BUILDER S SPECIFICATIONS

Transcription

1 GB BUILDER S SPECIFICATIONS NU /04

2 Summary TECHNICAL SHEET(S) SKETCHES INSTALLATION PUTTING IN SERVICE UTILISATION MAINTENANCE ANOMALIES OF FUNCTIONING SPARE PARTS Code chapter FT S I M U E A P NU /04

3 SUMMARY TECHNICAL SHEETS MICRO TDL C /04 INSTALLATION PUTTING IN SERVICE Code chapter: I CHECKING TO BECARRIED OUTI1 INSTALLATION OF THE MICRO TDL1 LayoutI1 Hydraulic connectioni1 Electrical connection I2 Residue evacuation ducti2 TDL Cleaner I2 PUTTING IN SERVICE I3 Adjustment of the filling time out I3 Adjustment of the TDL Cleaner metering device time out I3 Adjustment of the water flow rate in the entry duct I4 UTILISATION Code chapter: U START AND STOP U1 SAFETY DEVICESU2 Crushing tank Screw head U2 Box + screw + tilting sieve assembly U2 Emergency stop U2 3 position selector U2 TDL CLEANERU3 Definition U3 Advantages U3 MAINTENANCE Code chapter: E PERIODICITY OF MAINTENANCE E1 Daily E1 At each pause E1 After the service is finished E1 Weekly (in addition to the daily operations) E1 Monthly E1 Yearly E1 MAINTENANCE OPERATIONS / DETAILS E2 After the service E2 Check of the turbine E3 NU /04

4 SUMMARY (Continued) ANOMALIES OF FUNCTIONING Code chapter: A SKETCHES Code chapter: S Electricity / List of parts S1 Electricity / Power circuit S2 Electricity / Control circuit S3 Electricity / Power terminal strip S4 Electricity / Control terminal strip S5 Electricity / Cabinet layout S6 Electricity / Cabinet front panel S7 Hydraulic circuit / Main diagram S8 SPARE PARTS Code chapter: P Crusher P1 Screw P2 Hydraulic circuit P3 Box + screw + tilting sieve assembly P4 NU /04

5 Treatment of residue the liquid way (TDL system) BONNET GRANDE CUISINE Siège social : Rue des Frères Lumière ZI Mitry Compans F Mitry Mory Cedex Tél : Fax : The TDL system treats FOOD RESIDUE in one or several points of your plant and reduces the volume by 80 % The micro TDL, in one single point of the plant, permits crushing of the residue in water, by further separating water and crushed residues and rejecting it into a container FUNCTIONING The residue is introduced into a wet duct (adapted to the plant) which drives it to the crusher tank The crusher changes the residue into pulp and propels water + pulp towards an Archimedes screw which compresses the crushed residue So the residue is dried then evacuated through a duct Water generated from drying flows out through a sieve, then it is propelled by a pump towards the «wet duct» or the crushing tank The addition of cold water, separated from the sewage water network, brings the complement necessary to the system An anti-bacteriostatic product the TDL Cleaner is injected into the water reserve DESCRIPTION Crusher Stainless steel construction Centrifugal crushing Power: 11 kw Maximum capacity: 2 kg / min Removable lid for access to the crushing tank Screw Removable Archimedes screw in austenitic stainless steel with nylon brush on the periphery Reinforced sieve formed of 2 hinged half-cylinders Protection box for the screw + sieve assembly with access lid closed by special clamps Tilting box + screw/sieve assembly for cleaning and dismantling purposes Tilting controlled by a lever assisted by a jack Gear motor with wheel and worm Power 075kW Removable duct for evacuating the crushed residue in austenitic stainless steel Water reserve Capacity: 23 litres Initial filling and regeneration controlled by double body solenoid valve Regeneration water injected by ramp Overflow evacuated towards the drain Metering pump for TDL Cleaner Pump for water recycling Pump with large flow through the turbine Power: 075 kw Drainage Drainage of all the appliance controlled by the solenoid valve Structure Tubular frame with removable trimming panels Adjustable legs with anti-vibrating pads Controls and checking devices Electrical cabinet with: - Circuit-breaker - Light indicator voltage on - Light indicator operation - Light indicator defect - Mushroom type emergency push-button Offset control box with: - Mushroom type emergency push-button - Push-button operation - Push-button stop - 3 position selector (Filling - «0» - Drainage) Safety devices Parts incurring a risk fitted with safety devices: - Removable lid for access to the crushing tank and residue evacuation duct fitted with a safety device controlled by a magnetic encoding switch - Box + screw + tilting sieve assembly fitted with a safety device by roller positioning switch Delivered with: Duct adapted to the plant for remote introduction with water injector at the end Cable length: 5 m Options Magnetic trap for cutlery Cable cover Cable length: 10 m TDL Cleaner (bacteriostatic product - 20 litre drum) C /04 1/2

6 BONNET GRANDE CUISINE Siège social : Rue des Frères Lumière ZI Mitry Compans F Mitry Mory Cedex Tél : Fax : ± Removable lid for access to the crushing tank 2 Wet duct 3 Crusher 4 Water reserve 5 Screw 6 Residue evacuation duct 7 Electrical cabinet 8 Foresee a 500 x 1000 mm floor gutter (not supplied) О Cold water supply Drainage Electrical supply CARACTERISTIQUES TECHNIQUES TECHNICAL CHARACTERISTICS ENTRETIEN ENTRETIEN CONFIGURATION - INSTALLATION Electricity Supply: 400 V 3N~50 Hz Power required 3 kw Cold water Coupling Ø 20 / 27 Pressure : mini 2 bars, maxi 3 bars Instantaneous flow rate 04 litres / s Consumption : 05 m3 / h Drainage Horizontal outlet : PVC female Ø 50 Instantaneous flow rate 07 litre / s Recycled water Piping Ø 50 Others TDL Cleaner consumption 38 cl / h Machine weight : 212 kg Cabinet weight : 21 kg Wet duct The entry of the wet duct is possible on all sides of the appliance except on the evacuation duct side Limits of configuration for the wet duct: - 1 duct per appliance, - 2 entry points maximum (the entry points must be located at the same level), - Maximum length: 3 metres LIMIT OF USE This appliance does not crush objects in glass, china or metal, nor wooden, plastic or cardboard packaging, nor tear-proof materials SHIPPING MAINTENANCE Protected against water projections (IP 55) May be washed with a hose Screw dismountable without a tool with duct protected by a sheet and secured down to a pallet: Gross weight 253 kg Dimensions (L x P x H) : 1,20 x 0,80 x 1,50 m Electric cabinet in cardboard packaging Conditioning according to the plant Since our desire to improve is constant, the characteristics of our appliances may be modified without previous notice C /04 2/2

7 Treatment of residue the liquid way (TDL system) BONNET GRANDE CUISINE Siège social : Rue des Frères Lumière ZI Mitry Compans F Mitry Mory Cedex Tél : Fax : The TDL system treats FOOD RESIDUE in one or several points of your plant and reduces the volume by 80 % The micro TDL, in one single point of the plant, permits crushing of the residue in water, by further separating water and crushed residues and rejecting it into a container FUNCTIONING The residue is introduced into a wet duct (adapted to the plant) which drives it to the crusher tank The crusher changes the residue into pulp and propels water + pulp towards an Archimedes screw which compresses the crushed residue So the residue is dried then evacuated through a duct Water generated from drying flows out through a sieve, then it is propelled by a pump towards the «wet duct» or the crushing tank The addition of cold water, separated from the sewage water network, brings the complement necessary to the system An anti-bacteriostatic product the TDL Cleaner is injected into the water reserve DESCRIPTION Crusher Stainless steel construction Centrifugal crushing Power: 11 kw Maximum capacity: 2 kg / min Removable lid for access to the crushing tank Screw Removable Archimedes screw in austenitic stainless steel with nylon brush on the periphery Reinforced sieve formed of 2 hinged half-cylinders Protection box for the screw + sieve assembly with access lid closed by special clamps Tilting box + screw/sieve assembly for cleaning and dismantling purposes Tilting controlled by a lever assisted by a jack Gear motor with wheel and worm Power 075kW Removable duct for evacuating the crushed residue in austenitic stainless steel Water reserve Capacity: 23 litres Initial filling and regeneration controlled by double body solenoid valve Regeneration water injected by ramp Overflow evacuated towards the drain Metering pump for TDL Cleaner Pump for water recycling Pump with large flow through the turbine Power: 075 kw Drainage Drainage of all the appliance controlled by the solenoid valve Structure Tubular frame with removable trimming panels Adjustable legs with anti-vibrating pads Controls and checking devices Electrical cabinet with: - Circuit-breaker - Light indicator voltage on - Light indicator operation - Light indicator defect - Mushroom type emergency push-button Offset control box with: - Mushroom type emergency push-button - Push-button operation - Push-button stop - 3 position selector (Filling - «0» - Drainage) Safety devices Parts incurring a risk fitted with safety devices: - Removable lid for access to the crushing tank and residue evacuation duct fitted with a safety device controlled by a magnetic encoding switch - Box + screw + tilting sieve assembly fitted with a safety device by roller positioning switch Delivered with: Duct adapted to the plant for remote introduction with water injector at the end Cable length: 5 m Options Magnetic trap for cutlery Cable cover Cable length: 10 m TDL Cleaner (bacteriostatic product - 20 litre drum) C /04 1/2

8 BONNET GRANDE CUISINE Siège social : Rue des Frères Lumière ZI Mitry Compans F Mitry Mory Cedex Tél : Fax : ± Removable lid for access to the crushing tank 2 Wet duct 3 Crusher 4 Water reserve 5 Screw 6 Residue evacuation duct 7 Electrical cabinet 8 Foresee a 500 x 1000 mm floor gutter (not supplied) О Cold water supply Drainage Electrical supply CARACTERISTIQUES TECHNIQUES TECHNICAL CHARACTERISTICS ENTRETIEN ENTRETIEN CONFIGURATION - INSTALLATION Electricity Supply: 400 V 3N~50 Hz Power required 3 kw Cold water Coupling Ø 20 / 27 Pressure : mini 2 bars, maxi 3 bars Instantaneous flow rate 04 litres / s Consumption : 05 m3 / h Drainage Horizontal outlet : PVC female Ø 50 Instantaneous flow rate 07 litre / s Recycled water Piping Ø 50 Others TDL Cleaner consumption 38 cl / h Machine weight : 212 kg Cabinet weight : 21 kg Wet duct The entry of the wet duct is possible on all sides of the appliance except on the evacuation duct side Limits of configuration for the wet duct: - 1 duct per appliance, - 2 entry points maximum (the entry points must be located at the same level), - Maximum length: 3 metres LIMIT OF USE This appliance does not crush objects in glass, china or metal, nor wooden, plastic or cardboard packaging, nor tear-proof materials SHIPPING MAINTENANCE Protected against water projections (IP 55) May be washed with a hose Screw dismountable without a tool with duct protected by a sheet and secured down to a pallet: Gross weight 253 kg Dimensions (L x P x H) : 1,20 x 0,80 x 1,50 m Electric cabinet in cardboard packaging Conditioning according to the plant Since our desire to improve is constant, the characteristics of our appliances may be modified without previous notice C /04 2/2

9 UTILISATION U01 START & STOP START Position the circuit-breaker of the electric cabinet on "I" The white indicator "Voltage on" lights up Check: The position of the screw box 5 (vertical box and lever L lowered) The positioning of the access lid on the crushing tank ( without refuse-chute) or the refuse-chute 1 (option) He closing of the duct lid 2 ( with "duct for remote introduction") the installation of the evacuation duct 6 The presence of the TDL Cleaner can and the installation of the suction pipe Open the injection tap A, close the drainage valve B ( with "duct for remote introduction" 2 Set the selector S on R (Filling): Reserve for water starts to fill When filling is completed, depress the green button "operation": The green indicator "operation" lights up The crusher, the screw and the pump begin to operate Spraying of regeneration water, injection of TDF Cleaner into the water reserve and water injection into the introduction duct (optional) start Introduction of crushable residue Avoid non crushable materials (see the technical sheet) Verify periodically that residue is properly evacuated at the screw STOP Leave the machine to work for 10 minutes without residue Depress the red push-button "stop" NU /03

10 UTILISATION U02 SAFETY DEVICES Crushing tank Screw head (fig U1, fig U2) The removable lid for access to the crushing tank and the residue evacuation duct are made safe by means of a magnetic encoding switch The removal of the lid or the evacuation duct cause the machine to stop and the red indicator defect lights up Ensemble Box + screw + tilting sieve assembly (fig U1) The actuation of the rotary lever for tilting the box + screw + sieve assembly operates a roller safety switch connected to the frame and causes the machine to stop and the red indicator defects lights up Emergency stop The electrical cabinet is equipped with a lockable emergency stop In case of problems during operation, depress the emergency stop: this action stops all the plant To unlock the emergency stop, rotate the button in the direction indicated by the arrows 3-position selectors According to its position, this selector controls: - filling the screw tank, - the drainage of all the machine (see the chapter Maintenance ) NU /03

11 INSTALLATION PUTTING IN SERVICE I01 CHECK THE FOLLOWING Presence of all the components indicated on the packing list Presence of all tails for: - Electric supply - Cold water supply - Dirty water evacuation Check their position regarding the drawings INSTALLATION OF THE MICRO TDL NOTE: The following instructions are to help you install your plant and they focus on the essential points Layout (fig I1, fig I2) - Fit the rubber pads A under the adjustable legs B - Secure the machine according to the layout drawing - Adjust level (height H) according to the layout drawing by means of the adjustable legs B - Assemble the wet duct, then connect it to the machine Make sure of seal by applying a silicon bead on each flange Eliminate carefully excess silicon externally and internally in the duct Hydraulic connection See the hydraulic circuits in the Chapter «Diagrams» Cold water supply The water pressure supply must be included within at least 2 bars and 3 bars as a maximum - Make sure the pressure of the public network is correct Otherwise, provide a pressure reducer Supply to the wet duct Connect the recycling pump outlet to the wet duct

12 INSTALLATION PUTTING IN SERVICE I02 INSTALLATION OF THE MICRO TDL Hydraulic connection Evacuation of dirty water The horizontal outlet of the drainage must be prolonged to open vertically above the floor gutter IMPORTANT! In order to observe the rules of hygiene, a free space of 80 mm minimum, must be left between the end of the drainage pipe and the floor gutter (Fig I3) Electric connection See the electric diagrams in the chapter «Diagrams» The electric cabling must be ensured according to the NFC standard The cabinet / machine link is carried out through a terminal strip located in the panelling (see the sketch supplied with the delivery) Lay the cables in the protective ducts and plastic tubes secured to the wall Refuse chute Install the duct as indicated in the sketch I4 TDL Cleaner Insert the suction pipe into the drum of TDL Cleaner: the end of the pipe must touch the bottom of the drum

13 INSTALLATION PUTTING IN SERVICE I03 PÜTTING IN SERVICE ADJUSTMENT OF THE TEMPORIZATION OF FILLING K 31 FILLING TIME OUT - When filing is completed, the screw tank overflows through the drain to make sure that filling is over - The filling time depends on the water pressure of the mains water supply FACTORY ADJUSTMENT: 90 seconds, that is 15mn IF THE TANK DOES NOT OVERFLOW WHEN FILLING IS COMPLETED, THE FILLING TIME IS TOO SHORT Increase IF THE SCREW TANK OVERFLOW TAKES A LONGER TIME (>15 s), THE FILLING TIME IS TOO LONG Diminish Examples of adjustment Adjustment of the TDL Cleaner metering device time out K32 : SEQUENTIAL FINCTIONING OF THE DETERGENT METERING DEVICE M10 Adjustment of the metering device OPERATION time Adjustment of the metering device STANDSTILL time The detergent metering device M10 is not permanetly supplied: the succession of functioning periods and standstill periods enables metering of the detergent K32 is a flashing time out of which the standstill periods operation periods are separately adjustable Factory adjustment: 3 S operation for 300 s standstill time, that is: Operation TO MODIFY THIS ADJUSTMENT, ONLY ACTUATE THE OPERATION PERIOD (leave the standstill period at 300 s) Examples of adjustment of the operation time: Standstill

14 MAINTENANCE E01 PERIODICITY OF MAINTENANCE By user By technician OPERATION Daily Weekly Monthly Each semester Yearly Drainage of the machine (set the selector on " Drainage" Cleaning of the trap for cutlery (optional) + recuperation of metal and glass Cleaning of the evacuation duct, screw head and ejector Cleaning of the sieve, screw and water reserve Cleaning of the crushing tank Hand cleaning of the residue entry duct and refuse chute (options) Checking that residue is properly at duct outlet Checking TDL Cleaner level Cleaning the machine externally Checking the crushing turbine Cleaning and checking of the spraying ramp nozzles Checking the condition of the ejector Checking the condition of the perforated sieve

15 INSTALLATION PUTTING IN SERVICE I04 PUTTING IN SERVICE Adjustment of the water flow rate in the entry duct Water injected into the entry duct comes from the water reserve If the water rate in the introduction duct is too considerable (adjustment tap fully opened), the reserve empties and the pump unprimes To gain access to the flow rate adjustment tap, remove the trimming panel on the tilting lever side 1 Adjust the adjustment tap when fully opened 2 Start the machine (See the chapter «Utilisation») 3 Observe the flow rate in the entry duct 4 If the flow rate is irregular, shut the tap by half a turn Repeat operations 3 and 4 above until a regular flow rate is obtained NU /03

16 DIAGRAMS S01 Electricity / List of parts T 1 Transformer 400V/24V 160 VA Télémécanique ABL-6TD16B Q1 1 Circuit-breaker 3 x 25 A + Handle Télémécanique VC Q2 1 Pulper circuit breaker 25 4 A Télémécanique GV2-M Q3 1 Return pump circuit-breaker 1 16 Télémécanique GV2-M A Q4 1 Screw circuit breaker A Télémécanique GV2-M Q7 2 Unipolar circuit-breaker 1A Télémécanique GB2-CB Q8 1 Bipolar circuit-breaker 5 A Télémécanique GB2-CD KM1 1 Pulper contactor Télémécanique LC1 D0910 B KM2 1 Pump contactor Télémécanique LC1 D0910 B KM3 1 Screw contactor Télémécanique LC1 D0910 B K20 1 Safety relay Télémécanique SIPHA K30 1 General relay Télémécanique CA2 DN31 B K31 1 timing relay with the call OMRON H3DE-M K32 1 Asymetric flashing relay Télémécanique RE7-CV11BU S1 1 Emergency stop head Télémécanique ZB5 AS Push-button body + 1 NF Télémécanique ZB5 1Z V1 Light indicator voltage on Télémécanique V2 1 Light indicator Operation Télémécanique V3 3 Light indicator defect Télémécanique 3 Bulb body Télémécanique Bulb BA9S 24V Télémécanique 1 Polyester box Télémécanique ACP GV Plate Télémécanique AM3 PA Lock Télémécanique ACP VP Terminal 4 mm² Télémécanique Earth terminal 4 mm² Télémécanique Pos Qty Designation Manufacturer Ref Code

17 DIAGRAMS S02 Electricity / Power circuit NU /03

18 DIAGRAMS S03 Electricity / Power terminal strips T W3 V3 U3 T 4 x 15 mm² W3 V3 U3 T W2 V2 U2 T 4 x 15 mm² W2 V2 U2 T W1 V1 U1 T L3 L2 L1 N T 4 x 15 mm² W1 V1 U1 T NU /03

19 DIAGRAMS S04 Electricity / Power terminal strip S2: Safety device - Trap for cutlery S3: Safety device Crusher lid S4: Safety device Residue outler duct S9: Safety device Screw tilting vis Black Maroon Blue Red Yellow Green Green Yellow Blue Red Blue Green Yellow Green Yellow Blue Red Blue Red Connecting box Control Green Yellow Blue Red Yellow Yellow Red Yellow Yellow Yellow Green Green Green Green Green Blue Blue Blue 4xCables2x075mm² Blue Blue Maroon Maroon Maroon Black Maroon Red Maroon White NU /03

20 DIAGRAMS S05 Electricity / Cabinet layout 436 Q7 Q7 Q8 Q2 Q3 Q4 T KM1 KM2 KM3 Q1 647 K20 K30 K31 K32 BORNIER Armoire polyester ACP GV NU /03

21 DIAGRAMS S06 Electricity / Cabinet front panel LOCK SERRURE UNDER TENSION SOUS TENSION V1 Defect Défaut Marche Go S V2 V3 COMPARTMENT FACADE FRONTAGE ARMOIRE ACP GV NU /03

22 DIAGRAMS S07 Hydraulic circuit / Main diagram VM MICRO TDL with offset introduction Crushing station Top view C RPA VRU m10 B M EV1 EV3 V RD EV2 MICRO TDL with in-lne introduction V C RPA VRU m10 B EV1 M EV3 RD EV2 TDL Cleaner Water drainage piping Clean water piping Used wter piping TDL Cleaner B Crusher C Residue tank EV1 Drainage valve EV2 solenoid valve for permanent cold water injection EV3 Time delay solenoid valve for filling cold water P Pump m 10 TDL Cleaner metering device RPA Filling + Topping up RD Flow rate reducer V Screw + sieve VMR Hand regulating valve VRU Used water regulating valve NU /03

23 SPARE PARTS P01 Crusher 1 Crusher 1,5 CV without accessory C 2 Disc for crusher C 3 Crosn for crusher C 4 Gasket kit for crusher 15 CV C REP Designation Reference Packing A = Wear parts and consumable parts; B = Front line spare parts; C = Parts for maintenance NU /03

24 SPARE PARTS P02 VIS 1 Arises with gas 500N mm C 2 Hinge lid of screw C 3 Snap fastener stainless GP 42 IP C 4 Moto-reducteur 0,75 kw 1400/58T 230 / B 5 Archimedes' screw with brush C 6 Gaskets Cyclam C 7 Gasket 25x52x10 LCM C 8 Bearing with double line of balls C REP Designation Reference Packing A = Wear parts and consumable parts; B = Front line spare parts; C = Parts for maintenance

25 SPARE PARTS P03 HYDRAULIC 1 Pump alimentation 3x400V C 2 Pump PI basse pression 24V C 3 Double electromagnetic 24 V B 4 Vanne drain 24V LCM C REP Designation Reference Packing A = Wear parts and consumable parts; B = Front line spare parts; C = Parts for maintenance NU /03

26 SPARE PARTS P04 OTHERS 1 Detection without contact (capteur + aimant) B 2 Inter position B Relay of security B Magnet chute empties waste C REP Designation Reference Packing A = Wear parts and consumable parts; B = Front line spare parts; C = Parts for maintenance

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29 Bonnet Grande Cuisine Siège Social : rue des Frères Lumière ZI de Mitry Compans F Mitry Mory Cedex Tél : Fax :