 c ( F). With locking ring white ral With direct connection white ral chrome-plated -. Fitting tool complete with case, box spanner and replacement seals, for replacing thermostatic inserts without draining off the heating system (for NW to NW ). refer also to the assembly and operating instructions. Box spanner SW 9 for loosening and tightening the thermostatic inserts. refer also to the assembly and operating instructions. Theft protection for thermostatic head K. by security ring. refer also to the assembly and operating instructions. Locking cap brass, with seal, on the radiator side for thermostatic valves. Fitting tool replacement seals valve (/8 ) (/ ) (/4 )

29 ThermosTaTic valve bodies Spindle extension for thermostatic valve bodies L Brass Plastic, black Setting key for v-exakt and F-exakt. refer also to the assembly and operating instructions. universal key as an alternative to the setting key art. no for adjusting v-exakt/f-exakt. also for thermostatic head b (temperature setting), regulux lockshield, vekolux double connection fitting and radiator air vent. refer also to the assembly and operating instructions. Kvs-diaphragm for mass flow restriction for standard thermostatic valve bodies NW valve (/8 ) (/ ) Ventilux radiator compensation fitting with continuously adjustable screw nipple. With this fitting, old valves of different supply and return pipe lengths can easily be replaced. double o-ring sealing. Permitted operating pressure Pb bar. Permitted operating temperature Tb c (48 F). adjustable to mm. radiator connection NW (/4 ). high static pressures can lead to displacement of the compensation fitting. secure pipes and radiators adequately. ensure that stress-free installation is carried out. Reducing piece for replacing old valves with valve bodies with smaller nominal widths. brass. valve Right-handed thread (/8 ) (/ ) (/4 ) Left-handed thread (/8 ) (/ ) (/4 ) rp /4 x r / rp x r / rp x r / rp /4 x r / rp /4 x r /

30 ThermosTaTic valve bodies Threaded nipple for length compensation. brass nickelplated. Total length [mm] 47,0 r / ,0 r / -0.0, r /4-0.0 Threaded nipple standard length. continuous thread for reduced lengths. brass. Total length [mm] 7,0 r /8-0.0, r / -0.0, r /4-0.0 Compression fitting for copper or precision steel pipes. metal-to-metal joint. brass. Female thread connection rp /8 rp/4. Ø Pipe NW (/8 ) -. (/ ) -. 6 (/ ) (/4 ) -8. support sleeves should be used for a pipe wall thickness of 0.8 mm. Follow the specifications of the pipe manufacturer. Compression fitting for copper or precision steel pipes metal-to-metal joint. brass male thread connection G /4. support sleeves should be used for a pipe wall thickness of 0.8 mm. Follow the specifications of the pipe manufacturer. Support sleeve for copper or precision steel pipe with a mm wall thickness. brass nickelplated. Ø Pipe L Ø Pipe, , , , Compression fitting for copper or precision steel pipes. soft sealed. brass nickel plated. male thread connection G /4. Ø Pipe Compression fitting for plastic pipes. brass, nickel plated male thread connection G /4. Ø Pipe 4x -4. 6x -6. 7x -7. 8x -8. x -.

31 ThermosTaTic valve bodies Compression fitting for multi-layer pipes. Nickel-plated brass. male theread connection G /4 Female thread connection rp / Ø Pipe 6x -6. 6x -6. *) Connection nipple for flat sealing valve bodies *) can be used for valve from valve Ø Pipe Threaded nipple (/ ) / (/4 ) / Soldered nipple (/ ) (/ ) (/ ) (/4 ) Welded nipple (/ ) / (/4 ) / Double connection fitting For clamping plastic, copper, precision steel or multi-layer pipes. brass,. Double nipple both sides for clamping plastic, copper, precision steel or multi-layer pipes. brass. Length adjustment fitting For clamping plastic, copper, precision steel or multi-layer pipes. For valves with male thread connection G /4. brass. S-connection For compensating different pipe distances, e. g. when replacing old single pipe valves. Note flow direction! brass,. S-connection For compensating different connection dimensions when replacing radiators.. L G /4 x r / G /4 x G / L G /4 x G / G /4 x G / Axial distance Total length G /4 x G /4, mm 4 mm -0.6 valve Axial distance Total length (/8 ) 6 mm 68 mm -0.6 (/ ) 6 mm 68 mm -0.6 (/4 ) 6 mm 68 mm -0.6

32 ThermosTaTic valve bodies Thermostatic inserts T label on the valve body no connecting thread connecting thread for the thermostatic head on the valve body boss marking Replacement inserts For Thermostatic valve bodies Reversed flow direction Standard, stuffing box without coloured label, from the end of 98 dn, 0, 0,,,, 6,,, 900, 900 Male thread on both sides 7,, dn 0, 0,,,, dn 0, 0,, dn 0, 0,, Replacement inserts Thermostatic valve bodies Reversed flow direction Male thread on both sides Special insert for inverse direction of flow with reversed supply and return pipes 0, 0,,, 7,,, 6,,,, 0, 0, 0,, 4 06,,,,, 4,, 6, 4, 4, 4 For thermostatic valve bodies: Standard from end of 98, dn, V-exakt/F-exakt from 994, dn Retrofitting/ Replacement inserts For valve Thermostatic valve bodies Reversed flow direction Male thread on both sides V-exakt with precision presetting, for thermostatic valve bodies with boss marking, from 994 dn, 0, 0, 0, 06,,,,, 4,, 6, (also for dn v-exakt valve bodies) Retrofitting/ Replacement inserts For valve Thermostatic valve bodies Reversed flow direction Male thread on both sides F-exakt, with finest presetting, for thermostatic valve bodies with boss marking, from 994, stuffing box dn, 4, 4,

33 ThermosTaTic valve bodies Replacement inserts For valve Thermostatic valve bodies Reversed flow direction, stuffing box with white label, from 98 to 994 dn,,,,,,, 70, 7 90, 9, 94, 9 Male thread on both sides 7, Replacement inserts For valve Thermostatic valve bodies Reversed flow direction Male thread on both sides Gravity, until end 984 stuffing box without coloured label dn 4, 4, 4, 40, from 98 stuffing box with blue label dn, 4, 4, 4, 40, 9, 76, 4, without coloured label dn ( 0), 4, 4,, dn ( 0 ),, Replacement inserts For valve Thermostatic valve bodies Reversed flow direction Male thread on both sides Thermostatic three-way inserts dn 48, 49, 440, 44, 44, 44, 448, 449, 40, 4, 4, Retrofitting/ Replacement inserts For valve Mikrotherm manual valves (with connector thread on the body) Thermostatic valve bodies from February 98 stuffing box with black label dn, 0, 0, 4, 8,, 4, , 74 without coloured label dn 0, Retrofitting/ Replacement inserts For valve Mikrotherm manual valves (with T lable) Old model, to February 98 dn, 0, dn 0, dn 0, dn 0,

34 ThermosTaTic valve bodies - STANDARD Technical data Standard diagram dn (/8 ) to dn (/4 ), valve body with thermostatic head ( /4") xp K K ( /8") ( /") xp K K , 0 p [kpa] 0, 0, 0, ª p [mbar] p [mmws] Diagram ( ) and (/4 ), valve body with thermostatic head ( /4") xp K K (") xp K K , 0 0, p [kpa] 0, 0, ª [kg/h] p [mbar] p [mmws] 4

35 ThermosTaTic valve bodies - STANDARD Valve body with thermostatic head dn (/8 ) ) angle, straight, double angle, axial P-band [K] Kvs [m /h],0,,0,,0 Angle Straight Axial Kvs [m /h] Double angle Permitted operating temperature TB ) [C ] Permitted operating pressure PB [bar] Permitted differential pressure, during which the valve is kept closed Δp [bar] Th.- head emo T/NC emotec/nc emo / emo eib/ LON 0, 0,7 0,49 0,8 0,66,,,00,0,0 emo T/NO emotec/ NO dn (/ ) ) dn (/4 ) dn ( ) dn ( /4 ) angle, straight, double angle, axial angle, straight angle, straight angle, straight 0, 0,7 0,49 0,8 0,66,,,00,0,0 0,40 0,60 0,79 0,98,6,0,00,00,0 0,70,04,,6,90,70 0, 0,80,60 0,80,,60,00, 6,70 0, 0,0,00 dn (/8 ) dn (/ ) data with kvs diaphragm for with ) labelled valves data with kvs diaphragm for with ) labelled valves 0, 0,9 0, 0,6 0,8 0,4 0,4,00,0,0 0, 0,7 0,47 0,4 0,9 0,7 0,7,00,0,0 ) with protection cap or actuator 0 c ( F), with cover 90 c (94 F), with press connection c ( F). Technical data/diagram dn /dn only apply to thermostatic valve bodies for reversed flow direction. Kvs-diaphragms, see accessories. Sample calculation Target: Pressure loss of standard thermostatic valve body dn with a p-band of K Given: heat flow º = W Temperature spread Δt = K (6/0 c) solution: mass flow ª = º / (c Δt) = / (,6 ) = 6 kg/h Pressure loss from diagram Δp v = 6 mbar Sample calculation Target: appropriate standard thermostatic valve body Given: heat flow º = 70 W Temperature spread Δt = K (70/ c) Pressure loss, thermostatic valve Δp v = mbar solution: mass flow ª = º / (c Δt) = 70 / (,6 ) = kg/h standard thermostatic valve body from diagram: dn ( ) c v = k v 0,86 k v = c v 0,86

36 ThermosTaTic valve bodies - STANDARD Technical data Standard, flat sealing diagram dn (/ ) [Kvs.] and dn (/ ) [Kvs.70], valve body with thermostatic head ( /") [k vs,70] xp K K ( /") [k vs,] xp K K , 0 p [kpa] 0, 0, 0, ª diagram dn (/ ) [Kvs.0] and dn (/4 ), valve body with thermostatic head p [mbar] p [mmws] ( /") [k vs,0] xp K K ( /4") xp K K , 0 p [kpa] 0, 0, 0, ª [kg/h] p [mbar] p [mmws] 6