We do so much more...at quality you can t ignore

Transcription

1 We do so much more......at quality you can t ignore - Hygiene equipment -

2 ISSUE 1 INTRODUCTION Welcome to the CM Process Solutions range of essentials. I m pleased to provide you with the first edition of our Essentials, a range dedicated to providing you with high quality, proven equipment for your everyday processing needs. CM Process have over 15 years experience within the food processing industry and with many of the items in this brochure on the shelf we are in a position to ship the same day to meet your needs and demands. Over the coming months, keep a lookout for many more products and items coming your way and should you require something a little unusual or custom, then please don t hesitate to ask. I hope you enjoy reading our brochure and please contact us with any questions or suggestions regarding our Essentials brochure. Mark Corser President CM Process Solutions OUR SERVICES CONTENTS HYGIENE SYSTEMS BOOT WASHERS BUGGIES & TANKS MIXING TANKS & BUGGIES MIXING AND BLENDING BUGGY TUMBLER CHANGING ROOM EQUIPMENT BOOT RACKS, LOCKERS ETC. SINKS & WASHROOM SINKS, HOSES, ACCESSORIES & DISPENSERS PRODUCTION AREA TABLES, DESKS, STEP UNITS & GANTRIES CONVEYING SYSTEMS CONVEYORS, RTT S & PACKING STATIONS WASHING & SANITIZING TRAY WASHERS, WASHING MACHINES, SANITIZiNG MECHANICAL HANDLING EUROBIN HANDLING, TIPPERS, TILTERS ETC DESIGN Using the latest 3D design software we can model all the units involved to determine how they interact. 3D models allow designs to be studied and altered prior to manufacture to ensure they are Right First Time, reducing installation and on site time, giving the customer the finished solution quicker. MANUFACTURE Comprehensive and professional assembly drawings are produced then using the latest CAD/CAM software delivered direct to CNC equipment on the shop floor. Engineers with a wealth of knowledge can then assemble and finish to a very high standard. IMAGE INSTALLATION With ongoing project management,all aspects of the installation are carefully considered.our fully qualified mechanical and electrical engineers will use their experience and knowledge to install, check and then monitor the equipment prior to acceptance tests, whilst keeping you fully informed. HDK DG AUTOMATIC HAND SANITIZER WITH TURNSTILE 2

3 CHANGING ROOM EQUIPMENT 12 Pair 20 Pair 24 Pair 12 Pair Wall Mounted Boot Rack L 41.9 x W14.3 x H / Pair Wall Mounted Boot Rack L 41.9 x W 14.3 x H / Pair Wall Mounted Boot Rack L 41.9 x W 14.3 x H / Pair 24 Pair 12 Pair Mobile Boot Rack L 41.9 x H /009212SC 24 Pair Mobile Boot Rack L 41.9 x H /009125SC Changing Room Benches Robust, fully welded, easy to clean unit. L 78.7 x W 13.7 x H / Coat Hanging Hooks 521/ L 19.6 x H 5.11 Hexagonal Base Polybag Holder Crevice-free L 17.7 x W 9.7 X H / Foot Operated Polybag Holder Simple to use foot pedal operation. Easy to clean L 17.7 x W 16.1 X H /

4 HYGIENE SYSTEMS BOOT WASHERS Stainless steel construction. Sensor operated design. Built in detergent injector. system. DRV-500 Horizontal Brushes Improves cleaning time Multi Person Usage Enables faster production entry Easy Maintenance Hinged panels enable easy access Bi-Directional Enables user entrance from either side Solewashers DR 1000 V70 Stainless steel construction. Sensor operated design. Built in detergent injector system. DRV-1000 Stationary Bootwasher SRV-300 Stainless steel construction. Sensor operated design. Built in detergent injector system SRV-300 4

5 MANUAL BOOT WASHERS Robust easy to clean unit. Drainage enclosure, with water fed brush and hose. Hand rail. Adjustable feet. Plumbing requirements: Min pressure-10psi. Inlet-Ø0.5. Outlet:1½ (M) BSP. Recommended supply pipe-ø¾. 1 Station - L 11.8 x W 17.9 x H / Station - L 43.3 x W 25.5 x H / Station - L 63.3 x W 25.5 x H / WALKTHROUGH AREA EXAMPLE Hygicontrol Compact Unit URK/V70 Cleans footwear/sole and sides. Entry channel indicator lights. Chemical dosing system. Hand sanitizing turnstile. Optional operator identification and control software. L x W 50.7 x H 64.9 URK/V70 CM Process Solutions team of Engineers have a wealth of experience in hygienic and sanitary design, we can work with your team and tailor a process layout suited to your facility requirements. Automatic Hand Sanitizer HDK/DP Stainless steel construction. Turnstile access is only permitted when both hands have been sanitized. HDKDP 5

6 SINKS & WASHROOM 1 STATION SINK 304 grade stainless steel Continuously welded design Knee or sensor operated Wall or pedestal mounted L 20 x W 21 x H 26. Available in BW1K Knee operated or BW1S 110V Sensor operated. L 20 x W 21 x H 26 Infrared Sensor Swipe action sensor enables Hands Free Operation Water Saving second cutoff feature Factory Tested All Sinks are factory tested 2 Station Sink Available in BW2K Knee operated or BW2S 110V Sensor operated L 40 x W 21 x H 26 3 Station Sink Available in BW3K Knee operated or BW3S 110V Sensor operated L 59 x W 21 x H 26 4 Station Sink Available in BW3K Knee operated or BW3S 110V Sensor operated L 59 x W 21 x H 26 5 Station Sink Available in BW5K Knee operated or BW5S 110V Sensor operated L 99 x W 21 x H 26 6 Station Sink Available in BW6K Knee operated or BW6S 110V Sensor operated L 119 x W 21 x H 26 6

7 LARGE SINKS Single Bowl, Single Drainer Bowl Size - L 49 x W 24 x H 13.9 Overall Size - L 81.1 x W 3.4 x H / Double Bowl, Single Drainer Bowl Size - L 27.5 x W 24 x H 13.9 Overall Size - L 70.4 x W 39.3 x H / Sink Accessories Water Saving Spray Hoses 517/27032 Belfast Sinks Medium L 38.9 x W 34 x H / Large L 52.0 x W 34 x H / Dispensers Standpipe Strainers 517/27042 Soap Dispensers 1.5 pint capacity 517/27143 PPE Dispensers Single - L 15.9 x W 7.8 x H / Double - L 23.6 x W 7.8 x H / Triple - L 30.9 x W 7.8 x H / PPE Dispensers with Vision Panel Double - L 17.7 x W 7.8 x H / Triple - L 26.1 x W 7.8 x H / Understanding Icons Ear PPE Beard PPE Face PPE Hair PPE Hand PPE Eye PPE 7

8 PRODUCTION AREA STANDARD TABLES Robust easy to clean unit Flat pack construction, with easy assembly Stainless steel construction Under 1 minute assembly 4 foot - W30 X H / foot - W30 X H / foot - W30 X H / foot HDP - W30 X H / foot HDP - W30 X H / foot HDP - W30 X H / Flat Pack Assembly Hygienic design Designed with hygiene in mind LIFT LEGS LIFT LEGS LIFT OUT SHELF FLIP TABLE, PLACE SHELF INSIDE & SCREW IN FIXINGS 8 First Aid Cabinets Designed for use in production areas. Lockable door provides extra security. L 17 x W 17 x H 5.7 Flat top - 519/ Write Up Tables Flat pack assembly. L 19.6 x W 20.4 x H / Stainless Steel Desk Flat pack assembly. L 11.6 x W 11.4 x H /001000

9 Hand brake control Bridge units Custom made to your requirements for access over conveyor systems. Can be supplied as single or modular units. Mobile Access Stairway Units 2 fixed / 2 retractable castors. Tubular hand railing. Hinged stabilizers for open areas. 4 step - access height / step - access height 70.8 with stablizers - 513/ Hole grip for wet areas 1 step 2 step 3 step w/ handrail Access Steps Aluminium or stainless steel construction. Non slip surfaces. Handrails required for 3 step and above. Solid standing work platform. Safety upstand. Stainless steel 1 step - 513/ Stainless steel 2 step - 513/ Stainless steel 3 step - 513/ step w/ handrail - 513/ Access Gantries Custom made to suit your production machinery. 9

10 CONVEYING MODULAR CONVEYORS 16.5 standard belt width. Ergonomic features. Innovative design. Allows for future line modfications. IP rated available with modular or PU Belt. Stainless steel drum motor as standard. Fixed or variable speed. Stainless Steel All conveyors have a stainless steel construction. Factory Tested All conveyors are factory tested Modular Construction Easy Maintenance Hygienic Design Designed with hygiene in mind Flat Pack Assembly Quick Release Belt Enables fast disassembly & easy cleaning Flat bed options: Trough bed options: Flat bed Trough bed Flat bed with undershelf Trough bed with undershelf Rotary Turntables / Lazy Susan s Designed for a range of applications. White HDP rotating top. SEW drive motor and gear box to IP65 standard. Fixed legs with adjustable feet. H 33.5 Ø / Flat Pack Assembly 10

11 PACKING CONVEYORS ACCUMULATION CONVEYORS CM Process design and manufacture an extensive range of conveyor systems for the food processing, meat and poultry, and fish industries. From a simple straight running transfer conveyor, through to a complex tray delivering system, we can discuss your requirements at the design stage then implement a plan that includes layouts with the latest 3D software through to installation and final commissioning. Contact us now for more information CUSTOM CONVEYORS WE DESIGN, MANUFACTURE & INSTALL CONVEYOR SYSTEMS TO YOUR EXACT REQUIREMENTS 11

12 WASHING & SANITIZING SINGLE BUGGY WASHER EC20 Stainless steel 306/316 construction. High impact jet cleaning. Electrical interlocked doors. Up to 25 bins per hour. OPTIONS AVAILABLE : Steam powered Electric powered Factory Tested All equipment is factory tested Hygienic Design Designed with hygiene in mind Savings Save on chemicals and labour 360 Sanitized Improves germ kill ratio OPTIONS AVAILABLE : DOUBLE BUGGY WASHER EC40 Double capacity design. Re-circulated hot wash. Up to 50 bins per hour. Steam powered Electric powered Factory Tested All equipment is factory tested Hygienic Design Designed with hygiene in mind Savings Save on chemicals and labour 360 Sanitized Improves germ kill ratio 12

13 TRAY WASHERS CM Process offer a full range of machines to wash and handle your trays and totes, from a simple unit to wash 200 per hour, right through to a machine to wash 3000 trays per hour. T200 ONE MAN OPERATION Re-circulated hot wash. One man operation. Automatic level controls. 200 Per hour capacity. Small footprint. OPTIONS AVAILABLE : Drying Sections Incorparated in this machine Chemical Dosing System Steam Extraction 360 Sanitized Improves germ kill ratio 1 man operation Steam powered Electric powered T400 TRAY WASHER Stainless steel 304/316 construction. Electrical interlocked service covers. 400 Per capacity. Steam or Electrical heating. WITH DRYING TUNNEL Factory Tested All equipment is factory tested Hygienic Design Designed with hygiene in mind Easy Maintenance Secure Chemicals Safe chemical storage. Plug and Play Savings Save on chemicals and labour 13

14 ECOSAN SANITIZING TUNNEL Stainless steel 304/316 grade construction. Simple operator control. Variable speed. In line dosatron chemical dosing system. Factory Tested All equipment is factory tested Plug and Play 360 Sanitized Improves germ kill ratio IT S ABOUT REDUCING YOUR RISK The Ecosan was developed to meet the needs and demands of processors within the Food Industry to continually sanitize packaged products moving from a low to high care area. The use of the Ecosan helps minimize any potential pathogens and contaminants on the outer packaging of third party supplied goods and ingredients, so they do not get into the process areas where they can taint in process or finished goods. For more information on the Ecosan call us on 14

15 BUGGIES & TANKS STANDARD BUGGIES Unique reinforced rim to ensure rigidity of the buggie. Manufactured to DIN 9797 and fully compatible with standard lifters. Additional base plate 0.1 thick. Reinforced axle with diamond wheel pattern for easy manoeuverability lb - L 21.2 x W 21.2 x H /400456M 400 lb - L 27.5 x W 27.5 x H /400106M 600 lb - L 27.9 x W 26.7 x H /400443M FAST SHIPPING FROM EITHER LOCATIONS Keeping germs on the floor CLEANTEC BUGGIES Detachable wheel base enables germs to stay on the floor. Recognised by leading supermarkets. Also available in a 600 lb version 400 lb - 520/400106MNW Plastic Buggy Covers Minimum order quantity 4 rolls 250 per roll. 520/ CUSTOM TANKS lbs options available Mobile, stackable, lifting points, chutes, handles, fork guides, lids, valves, outlets, drains and couplings just to name a few. Mobile Mixing Troughs Stainless steel construction. Crevice free. 150mm polyamide wheels, 2 with brake & swivel action. Drain with screw plug. 400 lb - L 48.6 x W 29 x H / lb - L 55 x W 25.5 x H / Stackable Vats Stainless steel construction. Stackable up to 3 units when loaded. Full perimeter reinforcement rim. Profiled feet for safety. Radiused internal corners. Drainage outlet with removable cap. Capacity: 1600 lb Available without outlet. 520/

16 MECHANICAL HANDLING BUGGY STACKER AND RACKING Buggy Racking 2 x 3 bin unit. Efficient storage of buggies. Length to suit application. H 98.4 (including buggies). 600/BR106 Add on bays available - 1 x 3 buggy unit. 600/BR103 Buggy Stackers Telescopic mast. Supplied with a battery charging unit and lead. L 47.2 x W 32.2 x H /BS *Starter bay illustrated (2x3) Buggy Washing Frames Reduces the time spent washing bins. Tilt bins with minium effort for quick and easily cleaning. Bead blast finish. Reduces damage to the bin. Designed to accommodate 400/600 lb bins including chuted 400 lb bin. 600/BW Buggy Weigh Scales Free standing unit, that eliminates the need for floor pits and ramps. S.W.L 550lb. Developed to weigh 400 lb bins. Digital indicator. IP65. L 45.2 x W 46.4 x /WS

17 BOX PALLET TILTER To accommodate pallet sized 47.2 x 39.3 x Battery operated tilting to a safe height for manual unloading. Improves operator safety and reduces fatigue by providing a constant access height. Alternative sizes can be supplied together with a range of hydraulic tippers on request. S.W.L 2,204 lb. 600/HA BATTERY POWERED BARREL TILTER Grade 304 stainless steel construction. Finish stainless steel bead blast. To tip a 55 gallon drum, size 35 x 23 Ø. Designed to decant product into a 400lb buggie. Compact design. Battery powered. Separate battery charger. Battery condition indicator. Operation hold to run. Lifting is achieved via electro hydraulic power pack. Stainless steel hydraulic ram Safe working load 300kgs. Load tested to 1.25 x S.W.L. Mobile with fixed rollers and swivel braked castors. Complete with all necessary CE documentation. 600/HA BATTERY POWERED BIN WASHER (DOUBLE) Reduces the time spent washing bins. Pneumatic operation lifts 2 bins for quick and easy cleaning. Access to wash the underside of the bin. Bead blast finish. 400/ 600 lb bins can be cleaned with these products. 600/HA300 17

18 MIXING TUMBLER 400LB BUGGY MIXER & TUMBLER The unique and innovative GBT300 is designed to offer a revolutionary way for companies to mix, blend and marinate there product wit in a standard stainless steel dump buggy. The GBT300 with its innovative design has no rotating blades or paddles and still allows the mixing of delicate products such as salads, rice, pastas, cereals and vegetables and ensures there is little or no product damage. The GBT300 is supplied with a vacuum system so that protein products such as chicken, beef or pork can be marinated with a stainless steel 400lb buggy. The tumbler is fully guarded and the door is electrically interlocked to ensure operator safety 18

19 FEATURES Stainless steel construction Innovative mixing and blending solution HMI for storing multiple pre-set recipes Vacuum system for brining and marinating Before mixing meat After mixing meat Before mixing rice & vegetables After mixing rice & vegetables Before mixing noodles & vegetables After mixing noodles & vegetables 19

20 WE DESIGN, WE MANUFACTURE, WE INSTALL... BESPOKE CONVEYORS SYSTEMS TO YOUR EXACT REQUIREMENTS CM Process Solutions Corporate Office 235 Benjamin Drive Suite 102 Corona, CA 92879