THERMOSTATIC EXPANSION VALVES

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1 THERMOSTATIC EXPANSION VALVES SPORLAN THERMOSTATIC EXPANSION VALVES Selective Thermostat Charges Designed to provide optimum performance for all applications air conditioning and heat pump, medium and low temperature refrigeration. Thermostatic Element Design Long lasting and field proven stainless steel diaphragm and welded element construction. Diaphragm Design Large flat diaphragm permits precise valve control. Replaceable Thermostatic Elements Field replaceable elements on all standard valves. Balanced Port Design Provides perfect pin and port alignment, and prevents changes in pressure drop across the valve from influencing valve operation. Provides excellent control on applications with widely varying operating conditions. Pin Carrier Design (Conventional Valves) Provides precise pin and port alignment, and tighter seating. Accessible Internal Parts Durable, leakproof body joint construction allows the valve to be disassembled, and the internal parts cleaned and inspected. Materials of Construction Pin and port material offer maximum protection against corrosion and erosion. Silver Soldered Connections For leakproof, high strength connection-to-body joints. Adjustable Superheat Design All standard valves are externally adjustable except the Type NI, which is internally adjustable through its outlet connection. QUICK REFERENCE GUIDE S VALVE TYPE P4170 NOMINAL CAPACITY RANGE (Tons) R-404A & R-22 R-134a R-507 CONNECTION TYPES 2 thru 10 2 thru 6 2 thru 7 ODF Solder VALVE AND APPLICATION Brass bar body, externally adjustable valve. Inlet has a permanent 12 mesh strainer. General purpose valve for air conditioning and refrigeration applications. EBS P4171 8&11 5&7 6&7-1/2 Extended ODF Solder Same physical size as the Type S valve except it features extended ODF connections and a balanced port construction. O 15 thru 70 9 thru 40 9 thru 45 ODF Solder Brass bar body, externally adjustable valve. Inlet has a permanent 12 mesh strainer. General purpose valve for air conditioning and refrigeration applications. P4172 RI V W P4173 P4174 P4175 2thru5 52 thru thru thru & & 110 SAE Flare or ODF Solder ODF Solder or FPT Flange ODF Solder Flange Small brass body, externally adjustable valve available only for R-22 air conditioning or heat pump applications. This valve is available with the Rapid Pressure Balancer (RPB) feature for off-cycle pressure equalization if desired. Suitable for replacing OEM type TEVs used on these applications. Cast bronze body, externally adjustable valve with flange connections. Inlet has a 12 mesh strainer. This valve type features a dual port semi-balanced design. This valve type provides valve capacities greater than the Type M, and is suitable for air conditioning and refrigeration applications. Flanges for the Type V are interchangeable with the Type M. Cast bronze body, externally adjustable valve with flange connections. Inlet has a 12 mesh strainer. This valve type features a dual port semi-balanced design and it is primarily for large capacity chillers. This valve type provides the largest valve capacities available for flange connection TEVs. 1205

2 THERMOSTATIC EXPANSION VALVES SPORLAN THERMOSTATIC EXPANSION VALVES Type-S ELEMENT SIZE No. 83, Knife Edge Joint. Standard Tubing Length 5 Feet. Type-O Balanced Port Construction ELEMENT SIZE No. 83 and 33, Knife Edge Joint, Standard Tubing Length 5 Feet U.S. PATENT NUMBER 3,742,722 P4170 P4172 (Sporlan Code) 22 (V) 407C (N) 407A (V) TYPE & CAPACITY Internal Equalizer 6 SV-2 SV-3 SV-4 External Equalizer SVE-2 SVE-3 SVE-4 SV-5 SVE-5 SVE-8 SVE-10 THERMOSTATIC CHARGES AVAILABLE STANDARD 1 CONNECTIONS Inches ODF Solder 4 8 Inlet Outlet Refer to Recommended Thermostatic Charges 1/2 5/8 5/8 7/8 (Sporlan Code) 22 (V) 407C (N) 407A (V) TYPE & CAPACITY External Equalizer OVE-15 OVE-20 OVE-30 OVE-40 OVE-55 OVE-70 ELEMENT SIZE NO. THERMOSTATIC CHARGES AVAILABLE STANDARD 1 CONNECTIONS Inches ODF Solder 4 8 Inlet Outlet Refer to Recommended Thermostatic Charges 7/8 1-1/8 1-1/8 1-3/8 Type-EBS Balanced Port Construction ELEMENT SIZE No. 83, Knife Edge Joint, Standard Tubing Length 5 Feet P4171 Type-RIVE ELEMENT SIZE No. 43, Knife Edge Joint, Standard Tubing Length 30 Inches P4173 (Sporlan Code) 22 (V) 407C (N) 407A (V) 134a (J) 12 (F) 401A () 409A (F) 404A (S) 502 (R) 408A (S) 507 (P) 402A (L) TYPE & CAPACITY External Equalizer SVE-2 SVE-3 SJE-2 SJE-2-1/2 SSE-2 SSE-3 SPE-2 SPE-3 THERMOSTATIC CHARGES AVAILABLE Refer to Recommended Thermostatic Charges on Page 3 STANDARD CONNECTIONS 1 Inches Extended ODF Solder 4 Inlet Outlet 5/8 7/8 (Sporlan Code) 22 (V) 407C (N) 407A (V) TYPE & CAPACITY 8 External Equalizer RIVE-2 RIVE-3 RIVE-4 RIVE-5 THERMOSTATIC CHARGES AVAILABLE GA Only STANDARD CONNECTIONS 1 Inches SAE Flare ODF Solder 4 Inlet Outlet Inlet Outlet 3/8 1/2 3/8 1/2 1/2 1/2 1/2 1/2 1206

3 THERMOSTATIC EXPANSION VALVES SPORLAN THERMOSTATIC EXPANSION VALVES Type-W ELEMENT SIZE No. 63, Small Capacity No. 7 Large Capacity Gasket Joint, Standard Tubing Length 10 Feet, Flange Ring Size 2-3/4 OD x 3-3/16 ID. P4175 Type-V ELEMENT SIZE No. 63, Gasket Joint, Standard Tubing Length 5 Feet Flange Ring Size 1-3/4 OD x 1-1/2 ID. P4174 (Sporlan Code) 22 (V) 407C (N) 407A (V) 134a (J) 12 (F) 401A (X) 409A (F) TYPE & CAPACITY External Equalizer WVE-135 Element Size No. Thermostatic Charges Available STANDARD CONNECTIONS 1 Inches ODF Solder 4 Flange 9 Inlet Outlet [10] 63 WVE-180 G only 7 WJE-80 [10] 63 WJE-110 G only 7 1-5/8 2-1/8 (Sporlan Code) 22 (V) 407C (N) 407A (V) 134a (J) 12 (F)401A (X) 409A (F) 404A (S) 502 (R) 408A (S) 507 (P) 402A (L) TYPE & CAPACITY Thermostatic Charges Available STANDARD 1 CONNECTIONS Inches ODF Solder 4 Flange External Equalizer 9 Inlet Outlet VVE-52 VVE-70 VVE-100 VJE-35 VJE-45 VJE-55 VSE-38 VSE-50 VSE-70 VPE-38 VPE-50 VPE-70 Refer to Recommended Thermostatic Charges 1-3/8 1-3/8 1207

4 THERMOSTATIC EXPANSION VALVES SPORLAN THERMOSTATIC EXPANSION VALVE PART NUMBERS Type S Series Valves Type EBS Series Valves SVE-1-1/2-L 1/2X5/8 OD SVE-1-1/2-L1 1/2X5/8 ODF SVE-1-L1 1/2X5/8 ODF SVE-1L1 1/2X5/8 ODF SVE-1/2L1 1/2X5/8 ODF SVE-1/2-L1 1/2X5/8 ODF SVE-10-GA 5/8X7/8 ODF SVE-10-GA 5/8X7/8 ODF SVE-15-GA 7/8X1-1/8 OD SVE-15-CP100 7/8X1-1/8 ODF SVE-2-GA 1/2/5/8 ODF SVE-2-GA 1/2X5/8 ODF SVE-2-L 1/2X5/8 ODF SVE-2-L 1/2X5/8 ODF SVE-3-GA 1/2X5/8 ODF SVE-3-GA 1/2X5/8 ODF SVE-3-L1 1/2X5/8 ODF SVE-3-L1 1/2X5/8 ODF SVE-4-GA 1/2X7/8 ODF SVE-4-GA 1/2X7/8 ODF SVE-4-L1 1/2X5/8 ODF SVE-4-L1 1/2X5/8 ODF SVE-5-GA 1/2X7/8 ODF SVE-5-GA 1/2X7/8 ODF SVE-5-L1 1/2X5/8 ODF SVE-5-L1 1/2X5/8 ODF SVE-8-GA 5/8X7/8 ODF SVE-8-GA 5/8X7/8 ODF SVE-10-CP100 5/8X7/8 ODF SVE-10-CP100 5/8X7/8 ODF SVE-15-CP100 7/8X1-1/8 OD SVE-15-CP100 7/8X1-1/8 ODF SVE2-CP100 1/2X5/8 OD SVE2-CP100 1/2X5/8 ODF SVE3-CP100 1/2X5/8 OD SVE3-CP100 1/2X5/8 ODF SVE4-CP100 1/2X7/8 OD SVE4-CP100 1/2X5/8 ODF SVE5-CP100 1/2X7/8 OD SVE5-CP100 1/2X5/8 ODF Type RIVE Series Valves RIVE-1GA 3/8X1/2 ODF RIVE-1GA 3/8X1/2 ODF RIVE-2GA 3/8X1/2 ODF RIVE-2GA 3/8X1/2 ODF RIVE-3GA 3/8X1/2 ODF RIVE-3GA 3/8X1/2 ODF RIVE-4GA 1/2X1/2 ODF RIVE-4GA 1/2X1/2 ODF RIVE-4GA 1/2X5/8 ODF RIVE-4GA 1/2X5/8 ODF RIVE-5GA 1/2X1/2 ODF RIVE-5GA 1/2X1/2 ODF RIVE-5GA 1/2X5/8 ODF RIVE-5GA 1/2X5/8 ODF Type RC Series Valves RCVE-2-GA 3/8X1/2 ODF RCVE-2-GA 3/8X1/2 ODF RCVE-3-GA 3/8X1/2 ODF RCVE-3-GA 3/8X1/2 ODF RCVE-4-GA 1/2X1/2 ODF RCVE-4-GA 1/2X1/2 ODF RCVE-4-GA 1/2X5/8 ODF RCVE-4-GA 1/2X5/8 ODF RCVE-5-GA 1/2X1/2 ODF RCVE-5-GA 1/2X1/2 ODF RCVE-5-GA 1/2X5/8 ODF RCVE-5-GA 1/2X5/8 ODF RCVE-6-GA 1/2X1/2 ODF RCVE-6-GA 1/2X1/2 ODF RCVE-6-GA 1/2X5/8 ODF RCVE-6-GA 1/2X5/8 ODF RCZE-2-N 3/8X1/2 ODF RCZE-2-N 3/8X1/2 ODF RCZE-3-N 3/8X1/2 ODF RCZE-3-N 3/8X1/2 ODF RCZE-4-N 1/2X1/2 ODF RCZE-4-N 1/2X1/2 ODF RCZE-4-N 1/2X5/8 ODF RCZE-4-N 1/2X5/8 ODF RCZE-5-N 1/2X1/2 ODF RCZE-5-N 1/2X1/2 ODF RCZE-5-N 1/2X5/8 ODF RCZE-5-N 1/2X5/8 ODF RCZE-6-N 1/2X1/2 ODF RCZE-6-N 1/2X1/2 ODF RCZE-6-N 1/2X5/8 ODF RCZE-6-N 1/2X5/8 ODF EBSVE-11-GA 5/8X7/8 OD EBSVE-11-GA 5/8X7/8 ODF EBSVE-11-GA 5/8X7/8 ODF EBSVE-11-GA 5/8X7/8 ODF EBSVE-8-CP100 5/8X7/8 ODF EBSVE-8-C100 5/8X7/8 ODF EBSVE-8-GA 5/8X7/8 ODF EBSVE-8-GA 5/8X7/8 ODF EBSVE-11-CP100 5/8X7/8 OD EBSVE-11-CP100 5/8X7/8 ODF EBSVE-8-CP100 5/8X7/8 OD EBSVE-8-C100 5/8X7/8 OD Type O Series Valves OVE-20-GA 7/8X7/8 ODF TXV, VALVE 7/8X7/8 ODF OVE-15-CP100 7/8X1-1/8 O OVE-15-CP100 7/8X1-1/8 ODF OVE-15-GA 7/8X1-1/8 ODF OVE-15-GA 7/8X1-1/8 ODF OVE-20-CP100 7/8X1-3/8 OD OVE-20-CP100 7/8X1-3/8 ODF OVE-20-CP100 7/8X1-3/8 ODF OVE-20-CP100 7/8X1-3/8 ODF OVE-20-GA 7/8X1-1/8 ODF OVE-20-GA 7/8X1-1/8 ODF OVE-30-CP /8X1-3/8 O OVE-30-CP /8X1-3/8 ODF OVE-30-GA 1-1/8X1-3/8 OD OVE-30-GA 1-1/8X1-3/8 ODF OVE-40-CP /8X1-3/8 O OVE-40-CP /8X1-3/8 ODF OVE-40-CP /8X1-5/8 O OVE-40-CP /8X1-5/8 ODF OVE-40-GA 1-1/8X1-3/8 OD OVE-40-GA 1-1/8X1-3/8 ODF OVE-40-GA 1-1/8X1-5/8 OD OVE-40-GA 1-1/8X1-5/8 ODF OVE-55-CP /8X1-3/8 O OVE-55-CP /8X1-3/8 ODF OVE-55-CP /8X1-5/8 O OVE-40-CP /8X1-5/8 O OVE-55-GA 1-1/8X1-3/8 OD OVE-55-GA 1-1/8X1-3/8 ODF OVE-55-GA 1-1/8X1-5/8 OD OVE-55-GA 1-1/8X1-5/8 ODF OVE-70-CP /8X1-3/8 O OVE-70-CP /8X1-3/8 ODF OVE-70-CP /8X1-5/8 O OVE-70-CP /8X1-5/8 ODF OVE-70-GA 1-1/8X1-3/8 OD OVE-70-GA 1-1/8X1-3/8 ODF OVE-70-GA 1-1/8X1-5/8 OD OVE-70-GA 1-1/8X1-5/8 ODF Type V Series Valves VVE-100-GA 1-3/8X1-3/8 OD VVE-100-GA 1-3/8X1-3/8 ODF VVE-135-GA 1-5/8X2-1/8 VVE-135-GA 1-5/8X2-1/8 ODF VVE-52-GA 1-3/8X1-3/8 OD VVE-52-GA 1-3/8X1-3/8 ODF VVE-70-GA 1-3/8X1-3/8 OD VVE-70-GA 1-3/8X1-3/8 ODF VVE-100-CP /8X1-3/8 OD VVE-100-CP /8X1-3/8 ODF VVE-52-CP /8X1-3/8 VVE-52-CP /8X1-3/8 ODF VVE-70-CP /8X1-3/8 O VVE-70-CP /8X1-3/8 ODF Type W Series Valves WVE-135GA 1-5/8X2-1/8 OD WVE-135GA 1-5/8X2-1/8 ODF WVE-135-CP /8X2-1/8 WVE-135-CP /8X2-1/8 ODF 1208

5 THERMOSTATIC EXPANSION VALVES SPORLAN THERMOSTATIC EXPANSION VALVE CAPACITIES FOR R-12, R-134a, R-401A, R-409A (Tons of Refrigeration) Air Conditioning, Heat Pump and Commercial Refrigeration Applications VALVE TYPES NOMINAL CAPACITY a 401A 409A Recommended Thermostatic Charges FC, FCP60 JC, JCP60 XC, XCP60 FC, FCP60 Evaporator Temperature ( F) EBS EBS O O O O O O V V V W W C-S 2-1/ C-S C&S (Ext) S (Ext) LIQUID TEMPERATURE ENTERING TEV ( F) Correction Factor, CF Liquid Temperature a A A These factors include corrections for liquid refrigerant density and net refrigerating effect and are based on an evaporator temperature of 0 F. However,theymaybeusedforany evaporator temperature from 0 F to 40 F since the variation in the actual factors across this range is insignificant. EVAPORATOR PRESSURE DROP ACROSS TEV (PSI) TEMPERATURE ( F) Correction Factor, CF Pressure Drop & TEV CAPACITY = TEV RATING X CF LIQUID TEMPERATURE X CF PRESSURE DROP Example: Actual capacity of a nominal 1-1/2 ton R-134a Type EG valve at 20 F evaporator, 100 psi pressure drop across the TEV, and 60 F liquid temperature entering the TEV = 1.91 (from rating chart) x 1.29 (CF liquid temperature) x 1.12 (CF pressure drop) = 2.76 tons. 1209

6 THERMOSTATIC EXPANSION VALVES SPORLAN THERMOSTATIC EXPANSION VALVE CAPACITIES FOR R-22, R-407A, R-407C (Tons of Refrigeration) Air Conditioning, Heat Pump and Commercial Refrigeration Applications VALVE TYPES NOMINAL CAPACITY A 407C Recommended Thermostatic Charges VC, VCP100, VGA VZ, VZP40 VC, VCP100, VGA VZ, VZP40 NC, NCP100, NGA Evaporator Temperature ( F) C-S C-S C&S (Ext) S (Ext) EBS EBS O O O O O O V V V W W VGA AND NGA THERMOSTATIC CHARGES ONLY RIVE RIVE RIVE RIVE LIQUID TEMPERATURE ENTERING TEV ( F) Correction Factor, CF Liquid Temperature A C These factors include corrections for liquid refrigerant density and net refrigerating effect and are based on an evaporator temperature of 0 F. However, they may be used for any evaporator temperature from -40 F to 40 F since the variation in the actual factors across this range is insignificant. EVAPORATOR PRESSURE DROP ACROSS TEV (PSI) TEMPERATURE ( F) Correction Factor, CF Pressure Drop & & TEV CAPACITY = TEV RATING X CF LIQUID TEM- PERATURE X CF PRESSURE DROP Example: Actual capacity of a nominal 2 ton R-22 Type S valve at 20 F evaporator, 100 psi pressure drop across the TEV, and 90 F liquid temperature entering the TEV = 2.18 (from rating chart) x 1.06 (CF liquid temperature) x 0.89 (CF pressure drop) = 2.06 tons. 1210

7 THERMOSTATIC EXPANSION VALVES SPORLAN THERMOSTATIC EXPANSION VALVE CAPACITIES FOR R-404A, R-408A, R-502 (Tons of Refrigeration) Air Conditioning, Heat Pump and Commercial Refrigeration Applications 404A 408A 502 VALVE NOMINAL Recommended Thermostatic Charges TYPES CAPACITY SC,SCP115 SZ,SZP SC,SCP SZMSZO RCM, RCO115 RZ, RZP Evaporator Temperature ( F) C-S C-S C&S (Ext) S (Ext) EBS EBS 7-1/ O O O O O O V V V LIQUID TEMPERATURE ENTERING TEV ( F) Correction Factor, CF Liquid Temperature 404A A These factors include corrections for liquid refrigerant density and net refrigerating effect and are based on an evaporator temperature of 0 F. However,theymaybeusedforany evaporator temperature from -40 F to 40 F since the variation in the actual factors across this range is insignificant. EVAPORATOR PRESSURE DROP ACROSS TEV (PSI) TEMPERATURE ( F) Correction Factor, CF Pressure Drop & & TEV CAPACITY = TEV RATING X CF LIQUID TEMPER- ATURE X CF PRESSURE DROP Example: Actual capacity of a nominal 1-1/2 ton R-404A Type EG valve at -20 F evaporator, 125 psi pressure drop across the TEV, and 60 F liquid temperature entering the TEV = 1.26 (from rating chart) x 1.43 (CF liquid temperature) x 0.91 (CF pressure drop) = 1.64 tons. 1211

8 THERMOSTATIC EXPANSION VALVES SPORLAN THERMOSTATIC EXPANSION VALVE CAPACITIES FOR R-402A and R-507 (Tons of Refrigeration) Commercial and Low-Temperature Refrigeration Applications 404A 408A VALVE NOMINAL Recommended Thermostatic Charges TYPES CAPACITY SC, SCP115 SZ, SZP SC, SCP SZM SZO Evaporator Temperature ( F) C-S C-S C&S (Ext) S (Ext) EBS EBS 7-1/ O O O O O O V V V LIQUID TEMPERATURE ENTERING TEV ( F) Correction Factor, CF Liquid Temperature 402A These factors include corrections for liquid refrigerant density and net refrigerating effect and are based on an evaporator temperature of 0 F. However, they may be used for any evaporator temperature from -40 F to 40 F since the variation in the actual factors across this range is insignificant. EVAPORATOR PRESSURE DROP ACROSS TEV (PSI) TEMPERATURE ( F) Correction Factor, CF Pressure Drop & & TEV CAPACITY = TEV RATING X CF LIQUID TEM- PERATURE X CF PRESSURE DROP Example: Actual capacity of a nominal 1-1/2 ton R-402A Type EG valve at -20 F evaporator, 125 psi pressure drop across the TEV, and 60 F liquid temperature entering the TEV = 1.27 (from rating chart) x 1.42 (CF liquid temperature) x 0.91 (CF pressure drop) = 1.64 tons. 1212

9 FILTER DRIERS SPORLAN CATCH-ALL SEALED TYPE The universal acceptance of the Catch-All Filter Drier is due to its unique molded porous core, consisting of a blend of highly effective desiccants. The quality features built into it assure years of service on any refrigeration system. MOISTURE The Catch-All Filter Drier removes moisture from the refrigerant by adsorbing and retaining it deep within the desiccant granules. The CW line of Catch-Alls is designed for use with polyolester oils and features approximately twice the water capacity of a standard Catch-All. FOREIGN MATTER The Catch-All Filter Drier will filter out scale, solder particles, carbon, sludge, dirt, or any other foreignmatterwithnegligiblepressuredrop.fineparticles that would go through an ordinary strainer are removed down to a minimum size in one pass filtration. The large filtering area of the Catch-All Filter Drier core permits it to collect a large amount of dirt without plug up. ACID The Catch-All Filter Drier is unexcelled in acid removal ability. The hydrochloric, hydrofluoric, and various organic acids are adsorbed and held by the desiccant in a manner similar to the adsorption of moisture. Tests have demonstrated thatthecatch-all Filter Drier will remove over 10 times as much acid as the desiccant used in most driers. This ability, along with its excellent ability to clean up the oil, is responsible for the excellent field performance in cleaning up severely contaminated systems. OIL SLUDGE AND VARNISH Even the best refrigeration oils break down to produce varnish, sludge, and organic acids. Only the Catch-All Filter Drier is capable of removing these products of oil decomposition. SPECIAL APPLICATIONS A special HH core Catch-All Filter Drier is available to remove wax which frequently causes difficulty on low temperature Refrigerant 22 and 502 systems. For cap tube systems, use the C-032-CAP or CW-032-CAP Catch-All which has fittings suitable for attaching to any size capillary tube. Remember It s not how much moisture you remove from a refrigeration system that counts, it s how little moisture is left. P4164 SEALED TYPE Liquid Line and Suction Line For R-22 - R-410A SPECIFICATIONS SUCTION LINE VOLUME OF OVERALL SOLDER LIQUID LINE TYPE CONNECTION TYPE DESICCANT LENGTH SOCKET SIZE SAE Flare ODF Solder ODF Solder (cu in.) SAE Flare ODF Solder DEPTH C-032 C-032-S 1/ C-033 C-033-S 3/ C-052 C-052-S 1/ C-0525-S 5/ C-053 C-053-S 3/ C-082 C-082-S 1/ C-083 C-0825-S C-083-S 5/16 3/ C-084 C-084-S C-084-S-T-HH 1/ C-162 C-162-S 1/ C-1625-S 5/ C-163 C-163-S 3/ C-164 C-164-S C-164-S-T-HH 1/ C-165 C-165-S C-165-S-T-HH 5/ C-166-S-T-HH 3/ C-167-S C-167-S-T-HH 7/ C-303 C-303-S 3/ C-304 C-304-S 1/ C-305 C-305-S C-306-S C-305-S-T-HH C-306-S-T-HH 5/8 3/ C-307-S C-307-S-T-HH 7/ C-309-S C-309-S-T-HH 1-1/ DIAMETER of BODY C-413 3/ C-414 C-414-S 1/ C-415 C-415-S 5/ C-417-S C-417-S-T-HH 7/ C-419-S C-419-S-T-HH 1-1/ C-437-S-T-HH 7/ C-439-S-T-HH C-4311-S-T-HH 1-1/8 1-3/ C-4313-S-T-HH 1-5/ C-607-S C-607-S-T-HH 7/ C-609-S C-609-S-T-HH 1-1/ C-144-S-TT-HH 1/ C-145-S-TT-HH 5/ COMPACT STYLE C-146-S-TT-HH 3/ C-147-S-TT-HH 7/ C-149-S-TT-HH 1-1/ Listed by Underwriters Laboratories Inc. Guide SMGT-File No. SA-1756A& B. Maximum Rated Pressure of 650 psi, except for the C-140 Series which has a maximum pressure of 450 psi

10 FILTER DRIERS SPORLAN CATCH-ALL REPLACEABLE CORE TYPE REPLACEABLE CORE TYPE Liquid Line Application ODF Solder Connections Refrigerants R-12, R-22, R-134a, R-404A, R-407C, R-502, R-507 Also Compatible with Refrigerants R-123, R-124, R-125, R-401A & B, R-402A & B, R-408A, R-409A CONNECTIONS TYPE ODF Solder C-R425 5/8 NO. OF CORES CORE VOLUME OF DESICCANT (cu in.) MOUNTING BRACKETS OVERALL LENGTH 9.06 C-R427 C-485 7/8 5/8 1 RCW-42 or RC A C-485-G 5/ C-487 7/ C-487-G 7/ A C-489-G 1-1/ C-4811-G 1-3/ C-4813-G 1-5/ C-967 7/ C-967-G 7/ C /8 2 RCW-48, 96 A C-969-G 1-1/ C-9611-G 1-3/8 RC-4864, C-9613-G 1-5/8 or C /8 RC-4864-HH C-1449-G C /8 1-3/ A C G 1-3/ C G 1-5/ C / C G 1-3/ C / A C G 1-5/ C G 2-1/ C / C G 1-5/ A C G 2-1/8 RCW-100, C /8 RC-10098, C G 2-1/8 or C G 2-5/8 4 RC HH 400 A C G 3-1/ C G 3-5/ C G 4-1/ NPT PIPE CONNECTIONS C-484-P 1/2 1 RCW-48, C-966-P 3/4 2 RC-4864, or 96 A C-1448-P 1 3 RC-4864-HH C P 1-1/ RCW-100, C P 2 4 RC-10098, or RC HH 400 A Listed by Underwriters Laboratories Inc. Guide-SMGT-File No. SA-1756A& B and Canadian Standards Association File LR Maximum rated pressure of 500 psi, except for the Type C-R240 Series which has a maximum rated pressure of 400 psi. Type numbers with G suffix indicate that unit is supplied with 1/49 female pipe connection in the end plate and pipe plug For liquid line service an angle charging valve for system charging purposes can be installed in place of the pipe plug Angle charging and Schrader type access valves are available from your Sporlan Wholesaler. Type numbers with P suffix indicates female threaded pipe connections. AMMONIA CATCH-ALL FILTERS prolong the life of ammonia systems by using the Catch-All to effectively remove scale and other solid contaminants. Select a model from those listed above with female pipe connections. NOTE: Do not use RPE-48-BD and RPE-100 Filter Elements on Ammonia Systems. P4165 P

11 FILTER DRIERS SPORLAN S LIQUID LINE RATINGS AND SELECTION RECOMMENDATIONS Refrigerants R-12, R-22, R-134a, R-404A, R-502, R-507 TYPE SURFACE FILTERING AREA (sq ft) 22 R PPM R-134a* 80 PPM RATINGS AT ARI STANDARD CONDITIONS 21 Water Capacity Drops R PPM R-404A/507* 50 PPM R PPM Refrigerant Flow Capacity Tons at 2 psi F 125 F 75 F 125 F 75 F 125 F 75 F 125 F 75 F 125 F a A/ SELECTION RECOMMENDATIONS (Tons) Refrigeration Air Conditioning Commercial & Low Temperature Equipment 12 & 134a A, 502, & 507 Field Replacement or Field Built Up Systems SEALED TYPE C-032 C-032-CAP C-032-S C-032-F C-032-FM /4 1/4 1/4 1/2 1/2 C C-033-S C-052 C-052S /3 1/3 1/3 3/4 3/4 C-0525-S /3 1/3 1/ /2 C C-053-S /3 1/3 1/3 1 2 C-082 C-082-S /2 1/2 1/2 3/4 1 C-0825-S /4 3/4 3/4 1-1/2 1-1/2 C C-083-S C C-084-S /2 1-1/ C C-1625-S /2 3/ /2 C C-163-S C C-164-S C C-165-S C C /2 C-304-S C /2 7-1/2 C-305-S C-307-S /2 10 C C-414-S /2 C C-415-S /2 7-1/2 7-1/2 7-1/2 10 C-417-S / C-419-S C-607-S C-609-S REPLACEABLE CORE TYPE WITH STANDARD CORES C-R C-R / /2 10 C-R / /2 10 C / /2 7-1/2 10 C C-489-G C C C C C C C G C C & 134a Based on 86 F Liquid Temperature and a Refrigerant Flow of 4.0 pounds per minute per ton of Refrigerant 12; 3.1 pounds per minute per ton of Refrigerant 134a; 2.9 pounds per minute per ton for Refrigerant 22; 3.9 pounds per minute per ton for Refrigerant 404A; 4.4 pounds per minute per ton for Refrigerant 502; and 4.1 pounds per minute per ton for Refrigerant 507. Ratings in accordance to ARI Standard drops = 1 gram = 1 cc. 22 The filtration area is equal to the core surface area plus the large internal surface available fo depth filtration. NOTE: The variation in flow ratings of filter driers having the same size core and shell is caused by the difference in connection sizes used. For complete capacity and selection information see your Sporlan Wholesaler or write Sporlan Valve Company for Bulletin *As of this printing, ARI has not established an EPD for R-134a, R-404A and R

12 SPORLAN CATCH-ALL CW SERIES FILTER DRIERS NEW S,NEW OILS,NEW CHALLENGES Specially designed to be effective with today s new refrigerants, the CW Series averages twice the moisture capacity of a standard Catch-All Filter Drier and provides the proven contaminant removal qualities you expect from Sporlan. MOISTURE New refrigerants and synthetic oils have forced users to re-evaluate the way in which they protect systems. The synthetic polyolester oils, also known as POE oils, have hydroscopic tendencies that readily attract and absorb moisture. The CW Series is compatible with the traditional refrigerants, R-12, R-22 and R-502, and can be used for severe moisture problems. ACID REMOVAL AND OIL CLEANUP With the CW Series, you get a filter drier that not only adsorbs and holds moisture, but also handles acid and oil cleanup. FILTRATION The design and strength of the CW core has not been compromised. The desiccant composition produces a filter of the same quality standards expected from Sporlan. A CORE TO MEET EVERY NEED Sporlan s standard Catch-All core remains unsurpassed in its acid removal and oil cleanup ability. A SPECIALIZED SOLUTION Specially designed for new refrigerants and oils, the CW Series core also fully meets compressor manufacturers stated requirements for alumina content. P4164 P

13 SPORLAN CATCH-ALL CW SERIES TYPE SURFACE FILTERING AREA (sq ft) 22 R PPM FILTER DRIERS LIQUID LINE RATINGS AND SELECTION RECOMMENDATIONS Refrigerants R-12, R-22, R134a, R-404A, R-407C, R-507 RATINGS AT ARI STANDARD CONDITIONS 21 Water Capacity Drops R-134a* 80 PPM R-404A/ PPM R-407C 50 PPM Refrigerant Flow Capacity Tons at 2 psi 20 SELECTION RECOMMENDATIONS (Tons) Refrigeration Air Conditioning Commercial & Low Temperature Equipment Field Replacement or Field Built Up Systems 75 F 125 F 75 F 125 F 75 F 125 F 75 F 125 F a 404A/ a 404A/ & 407C 134a SEALED TYPE CW-032 CW-032-CAP CW-032-S CW-032-F CW-032-FM /4 1/4 1/4 1/2 1/2 CW CW-033-S CW-052 CW-052S /4 3/4 CW-0525-S /3 1/3 1/3 1-1/2 CW CW-053-S CW-082 CW-082-S /2 1/2 1/2 1 3/4 CW-0825-S /4 3/4 3/4 1-1/2 1-1/2 CW CW-083-S CW CW-084-S /2 1-1/ CW CW-1625-S /2 1 3/4 1-1/2 1 CW CW-163-S CW CW-164-S CW CW-165-S CW CW /2 5 CW-304-S CW /2 7-1/2 CW-305-S CW-307-S /2 CW CW-414-S /2 5 CW CW-415-S /2 7-1/2 7-1/ /2 CW-417-S / CW-419-S CW-607-S CW-609-S REPLACEABLE CORE TYPE WITH STANDARD CORES C-R C-R C-R / /2 C /2 7-1/ /2 C C-489-G C C C C C C C G C C Based on 86 F Liquid Temperature and a Refrigerant Flow of 3.1 pounds per minute per ton of Refrigerant 134a; 2.9 pounds per minute per ton of Refrigerant 22; 3.9 pounds per minute per ton for Refrigerant 404A; 2.9 pounds per minute per ton for Refrigerant 407C; 4.1 pounds per minute per ton for Refrigerant 507. Ratings in accordance to ARI Standard drops = 1 gram = 1 cc. 22 The filtration area is equal to the core surface area plus the large internal surface available for depth filtration. NOTE: The variation in flow ratings of filter driers having the same size core and shell is caused by the difference in connection sizes used. For complete capacity and selection information see your Sporlan Wholesaler or write Sporlan Valve Company for Bulletin *As of this printing, ARI has not established an EPD for R-134a, R-404A, R-407C and R

14 FILTER DRIERS SPORLAN CATCH-ALL SUCTION LINE FILTER DRIER RECOMMENDATIONS FOR CLEAN-UP AFTER BURNOUT AND NEW SYSTEMS SEALED TYPE SEALED TYPE COMPACT STYLE REPLACEABLE CORE TYPE TYPE NUMBER CONNECTIONS ODF Solder NUMBER OF CORES CORE PART NUMBER RC HH or RC LENGTH SOLDER SOCKET DEPTH SeePage25or Bulletin WIDTH SYSTEM CAPACITY IN HORSEPOWER Refrigerant Refrigerant 22 & 407C 12, 134a, 404A, 502 & 507 Permanent Installation with Cores Temporary Installation Cores for Cleanup; Filter Elements after Cleanup Permanent Installation with cores Temporary Installation Cores for Cleanup; Filter Elements after Cleanup C-084-S-T-HH 1/ /2 C-164-S-T-HH 1/ C-165-S-T-HH 5/ C-166-S-T-HH 3/ C-167-S-T-HH 7/ C-305-S-T-HH 5/ C-306-S-T-HH 3/ C-307-S-T-HH 7/ C-309-S-T-HH 1-1/ C-417-S-T-HH 7/ Select C-419-S-T-HH 1-1/8 Sealed Sealed these C-437-S-T-HH 7/8 Type Type /2 types on Filter Filter basis of 4 C-439-S-T-HH 1-1/8 Driers Driers permanent C-4311-S-T-HH 1-3/ installation 10 5 C-4313-S-T-HH 1-5/ C-607-S-T-HH 7/ C-609-S-T-HH 1-1/ C-144-S-TT-HH 1/ C-145-S-TT-HH 5/ C-146-S-TT-HH 3/ C-147-S-TT-HH 7/ C-149-S-TT-HH 1-1/ C G 1-5/8 3 C G 2-1/ C G 2-1/8 C G 2-5/8 C G 3-1/8 C G 3-5/8 C G 4-1/8 4 Select these types on basis of permanent installation CATCH-ALL SUCTION LINE FILTER DRIER SELECTION INSTRUCTIONS Selection of the proper Catch-All Suction Line Filter Drier will depend upon the intended usage. Either the Permanent Installation with Cores or Temporary Installation Cores for Cleanup; Filter Elements after Cleanup column may be used. When the best possible system protection is desired, the Permanent with Cores column should be used for selection. These recommendations are made on the basis of a low pressure drop, and as a result the cores can be left in the shell for maximum drying and acid removal when the system returns to normal operation delivering its full rated capacity. An alternate selection that is satisfactory and less expensive is to install cores temporarily for cleanup, and then remove these cores and install filter elements after cleanup. Because of the larger system capacity, the pressure drop through the temporarily installed cores will be somewhat larger than normal, but still within the limits specified in the table on the previous page. After the cleanup is complete, the use of filter elements will assure a minimum pressure drop when the system is in normal operation. The low pressure drop through the filter elements assures maximum energy savings during normal operation. Cleanup of the system can be accomplished with either the standard core (RC-10098) or the charcoal core (RC HH). For complete description of the suggested system cleanup procedure, request Bulletin

15 FILTER DRIERS SPORLAN CATCH-ALL SUCTION LINE FILTER DRIER RECOMMENDATIONS The letters and numerals in the Catch-All type number each have a significance. The C indicates Catch-All, and CW indicates the High Water Capacity Catch-All. The FIRST TWO OR THREE DIG- ITS indicate cubic inches of desiccant. The LAST ONE OR TWO DIGITS indicate fitting size in eighths. For sealed models, a -S following the last digit indicates solder fittings, and NO LETTER indicates a flare fitting. Replaceable core models (C-420 and larger) only have solder connections and the -S is omitted. Examples are: C-083 is 8 cu. in. and 3/89 flare, C-309-S is 30 cu. in. and 1-1/89 solder, C is 192 cu. in. and 1-5/89 solder. SIGNIFICANCE OF THE TYPE NUMBER Other suffix letters indicate special qualities. For example: -T indicates a pressure tap consisting of a Schrader type access valve on the inlet end of the Catch-All. -HH indicates a charcoal style core for wax removal and cleanup after a hermetic motor burnout. -F indicates a female flare outlet fitting with a male flare inlet fitting. -FM indicates a female flare inlet fitting with a male flare outlet fitting. -CAP indicates a Catch-All particularly designed for installation on capillary tube systems. REPLACEABLE CORES AND PLEATED FILTER ELEMENTS ORDER SEPARATELY Cores for replaceable core type filter driers are molded of exactly the same desiccants that are used in the popular sealed filter driers. Cores are individually packed in metal cans, fully activated, and hermetically sealed against moisture and dirt. Filter Elements are dried and packed in individual sealed metal cans. This method of packaging prevents the element from picking up moisture from the atmosphere. The method of mounting the cores or filter elements on the end plate by means of tie rods makes them very easy to install and remove. Detailed instructions are printed on each can. Each can contains a triple gasket consisting of a new end plate gasket, an end plate gasket for certain competitive filter driers, and a core gasketwheredesired.seethespecificationsonpage23forthenumber of cores required for each type drier. RC-4267 Activated Core Order as separate item Fits ONLY shell types C-R424, C-R425, and C-R427. RCW-42 High Water Capacity Core Order as separate item Fits ONLY shell types C-R424, C-R425, and C-R427. Designed specially for use with POE oils. This core should be used on systems that have a ruptured water cooled condenser, or that have been exposed to the atmosphere, or for some reason have a high amount of moisture in the system. RC-4864 Activated Core Order as separate item Fits types C-480 thru C Series Shells. This is the standard core suitable for most installations in the liquid or suction line. RCW-48 High Water Capacity Core Order as separate item Fits types C-480 thru C Series Shells. Designed specially for use with POE oils. Thiscoreshouldbeusedonsystems that have a ruptured water cooled condenser, or that have been exposed to the atmosphere, or for some reason have a high amount of moisture in the system. Small amounts of wax are often a problem on low temperature Refrigerant-22 and Refrigerant-502 systems. Even well engineered systems frequently contain minute quantities of wax which are sufficient to clog expansion valve screens or cause sticking of the valve. Sporlan has developed a special blend of desiccants including activated charcoal which removes small amounts of wax in the liquid line before this wax can cause trouble at the expansion valve. These Catch-All Filter Driers have been very successful in correcting trouble jobs in the field. By installing HH Style Catch-All Filter Driers in the liquid line of all low temperature Refrigerant-22 and Refrigerant-502 systems these wax problems can be entirely prevented. In addition to their wax removal ability, these filter driers will remove all of the other harmful contaminants that the standard filter driers remove. The following Catch-All Filter Driers are available with the HH core to meet the needs of low temperature systems. For dimensions, refer to the specifications for standard filter driers or consult Bulletin HH STYLE CATCH-ALL FOR WAX REMOVAL U.S. PATENT NUMBER 3,407,617 RC-4864-HH Activated Charcoal Core Order as separate item Fits types C-480 thru C Series Shells. This core should be used for wax removal on low temperature R-22 and R-502 systems, and for cleanup of systems that have had a hermetic motor burnout. RPE-48-BD Filter Element Order as a separate item Fits types C-480 thru C Series Shells and Replaceable Suction Filter (RSF) Shells. This element should be used in RSF shells installedinthesuction line to obtain the lowest possible pressure drop. In cleaning up a system after a hermetic motor burnout, cores should be used first. Then after the system is thoroughly clean, this filter element can be installed in the RSF shell. RC Activated Core Order as separate item Fits types C-30,000 and C-40,000 Series Shells. This core has a high water capacity and should be used on all standard liquid and suction line applications. RCW-100 High Water Capacity Core Order as separate item Fits types C-30,000 and C-40,000 Series Shells. Designed specially for use with POE oils. Thiscoreshouldbeusedonsystems that have a ruptured water cooled condenser, or that have been exposed to the atmosphere, or for some reason have a high amount of moisture in the system. RC HH Activated Charcoal Core Order as separate item Fits types C-30,000 and C-40,000 Series Shells. This core should be used for wax removal on low temperature R-22 and R-502 systems, and for cleanup of systems that have had a hermetic motor burnout. RPE-100 Filter Element Order as a separate item Fits types C-30,000 and C-40,000 Series Shells. This filter element should be used in the same way as the RPE-48-BD installed in the RSF shell. TYPE CONNECTIONS CONNECTIONS TYPE C-052-HH 1/4 SAE Flare C-303-HH 3/8 SAE Flare C-082-HH 1/4 SAE Flare C-304-HH 1/2 SAE Flare C-083-HH 3/8 SAE Flare C-304-S-HH 1/2 ODF Solder C-162-HH 1/4 SAE Flare C-305-HH 5/8 SAE Flare C-163-HH 3/8 SAE Flare C-305-S-HH 5/8 ODF Solder C-163-S-HH 3/8 ODF Solder C-414-HH 1/2 SAE Flare C-164-HH 1/2 SAE Flare C-415-HH 5/8 SAE Flare C-164-S-HH 1/2 ODF Solder C-417-S-HH 7/8 ODF Solder C-165-HH 5/8 SAE Flare RC-4864-HH Replaceable Core C-165-S-HH 5/8 ODF Solder RC HH 1219

16 FILTER DRIERS C-032 C-032 C-032-F C-032-FM 3 CUBIC SOLID CORE DRIER C-032-S C-032-S C-033 C-033 C-033-S C-033-S C-052 C-052 C-052-F C-052-F C-052-HH C-052-HH C-052-S C-052-S C-052-S-HH C-052-S-HH C-0525-S C-0525-S C-053 C-053 C-053-S C-053-S C-053-S-T-HH C-053-S-T-HH C-082 C-082 C-082-HH C-082-HH C-082-S C-082-S C-082-S-HH C-082-S-HH C-0825-S C-0825-S C-083 C-083 C-083-HH C-083-HH C-083-S C-083-S C-083-S-HH C-083-S-HH C-083-S-T-HH C-083-S-T-HH C-084 C-084 C-084-S C-084-S C-084-S-T-HH C-084-S-T-HH C-144-S-TT-HH C C REPLACEMENT CORE FILTER C T C REPLACEMENT CORE FILTER C-1449 C-1449 REPLACEMENT CORE FILTER C-1449-T C-1449-T REPLACEMENT CORE FILTER C-145-S-TT-HH C-146-S-TT-HH C-147-S-TT-HH C-149-S-TT-HH C-162 C-162 C-162-HH C-162-S C-162-S-HH C-1625-S C-163 C-163 C-163-HH C-163-S C-163-S C-163-S-HH C-164 C-164 C-164-HH C-164-S C-163-S C-164-S-HH C-164-S-T-HH C-165 C-165-HH C-165-S C-165-S-HH C-165-S-T-HH C-166-S-T-HH C-167-S C-167-S-T-HH C-167-S-T-HH C C REPLACEMENT CORE FILTER C T C T REPLACEMENT CORE FILTER C C REPLACEMENT CORE FILTER C T C T REPLACEMENT CORE FILTER C C REPLACEMENT CORE FILTER C T C T REPLACEMENT CORE FILTER C T C T REPLACEMENT CORE FILTER C-303 C-303 C-303-HH C-303-S C-303-S-HH C-304 C-304 C-304-HH C-304-S C-304-S-HH C-305 C-305 C-305-HH C-305-S C-305-S C-305-S-HH C-305-S-T-HH C-306-S C-306-S-T-HH C-307-S C-307-S-T-HH C-309-S C-309-S-T-HH C C REPLACEMENT CORE FILTER C T REPLACEMENT CORE FILTER C T REPLACEMENT CORE FILTER C T REPLACEMENT CORE FILTER C T REPLACEMENT CORE FILTER C T REPLACEMENT CORE FILTER C-413 C-413 C-414 C-414-HH C-414-S C-415 C-415-HH C-415-S C-417-S C-417-S-HH C-417-S-T-HH C-419-S C-419-S-T-HH C-4311-S-T-HH C-4313-S-T-HH C-437-S-T-HH C-439-S-T-HH C-4811-T C-4813-T C-485 C-485-T C-487 C-487 C-487-T C-487-T C-489-T C-489-T C-607-S C-607-S C-607-S-T-HH C-609-S C-609-S C-609-S-T-HH C-9611-T C-9611-T C-9613-T C-9613-T C-967 C-967 C-967-T C-967-T C-969 C-969 C-969-T C-969-T 1220

17 SPORLAN SOLENOID VALVES SOLENOID VALVES Refrigerants R-22, R-134a, R-402A, R-404A, R-407C, R-502, R-507, R-717 SPECIFICATIONS P Proven Benefits of Sporlan Solenoid Valves MA42, and MA50 MUST be mounted in a horizontal line with the Molded coil for most sizes. coil at the top. The Sporlan E series solenoid valves feature extended solder Class F temperature rating Coil types MKC-1, OMKC-1, MKC-2, type connections as standard. One important benefit to the user is and OMKC-2. that all valves in the E series can be installed without disassembly Extremely rugged, simple design few parts. using either low or no silver content brazing alloy. The E series is E Series may be brazed without disassembly. interchangeable with the B series, solder type valves, providing the overall length can be accommodated. Tight closing through use of synthetic seating material. All valves in the E series have the same capacities as the B Can be used on Refrigerants 22, 134a, 401A, 402A, 404A, 407C, series with the exception of the E42. Its capacity is approximately 502 and 507 because of high MOPD ratings. 15% greater than the MA42. Sporlan Solenoid Valves are made in two general types, normally All Sporlan solenoid valves are designed for liquid, suction and discharge gas applications. closed and normally open. The normally closed types may be further sub-divided into direct acting and pilot operated types. Most Sporlan Solenoid Valves are Listed by Underwriters Laboratories, Inc. GuideNo.Y10Z FileNo.MH4576andCanadian The NORMALLY CLOSED A3 and E3 (Direct Acting) and E5 through the E42 series (Pilot Operated) and the NORMALLY OPEN Standards Association Guide 440-A-O, Class 3221, File OB9 and OE9 through the OE42 series may be mounted in either a and CE provisions of the LVD 73/23/EEC. horizontal or vertical line. The (O)B33, MA5A3, MA17A3, MA32, LIQUID CAPACITY SELECTION TABLE TYPE NUMBER E SERIES VALVES TONS OF REFRIGERATION** R-22 R-134a R-401A R-402A PRESSURE DROP psi* E E E E E E E E E E TYPE NUMBER E SERIES VALVES TONS OF REFRIGERATION** E10S A 407C PRESSURE DROP psi* E E E E E E E E E E *Do not use below 1 psi pressure drop, except Types E3 and A3 valves. **Capacities are based on 40 F evaporator and 100 F liquid. Valve types whether Normally Closed or Normally Open have the same capacities, i.e., B10 or OB10, E

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