TECHNICAL GUIDE. Echelon MODELS: FC9M*UP GAS-FIRED CONDENSING / HIGH EFFICIENCY UPFLOW MODULATING FURNACES

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1 TEHNIAL UIDE Echelon MODELS: F9M*UP AS-FIED ONDENSIN / HIH EFFIIEN UPFLO MODULATIN FUNAES NATUAL AS 60-0 MBH INPUT EFFIIEN ATIN ETIFIED ISO 900 ertified Quality Management System Due to continuous product improvement, specifications are subject to change without notice. Visit us on the web at for the most up-to-date technical information. Additional rating information can be found at DESIPTION These ategory IV, highly efficient, compact, condensing type furnaces are designed for residential and commercial installations in a basement, closet, alcove, recreation room or garage where the ambient temperature is above 3 F, or higher. They may be either side wall or thru-roof vented using approved plastic type combustion air and vent piping. All units are factory assembled, wired and tested to assure dependable and economical installation and operation. AANT Lifetime limited warranty on both heat exchangers to the original purchaser; a 0-year limited warranty from original installation date to subsequent purchaser. 0-year warranty on the heat exchanger in commercial applications. 5-year limited parts warranty. FEATUES Modulating heating operation includes: - Modulating gas valve - Modulating inducer operation Provides increased comfort level & very quiet unit operation ompact, easy to install, ideal height 40" cabinet Blower-off delay for cooling SEE improvement. Easy to connect power/control wiring. Built-in, high level self diagnostics with fault code display. Low unit amp requirement for easy replacement application. Integrated control module for reliable, economical operation. May be installed as either two-pipe (direct vent) or single pipe vent (using indoor combustion air) Top intake & vent connection allows installation in narrow locations. Electronic Hot Surface Ignition saves fuel cost with increased dependability and reliability. Induced combustion system with inshot main burners for quiet, efficient operation. No special vent termination kit required. 00% shut off main gas valve for extra safety. PS -four speed, direct drive motor with large, quiet blower. 4V, 40 VA control transformer and blower relay supplied for add-on cooling. Hi-tech tubular aluminized steel primary heat exchanger. Secondary (condensing) heat exchanger of 9-4 highgrade stainless steel. Solid removable bottom panel allows easy application. Easy access from front of unit for cleaning, maintenance or service. Protection from intake, exhaust or condensate blockage. Insulated blower compartment for quiet operation. FO DISTIBUTION USE ONL - NOT TO BE USED AT POINT OF ETAIL SALE

2 6-/ 4-5/8 A 6-/ 5-3/8 -/ AS PIPE ENT 7/8 JUNTION BOX HOLE T-STAT IIN 7/8 K.O. ONDENSATE DAIN 7/8 K.O. OPTIONAL ETUN AI UT-OUT (either side) FO USE ITH EXTENAL FILTE FAME /8 -/ 3-7/ /8 -/ 8 -/ AS PIPE ENT 7/8 JUNTION BOX HOLE T-STAT IIN 7/8 K.O. ONDENSATE DAIN 7/8 K.O. 7/8 3-3/4 30-/8 LEFT SIDE 7/8 6-3/4 FONT -3/8 -/4 4-3/8 5/8 0 5/8 IHT SIDE D B BOTTOM IMAE ETUN END 4-7/6 TOP IMAE SUPPL END DIMENSIONS Models Nominal abinet abinet Dimension FM Size A (in.) B (in.) (in.) D (in.) F9M060BUP 00 B 7-/ 6-/4 4-/ 8-/ F9M080BUP 00 B 7-/ 6-/4 8-/ F9M0806UP / /8 F9M006UP / /8 F9M000UP / /8 F9M0D0UP 000 D 4-/ 3-/4 -/ 0-5/8 Unitary Products roup

3 ELETIAL AND PEFOMANE DATA Input Output Blower Blower Max. Air Temp. ise Air Temp. ise Models Max/Min Max/Min Size Over-current Maximum Input Minimum Input MBH MBH In. HP Amps Protect F F F9M060BUP 60/ 57/0 x 8 / F9M080BUP 80/8 76/6 x 8 / F9M0806UP 80/8 76/6 x 0 3/ F9M006UP 00/35 95/33 x 0 3/ F9M000UP 00/35 95/33 x F9M0D0UP 0/4 5/39 x Models Max. Outlet Nominal abinet Total AFUE Min. ire Size Air Temp. Airflow idth Unit Approximate Power Supply 75 ft. Operating eight (Voltage-PH-Hz) F FM In. Amps % One ay F9M060BUP / F9M080BUP / F9M0806UP F9M006UP F9M000UP F9M0D0UP / * ESP (External Static Pressure).5" is at furnace outlet ahead of cooling coil. Annual Fuel Utilization Efficiency (AFUE) numbers are determined in accordance with DOE Test procedures. ire size and over current protection must comply with the National Electrical ode (NFPA-70-latest edition) and all local codes. The furnace shall be installed so that the electrical components are protected from water. NOTES:. For altitudes above 000 ft. reduce capacity 4% for each 000 ft. above sea level.. ire size based on copper conductors, 60, 3% voltage drop. 3. ontinuous return air temperature must not be below 55 F. 4. All filters must be high velocity cleanable type. 5. Air flows above 800 FM require either return from two sides or one side plus bottom. Unitary Products roup 3

4 For additional connection diagrams for all UP equipment refer to Line Voltage System iring document available on-line at in the Product atalog Section. A A Single Stage Air onditioner PS Modulating Furnace ID MODELS PM9 F9M FL9M *PP704 PS MODULATIN FUNAE AI AI ONDITIONE ONDITIONE Full Stage ompressor H 4 Volt Hot (Heat XFM) PS MODULATIN FUNAE 4 Volt ommon / Second or Full Stage ompressor 4 Volt Hot Modulating Heat AI ONDITIONE 4 Volt ommon ompressor ontactor 4 Volt Hot (ool XFM) Single Stage ompressor Full Stage Heat HM Humidistat 4VA Humidifier lipping Jumper 94 for electric heat on thermostat is not necessary Part Numbers: SAP = Legacy 5594 = Thermostat hart - PS Modulating Furnace/Single Stage Air onditioner 4 Unitary Products roup

5 A B Single Stage Air onditioner PS Modulating Furnace PM9 F9M FL9M ID MODELS *BN004 *BP504 *BN04 *DP404 *DN004 PS MODULATIN FUNAE AI ONDITIONE PS MODULATIN FUNAE AI ONDITIONE 4 Volt ommon 4 Volt ommon 4 Volt ommon 4 Volt ommon Full Stage ompressor H 4 Volt Hot (Heat XFM) Full Stage ompressor H 4 Volt Hot (Heat XFM) / Second or Full Stage ompressor 4 Volt Hot ompressor ontactor Modulating Heat 4 Volt Hot (ool XFM) 4 Volt Hot (ool XFM) Single Stage ompressor Full Stage Heat Full Stage Heat External Humidistat Open on Humidity ise 4VA Humidifier -System Type-must be set to 0 5-ompressor Protection must be set to 5 Selection of AS/ELE switch on thermostat is not necessary Part Number: S-HU67004 Part Numbers: SAP = Legacy 5594 = Thermostat hart - PS Modulating Furnace/Single Stage Air onditioner Unitary Products roup 5

6 A Single Stage Air onditioner PS Modulating Furnace ID MODELS PM9 F9M FL9M *DNU004 *PP3U704 *DN004 *DPU704 PS MODULATIN FUNAE AI ONDITIONE PS MODULATIN FUNAE AI ONDITIONE 4 Volt ommon 4 Volt ommon 4 Volt ommon 4 Volt ommon 4 Volt ommon 4 Volt ommon First Stage ompressor 4 Volt Hot (Heat XFM) First Stage ompressor 4 Volt Hot (Heat XFM) First Stage ompressor 4 Volt Hot First Stage ompressor 4 Volt Hot / Second or Full Stage ompressor 4 Volt Hot ompressor ontactor E/ First Stage Heat E/ Emergency Heat First Stage Heat E/ First Stage Heat Modulating Heat Second Stage Heat AUX Auxiliary Heat Second Stage Heat Second Stage Heat 4 Volt Hot (ool XFM) 4 Volt Hot (ool XFM) Single Stage ompressor Second Stage ompressor Second Stage ompressor Second Stage ompressor Second Stage ompressor External Humidistat Open on Humidity ise 4VA Humidifier onnection of the terminal, 4-volt common is optional when used with batteries -System Type-must be set to 7- Heat/ ool Multistage onventional 5-ompressor Protection -must be set to 5 onnection of the onnection of the terminal, 4-Volt common terminal, 4-Volt common is optional when used with is optional when used with batteries batteries 070-System Type-must be set to 9- Heat/ ool Multistage onventional onnection of the terminal, 4-Volt common is optional when used with batteries Step of Thermostat User onfiguration Menu must be set to MS Part Number: S-HU67004 Part Numbers: SAP = Legacy 5594 = Thermostat hart - PS Modulating Furnace/Single Stage Air onditioner 6 Unitary Products roup

7 A D Single Stage Air onditioner PS Modulating Furnace ID MODELS PM9 F9M FL9M *PP3U74 *PP3U74 PS MODULATIN FUNAE AI AI ONDITIONE ONDITIONE 4 Volt ommon First Stage ompressor 4 Volt Hot E/ First Stage Heat Second Stage Heat O eversing Valve Energized in ool L Malfunction Light Second Stage ompressor PS MODULATIN FUNAE 4 Volt ommon / Second or Full Stage ompressor 4 Volt Hot Modulating Heat Single Stage ompressor AI ONDITIONE 4 Volt ommon ompressor ompressor ontactor DHM Dehumidistat HM Humidistat 4VA Humidifier Step of the Thermostat Installer Table must be set to MTLI ST Step 5 of Thermostat User onfiguration Menu must be set to ON for Dehumidification E/P Switch must be in the E position Part Numbers: SAP = Legacy 5594 = Thermostat hart - PS Modulating Furnace/Single Stage Air onditioner Unitary Products roup 7

8 HP 7A Single Stage Heat Pump PS Modulating Furnace (ith Hot Heat Pump Operation) ID MODELS PM9 F9M FL9M OD MODELS ZB MB H*3 *DNU004 *BPH504 *BNH004 *DPH404 *DNH004 *DP3H704 PS MODULATIN FUNAE HEAT PUMP PS MODULATIN FUNAE OKUAD VI ONTOL 4 Volt ommon 4 Volt ommon 4 Volt ommon 4 Volt ommon 4 Volt ommon First Stage ompressor First Stage ompressor First Stage ompressor Single Stage ompressor Single Stage ompressor 4 Volt Hot (Heat XFM) 4 Volt Hot 4 Volt Hot 4 Volt Hot 4 Volt Hot E Emergency Heat E Emergency Heat E Emergency Heat Modulating Heat OUT First Stage Heat Third Stage Heat OUT Second Stage Heat 4 Volt Hot (ool XFM) O/B eversing Valve O eversing Valve Energized in ool O eversing Valve Energized in ool / Second or Full Stage ompressor OUT Second Stage ompressor O eversing Valve Energized in ool L Malfunction Light L Malfunction Light L Malfunction Light X/L Malfunction Light Second Stage ompressorsecond Stage ompressorsecond Stage ompressor Second Stage ompressor AUX Auxiliary Heat Second Stage Heat Second Stage Aux. Heat Auxiliary Heat B/O Switch on Thermostat -System Type-must be set must be in the O position to 5 Heat/ Heat Pump -hangeover Valve-must be set to 0 O/B terminal Energized in ooling 3 External Humidistat Open on Humidity ise 4VA Humidifier Step of Thermostat Installer / onfiguration Menu must be set to Heat Pump Bonnet Sensor BS Bonnet Sensor BS Bonnet Sensor hange FFuel jumper on the heat pump control to ON hange Hot Heat Pump jumper on the heat pump control to ON 3 Part Number: S-HU67004 Part Numbers: SAP = Legacy 5594 = Part Numbers: SAP = Legacy 6768 = = = Thermostat hart - PS Modulating Furnace/Single Stage Heat Pump 8 Unitary Products roup

9 BLOE PEFOMANE FM - OOLIN NOTE: Low cool () airflow is 65% of high cool airflow. OOLIN AIFLO ITH BOTTOM O ONE SIDE ETUN EXTENAL STATI PESSUE, INHES.. (kpa) MODELS Speed Tap FM FM FM FM FM FM FM FM FM FM A F9M060BUP B F9M080BUP D A F9M000UP B D A F9M0806UP B F9M006UP D A F9M0D0UP B D OOLIN AIFLO ITH TO SIDE ETUNS O ITH BOTTOM AND ONE SIDE ETUN MODELS EXTENAL STATI PESSUE, INHES.. (kpa) Input/ Speed Tap Airflow/abinet FM FM FM FM FM FM FM FM FM FM A F9M000UP B D A F9M0D0UP B D Blower speed adjustments should be done by moving the OOL jumper on the control board. DO NOT move the motor wires to different positions on the furnace control board. NOTES:. Airflow expressed in standard cubic feet per minute (FM).. eturn air is through side opposite motor (left side). 3. In order to stay within the velocity rating the filters, airflows above 800 FM require either return from two sides or one side plus bottom. 4. Motor voltage at 5 V. FILTE PEFOMANE The airflow capacity data published in the Blower Performance table listed above represents blower performance ITHOUT filters. To determine the approximate blower performance of the system, apply the filter drop value for the filter being used or select an appropriate value from the Filter Performance table shown. NOTE: The filter pressure drop values in the Filter Performance table shown are typical values for the type of filter listed and should only be used as a guideline. Actual pressure drop ratings for each filter type vary between filter manufacturer. FILTE PEFOMANE - PESSUE DOP INHES.. Airflow ange Minimum Opening Size Disposable Filter Type ashable Fibers Pleated FM in In.. In.. In & Above Unitary Products roup 9

10 APPLIN FILTE PESSUE DOP TO DETEMINE SSTEM AIFLO To determine the approximate airflow of the unit with a filter in place, follow the steps below:. Select the filter type.. Select the number of return air openings or calculate the return opening size in square inches to determine the proper filter pressure drop. 3. Determine the External System Static Pressure (ESP) without the filter. 4. Select a filter pressure drop from the table based upon the number of return air openings or return air opening size and add to the ESP from Step 3 to determine the total system static. 5. If total system static matches a ESP value in the airflow table (i.e. 0.0, 0.60, etc,) the system airflow corresponds to the intersection of the ESP column and Model/ Blower Speed row. 6. If the total system static falls between ESP values in the table (i.e. 0.58, 0.75, etc.), the static pressure may be rounded to the nearest value in the table determining the airflow using Step 5 or calculate the airflow by using the following example. Example: For a 0,000 Btuh furnace with return openings and operating on high speed blower, it is found that total system static is 0.58" w.c. To determine the system airflow, complete the following steps:. Obtain the airflow values at 0.50" & 0.60" ESP. 0.50": 85 FM 0.60": 75 FM. Subtract the 0.50" from the 0.60" to obtain airflow difference = -0 FM 3. Subtract the total system static from 0.50" and divide this difference by the difference in ESP values in the table, 0.60" ", to obtain a percentage. ( ) / ( ) = Multiply percentage by airflow difference to obtain airflow reduction. (0.8) x (-0) = Subract airflow reduction value to 0.50" to obtain actual 0.58" ESP = 97 UNIT LEAANES TO OMBUSTIBLES TOP FONT EA LEFT SIDE IHT SIDE FLUE FLOO/ LOSET APPLIATION ATTI In. In. In. In. In. In. BOTTOM ALOVE UPFLO OMBUSTIBLE ES ES AESSOIES POPANE (LP) ONVESION KIT - NP All units This accessory conversion kit must be used to convert natural gas (N) units for propane (LP) operation. onversions must be made by qualified distributor or dealer personnel. ONENTI VENT TEMINATION - T030 (") T0303 (3") For use through rooftop, sidewall. Allows combustion air to enter and exhaust to exit through single common hole. ONDENSATE NEUTALIZE KIT - NK030 Neutralizer cartidge has a /" plastic tube fittings for installation in the drain line. alcium carbonate refill media is also avaiable from the Source Parts (p/n ). SIDEALL VENT TEMINATION - HT090 (3") HT090 (") For use on sidewall, two-pipe installations only. Provide a more attractive termination for locations where the terminal is visable on the side of the home. SIDE ETUN FILTE - S040 - All Models S000 - All Models BOTTOM ETUN FILTE - B07 or B07 - For 7-/ cabinets B0 or B0 - For cabinets B04 or B04 - For 4-/ cabinets OOM S - A wide selection of compatible thermosets are available to provide optimum performance and features for any installation. H/, manual change-over electronic non-programmable thermostat. H/, auto/manual changeover, electronic programmable, deluxe 7-day, thermostat. H/, auto/manual changeover, electronic programmable. * For the most current accessory information, refer to the price book or consult factory. 0 Unitary Products roup

11 NOTES Unitary Products roup

12 NOTES Subject to change without notice. Printed in U.S.A. opyright by Unitary Products roup All rights reserved. Supersedes: 5970-T-A-0606 Unitary 5005 Norman Products ork OK roup Drive 73069