SAM STEPHAN ASEPTIC MULTITHERM Innovation in process

Transcription

1 SAM STEPHAN ASEPTIC MULTITHERM Innovation in process

2 SAM STEPHAN ASEPTIC MULTITHERM The first generation of ESL-Food Compatible and innovative for batch processing The new STEPHAN Aseptic Multitherm System, called SAM, is a skid mounted batch processing unit for the integration in a process line. This system allows an aseptic batch cooking process in combination with up-streaming (e. g. STEPHAN Vacutherm System) and down-streaming (e. g. a buffer tank module) equipment. ADVANTAGES FOR YOUR PRODUCTION: ESL FOOD (EXTENDED SHELF LIFE) POSSIBILITIES PROCESSING UNDER ASEPTIC WORKING CONDITIONS FIRST-CLASS PREPARATION FOR AN ASEPTIC FILLING PROCESS PROCESS-COMPLIANT AND COMPLETE PRODUCTION TRACEABILITY COMPATIBLE AND MULTIFUNCTIONAL PROTECTION OF FAVOURABLE (BENEFICIAL) NUTRIENTS

3 APPLICATIONS: (SOME EXAMPLES) PUREED FOOD SPREADS CLASSICAL SAUCES SAUCES WITH PARTICULAR INGREDIENTS SENIOR FOOD FRUIT PREPARATIONS DESSERTS, MILK RICE FRUIT PUREE SOUPS, STEW HOSPITAL FOOD

4 MAIN FEATURES OF SAM : HERMETICALLY SEALED COVER PROCESSING TEMPERATURE UP TO 130 C INCLINED PROCESSING VESSEL 3 SECTION DOUBLE JACKET FOR HEATING AND COOLING DIRECT STEAM INJECTION The STEPHAN Aseptic Multitherm System has been developed, tested and optimized with the collaboration of food manufacturers. Precisely controlled processes result in high product quality and repeatability. Thus the high quality system is able to produce a wide range of sensitive food products. It has been designed mainly for the production of highly sensitive products like pureed food, fruit preparations and all kinds of liquid products including particles. VACUUM PROCESSING EFFICIENT AND GENTLE MIXING ARM BOTTOM SEAT VALVE

5 ASEPTIC AND SKID MOUNTED DESIGN OF SAM : Before starting production, the whole system has to be sterilized by steam to get aseptic working conditions at first (SIP). All used valves and pipes are integrated in this sterilizing process.

6 FUNCTIONALITY: SAM combines several process steps in one machine. These are mixing, heating, cooling, pasteurizing and sterilizing as well as deaerating. The ingredients can be fed into the system either by suction pressure or by special metering systems. The specific geometry of the inclined vessel and the mixing arm allows an effective and gentle mixing process of the ingredients at the same time. The vessel is designed for overpressure and heating temperature up to 130 C. The product can be heated up either by direct steam or indirectly through the double jacket of the aseptic system. A further advantage is the cooling process by double jacket in a closed system. An integrated vacuum system completes the aseptic system. It consists of a vacuum pump and a control unit. SAM includes a highly automatic system. Besides machine operation, recipe management and process flow data, several parameters such as metering, heating, cooling and mixing times, temperature curves, vacuum level as well as discharge times are controlled and regulated. Especially the complete traceability of the aseptic batch process meets the requirements of the customer needs. Detail bowl inside Detail bottom seat valve

7 TEST FACILITIES The test facilities at our headquarters in Hameln (Germany) are available for feasibility studies and demonstration runs of the STEPHAN Aseptic Multitherm. The machines shown are for illustrative purposes only. Actual machine construction may vary by specification.

8 Stephan Machinery WORLD WIDE AT YOUR DISPOSAL HEADQUARTER STEPHAN MACHINERY GMBH Stephanplatz Hameln / GERMANY phone fax info@stephan-machinery.com SUBSIDIARIES/REPRESENTATIVES BENELUX STEPHAN BVBA Sluis Nazareth / BELGIUM phone fax info@stephan-belgium.be RUSSIA OOO STEPHAN MACHINERY ST. PETERSBURG , St. Petersburg / RUSSIA Levashovskiy prospect, d. 15, litera A Office 203 phone fax info.ru@stephan-machinery.com PROXES SYSTEMS c/o Stephan Machinery GmbH Grabauer Straße Schwarzenbek / GERMANY phone fax info@stephan-machinery.com USA PROXES INC Armour Boulevard Mundelein, IL / USA phone fax info.us@proxes-group.com FRANCE PROXES FRANCE SARL ZAC du Mandinet 1-3 rue des Campanules Lognes / FRANCE phone fax info.fr@proxes-group.com USA PROXES INC. 6 Frassetto Way, Unit D Lincoln Park, NJ / USA phone fax info.us@proxes-group.com GREAT BRITAIN AND IRELAND STEPHAN UK LTD Delta House Tenth Avenue Zone 3 / Deeside Industrial Park Deeside/Flintshire CH5 2UA / UK Deeside phone fax info@stephan-uk.co.uk 04/2017 All content is subject to copyright and is owned and controlled by Stephan Machinery GmbH. The content may not be copied, stored (in any medium), published or otherwise redistributed without the permission of Stephan Machinery GmbH. POLAND PROXES POLSKA SP. Z O.O. Wysogotowo ul. Skórzewska Przeźmierowo / POLAND phone fax info.pl@proxes-group.com SINGAPORE PROXES ASIA PACIFIC PTE LTD 23 Tagore Lane #03-12 Tagore 23 Warehouse Singapore / SINGAPORE phone fax info.sg@proxes-group.com SWITZERLAND STEPHAN MACHINERY GMBH Gewerbestrasse Kleindöttingen / SWITZERLAND phone fax stephan-machinery@bluewin.ch