BD 14/4 AUTOMATIC SCRUBBER MODEL NO: 99414
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1 TORNADO INDUSTRIES, LLC 3101 WICHITA COURT FORT WORTH, TX PHONE 800-VACUUMS FAX Operations & Maintenance Manual For Commercial Use Only BD 14/4 AUTOMATIC SCRUBBER MODEL NO: Form No. L9740ACP 02/18 Tornado Industries, LLC. All rights reserved 1
2 Long -Term Buyer Protection Limited Warranty Tornado Industries, LLC. warrants to the end user/ customer that the Tornado product(s) will be free from defects in material and workmanship for the duration(s) described below. This limited warranty DOES NOT cover machines and/or components subject to normal wear and tear, damage that occurs in shipping, failures resulting from modification, accident, unsuitable operating environment, misuse, abuse, neglect, or improper maintenance. For full details, contact your Authorized Tornado Distributor, Service Center, or the Tornado Technical Service Department. Tornado sales and service representatives are not authorized to waive or alter the terms of this warranty, or to increase the obligations of Tornado under the warranty. 10 Years* Plastic water tanks and Rotationally-molded bodies 2 Years* Parts on all Tornado cleaning equipment 1 Year* Labor on all Tornado cleaning equipment 1 Year* Warranty on batteries, one year prorated All battery warranties are handled directly by the battery manufacturer, on a one year prorated basis Terms subject to change without notice 1. All Windshear Blowers, Storm, TV2SS, Side and Downdraft, Insulation Blowers, CV 30, CV 38, CK14/1 PRO, CK 14/2 PRO, SWM 31/9, CK LW13/1, CK LW 13/1 ROAM, CV 38/48 Dual, PV6, PV10, PV6 ROAM, Wall Mount Vacuum and all chargers are warranted for 1 (one) year for both parts and labor. 2. All non-wear item parts purchased after warranty expiration are warranted for 90 days. 3. Warranty starts from either: The date of sale to the consumer, or 6 months after the dealer purchased the unit from Tornado (at Tornado s discretion), whichever comes first. 4. The EB 30 is warranted for a period of 90 days for both parts and labor. 5. Propane-powered equipment engines are limited to the engine manufacturer s warranty. 6. Ride-on Scrubbers are warranted for 24 months parts, and 6 months labor, or 1,000 hours, whichever occurs first. Note: Tornado, The Latest Dirt, Floorkeeper, Carpetkeeper, Carpetrinser, Carpetrinser/Dryer, Headmaster, Taskforce, PAC-VAC, T-Lite, Glazer, Windshear, Max-Vac and Trot-Mop are trademarks of Tornado Industries Website: Phone VACUUMS Fax Address 3101 Wichita Court Fort Worth, TX VACUUMS Over 90 Years of Cleaning Innovation A Tacony Company Form F All rights reserved 2
3 Table of Contents Frame Assembly (up to S/N ) 4 S/N S/N S/N S/N S/N S/N From S/N Brushes Base Assembly (up to S/N ) 20 S/N S/N From S/N Squeegee Assembly (up to S/N ) 28 From S/N Squeegee Control Assembly (up to S/N ) 32 S/N S/N S/N S/N From S/N Squeegee Lift Lever Assembly 44 Handle Bar Support Assembly (up to S/N ) 46 S/N S/N S/N From S/N Control Levers Assembly (up to S/N ) 56 S/N S/N S/N S/N S/N From S/N Tank and Vacuum Assembly (up to S/N ) 70 S/N From S/N Water Unit Assembly (up to S/N ) 76 From S/N Electrical Layout Assembly (up to S/N ) 80 S/N From S/N Battery Charger Assembly (up to S/N S/N S/N FromS/N Drive Control Assembly (up to S/N ) 94 From S/N
4 4
5 No. Part No. Qty Description Nut Lock Washer Plate Tie Rod Lock Nut Washer Lock Nut Front Frame Tank Pin Lock Nut Washer Compression Spring Washer Screw M8 x Screw M8 x Screw M3 x Microswitch Washer Screw M6 x Washer Lock Nut Battery Compartment Screw M6 x Screw M10 x Nut Lock Washer Screw M6 x 30 INOX Wheel Pin Wheel M250 x Washer Lock Nut Adhesive Plastic Cap 5
6 6
7 No. Part No. Qty Description Nut Lock Washer Plate Tie Rod Lock Nut Washer Lock Nut Front Frame Tank Pin Lock Nut Washer Compression Spring Washer Screw M8 x Screw M8 x Screw M3 x Microswitch Washer Screw M6 x Washer Lock Nut Battery Compartment Screw M6 x Screw M10 x Nut Lock Washer Screw M6 x 30 INOX Wheel Pin Wheel M250 x Washer Lock Nut Adhesive Plastic Cap Handwheel Nut 7
8 8
9 No. Part No. Qty Description Nut Lock Washer Stop Tie Rod Lock Nut Washer Lock Nut Front Frame Tank Pin Lock Nut Washer Spring Washer Screw M 8x Screw M 8x Screw M 3x Microswitch Washer Screw M 6x Washer Lock Nut Battery Compartment Screw M 6x Screw M 10x Nut Lock Washer Screw M 6x Wheel Pin Rubber Wheel 10x Washer M8x24x Screw M8x Adhesive Plastic Cap Handwheel Nut 9
10 10
11 No. Part No. Qty Description Nut Lock Washer Plate Tie Rod Lock Nut Washer Lock Nut Front Frame Tank Pin Lock Nut Washer Compression Spring Washer Screw M8 x Screw M8 x OPT Screw M3 x 6 17 OPT Magnetic Contact 18 OPT Washer Screw M6 x Washer Lock Nut Battery Compartment Screw M6 x Screw M10 x Nut Lock Washer Screw M6 x 30 INOX Wheel Pin Wheel M250 x Washer INOX Screw M8 x Adhesive Plastic Cap Handwheel Nut INOX Washer Lock Nut 11
12 12
13 No. Part No. Qty Description Nut Lock Washer Plate Tie Rod Lock Nut Washer Lock Nut Front Frame Tank Pin Lock Nut Washer Compression Spring Washer Screw M8 x Screw M8 x OPT Screw M3 x 6 17 OPT Magnetic Contact 18 OPT Washer Screw M6 x Washer Lock Nut Battery Compartment Screw M6 x Screw M10 x Nut Lock Washer Screw M6 x 30 INOX Wheel Pin Wheel M250 x Washer INOX Screw M8 x Adhesive Plastic Cap Handwheel Lock Nut INOX Washer Lock Nut 13
14 14
15 No. Part No. Qty Description Nut Lock Washer Plate Tie Rod Lock Nut Washer Lock Nut Front Frame Tank Pin Lock Nut Washer Compression Spring Washer Screw M8 x Screw M8 x OPT Screw M3 x 6 17 OPT Magnetic Contact 18 OPT Washer Screw M6 x Washer Lock Nut Battery Compartment Screw M6 x Screw M10 x Nut Lock Washer Screw M6 x 30 INOX Wheel Pin Wheel M250 x Washer INOX Screw M8 x Adhesive Plastic Cap Handwheel Lock Nut INOX Washer Lock Nut Plug Protection Screw M2.9 x
16 16
17 No. Part No. Qty Description Nut Lock Washer Plate Tie Rod Lock Nut Washer Lock Nut Front Frame Tank Pin Lock Nut Washer Compression Spring Washer Screw M8 x Screw M8 x OPT Screw M3 x 6 17 OPT Magnetic Contact 18 OPT Washer Screw M6 x Washer Lock Nut Battery Compartment Screw M6 x Screw M10 x Nut Lock Washer Screw M6 x 30 INOX Wheel Pin Wheel M250 x Washer INOX Screw M8 x Adhesive Plastic Cap Handwheel Lock Nut INOX Washer Lock Nut Plug Protection Screw M2.9 x
18 18
19 No. Part No. Qty Description Nut Lock Washer Stop Tie Rod Lock Nut Washer Lock Nut Front Frame Tank Pin Lock Nut Washer Spring Washer Screw M 8 x Screw M 8 x Screw M 3 x Microswitch Washer Screw M 6 x Washer Lock Nut Battery Compartment Screw M 6 x Screw M 10 x Nut Lock Washer Screw M 6 x Wheel Pin Rubber Wheel 10 x Washer Lock Nut INOX Adhesive Plastic Cap Handwheel Nut Washer Lock Nut Plug Protection Screw M2.9 x Lock Washer Nut 19
20 20
21 No. Part No. Qty Description Brush Motor 24V-200W Stud Bolt Brush Base Traction Spring Screw M6 x 14 INOX Lock Washer INOX Spacer Flange Washer INOX Lock Washer INOX Screw M 8 x 14 INOX BRUSH COVER Lock Washer Washer INOX Screw M5 x 12 INOX Lock Nut INOX Washer INOX Blocking Spring Brush INOX Brush Holder Plate (Plastic) Screw M6 x 16 INOX Conical Washer Screw M8 x 25 INOX 21
22 22
23 No. Part No. Qty Description Geared Motor Stud Bolt Brushes Base Spring Screw M 6x17 SS Lock Washer SS Spacer Flange Washer SS Lock Washer SS Screw M 8x14 SS Brush Cover Lock Washer Washer SS Screw M 5x12 SS Lock Nut SS Washer SS Blocking Spring Brush Brush Plate Screw M 6x16 SS Conical Washer Screw M 8x25 SS Carbon Brush Motor 23
24 24
25 No. Part No. Qty Description Geared Motor Stud Bolt Brush Base Spring Screw M 6 x 14 INOX Lock Washer INOX Spacer Flange Washer INOX Lock Washer INOX Screw M 8 x 14 INOX Brush Cover Lock Washer INOX Washer INOX Screw M 5 x 12 INOX Lock Nut INOX Washer INOX Blocking Spring Brush Brush Plate Screw M 6 x 16 INOX Conical Washer Screw M 8 x 25 INOX Carbon Brush Motor Screw M3 x 12 INOX Magnet for Sensor Washer Lock Nut 28 V Brush Plate Assembly Washer INOX Optional Splash Guard Screw M4 x 20 INOX Blade Splash Guard Long Nut INOX Blade Splash Guard Short 35 V Optional Spalsh Guard Assembly 25
26 26
27 No. Part No. Qty Description Geared Motor Stud Bolt Brush Base Spring Screw M 6 x 14 INOX Lock Washer INOX Spacer Flange Washer INOX Lock Washer INOX Screw M 8 x 14 INOX Brush Cover Lock Washer INOX Washer INOX Screw M 5 x 12 INOX Lock Nut INOX Washer INOX Blocking Spring Brush Brush Plate Screw M 6 x 14 INOX Conical Washer Screw M 8 x 25 INOX Carbon Brush Motor Screw M3 x 12 INOX Magnet for Sensor Washer Lock Nut 28 V Brush Plate Assembly Optional Splash Guard Screw M4 x 20 INOX Blade Splash Guard Long Nut INOX Blade Splash Guard Short 35 V Splash Guard Assembly 27
28 28
29 No. Part No Qty Description Rear blade Rear Squeegee Rubber Wing Nut INOX Squeegee Coupling Squeegee Body Screw M5 X12 INOX Screw M6 x 20 INOX Washer INOX Bushing Soft Wheel Right Wheel Support Lock Nut INOX Nut INOX Screw M6 X 40 INOX Inner Rubber Holder Front Squeegee Rubber (Soft) Screw M6 x 35 INOX Left Wheel Support Screw M6 x 25 INOX Rear Coupler 22 V Squeegee Assembly 29
30 30
31 No. Part No. Qty Description Rear Blade Rear Squeegee Rubber Wing Nut INOX Squeegee coupling Squeegee Body Screw M5x12 INOX Screw M6x20 INOX Washer M6x12x1.6 INOX Bushing Wheel M27x Right Wheel Support Lock Nut INOX Nut M6 INOX Screw M6x40 INOX Inner Rubber Holder Support Front Squeegee Rubber Screw M6x35 INOX Left Wheel Support Screw M6x25 INOX Rear Coupler Closing INOX 22 V Squeegee Assembly Screw M2.5x6 INOX Nut INOX 31
32 32
33 No. Part No. Qty Description Screw M6 x Lock Washer INOX Squeegee Arm Screw M5 x 12 INOX Lock Washer INOX Washer INOX Chain Stud Bolt Lock Nut Lock Nut Brass bushing Arm Joint Washer Lock Washer Screw M6 x Squeegee Arm Weight Right Squeegee Arm Weght Left 33
34 34
35 No. Part No. Qty Description Squeegee Arm Nut Squeegee Arm Weight Screw M5 x 12 INOX Lock Washer INOX Washer INOX Chain Stud Bolt Lock Nut INOX Lock Nut Brass Bushing Arm Joint Washer Lock Washer Screw M6 x 16 35
36 36
37 No. Part No. Qty Description Squeegee Arm Nut Squeegee Arm Weight Screw M 5x12 SS Lock Washer SS Washer M5x15x1.5 SS Chain Stud Bolt Lock Nut INOX Lock Nut Brass Bushing Arm Joint Washer M6x18x Lock Washer Screw M 6x Nut INOX Screw M5x30 37
38 38
39 No. Part No. Qty Description 1 V Squeegee Arm Assembly Screw M5x Nut Lock Nut Brass Bushing Arm Joint ScrewM6x Lock Washer Washer Lock Nut INOX Screw M5x Lock Washer INOX Washer INOX Chain Stud Bolt Screw M5x Washer Lock Nut INOX 39
40 40
41 No. Part No. Qty Description 1 V Squeegee Arm Assembly Screw M5 x 30 INOX Nut Lock Nut Brass Bushing Arm Joint Screw M6 x Lock Washer Washer Lock Nut INOX Stud Bolt Screw M4 x 12 INOX U-Support Squeegee Lifting 41
42 42
43 No. Part No. Qty Description 1 V Squeegee Arm Assembly Screw M5 x 30 INOX Nut Lock Nut Brass bushing Arm Joint Screw M6 x Lock Washer Washer Lock Nut INOX Stud Bolt Screw M4 x 12 INOX U-Support Squeegee Lifting 43
44 44
45 No Part No. Qty Description Screw M5 x 16 INOX Washer INOX Lock Nut INOX Screw M6 x 16 INOX Washer INOX Squeegee Lifting Lever Bushing Washer INOX Lock Nut INOX Screw M5 x 18 INOX Nut INOX Lock Nut INOX Screw M5 x 16 INOX Nut INOX Lock Nut INOX Screw INOX Washer INOX Lock Nut INOX Traction Spring Lock Nut INOX Spring Clip 45
46 46
47 No. Part No. Qty Description Pipe Handlebar Support Screw M6 x Screw M6 x Screw M6 X Cover Right Handlebar Support Washer Lock Nut Reel Lock Washer Screw M6 x Screw M6 x V Toothed Support Assembly Nut Traction Spring Lock Nut Lock Nut 47
48 48
49 No Part No Qty Description Pipe Handlebar Support Screw M6 x Screw M6 x Screw M6 X Cover Right Handlebar Support Washer Lock Nut Spool Washer Screw M6 x Screw M6 x V Toothed Support Assembly Nut Traction Spring Lock Nut Lock Nut Spring Pin Nut Cover 49
50 50
51 No Part No Qty Description Pipe Handlebar Support Screw M6 x Screw M6 x Screw M6 X Cover Right Handlebar Support Washer Lock Nut Spool Washer Screw M6 x Screw M6 x V Toothed Support Assembly Nut Traction Spring Lock Nut Lock Nut Spring Pin Nut Cover 51
52 52
53 No Part No Qty Description Pipe Handlebar Support Screw M6 x Screw M6 x Screw M6 X Cover Right Handlebar Support Washer Lock Nut Spool Washer Screw M6 x Screw M6 x V Toothed Support Assembly Nut Traction Spring Lock Nut Lock Nut Spring Pin Nut Cover 53
54 54
55 No. Part No. Qty Description Pipe Handlebar Support Screw M6 x Screw M6 x Screw M6 X Cover Right Handlebar Support Washer Lock Nut Spool Reel Washer Screw M6 x Screw M6 x V Toothed Support Assembly Nut Traction Spring Lock Nut Lock Nut Spring Pin Nut Cover 55
56 56
57 No. Part No. Qty Description Handle Bar Cover (Order w/ Overlay) Handgrip Handgrip Protection Handlebar Tube Screw M6 x Screw M6 x Lock Washer Washer Bushing Handlebar Body Flat Knob Release Lever Holdfast + Nut Handlebar Cable Screw M5 x Lock Nut Squeegee Lever Screw M5 x Lock Nut Screw M5 x Lock Washer Screw M5 x SQUEEGEE CABLE Screw M4 x Instrument Board Decal 57
58 58
59 No. Part No. Qty Description Handle Bar Cover (Order w/ Overlay) Handgrip Handgrip Protection Handlebar Tube Screw M6 x Screw M6 x Lock Washer Washer Bushing Handlebar Body Flat Knob Release Lever Holdfast + Nut Handlebar Cable Screw M5 x Lock Nut Squeegee Lever Screw M5 x Lock Nut Screw M5 x Lock Washer Screw M5 x SQUEEGEE CABLE Screw M4 x Screw M5 x Lock Washer Lock Nut Lever Support Instrument Board Decal 59
60 60
61 No. Part No. Qty Description Handlebar Cover order w/ Overlay Knob Protection Knob Handlebar Tube Screw M6x Screw M6x Lock Washer Washer M6x18x Bushing Hanbdlebar Body Knob Release lever Holdfast Cable Handlebar Screw M5x Lock nut Squeegee Lever Screw M5x Lock Nut Screw M5x Lock Washer Screw M5x Squeegee Cable Screw M4x Screw M5x Lock Washer Lock nut Lever Support 61
62 62
63 No. Part No. Qty. Description Handlebar Cover Knob Protection Knob Handlebar Tube Screw M6 x Screw M6 x Lock Washer Washer Bushing Handlebar Body Flat Knob Release Lever Holdfast + Nut Cable Handle Bar Squeegee Lever Screw M5 x Lock Nut Screw M5 x Lock Washer Screw M5 x Squeegee Cable Screw M4.0 x Lever Support Handle Bar Protection 63
64 64
65 No. Part No. Qty Description Handle Bar Cover Order w/ Handgrip Handgrip Protector Handlebar Tube Screw M6 x Screw M6 x Lock Washer Washer Bushing Handlebar Body Flat Knob Release Lever Holdfast + Nut Handlebar Cable Squeegee Lever Screw M5 x Lock Nut Screw M5 x Lock Washer Screw M5 x Squeegee Cable Screw M4 x Lever Support Handle Bar Protection Extension Sheath 65
66 66
67 No. Part No. Qty Description Handle Bar Cover Order w/ Handgrip Handgrip Protector Handlebar Tube Screw M6 x Screw M6 x Lock Washer Washer Bushing Handlebar Body Flat Knob Release Lever Holdfast + Nut Handlebar Cable Squeegee Lever Screw M5 x Lock Nut Screw M5 x Lock Washer Screw M5 x Squeegee Cable Screw M4 x Lever Support Handle Bar Protection Extension Sheath 67
68 68
69 No. Part No. Qty Description Handle Bar Cover Order w/ Handgrip Handgrip Protector Handlebar Tube Screw M6 x Screw M6 x Lock Washer Washer Bushing Handlebar Body Flat Knob Release Lever Holdfast + Nut Handlebar Cable Squeegee Lever Screw M5 x Lock Nut Screw M5 x Lock Washer Screw M5 x Squeegee Cable Screw M4 x Lever Support Handle Bar Protection Extension Sheath 69
70 70
71 No. Part No. Qty Description Screw M2.9 x Washer Protection Solution Tank Cover Solution Tank Plug Squeegee Hose Coupler Squeegee Hose Coupler Hose Recovery Tank Screw M6 x 30 INOX Compression Spring SS Blocking Lever Filter Cap Screw M4 x Filter Cap Gasket Filter Float Rod with Plate Float Screw M6 x Suction Motor 24V Side Deadning Suction Lower Deadning Suction Suction Hose Bent Fitting Deading Hose Gasket for Plug 71
72 72
73 No. Part No. Qty Description Screw M2.9 x Washer Protection Solution Tank Cover Solution Tank Plug Squeegee Hose Coupler Squeegee Hose Coupler Hose Recovery Tank Screw M6 x 30 INOX Compression Spring SS Blocking Lever Filter Cap Screw M4 x Filter Cap Gasket Filter Float Rod with Plate Float Screw M6 x Suction Motor 24V Side Deadning Suction Lower Deadning Suction Suction Hose Bent Fitting Deading Hose Gasket for Plug Motor Carbon Brushes Eye Support Screw M3.9 x Solution Filter Squeegee Hose w/couplers Suction Hose w/couplers Clamp 73
74 74
75 No. Part No. Qty Description Screw M2.9 x Washer Protection Solution Tank Cover Solution Tank Plug Squeegee Hose Coupler Squeegee Hose Coupler Hose Recovery Tank Screw M6 x 30 INOX Compression Spring SS Blocking Lever Filter Cap Screw M4 x Filter Cap Gasket Filter Float Rod with Plate Float Screw M6 x Suction Motor 24V Side Deadning Suction Lower Deadning Suction Suction Hose Bent Fitting Deading Hose Gasket for Plug Motor Carbon Brushes Eye Support Screw M3.9 x Solution Filter Squeegee Hose w/couplers Suction Hose w/couplers Clamp Nylon Cable Block 75
76 76
77 No. Part No. Qty Decsription Solution Valve Body Straight Connector Hose Solenoid Valve Assembly 24V 1/ Elbow Screw M4 x 20 INOX Hose Body Solenoid Valve Coil Solenoid Valve Support Solenoid Valve Screw M5 x 10 INOX Lock Washer Washer INOX 77
78 = 78
79 No. Part # Qty Description Solution Valve Body Straight Connector Hose Solenoid Valve Assembly Elbow Screw M4 x 20 INOX Hose Body Solenoid Valve Coil Solenoid Valve Support Solenoid Valve Screw M5 x 10 INOX Lock Washer INOX Washer INOX Spring Clamp Gasket 79
80 80
81 No. Part No. Qty Description ScrewM3 x 8 INOX Hexagonal Spacer Check Card Controls Nut Screw M3.5 x Screw M4 x Lock Nut Cover Check Card Relay Coupler Check Card Relay Decal Instrument Board Cable and Sheath 81
82 82
83 No. Part No. Qty Description ScrewM3x8 INOX Hexagonal Spacer Check Card Controls Nut M Screw M3.5x Screw M4x Lock Nut Cover Check Card Relay Coupler Check Card Relay Decal Instrument Board Cable and Sheath Ferrite w/quick Coupling 83
84 84
85 No. Part No. Qty Description Screw M3 x 8 INOX Hexagopnal Spacer Control Check Card Nylon Nut Screw M3.5 x Screw M4 x Relay Check Card Cover Coupler Relay Check Card Instrument Board Decal Cable and Sheath Ferrite w/ Quick Coupling Sheath M15 x
86 86
87 No. Part No. Qty Description Cable with Fuse Holder Fuse 40A Battery 12 VDC AGM Battery Support Screw M4 x Washer Shield Battery Charger 24V-5A Lock Nut Screw M4 x Main Socket 10A 250V Charger Cable 87
88 88
89 No. Part No. Qty Description Battery Cables & Connector Cover Battery 12 VDC AGM Battery Support Screw M4 x Washer Protector Battery Charger Lock Nut Screw M4 x Main Plug Charger Cable 89
90 90
91 No. Part No. Qty Description Battery Cables & Connector Cover Battery 12 VDC AGM Battery Support Screw M4 x Washer Protector Battery Charger Lock Nut Screw M4 x Main Plug Charger Cable 91
92 92
93 No. Part No. Qty Description Battery Cables & Connector Cover Battery 12 VDC AGM Battery Support Screw M4 x Washer Shield Battery Charger 24V-5A Lock Nut Screw M4 x Main Socket 10A 250V Charger Cable Clamp 93
94 94
95 No. Part No. Qty Description Screw M3 x Drive Control Lever Bushing Stop Ring Locking Ring Spring Stop Spring Side Lever Drive Control Spring Bushing Screw M5 x Camshaft Drive Control Support Screw M3 x Microswitch Control Cam Brass Nut Screw M3 x Microswitch 10A Brass Nut Lever 95
96 96
97 No. Part No. Qty Description Screw M3 x Drive Control Lever Bushing Stop Ring Locking Ring Spring Stop Spring Side Lever Drive Control Spring Bushing Screw M5 x Camshaft Drive Control Support Screw M3 x Microswitch Control Cam Brass Nut Screw M3 x Microswitch 10A Brass Nut Lever Lock Washer 22 V Drive Control Assembly Clamp Holder Clip 97
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