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1 ,.FLASH POINT EQUIPM.. /' ). /i. l:i N
2 Since 1993, Flash Point has been a leading solution provider in the field of liquid and gas filtering, metering and separation systems. over the years our strainers and filter-separators have been protecting and ensuring maximum plant availability of liquid and gas flow meters; while our centrifugal separators, vapor eliminators, automatic air vents and straightening vanes have prevented measuring errors in volumetric flow meters by ensuring single phase, laminar flow, free ofair and vapor bubbles. over the years, we have achieved a total engineering capability in these products and services, and have constantly innovated in order to keep pace with the challenges of ever increasing accuracy demands from liquid and gas metering systems. It is therefore of little surprise that our customer base includes most ofthe world's best known companies in the field of liquid and gas flow metering : EMERSON- DANIEL INVENSYS ENDRESS + HAUSER I-ARSEN &TOUBRO CHEMTROLS-FMC ABB,,,,.,...,,,,, Our products have installation references with Oil refineries / terminals in India & abroad : GAS AUTHORITY OF INDIA ( GAIL ) CAIRN ENERGY GUJARAT GAS ( GGCL) ESSAR REFINERY INDIAN OIL CORPORATION( IOC) BHARAT PETROLEUM ( BP) GASCO SAUDI ARAMCO SHELL INDRAPRASTHA GAS ( IGt) leadingas distributors and PETROBRAS, Brazil BRITISH GAS GUJARAT STATE PETRONfT( GSPL) RELIANCE REFINERY HINDUSTAN PETROLEUM ( HP) oil & NATURAL GAS COMM.(ONGC) NIPCO FUJIAN LNG, CHINA PETRONET. DAHEJ CEYLON PETROLEUM...,,... We have carried out design audits and have manufactured & supplied under stage inspection of reputed third party inspection agencies and project consultants : BUREAU VERITAS ( BVIS) GERMANISCHER LTOYDS( GLI) PROJECTS & DEV, INDIA ( PDIL) NUCLEAR POWER CORP. ( NPC) FOSTER WHEELER TATA CONSULTING ENGRS.(TCE) AKER KVAERNER POWER GAS DET NORSKE VERITAS ( DNV) TATA PROJECTS VELOSI BECHTEL TRACTEBEL JACOBS H & G ABS EIL TUEV CEIL VALDEL GUSTO UHDE TOYO
3 $rusn norr'rr The modern manufacturing facility at Pune, India manufactures Filters-separators of size ranging from 1"NB weighing in at less than 100kgs rightto the largestones of 24"l"lB C 600weighing kgs. Latestwelding equipments, rotators, manipulators, OH Cranes, back-up power generators are availableto manufacture productsthat meetand exceed international quality standards. A new manufacturing plant is coming up at Talegaon near Pune for manufacture of very large filtering & metering skids. Our company has over the years, developed total engineering capability in the core competency areas of liquid & gas fi ltering / metering o Products are manufactured under an ISO:9001quality system.. Constant Droduct innovation ensures that we keep pace with the ever increasing accuracy demands from flow metering systems. o Latestdesign software is used for pressure vessel design toasl4e &EN codes.. Finite elemlnt (FE) analysis by ANSYS & 3-D solid modeling is used to design and analyze highly stressed parts like quickopening closures. ffii-:q- *,. o All our products have been developed in-house, our fingers are constantly reading the pulse of our customers expectations from our product and comparing this with the actual product performance in the field - this tells us when we need to improve and innovate. o continuous product testing on field / at testing labs ensures that we meet the committed produd performanceffi ciencies.. our entire range of llquid strainers have been pressure drop checked at reputed test labs for flow rates upto 3000 m3/hr. o We have successfully developed, manufactured and commissioned quick opening closures (QOC'S) for liquid / gasfilters ofsizes upto 48" C.600. o our zeal for providing quick solutions for difficult problems has resulted in the development of automatic airventsfor high pressure applications (upto 200 Bar) We are one ofthe few in theworld who have successfully made a ir vent va lves for these pressures We realize the importance of product safety and reliability in the hazardous areas of Oil & gas We striveto build safewand reliability conforming to the highest industry standards Our engineers and designers are fully conversant with ASI4E & EN codes for welding, non destructive testing and fabrication. sound design and stringent stage inspection / testing ensures reliable products that will safely operate through the lifetime of the plant. A service team with a rapid action response action ensures that problems are solved or innovative solutions are created to meetthe customer's unique need. Our fingers are constantly reading the pulse ofthe Oil& Gas industry's mercurial nature" CORE COMPETENCY AREAS NATUML GAS FILTMTION & SEPARATION L]QUID PIPELINE STMiNERS CENTRIFUGAL SEPAMTORS & AIR VENTING DEVICES QUICK OPENING CLOSURES ( QOC'S) F]LTERING & METERING SK]DS FOR LIQUIDS/ NATURAL GAS FILTERS AND VAPOR SEPAMTORS FOR LPG TERMINALS & AUTO LPG STATIONS VENT S]LENCERS FOR STEAM & GAS
4 $rusn eornr NATURAL GAS FILTRATION & SEPARATION To separate solid & liquid impurities from natural gas Our wide manufacturing range covers : O DRY GAS FILTERS TYPE FPFIL. COALTSCING FTLTTRS TYPE FPFIL. IYULTI STAGE SEPAMTORS FITTED WITH EITHER CYCLONES OR VANES IN COI!4BINATION WITH COALESCING FILTER CARTRIDGES TYPE FPFS. KNOCK OUT DRUM SEPAMTORS TYPE FPVS / FPMCS Installation configurations : Separationefficiencies ; Internals Choice of shell closures Vertical or Horizontal Depending on the type selected separation efficiencies typically 99.5% removal of all solid & liquid particles greater than 5 microns size can be achieved, 1"NB to 24"N8 Upto 149 Bar (Cl. 900) Choice of Fibre glass cartridges, l.4ulti cyclones & vane separation elements Quick opening or Bolted closures available. LIQUID PIPELINE STRAINERS To separate out solid impurities from liquid streams Our wide manufacturing range covers : O BASKET STMINERS.SII\4PLEX OR DUPLEX TYPE TYPE FABS / FABDX o Y-STMINERS TYPE YFABS o T-STMINERS / BATHTUB STMINERS TYPE TFABS o CONICAL / WITCHES HAT STMINER TYPE CFABS Flow ranges Internals Choice of shell closures Accessories 2.5 m3/hr to 3000 m3/hr 1"NB to 24"N8 Upto 149 Bar (Cl. 900) Basket & Y Strainers can have single or baskets manufactured from stainles steel wire mesh, wedge wire or sintered metal Quick opening or Bolted closures available Basket strainers can be fitted with aulomatic air vents, DP gauges, Davits. Steam jackets etc, CENTRIFUGAL SEPARATORS & VAPOR CONDENSERS To separate and remove all air & vapor from liquid streams Our manufacturing range covers : CENTRIFUGAL SEPAMTORS TYPE CGS TO SEPAMTE AND VENT OUT AIR/VAPOR FROM LIQUID PU14PED SYSTEMS. VAPOR CONDENSING POTS TYPE CPOT TO CONDENSE VAPOR IN LPG UNLOADING / TRANSFER LINES. Flow ranges : 2.5 m3/hr to 3000 m3/hr : 1"NB to 24"N8 Inlet pressure : Upto 149 Bar ( Cl. 900) Internals : Choice of a range of Pilot & float air vents are available for centrifugal gas separators to automatically vent out air / vapors. Spring loaded spray plates are provided in the vapor condensing pots to spray LPG liquid to recondense vaoors.
5 POINT AUTOMATIC AIR VENT VALVES To vent out air / vapor separated out from centrifugal separators / strainers Pilot and float with counterweight (Type AV 125 & AV 15O) can automatically vent out air / vapor from liquid systems operating at pressure upto 200 Bar, These air vents can modulate the amount of air being vented depending on the position of the float. The counterweight can be adjusted to maintain buoyancyofthe floateven with lowdensity liquids. The air vents are usually installed inside the centrifugal gas separator or strainet however they can be supplied with their own chamber for indedendent installation at site. Inlet pressure : 1/2"N8 to 4"NB : Upto 200 Bar ( Cl. 1500) VENT SILENCERS FOR STEAM & GAS To reduce the noise level on vent steam & aas lines The FPSIL vent silencers work on the principle of expansion and absorption. Expansion ofgas / vapor is done in multiple stages through concentric perforated plates. Noise reduction by absorption takes place in the filler material (either fiberglass or steel wool blankets) Inlet pressure : 2"NB to 16"NB : Upto 98 Bar ( Cl. 600) QUrCK OPENING CLOSURES To reliably seal filter and strainer shell openings and provide quick opening to access internals Our SEG4LOCK quick opening closuresare non-threaded pressure sealed type closures confirming to ASI4E SeC.VIII Div I. These closures offer greater security, safety & quicker operation as compared to bolted covers or threaded closures. Our entire range of closuresizes/ pressure ratings have been analyzed by finite element methods using ANSYS software. Design code Inlet pressure : ASME Sec. VI]I Div I : 6"NB to 48"N8 : Upto 149 Bar ( Cl. 900)
6 Srusn rornr VAPOR SEPARATORS AND FILTERS FOR LPG TERMINALS/ AUTO LPG STATIONS We can confidently state that no other company in the country has the kind of experience or reference list in filtration / vador elimination from LPG unloading / loading / pumping systems" Our range covers small (50 LPl4) units for AUTO LPG Stations to very large (2500 m3/hr) fllters and centrifugal separators on 20"NB LPG ship unloading / loading pipelines. LPG pumping can produce huge amounts of vapor during pump start-up and consequently this vapor can coalesce into large vapor pockets which can collect in flow meters especially at low flow velocities. One study has found errors in meterreadings exceeding 5olo at flow velocities lessthan 0.6 m/s. I\4oreover mechanical float oderated air vents tend to leak on LPG applications due to insufficient buoyancy of floats in low density LPG. The counter weighted floats in the AV125 & AV150 air vents are perfectly balanced to work in low density fluids like LPG. The discharge form the AV 125/ AV150 can modulate depending on the float position to provide full venting atstart-up to virtually zero discharge under normaloperation. FILTERING & REGULATING/ METERING SKIDS FOR GAS & LIQUID Custom designed skids manufactured to customer's requirements. Skids can be supplied fully piped, tubed and wired for ready site installation. Largest size manufactured : mm ( L) x 5000mm (W) x 6000mm ( H) : Upto 16"nb Pressure : Upto Cl. 900
7 High Pressure Basket Strainers 8"NB Cl. 600 with Quick Opening Closures and a special nozzle configuration for a Gas Development Project in UAE. Vertical Gas Filters wilh Vane Separators 18"N8 C1.600 with 48"N8 c.600 Quick Opening Closures for the Dabhol Power Filtering Skid ofthe DUPL Project (Weight ofeach Filter Separator kgs) High Pressure Basket Strainers 8Y10'NB Cl.900 RTJ with Quick Opening Closures for a Gas Processing Project inabu Dhabi. Fabricated Basket Strainers with Automatic Air Venting heads - 22'NB Cl. 300 for a Crude Oil processing platform inangola. Natural Gas Regulating & Metering Skid for a Power Boiler in a Saudi Petrochem Project. Fabricated Strainers 16"N8 Cl. 300 for crude Oil Metering Skids in China. Natural Gas Filters with Vane Separators 3"NB Cl. 600 for Metering Skids ln
8 -tli-a o:!j;- )., iar L,/.'( 1.), ';'il.l.,, keepin FLASH POINT EQUIPMENTS PVT. LTD. Head office & works : Plot No. 17o,Sector 7, PCNTDA Industrial Area, Bhosari, Pune India. Tel. : +9' I Fax: murli 99@satyam.net.in santoshsp@flashpointequipments.com Web : cm n t
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