BIOSTORE Complément nom gamme

Transcription

1 HEATING CABINETS BIOSTORE Complément nom gamme SC 600 TECHNICAL MANUAL including - USER MANUAL - INSTRUCTIONS BONNET GRANDE CUISINE Rue des Frères Lumière Z.I. Mitry Compans MITRY MORY cedex Tel Fax FORM050A1/1 n /03

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3 USER MANUAL HEATING CABINETS BIOSTORE SC 600 CONTENTS Important Recommendations 2 1. Presentation of the control panel 3 2. Use 4 3. Maintenance 6 BONNET GRANDE CUISINE Rue des Frères Lumière Z.I. Mitry Compans MITRY MORY cedex Tel Fax Instructions n Page 1

4 IMPORTANT RECOMMENDATIONS This cabinet is designed for use in Restaurant or Catering facilities. It is not intended for industrial use. Installation should be undertaken by a refrigeration engineer. Do not modify the electrical connection made during installation, particularly the earth continuity circuit. The supply cable that is fitted is a specific part and should only be replaced with an original part. Ensure that the plug is easily accessible. In the event of problems with the electrical circuit, only the installer or the manufacturer should intervene. Observe hygiene guidelines by regularly cleaning the following :. Interior fittings. Door seal. Interior lining. The humidification container (optional) Do not use corrosive or acidic products. Water splashing can cause damage.. To avoid the risk of splash damage, do not clean with a hose or high-pressure spray.. Do not locate the unit where it is exposed to the elements. SPECIFICATIONS AND CHARACTERISTICS IN THIS DOCUMENT MAY BE SUBJECT TO BE MODIFIED WITHOUT PRIOR NOTICE Instructions n Page 2

5 1. PRESENTATION OF THE CONTROL PANEL 1.1 IMPORTANT The thermostat does not cut the power supply to the appliance. 1.2 CONTROL PANEL DESCRIPTION Digital display Heater LED Fan LED Door switch Set point display button Fault indicator light On/Off switch Up/Down buttons On/Off button: Digital display: Display button: For switching on the appliance. The red LED remains illuminated as long as the appliance is plugged in Once the appliance is switched on, provides a continuous display of the internal temperature For displaying and adjusting the set-point Control buttons: Adjust the set-point while holding down the button. The arrow can also be used to stop the buzzer Heater LED: Fan LED: Door switch: Fault indicator light: Indicates that the heater is in operation. Indicates that the hot air fan is in operation. Automatically cuts off heating and ventilation while the door is open, indicated by the flashing display and buzzer. Indicates safety shut-down in the event of overheating (above 110ºC). The system then has to be re-set manually. Instructions n Page 3

6 2. USE 2.1 GENERAL REQUIREMENTS When operating for the first time or after prolonged period out of use, the unit should be run empty. Loading with products at a temperature higher than 110ºC may activate the safety cut-out (see paragraph 2.6). Do not store food products in a way likely to obstruct ventilation which ensures the correct distribution and circulation of air inside the appliance. With a glass door, condensation may occur inside the cabinet due to the moisture generated by the products contained or the use of the humidifier tray. 2.2 LOADING A space of at least 15 mm is required between each item to allow refrigerated air to pass around the products. 2.4 MOISTURE LEVEL (optional) To avoid drying the products a 1 litre water bath is fitted to the rear panel within the cabinet. It should be refilled regularly to ensure it continues to function. Take care this container may retain cavity temperature and be hot. 2.5 SIGNALS AND ALARMS "E0" flashes on the the display and the buzzer sounds intermittently if there is a fault on the ambient probe or if the temperature goes beyond the set limits "E2" flashes on the display and the buzzer sounds intermittently if there is a fault in memorising the configuration data (switch off and then on again). "Ain" flashes on the display alternately with the temperature when the door is opened. The buzzer sounds intermittently if the door is kept open for a prolonged period. "88" (temperature display) flashes on the display and the buzzer sounds intermittently if the temperature of the appliance exceeds the limits fixed by the temperature alarm parameters (parameters A1 and/or A2). Note: Flashing of the LEDs indicates a delay in the activation of the corresponding functions. The buzzer indicating a fault can be stopped by pressing the button. However, it should be noted that switching off the buzzer does not remove the fault. Instructions n Page 4

7 2.6 SAFETY THERMOSTAT To prevent the risk of overheating caused by an operating fault (e.g. malfunctioning of the hot air fan, loss of adjustment, faulty setting), the cabinet has a safety thermostat, with manual re-set, with a fixed point of 110ºC. If triggered, this device cuts the power supply to the heating element and hot air fan. The operation of the cut-out is signalled by the red indicator located beneath the control panel (above the door). The cut-out may be triggered by loading of food that is too hot. To reset the system, wait until the temperature has cooled down and operate the switch located next to the red fault safety light. The switch can only be accessed using a flat tool no more than 3mm thick. Flat tool If the fault persists despite resetting the safety thermostat, a service engineer will have to be called in. Correct operation of the cabinet relies on compliance with the factory settings and safety devices. We cannot be held responsible for incorrect operation due to modifications made to the appliance. Instructions n Page 5

8 3. MAINTENANCE IMPORTANT Before any cleaning operation, Ensure that the appliance is switched off. Do not clean the appliance with a water jet in order to avoid water spattering. 3.1 INTERIOR LINING It is necessary to eliminate stains daily. To ease the complete cleaning of the interior lining, the internal fitting can be easily disassembled (shelves supports and slides supports). 3.2 STAINLESS STEEL Use warm soapy water or a non corrosive cleaner then rinse thoroughly and dry. Do not use abrasive, aggressive or concentrated cleaning products. Never rub stainless steel with metal wool or scotch brite. Fingerprints can be easily removed by rubbing with a cloth soaked in alcohol. 3.3 REGULAR CLEANING. The door seals can be removed easily for cleaning. Instructions n Page 6

9 INSTRUCTIONS HEATING CABINETS BIOSTORE SC 600 CONTENTS Important recommendations 2 1. Technical data 3 2. Installation 4 3. Operation 6 4. Interventions and repairs 8 5. Electrical diagrams Spare parts 14 BONNET GRANDE CUISINE Rue des Frères Lumière Z.I. Mitry Compans MITRY MORY cedex Tel Fax Instructions n Page 1

10 IMPORTANT RECOMMENDATIONS There must be earth continuity between the appliance and the main connections. The supply cable that is fitted is a specific part and should only be replaced with an original part. Ensure that the plug is easily accessible. The installer should ensure that the electrical connection is suitably protected by an appropriate fuse or cicuit breaker (see rating plate). * Interventions on the electrical or refrigerating circuits and cleaning operations must only be performed when the appliance has been switched OFF. Water splashing can cause damage.. To avoid the risk of splash damage, do not clean with a hose or high-pressure spray.. Do not locate the unit where it is exposed to the elements. After any intervention ensure that the original installation guidelines are respected to avoid any form of risk. SPECIFICATIONS AND CHARACTERISTICS IN THIS DOCUMENT MAY BE SUBJECT TO BE MODIFIED WITHOUT PRIOR NOTICE Instructions n Page 2

11 1. TECHNICAL DATA CONSTRUCTION Austenitic stainless exterior casing (sides, front panel, door). Austenitic stainless interior lining. Back, top and base of the exterior casing in corrosion proof galvanized sheet. Austenitic stainless door liner Insulated body - Monocoque type. - Radiused interior. - Polyurethane foam insulation, 60mm thick. - Thermal break between inner and outer structure. - 4 adjustable legs (or optional casters) Plain door - Easily removable magnetic door seal. - Door with security lock C hold and self closing door. - Door opening can be reversed. TECHNICAL DATA Voltage : 3N~400V 50 Cycle Input power : 3500 W Protection : am 6 Delivered with a moulded plug. The installer is responsible for protecting the appliance against overloads or electrical defects. Ensure a circuit-breaker or fuses are installed. Power : 3000 W Type of elements : Sealed armoured stainless Type of ventilation: Reaction type impellor Complies with Electric safety : EN Food hygiene : NF U Complies with EC requirements Instructions n Page 3

12 2. INSTALLATION 2.1 GENERAL REQUIREMENTS The appliance must be installed, modified and repaired by a specialized engineer in accordance with current regulations. 2.2 HANDLING The appliance must be handled with suitable lifting equipment, transported on its original pallet and not stacked. If moving the appliance without its pallet, it must be carried and not pulled. 2.3 UNPACKING AND INSTALLATION LOCATION When selecting a location ensure there is adequate air circulation to provide adequate cooling for the compressor. Avoid locations adjacent to a heat source UNPACKING Follow the instructions supplied with the unit CONNECTIONS See paragraph 1 Technical data ELECTRICAL The appliance is fitted with a supply cable that should not be removed. This unit must be earthed (see important recommendations). A circuit-breaker or suitable fuses should be provided on the supply. Instructions n Page 4

13 2.4 INSTALLING THE WATER DRAWER The container should be fitted to the cabinet's internal rear panel Fix the support for the container and elements using the four 4mm rivets provided as indicated on the drawing. To make the electrical connection drill a 12mm hole from outside the cabinet starting from the 26mm dia hole already there. Wiring: Once you have fed the two element cables through the back of the cabinet connect them in the square box on top of the unit. Leave the box with the 3 x 1 cable provided and connect as per the wiring diagram in the manual. Container and element support 12mm dia hole for the cables to pass through, drilled from the outside Water bath Instructions n Page 5

14 3. OPERATION 3.1 GENERAL REQUIREMENTS Ensure that the air-turbine is not obstructed. For units with grills fit the runners to their supports. 3.2 CONTROL PANEL LAYOUT See USER MANUAL 3.3 THERMOSTAT CONFIGURATION digital display Heater LED Fan LED Set point display button There are 2 parameter configuration levels : Level 1 For the password giving access to level 2 : code "PA" For calibrating the temperature probe : code "/1" For setting the differential : code "r0" Level 2 Starting from level 1 for selecting and modifying all parameters (protected by password, see parameter table) CONFIGURING THE PARAMETERS ACCESS TO LEVEL 1 Press buttons and simultaneously for 4 sec. Press button or Press and hold the button and adjust using the buttons or "PA" appears on the display to select the parameter to be modified to display and change the value of the selected parameter ACCESS TO LEVEL 2 (from level 1 after selecting parameter "PA") Press and hold the SET button ( ) and adjust using buttons or To set the value "-19" Press the buttons and simultaneously for 4 The first parameter for level 2 appears on the sec. display "/0" Press the button or s Press and hold the button and adjust using buttons or Temperature adjustment buttons On/Off button To select the parameter to be modified To display and change the value of the selected parameter To quit configuration, press the arrow buttons and simultaneously for 4 seconds or wait at least 50 seconds without touching the buttons. Instructions n Page 6

15 3.3.2 PARAMETER TABLES Code Parameters Min Max U Factory (1) PA Password set on / = PROBE /0 Type of probe 1=PTC; 3=NTC /1 Calibration of temp. probe (8 pts for 1º correction) /2 Response time 0 max; 6 min /8 Temperature unit 0=ºF; 1=ºC r = TEMPERATURE REGULATOR (1) r0 Differential 1 15 ºC (2) 3 r1 Set-point minimum value -55 r2 ºC (2) 60 r2 Set-point maximum value r1 99 ºC (2) 85 C =HEATING PROTECTION C0 Delay at powering mn 0 C1 Min time between two start-ups mn 0 C2 Min pause after stop mn 0 C4 Delay on starting and stopping 0=0; 1=3sec C5 Operating time if probe fault mn 1 C6 Operation with probe fault 0=stop; 100=contin % 0 A = ALARMS A0 Differential alarm 1 15 ºC (2) 2 A1 Low alarm (relative to set-point) 0=without ºC (2) -15 A2 High alarm (relative to set-point) 0=without 0 99 ºC (2) 15 A3 Suppression time at powering mn 120 A5 Delay door open buzzer -1=without mn 1 A6 Exclusion time if A1 and/or A mn 10 L = SERIAL PORT FOR DATA EXCHANGE L1 Appliance address L2 Appliance group L3 Timeout link S 7 L4 Transfer rate 0=1200; 1=2400; 2=4800; 3= (1) = configuration parameters present at level 1 (2) = Unit according to configuration of parameter "/8" SIGNALS AND ALARMS "E0" flashes on the display and the buzzer sounds intermittently if the ambient probe is faulty or if the temperature goes beyond the thermostat limits. "E2" flashes on the display and the buzzer sounds intermittently if there is a fault in memorizing the data (switch power OFF then ON). "Ain" flashes on the display alternately with the temperature when the door is opened. The buzzer sounds intermittently if the door is kept open for a prolonged period "88" (temperature) flashes on the display and the buzzer sounds intermittently if the appliance temperature goes beyond the limits fixed by the temperature alarm parameters (parameters A1 or A2). Note: Flashing LEDs indicate a delay in the activation of the corresponding functions. The buzzer indicating a fault can be stopped by pressing the button. However, it should be noted that switching off the buzzer does not remove the fault Instructions n Page 7

16 4. SERVICING AND REPAIRS IMPORTANT Before any operation, the appliance must be switched OFF 4.1 ACCESS TO ELECTRICAL COMPONENTS Fan Superior housing Control panel and circuit board assembly Heating resistor Interior housing 4.2 REPLACING THE FAN AND HEATER ELEMENT To replace the fan and heating resistor, the interior and exterior housings must be removed. HEATER ELEMENT:. Remove the 3 fastening screws H M6 from inside the cabinet. HOT AIR FAN:. From inside the cabinet, remove the aluminium fan by unscrewing the fixing nut in a clockwise direction.. From the outside of the cabinet, unscrew the 3 screws C M4 holding the motor. 4.3 REPLACING THE FRONT CIRCUIT BOARD Important: The circuit board is held in place by the Lexan label affixed to the front of the control panel. Provide a replacement label before carrying out any work on the board. 1) Peel off the Lexan label and remove the circuit board via the front of the control panel 2) Release the connecting tape and fit a replacement board 3) Remove all traces of adhesive from the front of the control panel 4) Fit a new Lexan label, aligning it with the buttons on the circuit board. Instructions n Page 8

17 4.4 REPLACING THE DOOR / Remove screw (6) which holds the control panel to the side of the top housing. 2/ Remove the M5 axis (4) by unscrewing it. 3) Remove the hinge support (3) by undoing the 2 screws (5) 4/ Lift the door (1) to raise it off the lower hinge support. Note : in the event that the sprung hinge (2) is disarmed use the hinge support (3) to turn it 120 in the direction the door opens. 1 Door re-assembly: 1/ Once confident that the sprung hinge (2) is armed, position the door onto the lower hinge support with the door in the closed position. Lift the control panel slightly to ensure that the square axis of the sprung hinge (2) is correctly located. 2/ Engage the upper hinge support (3) onto the square axis of the sprung hinge (2). Turn the hinge support so that the holes line up. Tighten with the screws (5). 3/ Refit the M5 axis (4) then the control panel fixing screw ADJUSTING THE DOOR Ensure that the door is central to the cabinet (6mm from each edge of the door and 12mm between doors on two door cabinets) To adjust the door position the lower hinge support can be moved to the left or the right of the unit. In addition the spare nylon washer code S024P07 supplied can be used to raise the door if the lock or door switch doesn t operate correctly. This washer should be fitted between the hinge support and the door. It is supplied selotaped to the top of the cabinet. Lower hinge support Instructions n Page 9

18 4.6 REVERSING THE DOOR OPENING DIRECTION NOTE : this is only possible on single door units 1/ Remove the door as shown in paragraph 4.4 2/ Move the lower hinge support to the other side 3/ Reverse the spring hinge and the Delrin hinge (fixed with 17 x 4.8mm rivets ) 4/ Reverse the door catch (fixed with 17 x 4.8mm rivets) The control panel: can now be reversed 1/ Remove the electric panel cover (2 x 4mm screws) 2/ Remove the control panel 3/ Remove door lock pin using a flat 7mm spanner. Fit to the other side only after having repositioned the electric panel. 4/ Remove the electronic card to turn it over. (See 4.3) 5/ Reverse the location of the fault safety light, its re-arming switch, the door switch and the door light switch depending on the model. A cut out is provided for the lighting. 6/ Remove the electric panel so it can be fitted the other way round. 7/ Reverse the BIOSTORE badge by unclipping the blue profile. (Undo one of the two end plugs slightly) 8/ Unstick the BONNET badge to replace it with the new one supplied After the control panel has been put back in place refit the door as indicated in paragraph 4.4 Mark logos 4 Control panel fixing screws Profile end Electric panel Electronic card Lock pin Door switch Lighting Rearm button Safety fault light Instructions n Page 10

19 5. ELECTRICAL DIAGRAMS 5.1 ALIMENTATION 400V 3N~ N SE239 PRINCIPLE DIAGRAM RC : Heating element KmR : Heating contactor KmV : Fan contactor Ve : Hot air turbine Th.Sécurité : Safety thermostat Sd.S : Safety probe Id Vd : Fault rearm button : Fault light B.Régul : Control relay box Ip Rh Lp : Door switch : Water bath element : Lighting lamp (optional) CONNECTING DIAGRAM Sd.A : Ambient probe KMV : Fan contactor KMR : Heating contactor KMIp : Door switch contactor Instructions n Page 11

20 5.2 ALIMENTATION 230V 3~ N SE243 PRINCIPLE DIAGRAM RC : Heating element KmR : Heating contactor KmV : Fan contactor Ve : Hot air turbine Th.Sécurité : Safety thermostat Sd.S : Safety probe Id Vd : Fault rearm button : Fault light B.Régul : Control relay box Ip Lp Rh : Door switch : Lighting lamp (optional) : Water bath element CONNECTING DIAGRAM Sd.A : Ambient probe KMV : Fan contactor KMR : Heating contactor KMIp : Door switch contactor Instructions n Page 12

21 5.3 ALIMENTATION 230V ~ N SE244 PRINCIPLE DIAGRAM RC : Heating element KmR : Heating contactor KmV : Fan contactor Ve : Hot air turbine Th.Sécurité : Safety thermostat Sd.S : Safety probe Id Vd : Fault rearm button : Fault light B.Régul : Control relay box Ip Lp Rh : Door switch : Lighting lamp (optional) : Water bath element Sd.A : Ambient probe CONNECTING DIAGRAM KMV : Fan contactor KMR : Heating contactor KMIp : Door switch contactor Instructions n Page 13

22 6. SPARE PARTS 6.1 CASING 6.2 ELECTRIC EQUIPMENT CODE DESIGNATION CODE DESIGNATION S070P02 Black plastic foot. S443P15 fan S359PM46 Facia side S124P15 Coil heater S400PM46 Control panel S402P46 Fan casing S400PN46 Control panel printer S444P15 Suction intake S409P46 Rear casing S410P46 Upper casing S220P20 Facia control card S385P11 Control card label S404P46 support S019P02 Support axle S190P20 Power relay box S193P20 Connection cable card/box S043PR58 Insulated s/s/ stainless door S184P20 Regulation PTC probe S043PU58 Insulated s/s top ½ door S223P20 Safety thermostat S043PV58 Insulated s/s bottom ½ door S224P20 Safety thermostat J thermocouple probe S043PZ58 Insulated s/s glass door S104P15 Fan, element and lighting contactor S122P01 Door handle S102P15 Fan and element contactor for optional 230V 3~ S123P01 Aluminium front profile S425P15 Fan and element contactor for optional 230V ~ S124P01 ½ door handle top R or bottom L S128P15 Door switch and safety stat rearm S125P01 ½ door handle top L or bottom R button S126P01 Aluminium profile for ½ doors S296P15 Red safety light S127P01 Door handle plugs S128P01 Front profile plugs S068P15 light (option) S403P11 PVC door handle cover S404P11 PVC ½ door handle cover S058P15 Cable clamp S384P11 PVC profile impression cover S846P51 3P+N+T plug S405P11 PVC front profile cover S847P51 Wiring diagram for optional 230V~ S380P11 Control panel label S849P51 Wiring diagram for optional 230V~ S110P02 BONNET label SPECIFIC COMPONENTS FOR S041P01 Door clip HUMIDIFICATION OPTION S053P01 lock S142P15 PTC 12X180 heater cartridge S129P01 Catch bolt S397P46 Water bath assembly S098PM46 Hinge support bottom L + top R S098PN46 Hinge support bottom R + top L S116P01 Central half-door hinge support S018P02 pin for hinge without return S083P01 Sprung hinge S085P01 Delrin hinge Instructions n Page 14

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24 DECLARATION DE CONFORMITE DECLARATION OF CONFORMITY HERSTELLERKONFORMITÄTSERKLÄRUNG TYPE / TYPE / TYP : N DE SERIE / SERIAL N / FAB Nr : Cet appareil est conforme aux dispositions de la directive «Basse tension» 73/23/CEE et de la directive «Compatibilité électromagnétique» 89/336/CEE. This appliance complies with the provisions of the low voltage directive EEC/73/23 and with the provisions of the electromagnetic compatibility directive EEC/89/336. Dieses Gerät entspricht nach den Bestimungen der niederspannung-richtlinie EWG/73/23 und den Bestimmungen der elektromagnetischen Übereinstimmung-richtlinie EWG/89/336. Il est également conforme aux dispositions de normes européennes harmonisées suivantes : It complies with the following harmonized standards : Und entspricht ebenfalls der folgenden Europaïschen Norme : - EN Sécurité des appareils électrodomestiques et analogues Safety of houseold and similar electrical appliances Elektrische Geräte für den Hausfebrauch und ähnliche Zwecke DIRECTION GENERALE Général Manager Betriebsleiter FORM055A1/1 Siège Social : BONNET GRANDE CUISINE. Rue de Frères Lumière, Z.I. de MITRY COMPANS, MITRY MORY CEDEX Tél. : , Fax : , S.A. au capital de Euros. - RCS MEAUX B