DATASHEET CoolTeg Plus CW CoolTeg Plus DX CoolTeg Plus XC

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Antonia Nichols
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1 DATASHEET CoolTeg Plus CW CoolTeg Plus DX CoolTeg Plus XC

2 COMPARSION OF DIFFERENT DATA CENTER COOLING PRINCIPLES CoolTop CoolTeg Plus CRAC Cooling layout Above racks In row of racks Perimeter of the room Air delivery Only where needed Only where needed To the whole room Different power and temperature zones in one room Simple Simple Impossible Future system expansion Easy Easy Very high Redundancy cost Low; in-row combo possible Low Very high Occupied floor area None Small Large Contained Hot Aisle arrangement Possible Easy Difficult Contained Cold Aisle arrangement Easy Easy Easy Modular Closed Loop system Impossible Easy Impossible COMPARISON OF DIFFERENT COOLTEG PLUS TYPES CW DX XC System Indoor units CoolTeg CW + water piping system + battery of chillers (variable number of units in each system) CoolTeg DX indoor unit + refrigerant piping system + outdoor compressor unit AC-PUHZ (always 1+1 in each system) CoolTeg XC indoor unit + refrigerant piping system + outdoor condenser (always 1+1 in each system) Installation Between IT racks Between IT racks Between IT racks Cooling medium Water/Anti-freezing mixture Refrigerant R410A Refrigerant R410A Cooling capacity per unit (kw) 1 CW30 27 kw CW30 Super C 38 kw CW60 61 kw DXSmall 7 kw DX12 12 kw DX20 20 KW DX25 23 kw XC40 42 kw Outdoor unit Chiller AC-PUHZ AC-CONDx CAPEX Reasonable for bigger systems (over 50 kw) Reasonable for smaller systems (up to 120 kw) Reasonable for mid-sized systems (up to 200 kw) OPEX Very low, due to variable temperature of water and free-cooling possibility Higher, in comparison to CW system Higher, in comparison to CW system Advantage Free-cooling possibility Simple installation, no water in DC For wide ambient temperature limits (from -40 C up to +55 C); quiet outdoor unit System size Unlimited Limited by maximal distance and height difference Limited by maximal distance and height difference 1 Nominal capacity at these conditions: air temperature in hot zone 35 C, water temperature 6/12 C, without condensation, resp. evaporation temperature 6 C.

TARGETED COOLING & AIRFLOW MANAGEMENT COOLING UNITS COOLTEG PLUS CoolTeg Plus equipment represents a family of precision cooling units specifically designed for easy integration between IT racks.

. MAIN ADVANTAGES Small occupied floor area Brings chilled air directly to server rack Raised floor unnecessary for air distribution Very low power consumption, due to EC fans and control software

Aisle Modular Closed Loop high capacity cooling system, where air is recirculated inside the rack and no heat is released into the environment COLOR: RAL 9005 RAL 7035 AIR-COOLED CHILLER PRECISE

useful for Free-cooling systems Controller with special Conteg software, based on long-term experience from worldwide data centers 4.

Wide range of settings adjust performance to specific project Communication through TCP/IP protocol (standard) Easy ModBUS and remote management from any computer connected to Internet (via

3 TARGETED COOLING & AIRFLOW MANAGEMENT COOLING UNITS COOLTEG PLUS CoolTeg Plus equipment represents a family of precision cooling units specifically designed for easy integration between IT racks. These air conditioning units with various cooling principles, sizes and capacities are Conteg s main product line for effective targeted cooling, from server rooms to large data centers.. MAIN ADVANTAGES Small occupied floor area Brings chilled air directly to server rack Raised floor unnecessary for air distribution Very low power consumption, due to EC fans and control software Modern server-friendly control system Flexibility of room arrangement Perfect compatibility with CONTEG IT racks Wide range of accessories SUITABLE FOR Open Aisles Contained Cold Aisle Contained Hot Aisle Modular Closed Loop high capacity cooling system, where air is recirculated inside the rack and no heat is released into the environment COLOR: RAL 9005 RAL 7035 AIR-COOLED CHILLER PRECISE AIR-CONDITIONING UNIT COOLTOP DESCRIPTION Radial fans (with EC motors) for lowest energy consumption and precise control of airflow to servers High-efficiency copper-aluminium heat exchangers; also useful for Free-cooling systems Controller with special Conteg software, based on long-term experience from worldwide data centers 4.3 color touch-screen display for user-friendly communication One display operating up to 16 units per group Independent unit control as well as CoolTeg group control functions for entire row of racks Wide range of settings adjust performance to specific project Communication through TCP/IP protocol (standard) Easy ModBUS and remote management from any computer connected to Internet (via integrated Webserver) Other protocols available Humidity sensors in both cold and hot zones PRECISE AIR-CONDITIONING UNIT COOLTEG DATA CENTER Humidification and dehumidification mode in each unit Four temperature sensors per unit Three cooling systems: CW chilled water system DX direct expansion system with compressor (in outdoor unit) XC direct expansion system with compressor (within CoolTeg unit)

CHILLED WATER UNIT COOLTEG PLUS CW CoolTeg Plus CW chilled water units are designed to be connected to any system with chillers producing cold water.

level, extreme ambient temperatures, etc.

Super C CW60 Indoor unit code Unit AC-TCW-42-30/ AC-TCW-42-30/ AC-TCW-42-60/ Connected outdoor unit code Chilled water system BASIC DATA Cooling system - Chilled water CoolTeg Plus CW30 Architecture

4 CHILLED WATER UNIT COOLTEG PLUS CW CoolTeg Plus CW chilled water units are designed to be connected to any system with chillers producing cold water. MAIN ADVANTAGES Unlimited number of units connectible to any single water system Free-cooling system conserves ample amounts of energy Variable chiller types fulfill any requirements (outdoor noise level, extreme ambient temperatures, etc.) Water temperatures variable during the year, conserving energy while controling humidity levels Maintains water temperature between 6 C and 30 C COLOR: RAL 9005 RAL 7035 COOLTEG PLUS CW CW30 CW30 Super C CW60 Indoor unit code Unit AC-TCW-42-30/ AC-TCW-42-30/ AC-TCW-42-60/ Connected outdoor unit code Chilled water system BASIC DATA Cooling system - Chilled water CoolTeg Plus CW30 Architecture 1 - Open or closed Open Open Nominal cooling capacity 2 kw 27,4 38,5 61,0 Nominal net cooling capacity 3 kw 26,6 36,0 58,1 Power supply V/f/Hz 230/1/ /3/50-60 Running current A 6,2 10,8 4,2 Maximum current A 7,2 11,8 5,2 Nominal power consumption W Nominal airflow 4 m 3 /h Number of fans ks Motor fan technology - EC Water flow l/h Filter class 5 - G4 DIMENSIONS Height 6 mm (U) (42U), (45U), (48U) Width mm Depth 7 mm nebo Weight depth mm, Weight depth mm, kg 163/168/ /169/ /256/264 kg 173/179/ /180/ /270/280 PIPING CONNECTION Supply pipe diameter and type - 5/4" female 5/4" female 6/4" female Return pipe diameter and type - 5/4" female 5/4" female 6/4" female 1 CoolTeg units can be used either independently (in rack rows) or integrated in Modular Closed Loop (MCL) closed architecture rack systems and cooling units. changed as per ordering matrix. 2 Cooling capacity is changed by controller; nominal cooling capacity is calculated at return hot air temperature of 35 C without condensation (heatexchanger s temperature above dew-point), chilled water temp. 6/12 C (for CW). 3 Net cooling capacity is the cooling capacity minus fan heat load the actual unit cooling capacity available to IT equipment. 4 Airflow is changed by the controller; nominal airflow matches nominal cooling capacity. 5 Units in Modular Closed Loop architecture (MCL) are delivered without filters. 6 Without plinth or transport trolley. 7 Units for Modular Closed Loop architecture (MCL) are available in 1200 mm depth only. CoolTeg Plus CW60

DIRECT EXPANSION COOLTEG PLUS DX CoolTeg Plus DX units work on the direct expansion principle, with refrigerant circulating between one indoor and one outdoor unit (equipped by compressor).

cooling capacity controll from 30 to 100 % COLOR: RAL 9005 RAL 7035 Indoor unit code Unit COOLTEG PLUS DX DXSmall DX12 DX20 AC-TDS-42-30/ AC-TDX-42-30/ AC-TDX-42-30/ Connected outdoor unit code

cooling capacity 3 kw 6,8 11,9 18,8 Power supply 4 V/f/Hz 230/1/50-60 230/1/50-60 230/1/50-60 Running current A 3,8 6,2 6,2 Maximum current A 4,8 7,2 7,2 Nominal power consumption W 510 850 850

(48U) Width mm 300 Depth 8 mm 1 000 or 1 200 Weight depth 1 000 mm, Weight depth 1 200 mm, kg 153/158/163 163/168/173 163/168/173 kg 163/169/175 173/179/185 173/179/185 PIPING CONNECTION Supply pipe

5 DIRECT EXPANSION COOLTEG PLUS DX CoolTeg Plus DX units work on the direct expansion principle, with refrigerant circulating between one indoor and one outdoor unit (equipped by compressor). MAIN ADVANTAGES No water in datacenter Independent indoor and outdoor unit systems ensure 100% redundancy Easy installation and additional capacity expansion Ecological refrigerant R410A Fluent cooling capacity controll from 30 to 100 % COLOR: RAL 9005 RAL 7035 Indoor unit code Unit COOLTEG PLUS DX DXSmall DX12 DX20 AC-TDS-42-30/ AC-TDX-42-30/ AC-TDX-42-30/ Connected outdoor unit code AC-PUHZ-ZRP71V AC-PUHZ-ZRP125Y AC-PUHZ-ZRP200Y BASIC DATA Cooling system - Direct expansion Architecture 1 - Open or closed Nominal cooling capacity 2 kw 7,0 12,1 19,7 CoolTeg Plus DX30 Nominal net cooling capacity 3 kw 6,8 11,9 18,8 Power supply 4 V/f/Hz 230/1/ /1/ /1/50-60 Running current A 3,8 6,2 6,2 Maximum current A 4,8 7,2 7,2 Nominal power consumption W Nominal airflow 5 m 3 /h Number of fans ks Motor fan technology - EC Refrigerant type - R410A Filter class 6 - G4 DIMENSIONS Height 7 mm (U) (42U), (45U), (48U) Width mm 300 Depth 8 mm or Weight depth mm, Weight depth mm, kg 153/158/ /168/ /168/173 kg 163/169/ /179/ /179/185 PIPING CONNECTION Supply pipe diameter and type 9 mm Return pipe diameter and type 9 mm CoolTeg units can be used either independently (in rack rows) or integrated in Modular Closed Loop (MCL) closed architecture rack systems and cooling units. changed as per ordering matrix. 2 Cooling capacity is changed by controller; nominal cooling capacity is calculated at return hot air temperature of 35 C without condensation (heatexchanger s temperature above dew-point), outdoor temp. +35 C, clean filters. 3 Net cooling capacity is the cooling capacity minus fan heat load the actual unit cooling capacity available to the IT equipment. 4 Outdoor condensing units AC-PUHZ-ZRP-xx are powered by 50Hz only. 5 Airflow is changed by the controller; nominal airflow matches nominal cooling capacity. 6 Units in Modular Closed Loop architecture (MCL) are delivered without filters. 7 Without plinth or transport trolley. 8 Units for Modular Closed Loop architecture (MCL) are available in mm depth only. 9 Only connection diameter is mentioned. Please design the refrigerant piping according manual of outdoor condensing unit, depending on the piping length. CoolTeg Plus DXSmall

COOLTEG PŘÍMÝ VÝPAR PLUS DX OUTDOOR CHLADICÍ JEDNOTKA CONDENSING COOLTOP UNITS DX

contains all of the control elements (compressor, expansion valve, frequency

The units are equipped with a scroll compressor that works with the R410A

Technical parameters of outdoor units with direct expansion BASIC DATA Unit

cooling capacity kw 7,1 12,5 19,7 22,8 Power supply V/f/Hz 230/1/50 400/3/50 1

9,5 19 21 Nominal current kw 1,72 3,78 5,46 8,3 Compressor control - Inverter

7,7 DIMENSIONS Width mm 950 1 050 1 050 1050 Depth mm 330 330 330 330 Height mm

diameter (liquid) 3 mm 10 10 10 10 Return pipe diameter (gas) 3 mm 16 16 25 25

height difference m 30 30 30 30 Operation conditions C -15 až +46 1 Outdoor unit

6 COOLTEG PŘÍMÝ VÝPAR PLUS DX OUTDOOR CHLADICÍ JEDNOTKA CONDENSING COOLTOP UNITS DX CoolTeg Plus DX cooling unit can be connected with outdoor condensing unit, which contains all of the control elements (compressor, expansion valve, frequency driver). The units are equipped with a scroll compressor that works with the R410A refrigerant. Technical parameters of outdoor units with direct expansion BASIC DATA Unit AC-PUHZ- -ZRP71V AC-PUHZ- -ZRP125Y AC-PUHZ- -ZRP200Y AC-PUHZ- -ZRP250Y Nominal cooling capacity kw 7,1 12,5 19,7 22,8 Power supply V/f/Hz 230/1/50 400/3/ /3/50 400/3/50 Operation current A 7,63 5,93 7,77 8,28 Maximum current A 19 9, Nominal current kw 1,72 3,78 5,46 8,3 Compressor control - Inverter Control valve - Linear expansion valve Refrigerant volume R410A 2 kg 3,5 5,0 7,1 7,7 DIMENSIONS Width mm Depth mm Height mm Weight kg PIPING CONNECTION Supply pipe diameter (liquid) 3 mm Return pipe diameter (gas) 3 mm Max. pipe length m Max. height difference m Operation conditions C -15 až Outdoor unit AC-PUHZ-ZRP125 requires power supply: 400V/3ph/50Hz, it is also available in 1ph version. 2 Outdoor units are prefilled with the refrigerant R410A for piping length 30 m. 3 This datasheet considers piping dimensions only. Please follow outdoor unit s manual to design the proper diameters of refrigerant piping.

7 DIRECT EXPANSION WITH INTEGRATED COMPRESSOR COOLTEG PLUS XC CoolTeg Plus XC in-row units are based on the direct expansion principal. A compressor is integrated into the indoor unit, which is connected to its outdoor condenser. MAIN ADVANTAGES Cooling capacity up to 42 kw Operation temperatures from -40 up to +55 C Very high energy efficiency and stepless capacity control Keeps datacenter free of water Compressor safely positioned inside data center Low noise of outdoor unit Perfect oil management for piping system Refrigerant R410A COLOR: RAL 9005 RAL 7035 COOLTEG PLUS XC XC40 Indoor unit type Unit AC-TXC-42-40/ Connected outdoor unit AC-CONDx-xx-xx BASIC DATA Cooling system - Direct expansion Architecture 1 - Open or closed Nominal cooling capacity 2 kw 42,2 Nominal net cooling capacity 3 kw 39,1 Power supply V/f/Hz 400/3/50-60 Running current A 22,7 Maximum current A 25,3 Fan power consumption (maximum) kw 3,1 CoolTeg Plus XC 40 DESCRIPTION The most efficient compressor to date Inverter-driven compressor built into internal unit Environmentally-friendly refrigerant R410a Electronic expansion valve and advanced steering logic Stepless capacity control from 20 to 100 % Oil separator and Trax-oil inside Low- and high-pressure safety switches Refrigerant valves for easy maintenance Operation in outdoor temperatures between -40 C and +55 C Distance between indoor and outdoor unit up to 60 m Compressor power consumption (maximum) kw 12,3 Nominal airflow 4 m 3 /h Number of radial fans pcs 3 Motor fan technology - EC Refrigerant type - R410A Filter class 5 G4 DIMENSIONS Height mm (U) (42U), (45U), (48U) Width mm 400 Depth 6 mm or Weight depth mm, kg 262/270/278 Weight depth mm, kg 274/284/294 CONNECTION DIMENSION Piping diameter liquid line mm 16 Piping diameter gas line mm 22 1 CoolTeg Plus units can be used either independently (in rack rows), or integrated in a Modular Closed Loop (MCL) closed architecture rack systems and cooling units. Indoor unit type is changed as per ordering matrix. 2 Cooling capacity is changed by controller. Nominal cooling capacity is calculated at indoor hot air temperature 35 C without condensation (heat-exchanger s temperature above dew-point), outdoor temp. +35 C, clean filters. 3 Net cooling capacity is the total cooling capacity reduced for fan heat load. Useful unit cooling capacity. 4 Airflow is automatically changed by controller. Nominal airflow matches nominal cooling capacity. 5 Units in Modular Closed Loop architecture (MCL) are delivered without filters (standard). 6 Units in Modular Closed Loop architecture (MCL) are available in mm depth only.

8 COOLTEG PLUS XC OUTDOOR AIR-COOLED CONDENSERS Outdoor air-cooled condensers disipates the data-center heat-load to the ambient. Indoor unit is designed so it s able to cooperate with the widest field of condensers. It allows customer to select the type which perfectly fits its requirements. Recommended condensers are listed in the table below. They are sorted according to maximum ambient temperature. AIR-COOLED FINS AND TUBES CONDENSERS Max. Conteg P/N temp. Sound pressure level Number Power supply Lw(A) Lp(A) 10m of fans f/v/hz A kw Length (mm) Width (mm) Height (mm) Weight (kg) 35 C AC-COND db 56 db 2 3/400/ ,2 2, C AC-COND db 61 db 2 3/400/ ,2 4, C AC-COND db 64 db 2 3/400/ ,6 5, PLEASE FOLLOW THE STEPS TO GET PROPER CODE OF COOLTEG PLUS UNIT AC / An example of a correct : AC - TDX / 10F - BOD Correct code example: Cooling unit CoolTeg Plus (facelift) with EC fans, direct expansion prepared for connection to outdoor compressor unit, for open architecture, 300 mm wide; mm deep, and 42 U high. 4,3 colour touch display, 1 USB, 2 ethernet port, with special Conteg SW, installed in the unit door. Bottom pipe connection. Pump is mounted and connected in unit. pco WEB serial card for SNMP communication. Ready for outdoor Mitsubishi Electric condensing unit. Standard warranty 2 years. 1. COOLING SYSTEM CoolTeg Model 2. HEIGHT 3. WIDTH Width (mm) 4. DEPTH* Depth (mm ) 5.1. PIPING CONNECTION TCW Chilled water 42 42U F 1000 B Bottom TDX Direct expansion 45 45U F 1200 T Top TDS TXC Direct expansion (small) Integrated compressor 48 48U * letter F indicates facelift. Older units are marked by ARCHITECTURE 5.3. DISPLAY 6. HUMIDIFIER 7. CONDENSATE PUMP 8. POWER SUPPLY O C Open Closed (MCL modulární closed loop) W D Without With 0 Without 1 Humidifier (standard) 2 Humidifier (low water conductivity) 0 Without 1 3 Condensate pump (standard) Condensate pump (powerful)* 0 A Standard 230V/1f/50Hz Dual power supply 9. COMMUNICATION 10. CONTROL 0 Standard 11. CONTROL VALVES *used when humidifier is installed, or water pump elevation is higher then 5m (up to 30m). 12. FANS 13. SPECIAL MODIFICATION 0 Without M Modbus W SNMP P H Pressure control Outdoor unit HMI (Mitsubishi heavy industry) 0 Standard (3-way valve) 2 2-way valve 0 Standard S Super strong fans (only for CW30) 0 Standard - Free position R E Pressure control + outdoor unit HMI (Mitsubishi heavy industry) Pressure control combined with CoolTop units

FOR COOLTEG PLUS UNIT ACCESSORIES TOUCH-SCREEN DISPLAY For user-friendly communication with the unit controller, you can use the 4.3-inch color touch-screen display.

RS485 port and the Ethernet port enables remote control and tracking using different superior systems.

Such as customer network connectivity, remote control, ModBus communication and many more.

CONDENSATE PUMP All Conteg precision cooling units can be connected to a standard gravity drainage system.

COMMUNICATION CARD pco WEB Accessory compatible with CoolTop controllers. Enables additional individual communication (monitoring and control).

SUPER STRONG FANS Fans with strong motors airflow up to 6 000 m 3 /h.

9 FOR COOLTEG PLUS UNIT ACCESSORIES TOUCH-SCREEN DISPLAY For user-friendly communication with the unit controller, you can use the 4.3-inch color touch-screen display. One touch screen can control up to 16 cooling units. We recommend using up to 8 units for fast communication and full BMS functionality. RS485 port and the Ethernet port enables remote control and tracking using different superior systems. The micro USB allows easy software update and download of historical data. The touch-screen display has many features. Such as customer network connectivity, remote control, ModBus communication and many more. The display can be placed directly on the CoolTop unit, on the side of the cabinet, or on the wall of the data room. CONDENSATE PUMP All Conteg precision cooling units can be connected to a standard gravity drainage system. If drainage system is not available under the cooling units, it is possible to equip the unit with condensate pump to reject the water out of the condensate pan to the drainage system in different room. Each unit includes water detection sensor to start operation of the condensation pump and water level sensor to stop the unit if high water level is detected. COMMUNICATION CARD pco WEB Accessory compatible with CoolTop controllers. Enables additional individual communication (monitoring and control). Communication via Ethernet networks protocols. Functions: Web server, , FTP, SNMP, BACNet, ModBus TCP/IP and others. SUPER STRONG FANS Fans with strong motors airflow up to m 3 /h. PRESSURE CONTROL Airflow can be controlled even based on temperature difference between hot and cold zones or based on pressure difference. Pressure difference airfl ow control ensures that the air is supplied to the servers at exactly the same amount as the air sucked by the servers. Airflow control ensures perfect environment for servers (no risk of server damage caused by over- or under-pressure). Pressure control minimizes power consumption of entire cooling system due to precise delivery of conditioned air. DUAL POWER SUPPLY Electrical switchboard for two power ply systems. This device ensures to sup- supply the unit from two independent power sources. STEAM HUMIDIFIER Steam humidifier keeps required relative humidity inside the datacenter. Capacity of the humidifier is 3 kg of water steam per hour It is powered separately. Availatble in two variants according the water hardeness.

10 CONTEG, spol. s r.o. Headquarters: Na Vitezne plani 1719/ Prague 4 Czech Republic Production plant: K Silu Pelhrimov Czech Republic Tel.: conteg@conteg.com

CoolTeg Plus XC40. AC-TXC Direct expansion Air-conditioning unit with integrated compressor

CoolTeg Plus XC40. AC-TXC Direct expansion Air-conditioning unit with integrated compressor CoolTeg Plus XC40 AC-TXC Direct expansion Air-conditioning unit with integrated compressor Application CoolTeg Plus XC40 is a revolutionary air-conditioning unit specifically designed for installation