Please read these instructions carefully as they will enable you to get maximum efficiency and reliability from your new Calorex Dehumidifier

Transcription

1 Please read these instructions carefully as they will enable you to get maximum efficiency and reliability from your new Calorex Dehumidifier Technical Manual THROUGH THE WALL DEHUMIDIFIERS TTW30(7)/33(7)/55(7)/60(7) D ISSUE 16 08/11/12 HEALTH AND SAFETY WARNING As the dehumidifier embodies electrical and rotational equipment, ONLY competent persons should carry out any work on this type of machine. (See Guarantee). Contents 1.0 INSTALLATION DETAILS DATA SHEET WIRING DIAGRAMS PERFORMANCE GRAPHS DIMENSIONS SPARE PARTS LISTS OPTIONAL KITS V REMOTE HUMIDISTAT KIT LPHW ASSEMBLIES WARRANTY CONDITIONS Page 1 D ISSUE 16

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3 1.0 INSTALLATION DETAILS INSTALLATION INSTRUCTIONS MODELS TTW30/33/50/55/60/A/AX HEALTH & SAFETY WARNING As the Heat Pump contains electrical and rotational equipment, it is recommended that ONLY competent persons carry out any work on this type of machine (see guarantee). Isolate electrically before entering machine or removing panels. INSTALLATION MODELS TTW30/33/55/ Remove dehumidifier from packing. 2. Check both sides of wall, mark out apertures 'D' & 'E' in required location and ensure they are level. 3. Cut out apertures 'D' & 'E' with due consideration to structure and safety using asuitable lintel to bridge gap. 4. Remove the 4 off bolts holding dehumidifier to wall plate and also earth lead. 5. Locate wall plate in apertures and ensure level, drill and fix using 12 'C' holes and wall plugs/screws provided, hole size 6,0mm (No.10) x 60mm. 6. Lift dehumidifier up on to wall and replace 6 off M6 bolts and wall plate earth lead. 7. Fix supplied cavity bridging pieces and air inlet/outlet grilles, ensure all joints sealed with silicon caulking. TTW33 TTW55 'D' APERTURE 85 high x 520 long 85 high x 980 long 'E' APERTURE 110 high x 520 long 110 high x 980 long 11. Locate pipe from drip tray and run away to waste, a short length of 10mm pipe is provided which should be led into a fixed waste pipe (ensure an air gap, tun dish). MODELS WITH L.P.H.W. FITTED 12. Connect water circuit piping to 15mm stubs projecting from side of machine as per diagram below:- 13. It is recommended that isolating valves are fitted to enable isolation of the machine in the event of service. Complete water circuit as per diagrams overleaf. (a) Circulating pump must be sized to take into account the design flow rate of the machine plus the water system resistance. TTW30/33 TTW55/60 Unit Flow Rate - l/min Unit Pressure Drop - m head APERTURE "D" 415mm WATER FLOW AS SHOWN 300L/HOUR 15mm STUBS TTW55 TTW33 WATER FLOW AS SHOWN 300L/HOUR 15mm STUBS APERTURE "E" PLANT ROOM VIEW OF MACHINE "C" HOLES SPOT THROUGH WALL PLATE FIXING HOLES (12off) & DRILL 6mm x 60mm DEEP HOLES IN WALL. FIX WALL PLATE WITH 2" x No10 SCREWS SUPPLIED. HUMIDISTAT CONTROL KNOB & MAINS TERMINAL BLOCK TTW33 MAINS MAINS IN IN CONDENSATE DRAIN TTW55 TTW33 TUBE 10mm BORE PLANT ROOM VIEW OF MACHINE FIT CAVITY BRIDGING PIECES & GRILLES SUPPLIED & ENSURE ALL JOINTS SEALED WITH SILICON CAULKING. 8. Electrical supply to the unit must be sized according to the data on the serial number label paying special attention to I.E.E. regulations latest edition regarding the special conditions governing the supply to machines in potentially damp areas. 9. The electrical supply should be connected to the terminal block. Brown/red to 'live', blue/black to neutral, and earth to the stud provided. 10. Fan mode switch can be set to cycle fan when humidistat senses demand but should be set to continuous to promote good air circulation and reduce condensation. Note that on models fitted with LPHW the fan(s) will start automatically whenever there is an air heating demand. On 'X' machines fan(s) will stop during defrost cycle. (OPPOSITE SIDE TTW55). 108mm 143mm 218mm 12v REMOTE HUMIDISTAT CONNECTIONS 14. Remove link wire from mains in terminal block marked 'Remote Control Interface'. Connect remote humidistat as shown below, ensure knob on humidistat in machine is set fully clockwise (ie maximum dehumidifcation). Humidistat (not supplied) 250M MAX 1mm SQ CABLE Remote Control Interface 15. Refit all brown covers, ensure mains lead and drain tube are not obstructed. and turn humidistat clockwise (ie maximum dehumidification) 'P' MODELS WITH RESISTANCE HEATER 16. Connect remote air thermostat to terminal block marked 'Remote Control Interface'. 17. Ensure safety thermostat(s) are set, ie push red button(s) inside machine. Remove cover to gain access. 18. Replace front cover, (unless remote humidistat fitted, see note 14 above) unit will start, following 6 minutes later by the compressor. Page 2 D ISSUE 16

4 ELECTRICAL SUPPLY CIRCUITS INCOMING SUPPLY CAPACITY TO SUIT PUMP AND DEHUMIDIFIER AUX FUSEBOARD E N L DEHUMIDIFIER L N SINGLE PHASE LOCAL ISOLATOR CAPACITY TO SUIT DEHUMIDIFIER LPHW PLUMBING SCHEMATIC 3 WAY MOTORISED VALVE CONTROLLED BY CUSTOMERS THERMOSTAT BOILER FLOW BALANCE VALVE LPHW CONNECTIONS LOCATED ON DEHUM CABINET PUMP RADIATORS IF FITTED FLOW METER GAS CHARGE The dehumidifier incorporates a hermetically sealed refrigeration circuit containing less than 6kg of refrigerant R407c. Global warming potential (GWP) USER CHECK LIST OPERATION A normal humidistat setting (50-60% RH) is a mid way point on the knob provided. Minimum Air Temp TTW 30/33/55/60 A = 15 C Minimum Air Temp TTW 30/33/55/60 AX = 0 C Note :- On 'X' models fan stops during defrost. On machines with LPHW, fans will start automatically as required. MAINTENANCE a. Ensure air inlet/outlets are kept clear and clean. b. Wipe clean with damp cloth or cleaning fluid suitable for plastic coated steel Note: The Reply Paid Warranty Registration Card must be returned to ensure the correct warranty is given. If you do not find a Registration Card with your machine please contact CALOREX Service Deptartment giving your name address and serial number of your machine. A card will then be sent to you for completion. HEALTH & SAFETY WARNING As the Heat Pump contains electrical and rotational equipment, it is recommended that ONLY competent persons carry out any work on this type of machine (see guarantee) Isolate machine electrically before entering machine or removing panels. MACHINE NOT RUNNING AT ALL CHECK THE FOLLOWING :- PLEASE LEAVE INSTRUCTIONS FOR USER 1. Is supply switched on. 2. Is supply fuse healthy 3. Turn humidistat knob fully clockwise. 4. Check air inlet and outlet for obstructions. 5. If, after carring out the above and waiting 1 hour, the machine does not start phone for service. MACHINE FAN ONLY RUNNING 6. Turn humidistat knob fully clockwise 7. Check air inlet and outlet for obstructions, if after 30 mins the machine has not restarted phone for service. WATER LEAKING FROM BASE OF UNIT 8. Check connection from machine to drain for blockages and clear accordingly, Check fall is adequate. 9. Check that machine is level both vertically and horizontally. The user check list should be carried out before initiating a service call. Do not attempt to interfere with any internal control settings as these have been factory calibrated and sealed. If in doubt or if advice is required, contact Calorex Service Dept. Telephone (01621) or Page 3 D ISSUE 16

5 2.0 DATA SHEET MODEL TTW33(7)/30(7)A TTW33(7)/30(7)AX TTW30(7)AP/AXP TTW55(7)/60(7)A TTW55(7)/60(7)AX TTW50(7)AP/AXP DEHUMIDIFICATION L/hr L/day TOTAL HEAT TO AIR :- DEHUMIDIFIER ONLY kw DEHUM' & RESISTANCE HEATER kw n/a n/a 2.89 n/a n/a 5.55 RESISTANCE HEATER ONLY kw n/a n/a 2.0 n/a n/a 4 DEHUM' & LPHW kw n/a n/a See note d LPHW ONLY kw n/a n/a NOMINAL POWER CONSUMED:- FAN ONLY kw DEHUM' (COMP & FAN) kw DEHUM & HEATER kw n/a n/a 2.75 n/a n/a 5.2 HEATER & FAN kw n/a n/a 2.05 n/a n/a 4.1 SUPPLY 230V 50Hz 230V 50Hz 230V 50Hz 230V 50Hz 230V 50Hz 230V 50Hz FUSE AMP NOMINAL RUNNING AMP FULL LOAD AMPS AMP COMPRESSOR L.R.A. AMP AIR FLOW m 3 /h NOISE 3m db(a) LPHW FLOW RATE L/min n/a n/a LPHW PRESSURE DROP m hd n/a n/a HERMETIC SYSTEM REFRIGERANT CHARGE kg R407c (30AP) AP 0.45(30AXP) 0.8 AXP WEIGTH (UNPACKED/PACKED) kg 45 / / / / / / 85 NOTES:- a) These performance figures are based on 30ºC and 60% RH & pool 28ºC, Boiler water at 80 C b) Humidistat adjustable from 20% to 80% c) Minimum air temperature on standard models 15 C and 0 C on defrost 'X' models d) Reduced LPHW output when DH operating is 1kW less on 33 model 1mm Wg = 9.8 Pa and 2kW less on 55 model 1m hd = 1.4 psi e) IP rating for all models is IP45 1L/min = 0.22 gal/min f) Maximum operating conditions air temp 35 C and 90% RH g) Maximum operating conditions for AP versions air temp 32 C and 62% RH R407c Global Warming Potential (GWP) 1700 Page 4 D ISSUE 16

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11 FAN MOTOR MV TTW50AXP ONLY W B BL BR 11 WIRE COLOUR REFS CLARIFIED 1643 KW 10/08/11 7 BUTTS ADDED FOR P,B,BR ON TRANSFORMER THERMAL CUTOUTS ADDED FOR DH50AXP 1056 CJW 25:09: CJW 08:11:02 6 RELAY NOTE CHANGED 955 GSM 29:6:98 5 RELAY & WIRING CHANGES 955 GSM 10:6:98 4 VARIOUS WIRE COLOURS CHANGED 946 GSM 1:8:97 3 SYMBOLS & KEY TABLE ADDED 934 GSM 3:7:96 ISS R DO NOT SCALE PRINT 10 'SCHRACK' & 'FINDER' DELETED FROM RELAY 1477 GSM 17:06:10 9 BUTT CONNECTOR NOTE MODIFIED 1173 MDW 24:07:07 C HP LP FAN MOTOR COMPRESSOR SWITCH SWITCH MC MV G/Y S(A) R(P) MATERIAL 3rd ANGLE PROJECTION C/N APPD DATE HOLES TO BS 4500 E12 FINISH DRAWING CHANGE CALOREX HEAT PUMPS LTD INSPECTION DIMS C U.C.C. LEVEL TOLERANCE UNLESS SPECIFIED TITLE SHT No CONT' DRAWN APPD DATE SCALE WIRING DIAGRAM DH30/50AXP RESISTANCE HEATERS IF IN DOUBT ASK DRG No GSM 23:11:95 NTS DRG No. D R 3.0 CONT OVERLOAD PROTECTOR P P G/Y P B G/Y B BR EARTH STUD G/Y ROCKER SWITCH BUTT CONNECTOR BUTT CONNECTORS FITTED ON TTW50AXP/ DH30/50 & 60 MACHINES W W/R W DF STAT/ TIMER BR R P B B GR R/O BR TIMER DH STAT D COMP' CAP FAN CAP SH C1 C2 6 9 B W/BL R/B R/BL GR BL G/Y B BR W O BR FAN DIAPHRAGM R/O GR/B P BR R/BL BL W/R BL THERMAL CUTOUTS AUTO RESET MANUAL RESET WIRES NOT CONNECTED (TWIN FAN ASSY ONLY) R BL B R BR A 1 CONNECTIONS FOR DH50AXP AS SHOWN (RELAY SD092151) BR O CONT' CYCLE RED SILICON (2.5) WHITE SILICON (2.5) E (GRO) N (L2) L (L1) TERM'BLOCK WHITE SILICON (2.5) DH50 ONLY DH30/50 RESISTANCE HEATER W 1 3 ON MACHINES EXCEPT TTW50AXP WIRE DIRECTLY TO COMPONENTS R/B BL REMOTE CONTROL INTERFACE DF VALVE R K RELAY 4 7 A B R BR Y BR 2.5 FOR DH30AXP CONNECT BROWN WIRES TO TERM No7 (RELAY SD219250) O RELAY K 12V COIL BR 2.5 BR B A B 0 230v 12v TRANSFORMER T FAN CAP O P W B SH FT TH S1 HP LP D K MC MV C1 C2/C3 Y A B R/B COMPRESSOR MOTOR FAN MOTOR COMPRESSOR CAPACITOR FAN CAPACITOR SOLENOID VALVE DEFROST THERMOSTAT/TIMER C3 KOMPRESSORMOTOR VENTILATORMOTOR KONDENSATOR KOMPRESSOR KONDENSATOR VENTILATOR MAGNETVENTIL ABTAUTHERMOSTAT/-UHR COMPRESSEUR MOTEUR DU VENTILATEUR CONDENSATEUR DU COMPRESSEUR CONDENSATEUR DU VENTILATEUR C4 HARD KICK CAP/RELAY AUTOM. START KAPAZITOR COND./RELAI DE DEMARRAGE VANNE ELECTROMAGNETIQUE THERMOSTAT DE DEGIVRAGE TEMPORISE T TRANSFORMER TRANSFORMATOR TRANSFORMATEUR RH TC DEHUMIDISTAT DEFROST THERMOSTAT LPHW THERMOSTAT FAN MODE SWITCH HIGH PRESSURE SWITCH LOW PRESSURE SWITCH DELAY TIMER RELAY RESISTANCE HEATER THERMAL CUTOUT HYGROSTAT VEREISUNGSSCHUTZTHERMOSTAT PWW-STAT GEBLASESCHALTER HOCHDRUCKSCHALTER NIEDERDRUCKSCHALTER VERZOGERUNGSRELAIS RELAIS ELEKTROHEIZUNG UBERHITZUNGSSCHUTZ N(L2) CIRCUIT DIAGRAM L(L1) LABEL D ISS12 REMOTE CONTROL INTERFACE C1 C2 MC DH30/50 R HYGROSTAT THERMOSTAT DE DEGIVRAGE THERMOSTAT LPHW SELECTEUR DE MODE DU VENTILATEUR REINITIALISATION DEFAUT HAUTE PRESSION REINITIALISATION DEFAUT BASSE PRESSION S MV C TEMPORISATEUR RELAIS TC RESISTANCE DE CHAUFFAGE PROTECTION THERMIQUE K 4 6(7) A B D LP HP Y BL B BR GR O P R 6 mins BLACK SCHWARZ BLUE BROWN GREY ORANGE PINK RED WHITE T 12V SIDE 7 K SH BLAU BRAUN GRAU ORANGE ROSA ROT WEIB NOIR BLEU MARRON GRIS ORANGE ROSE ROUGE BLANC W V VIOLET VIOLETT VIOLETTE G GREEN GRUN VERT G/Y GREEN/YELLOW GRUN/GELB VERT/JAUNE A B CYCLE CONT' 2 S1 D G/Y 12 RELAY SD WAS SD KW 16/09/11 8 BUTTS FOR FAN CONNS USED ON TTW50AXP ONLY. 2ND FAN & FAN CAP ADDED FOR TTW50AXP RH RH DH50 ONLY TC C3 MV TTW50AP ONLY A Page 10 D ISSUE 16

12 4.0 PERFORMANCE GRAPHS 40 C 30 C 20 C 10 C TTW30/33/30(7)/33(7) PERFORMANCE. 30% 40% 50% 60% 70% 80% MOISTURE EXTRACTION LITRES/24HOURS MAX OPERATING TEMP 40ºC (R22) MAX OPERATING TEMP 35ºC (R407c) 90% SENSIBLE HEAT OUTPUT Kw* * = AT 60%RH ELECTRICAL INPUT Kw* AIR TEMPERATURE ( C) Page 11 D ISSUE 16

13 4.0 CONT 40 C 30 C 20 C 10 C TTW55/55(7)/60/60(7) PERFORMANCE. 30% 40% 50% 60% 70% MOISTURE EXTRACTION LITRES/24HOURS MAX OPERATING TEMP 40ºC (R22) MAX OPERATING TEMP 35ºC (R407c) SENSIBLE HEAT OUTPUT Kw* 80% % * = AT 60%RH ELECTRICAL INPUT Kw* AIR TEMPERATURE ( C) Page 12 D ISSUE 16

14 4.0 CONT TTW30/33 90% AIR ON TEMPERATURE DRY BULB C 80% 70% 60% 50% 40% TTW55/ AIR ON TEMPERATURE DRY BULB C 90% 80% 70% 60% 50% 40% LITRES PER HOUR RELATIVE HUMIDITY LITRES PER HOUR RELATIVE HUMIDITY Page 13 D ISSUE 16

15 5.0 DIMENSIONS 'A' SEE TABLE 'B' MAINS IN MAINS IN TTW55/60 TTW30/33 CONDENSATE DRAIN TUBE 10mm BORE PLANT ROOM VIEW OF MACHINE DUCTING & GRILLES SUPPLIED WITH MACHINE NOTE: EACH EXTRA DUCT SECTION WILL INCREASE THE WIDTH BY UP TO 100mm GRILLE 'C' POSN' CENTRAL TO M/C HUMIDISTAT CONTROL KNOB TTW30/33 (OPPOSITE SIDE ON TTW55/60) DRG No D LPHW CONNECTIONS TTW55/60 15mm O/D LPHW CONNECTIONS TTW30/33 15mm O/D WALL APERTURE 'D' VIEW OF GRILLES WALL APERTURE 'E' TTW30/33 TTW55/60 'A' 'B' 'C' 'D' APERTURE 'E' APERTURE x x x x 980 PACKED DIMENSIONS O/A 935 L x 460 B x 900 H 1330 L x 460 B x 900 H 100 MIN WALL THICKNESS MAX WALL THICKNESS 140 SECTION THROUGH WALL Page 14 D ISSUE 16

16 6.0 SPARE PARTS LISTS 34 A1 9 i 3 6 A2 A2 A1 10 A2 4 5 FINAL ASSY TTW30/33/30(7)/33(7) RANGE A A2 A2 Page 15 D ISSUE 16

17 TTW30/33/30(7)/33(7 )FINAL ASSEMBLY PARTS LIST A SD DUCTING AIROUT SD DUCTING AIR IN SA GRILLE/DUCT ASSY INLET SA GRILLE/DUCT ASSY OUTLET SD COMPRESSOR COVER SD CUTOUT COVER SD INSTALLATION CARD TTW55/55(7)/60/60(7) FINAL ASSEMBLY PARTS LIST A SD DUCTING AIROUT SD DUCTING AIR IN SA GRILLE/DUCT ASSY INLET SA GRILLE/DUCT ASSY OUTLET SD COMPRESSOR COVER SD INSTALLATION CARD Page 16 D ISSUE 16

18 A2 A2 A2 6 3 A2 A2 A2 A2 5 4 A2 FINAL ASSY TTW55/55(7)/60/60( 7) RANGE A i A1 9 A1 A1 Page 17 D ISSUE 16

19 LP SWITCH FRIDGE/ELEC ASSY TTW30/30(7)33/33(7)A A GAS CHARGE Page 18 D ISSUE 16

20 TTW30(7)/33(7)A FRIDGE & ELEC ASSY PARTS LIST A ITEM NO. PART No. DESCRIPTION QUAN 2 SD EVAP/COND ASSY SA COMPRESSOR ASSEMBLY AE5470C SD FAN SA ELEC BOX ASSY TTW33A SD DRIPTRAY - COMP SD BLANKING PLATE SD DEFROST STAT CALIBRATED SD HP SWITCH SD LP SWITCH SD SCHRADER VALVE SD REFRIGERANT R407c Kg SD EVAPORATOR SD CONDENSER DH SD DRIER KMP VARIATION WHEN HUMIDISTAT OPTION FITTED AS ABOVE BUT DROP 10 SA ELEC BOX ASSY TTW33A AND FIT SA ELEC BOX ASSY TTW33A + REMOTE STAT TTW30(7)/33(7)AX FRIDGE & ELEC ASSY PARTS LIST A ITEM NO. PART No. DESCRIPTION QUAN 2 SD EVAP/COND ASSY SA COMPRESSOR ASSEMBLY AE5470C SD FAN SA ELEC BOX ASSY TTW33AX SD DRIPTRAY - COMP SD BLANKING PLATE SA TIMER DEFROST STAT SD HP SWITCH SD LP SWITCH SD SCHRADER VALVE SD REFRIGERANT R407c kg SD EVAPORATOR SD CONDENSER DH SD DRIER KMP SD SOLENOID VALVE SD SOLENOID COIL 230V VARIATION WHEN HUMIDISTAT OPTION FITTED AS ABOVE BUT DROP 10 SA ELEC BOX ASSY TTW33AX AND FIT SA ELEC BOX ASSY TTW33AX + REMOTE STAT Page 19 D ISSUE 16

21 50 51 F LP SWITCH H H FRIDGE/ELEC ASSY TTW30/30(7)33/33(7)AX A GAS CHARGE Page 20 D ISSUE 16

22 50 51 AXP ONLY 4 29 GAS CHARGE LP SWITCH H FRIDGE / ELEC ASSY TTW30(7)AP/AXP A / Page 21 D ISSUE 16

23 TTW30(7)AP FRIDGE & ELEC ASSY PARTS LIST A ITEM NO. PART No. DESCRIPTION QUAN 2 SD EVAP/COND ASSY R407c SA COMPRESSOR ASSEMBLY AE5470C SD FAN SA ELEC BOX ASSY SD DRIPTRAY - COMP SD DEFROST STAT CALIBRATED SA HP SWITCH 400 psi SD LP SWITCH SD SCHRADER VALVE SD REFRIGERANT R407c IN Kg SD EVAPORATOR SD CONDENSER SD DRIER KMP SD AIR HEATER ELEMENT SD HEATER COVER SD THERMAL CUTOUT AUTO RESET SD THERMAL CUTOUT MANUAL RESET TTW30(7)AXP FRIDGE & ELEC ASSY PARTS LIST A ITEM NO. PART No. DESCRIPTION QUAN 2 SD EVAP/COND ASSY R407c SA COMPRESSOR ASSEMBLY AE5470C SD FAN SA ELEC BOX ASSY SD DRIPTRAY - COMP SA DEFROST STAT CALIBRATED SA HP SWITCH 400 psi SD LP SWITCH SD SCHRADER VALVE SD REFRIGERANT R407c IN kg SD EVAPORATOR SD CONDENSER SD DRIER KMP SD SOLENOID VALVE SD SOLENOID COIL 230V SD AIR HEATER ELEMENT SD HEATER COVER SD THERMAL CUTOUT AUTO RESET SD THERMAL CUTOUT MANUAL RESET Page 22 D ISSUE 16

24 GAS CHARGE TTW55/55(7)/60/60(7)A FRIDGE & ELEC ASSY A A3 H H Page 23 D ISSUE 16

25 TTW55(7)/60(7)A FRIDGE & ELEC ASSY PARTS LIST A ITEM NO. PART No. DESCRIPTION QUAN 2 SD EVAP/CONDENSER ASSY SD COMP ASPERA J7225GE SD FAN SA ELEC BOX ASSY TTW55A SD COMP DRIPTRAY SD BLANKING PLATE DH SD DEFROST STAT CALIBRATED SD HP SWITCH SD LP SWITCH SD SCHRADER VALVE SD REFRIGERANT R407c IN Kg SD EVAPORATOR SD CONDENSER SD DRIER KMP VARIATION WHEN HUMIDISTAT OPTION FITTED AS ABOVE BUT DROP 10 SA ELEC BOX ASSY TTW55A AND FIT SA ELEC BOX ASSY TTW55A + REMOTE STAT TTW55(7)/60(7)AX FRIDGE & ELEC ASSY PARTS LIST A ITEM NO. PART No. DESCRIPTION QUAN 2 SD EVAP/CONDENSER ASSY SD COMP ASPERA J7225GE SD FAN SA ELEC BOX ASSY TTW55AX SD COMP DRIPTRAY SD BLANKING PLATE DH SA TIMER DEFROST STAT SD HP SWITCH SD LP SWITCH SD SCHRADER VALVE SD REFRIGERANT R407c IN Kg SD EVAPORATOR SD CONDENSER DH55AX SD DRIER KMP SD SOLENOID VALVE SD SOLENOID COIL 230V VARIATION WHEN HUMIDISTAT OPTION FITTED AS ABOVE BUT DROP 10 SA ELEC BOX ASSY TTW55AX AND FIT SA ELEC BOX ASSY TTW55AX + REMOTE STAT Page 24 D ISSUE 16

26 GAS CHARGE TTW55/55(7)/60/60(7)AX FRIDGE & ELEC ASSY A H H Page 25 D ISSUE 16

27 100, TTW 50 AXP ONLY LP SWITCH 28 GAS CHARGE H H FRIDGE / ELEC ASSY TTW50(7)AP / AXP A /12 Page 26 D ISSUE 16

28 TTW50(7)AP FRIDGE & ELEC ASSY PARTS LIST A SD EVAP/CONDENSER ASSY SD COMPRESSOR J7225GE ASPERA SD FAN SA ELEC BOX ASSY SD COMP DRIPTRAY SD DEFROST STAT CALIBRATED SA HP SWITCH 400 psi SD LP SWITCH SD SCHRADER VALVE SD REFRIGERANT R407c IN Kg SD EVAPORATOR SD CONDENSER SD DRIER KMP SD AIR HEATER ELEMENT SD HEATER COVER SD THERMAL CUTOUT AUTO RESET SD THERMAL CUTOUT MANUAL RESET TTW50(7)AXP FRIDGE & ELEC ASSY PARTS LIST A SD EVAP/CONDENSER ASSY SD COMPRESSOR J7225GE ASPERA SD FAN SA ELEC BOX ASSY SD COMP DRIPTRAY SA TIMER DEFROST STAT SA HP SWITCH 400 psi SD LP SWITCH SD SCHRADER VALVE SD REFRIGERANT R407c IN Kg SD EVAPORATOR SD CONDENSER SD DRIER KMP SD SOLENOID VALVE COIL 240v SD SOLENOID VALVE SD AIR HEATER ELEMENT SD HEATER COVER SD THERMAL CUTOUT AUTO RESET SD THERMAL CUTOUT MANUAL RESET Page 27 D ISSUE 16

29 ELEC BOX ASSY TTW30/30(7)/33/33(7)A SA SD RELAY 2 POLE N/O 240V 50Hz SD RUN CAP 15μF 370V SD FAN CAP 2μF 440V SD MIN TIMER SD ROCKER SWITCH 1 POLE C/O SD HUMIDISTAT SD CONTROL KNOB SD A 3WAY TERMINAL BLOCK SA LOOM ASSY SD CABLE CLAMP SD U TYPE NUT ELEC BOX ASSY TTW30/30(7)/33/33(7)AX SA SD RELAY 2 POLE N/O 240V 50Hz SD RUN CAP 15μF 370V SD FAN CAP 2μF 440V SD MIN TIMER SD ROCKER SWITCH 1 POLE C/O SD HUMIDISTAT SD CONTROL KNOB SD A 3WAY TERMINAL BLOCK SA LOOM ASSY SD CABLE CLAMP SD U TYPE NUT Page 28 D ISSUE 16

30 10 6 FAN CONTINUOUS FAN CYCLE L N NORMAL ELEC BOX ASSY TTW30/30(7)/33/33(7)A/AX SA /03 Page 29 D ISSUE 16

31 10 6 FAN CONTINUOUS CYCLE FAN L N NORMAL IF FITTED ELEC BOX ASSY TTW55/55(7)/60/60(7)A/AX SA /04 Page 30 D ISSUE 16

32 ELEC BOX ASSY TTW55/55(7)/60/60(7)A SA SD RELAY 1 POLE N/O 208/230V 50/60Hz SD RUN CAP 15μF 400V SD FAN CAP 2μF 440V SD MIN TIMER SD ROCKER SWITCH 1 POLE C/O SD HUMIDISTAT SD CONTROL KNOB SD A 3WAY TERMINAL BLOCK SD CABLE CLAMP SD U TYPE NUT ELEC BOX ASSY TTW55/55(7)/60/60(7)AX SA SD RELAY 1 POLE N/O 208/230V 50/60Hz SD RUN CAP 15μ 400F SD FAN CAP 2μF 440V SD MIN TIMER SD ROCKER SWITCH 1 POLE C/O SD HUMIDISTAT SD CONTROL KNOB SD A 3WAY TERMINAL BLOCK SD CABLE CLAMP SD U TYPE NUT Page 31 D ISSUE 16

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34 ELEC BOX ASSY TTW30(7)AP SA SD RELAY C/O 2 POLE 25A 230V AC COIL SD RUN CAP 15μF 400V SD FAN CAP 2μF 440V SD MIN TIMER SD ROCKER SWITCH 1 POLE C/O SD HUMIDISTAT SD CONTROL KNOB SD A 5 WAY TERMINAL BLOCK SD LABEL ROCKER SWITCH SA LOOM ASSY SD CABLE CLAMP SD DOUBLE SIDED PAD SD TRANSFORMER 0-12 (12V) SD RELAY 25A C/O 12V COIL ELEC BOX ASSY TTW50(7)AP SA SD RELAY 1 POLE N/O 230V 50/60Hz SD RUN CAP 15μF 400V SD FAN CAP 2μF 440V SD MIN TIMER SD ROCKER SWITCH 1 POLE C/O SD HUMIDISTAT SD CONTROL KNOB SD TERMINAL BLOCK SD LABEL ROCKER SWITCH SA LOOM ASSY SD CABLE CLAMP SD DOUBLE SIDED PAD SD TRANSFORMER 0-12 (12V) SD RELAY 25A C/O 12V COIL Page 33 D ISSUE 16

35 ELEC BOX ASSY TTW30(7)AXP SA SD RELAY C/O 2 POLE 25A 230V AC COIL SD RUN CAP 15μF 400V SD FAN CAP 2μF 440V SD MIN TIMER SD ROCKER SWITCH 1 POLE C/O SD HUMIDISTAT SD CONTROL KNOB SD A 5 WAY TERMINAL BLOCK SD LABEL ROCKER SWITCH SD LOOM ASSY SD CABLE CLAMP SD DOUBLE SIDED PAD SD TRANSFORMER 0-12 (12V) SD RELAY 25A C/O 12V COIL ELEC BOX ASSY TTW50(7)AXP SA SD RELAY 1 POLE N/O 230V 50/60Hz SD RUN CAP 15μF 400V SD FAN CAP 2μF 440V SD MIN TIMER SD ROCKER SWITCH 1 POLE C/O SD HUMIDISTAT SD CONTROL KNOB SD TERMINAL BLOCK SD LABEL ROCKER SWITCH SA LOOM ASSY SD CABLE CLAMP SD DOUBLE SIDED PAD SD TRANSFORMER 0-12 (12V) SD RELAY 25A C/O 12V COIL Page 34 D ISSUE 16

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37 ELEC BOX ASSY TTW30/33A + REM HUMIDISTAT SA ITEM NO. PART No. DESCRIPTION QUAN 2 SD RELAY C/O 2 POLE 25A 230V AC COIL SD CAPACITOR RUN CAP 15μF+/-5% 400V SD CAPACITOR 2μF 440V SD DELAY TIMER 7 SEC TO 9 MIN SD ROCKER SWITCH 1 POLE C/O SD HUMIDISTAT SD CONTROL KNOB SA WAY TERMINAL BLOCK SA LOOM ASSY SP DOUBLE SIDED ADHESIVE PAD 25mm SD TRANSFORMER 12V 6VA SD RELAY 25V C/O 12V COIL ELEC BOX ASSY TTW30/33AX + REM HUMIDISTAT SA ITEM NO. PART No. DESCRIPTION QUAN 2 SD RELAY C/O 2 POLE 25A 230V AC COIL SD CAPACITOR RUN CAP 15μF+/-5% 400V SD CAPACITOR 2μF 440V SD DELAY TIMER 7 SEC TO 9 MIN SD ROCKER SWITCH 1 POLE C/O SD HUMIDISTAT SD CONTROL KNOB SA WAY TERMINAL BLOCK SA LOOM ASSY SP DOUBLE SIDED ADHESIVE PAD 25mm SD TRANSFORMER 12V 6VA SD RELAY 25V C/O 12V COIL Page 36 D ISSUE 16

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39 ELEC BOX ASSY TTW55/60A + REM HUMIDISTAT SA ITEM NO. PART No. DESCRIPTION QUAN 2 SD RELAY N/O 1POLE 30A 230vac COIL 1 3 SD CAPACITOR RUN CAP 15μF+/-5% 400V 1 4 SD CAPACITOR 2μF 440V 2 5 SD DELAY TIMER 7 SEC TO 9 MIN 1 6 SD ROCKER SWITCH 1 POLE C/O 1 7 SD HUMIDISTAT 1 8 SD CONTROL KNOB 1 10 SD TERMINAL BLOCK 5 WAY 1 12 SD LABEL ROCKER SWITCH 1 13 SA LOOM ASSY 1 25 SP DOUBLE SIDED ADHESIVE PAD 25mm 1 27 SD TRANSFORMER 12V 6VA 1 28 SD RELAY 25V C/O 12V COIL 1 ELEC BOX ASSY TTW55/60AX + REM HUMIDISTAT SA ITEM NO. PART No. DESCRIPTION QUAN 2 SD RELAY N/O 1POLE 30A 230vac COIL 1 3 SD CAPACITOR RUN CAP 15μF+/-5% 400V 1 4 SD CAPACITOR 2μF 440V 2 5 SD DELAY TIMER 7 SEC TO 9 MIN 1 6 SD ROCKER SWITCH 1 POLE C/O 1 7 SD HUMIDISTAT 1 8 SD CONTROL KNOB 1 10 SD TERMINAL BLOCK 5 WAY 1 12 SD LABEL ROCKER SWITCH 1 13 SA TTW55/60AX LOOM ASSEMBLY 1 25 SP DOUBLE SIDED ADHESIVE PAD 25mm 1 27 SD TRANSFORMER 12V 6VA 1 28 SD RELAY 25V C/O 12V COIL 1 Page 38 D ISSUE 16

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41 12v REMOTE HUMIDISTAT CONNECTIONS HUMIDISTAT (NOT SUPPLIED) RECOMMENDED PART: CALOREX PART SD (SIEBE PART NO ) E N L Remote Control Interface 250M MAX 1mm SQ CABLE WITH REMOTE HUMIDISTAT FITTED ENSURE HUMIDISTAT IN MACHINE IS SET FULLY CLOCKWISE (IE MAXIMUM DEHUMIDIFICATION) Page 40 D ISSUE 16

42 7.2 LPHW ASSEMBLIES MAX LPHW ASSY TTW30/33 SA ITEM 1 SD LPHW FIN BLOCK ITEM 6 SD AIR BLEED VALVE ITEM 7 SA THERMOSTAT CALIBRATED TO 40 C ITEM 8 SD PHIAL CLIP LPHW ASSY TTW55/60 SA ITEM 1 SD LPHW FIN BLOCK ITEM 6 SD AIR BLEED VALVE ITEM 7 SA THERMOSTAT CALIBRATED 40 C ITEM 8 SD PHIAL CLIP Page 41 D ISSUE 16

43 8.0 WARRANTY CONDITIONS. The following exclusions apply to the Warranty given by Calorex Heat Pumps Ltd. No claims will be accepted if :- 1. The heat pump is in correctly sized for the application. 2. The heat pump is installed in any way that is not in accordance with the current procedures as defined by Calorex Heat Pumps Ltd. 3. The heat pump has been worked upon or is adjusted by anyone other than a person authorised to do so by Calorex Heat Pumps Ltd. 4. The air flow to and from the machine is outside the specified limits. 5. The water flow through the machine is outside the specified limits. 6. The water ph level and/or chemical balance is outside the following limits:- Acidity ph: 7.4 ± 0.4 Total Alkalinity, as CaCo 3 ppm Total Hardness, as CaCo 3 ppm Total Dissolved Solids: ppm MAX 3000 Maximum Salt Content: wt/wt 6% Free Chlorine Range: ppm Superchlorination: ppm MAX 30 for MAX 24hrs Bromine: ppm 2-3 Baquacil: ppm Ozone: ppm Maximum Copper Content: ppm MAX 2 Aquamatic Ionic Purifier: ppm MAX 2 Tarn Pure Purifier: ppm MAX 2 Sherwood Purifier: ppm MAX 2 7. The heat pump has suffered frost damage. 8. The electrical supply is insufficient or in anyway incorrect IF IN ANY DOUBT PLEASE ASK Note:- The Reply Paid Warranty Registration Card must be returned, to ensure that the correct warranty is given. If you do not find a Registration Card with your Heat Pump please contact the Calorex Service Department giving your name, address and serial number of your heat pump. A card will be sent to you for completion Please give MODEL NUMBER and SERIAL NUMBER of your heat pump when making technical or service enquiries. This will assist in correct diagnosis and ensure service can be provided with the minimum delay. Page 42 D ISSUE 16