FILTER SYSTEMS WELDING GRINDING SOLDERING FORMING DISASSEMBLING COATING CUTTING ABLATING SEPARATING GLUEING DRILLING MILLING. for fumes and dust

Transcription

1 FILTER SYSTEMS for fumes and dust MAIN CATALOGUE 23/06/2014 WELDING GRINDING SOLDERING FORMING DISASSEMBLING COATING CUTTING ABLATING SEPARATING GLUEING DRILLING MILLING We set air in motion

2 2 We set air in motion Our Hotline

3 3 Welcome to TEKA Dear customers and partners of TEKA, Bienvenue Welcome Добро пожалова Zapraszamy Welk lkom Benve Välkomn Καλώ ώς ήρθα θατε Velkommen Dobrodošli occupational safety, health and climate protection are on everyone's lips and continue to gain importance. Clean air at the workplace plays a key role here. For almost 20 years we dedicate all our energy and passion to it. We started small but the following development was fast: Since the foundation of the company in 1995 the TEKA Absaug- und Entsorgungstechnologie has developed from a two-men operation into a medium-sized company with more than 100 employees. In the meantime we rank among the world leading companies for suction and filtering technology. Jürgen Kemper, Director all of our energy and passion And justifiably so: As our high-quality energy efficient suction and filtering units ensure that your employees are able to breathe deeply at their workplace. We achieve this with our outstanding specialized staff and our excellent and certified products. A lot of our systems were awarded the coveted quality seal from the Institute for Occupational Safety and Health of the German Social Accident Insurance! Even during the worldwide financial crisis our company always stayed on course. Our guiding principle has always applied: We wish to contribute to a future worth living with innovative technology as well as with customized solutions. Erwin Telöken, Director contribute to a future worth living Please convince yourself! Yours Jürgen Kemper er und Erwin Telöken Directors of TEKA Absaug- und Entsorgungstechnologie GmbH We set air in motion

4 Table of contents We set air in motion Good to know...8 IFA Certificate IFA-certified products in this brochure Mobile and wall-mounted suction and filtering systems...18 HANDYCART Cartridge filter unit...20 dustoo Mobile high vacuum suction and filter unit...22 filtoo Mechanical filter unit...24 CAREMASTER-IFA Mechanical filter unit with 1 suction element...26 CAREMASTER-IFA Mechanical filter unit with 2 suction elements...28 STRONGMASTER-IFA Cartridge filter unit with 1 suction element...30 STRONGMASTER-IFA Cartridge filter unit with 2 suction elements CARTMASTER Cartridge filter unit with 1 suction element...34 CARTMASTER Cartridge filter unit with 2 suction elements...36 STRONGMASTER MV Mid vacuum system...38 CARTMASTER MV Mid vacuum system CAREMASTER Stationary mechanical filter unit with 1 suction element...42 CAREMASTER Stationary mechanical filter unit with 2 suction elements CARTMASTER-IFA Stationary cartridge filter unit with 1 suction element CARTMASTER-IFA Stationary cartridge filter unit with 2 suction elements Accessories Central suction and filtering systems FILTERCUBE 2N / 2H-IFA Central filter units...54 FILTERCUBE 4N / 4H-IFA Central filter units...56 FILTERCUBE Mid and high vacuum system...58 ZPF 6H Central suction and filter unit...60 ZPF 9H-IFA Central suction and filter unit Wet cyclone separator Accessories: Spark latch Accessories: Spark pre-separator...67 Accessories ControlUnit Filter control unit... 69

5 3. Room ventilation systems AIRTECH P AIRTECH Central suction and filter unit BLOWTEC Central suction and filter unit PushPull Central suction and filter unit Accessories Filter cartridges Oil mist separators Oxygen cutting benches Welding and grinding benches t Suction table Welding bench Grinding bench Accessories Suction and collecting elements Suction arm 150 mm Suction arm 200 mm Suction crane...97 Telescopic suction arm Special suction hood Accessories Fans and ducting Fan Mobile exhaust fan Accessories Hoses and accessories Pipes and moulded parts Pipes and silencers T-pieces Reductions Service

6 TEKA informs Our company app Numerous services usable on the go Get the newest trends and innovations from TEKA for your iphone or ipad! Catalogues, products, news this TEKA company app gives you all information about the experts of clean air on the go. It is suitable for Apple products and can be downloaded for free at itunes using our forwarding URL Download app here!

7 We set air in motion

8 8 We set air in motion Good to know What is dust/fume? The definition of dust/fume applied in this context describes the amount of dispersed, firm particles in the air, which are produced inter alia during thermal processes such as welding. What is dust/fume? In welding technology dust/ fume and thus hazardous substances are produced due to the use of base materials filler materials impurities ambient air during processes such as evaporation condensation oxidation decomposition pyrolisis combustion Why is dust/fume dangerous? In general, every kind of dust/fume can lead to respiratory diseases (bronchitis, obstructive bronchitis) resulting from the inhaling of dust in a high concentration and for a longer period. Dust/fume is particularly dangerous if it contains hazardous substances (see table on page 10). German framework regulation Ordinance on Hazardous Substances (GefStoffV) 1 When it came into effect on January 1st, 2005, the Ordinance on Hazardous Substances restructured the occupational safety for activities involving hazardous substances as implementation of several EC directives. Welding fume is considered a hazardous substance, thus the Ordinance on Hazardous Substances applies. Particles contained in welding fume are inhalable and respirable and in case of chromium-nickel steel, they are carcinogenic. The Ordinance on Hazardous Substances 1 requires a local extraction: Dusts shall be collected and disposed of safely at the place of its origin. The extracted air shall be conducted in such a way that as little dust as possible passes into the workers' breathing air. The extracted air may only be returned to the working area if it has been adequately cleaned. Equipment to separate, collect and precipitate dusts must be state of the art. When these devices are first put into operation, it must be checked if they are sufficiently effective. At least once a year the devices must be inspected with respect to their proper functioning, serviced and, if relevant, repaired. The results of the inspections according to the sentences 1 and 2 shall be preserved. (Annex I No. 2, 2.3(5,7)) Mucous membrane of the nose and throat (> 10 μm) Larynx (4,7-5,8 μm) Trachea and main bronchi (3,3-4,7 μm) Secondary and tertiary bronchi (1,1-3,3 μm) Alveoli (1,0 μm) Medical illustration: Internalisation of particles of different sizes into the human body

9 9 Air circulation when dealing with carcinogenic substances If activities are carried out in a working area involving hazardous substances of category 1 or 2 which are carcinogenic, mutagenic or have a negative impact on fertility, the extracted air there must not be returned into the working area. This does not apply if the air has been adequately decontaminated of such substances using processes or devices recognised by the authorities or the statutory accident insurance institutions. The air must then be conducted or cleaned in such a way that hazardous substances that are carcinogenic, mutagenic and toxic to reproduction do not pass into the breathing air of other workers. ( 10(5) GefStoffV) If the welding fumes contain carcinogenic parts such as nickel compounds or chromates the exhaust air has to be led to the outside. In exceptional cases, the cleaned air can be returned if the requirements of the TRGS Technical Rules for Hazardous Substances - Air return when handling carcinogenic, mutagenic substances and substances toxic to reproduction are met. According to this, the concentration of hazardous substances in the air which is returned into the working area (returned cleaned air) must not exceed a tenth of the former TRK (technical guideline concentration) value. Tips for users In order to fulfill the requirements, the operator has mobile dust extractors as well as central stationary devices at his disposal. The dust extractors certified by IFA (formerly BGIA) (in accordance with the international standard DIN EN ISO ) and the central devices corresponding to TRGS 528 fulfill the legal bases 2. Extract from TRGS Air return: (1) Extracted air may only be returned to the working area if it has been adequately purified. Ventilation systems with air return may be used if they are typeapproved or if individual measurements are conducted to check the required effectiveness. Instructions on the fresh air fraction in room ventilation systems are given in BGR 121 "Workplace ventilation ventilation measures". (2) At workplaces where welding work or allied processes involving the emission of carcinogenic or mutagenic substances or substances toxic to reproduction of category 1 or 2 are performed (especially with the use of chromium- and nickel-bearing materials) extracted air must not be recirculated. The Technical Rules for Hazardous Substances (Technischen Regeln für Gefahrstoffe -TRGS) reflect the state of the art, occupational medicine and work hygiene as well as other established results of occupational research regarding work with hazardous substances including their classification and labelling. They are determined and adjusted by the Committee on Hazardous Substances (Ausschuss für Gefahrstoffe - AGS) and announced by the German Federal Ministry of Labour and Social Affairs in the Joint Ministerial Gazette (Gemeinsames Ministerialblatt) according to the Ordinance on Hazardous Substances. This does not apply if type-approved welding fume extraction devices of the welding fume separation classes W2 or W3 are used. For instructions concerning the welding fume separation classes see DIN EN ISO "Health and safety in welding and allied processes Requirements, testing and marking of equipment for air filtration Part 1: Determining the separation efficiency for welding fume" (Issue: February 2009). 1 Ordinance on Hazardous Substances 2 TRGS 528 (Welding work) 3 TRGS 560 (Air recirculation)

10 10 We set air in motion Good to know Occupational exposure limits Occupational exposure limits serve to protect the employees and their health against the dangers of inhalation of substances (TRGS 900). They came into effect in 2005 and replaced the maximum workplace concentration values that applied until then. TRGS 400 clearly states that the employer needs to carry out an assessment of the risks and that the necessary protective measures must be taken before starting the work with hazardous substances ( 3.1(2)). The employer always has the overall responsibility ( 3.1(6)). Risk assessment Haz. Substances(TRGS 400) YES inhalational exposure? Apply standardized method? NO Identification and assessment of inhalation exposure (e.g. similar jobs, calculations, workplace measurements) Documentation NO YES TRGS 402 informs about the measures which can be taken Review/optimization of protection measures NO Protection measures sufficient by an employer in order to comply with the occupational YES exposure limits. The decision tree on the right can be used as a first clue. Confirm and verify effectiveness NO Confirmation: Results? YES Hazardous substance Chemical symbol Occupat. exposure limit (in mg/m³) Health risk Aluminium oxide Al 2 O 3 3 Fibrosis, neuropsychic symptoms Barium compounds Ba 0,5 Acute toxicity Lead compounds Pb 0,15 Damage to brain, kidneys, nervous system Chromium (III) compounds Cr 2 Skin damage Chromium (VI) compounds Cr (VI) - Carcinogenic Cobalt (compounds) Co 0,1 Carcinogenic Ferric oxide Fe 2 O 3 3 Siderosis Formaldehyde CH 2 O 0,37 Potentially carcinogenic Carbon dioxide CO Damage to nervous and circulatory system Carbon monoxide CO 35 Damage to cardiovascular system Copper Cu 0,1 Metal fume fever/gastrointestinal symptoms Manganese Mn 0,5 Damage to central nervous system/resp. tract Nickel Ni 0,5 Potentially carcinogenic/skin damage Nickel compounds NiO u.a. 0,05 Carcinogenic Ozone O 3 0,2 Damage to lung, cyanosis Phosgene COCI 2 0,41 Damage to lung Nitrogen dioxide NO 2 0,95 Lung-function abnormalities Nitrogen monoxide NO 0,63 Impact on vascular and nervous system Zinc oxide ZnO 0,1 Metal fume fever/ skin damage Tin compounds Sn 2 Toxicity * The information is taken from GESTIS substances database of the Institute for occupational safety and health (Institut für Arbeitsschutz IFA) of the German Social Accident Insurance. We do not assume any liability for the accuracy of the data and for possible typing and transmission errors. In case of doubt, please consult the GESTIS database and/or a member of the IFA.

11 11 Good to know Types of filters Prefilters and particulate filters are classified into 17 different filter classes according to their separation efficiency ranging from the coarsest filter G1 to the finest filter U17: G1, G2, G3, G4: COARSE DUST FILTERS M5, M6, F7, F8, F9: FINE DUST FILTERS E10, E11, E12, H13, H14, U15, U16, U17: PARTICULATE FILTERS (DIN EN 779 und EN :1998) and the filtered material with a new filter. Fractional separation efficiency: Separation efficiency of a filter concerning the particles of one specific size group (fraction). The table below shows a detailed overview. Depending on the norm the initial separation efficiency or the fractional separation efficiency are used as a performance criterion under standard load. Initial separation efficiency: Ratio between the passing DIN EN 779 DIN EN 779 EN :1998 ZH 1/487 US MIL-STD DS 3928 DIN EN Coarse dust filter with separation efficiency A Final pressure difference 250 Pa Fine dust filter with fraction separator A 0,4 μm Final pressure difference 450 Pa EPA, HEPA, ULPA Initial separation efficiency A DEHS, MPPS approx. 0,1-0,3 μm Dust eliminating Medium transmittance level D Quartz dust 90% 0,2 μm Particulate filter Initial separation efficiency A DOP 0,3 μm Particulate filter Initial separation efficiency A NaCl DOP 0,3 μm Particulate filter Transmittance level D Paraffin oil 61% < 1 μm G1 A>50% M5 E>40% E10 A (integral)>85% The specified limits may vary considerably depending on the materials. 95% EU10 A > 95 % L D < 1% G2 A>65% M6 E>60% E11 A (integral)> 95% U D < 5 % 99,97% EU11 A > 99,9% M D < 0,1% G3 A>80% F7 E>80% E12 A (integral)> 99,5% S D < 1 % 99,99% EU12 A > 99,97% H D < 0,005% G4 A>90% F8 E>90% H13 A (integral)> 99,95% A (local)> 99,75% G D < 0,5 % 99,999% EU13 A > 99,99% F9 E>95% H14 A (integral)> 99,995% A (local)> 99,975% C D < 0,1 % EU14 A > 99,999% U15 A (integral)> 99,9995% A (local)> 99,9975% K1, K2 D < 0,05 %, Paraffinöl 90% < 1 EM U16 A (integral)> 99,99995% A (local)> 99,99975% U17 A (integral)> 99,999995% A (local)> 99,9999% You can find a selection of our filters on pages 50 and 81!

12 12 We set air in motion Good to know Particle sizes Particles having a size between 1 mm and 0.1 mm can often be seen with the naked eye. Particles smaller than 100 μm ( = 0.1 mm) are only visible by means of an optical microscope. These particle sizes correspond to the filter classes G3 and G4. Coarse (>10 μm) Particles which are smaller than 1 μm (= mm) do not sink, but keep on floating permanently. Dust and oil mist produced during metal processing belong to this category. Filters of the filter classes M5 thru F9 are intended Fine (< 10 μm) to be used for particles between 0.1 μm and 1 μm. Smaller particles can only be seen with the help of a scanning electrode microscope. To filter these particles the finest Ultra fine (0,1 μm) filters of the classes E10-U17 must be used. Furthermore, activated carbon filters must be used for particles of 0.01 μm ( = mm) and smaller. As the right choice of filters depends on many other factors such as the quantity and composition of pollutants and the operating conditions, a professional consultation and perhaps an assessment of the situation on site should take place. For this matter feel free to contact our team by using info@teka.eu. Our Hotline PLEASE NOTE: The employer must determine the hazard class according to the applied processes and materials with the help of the table. The highest hazard standard class determined for the three listed groups of substances is decisive for the respective process. (Source: TRGS 528, , Paragraph 1, Issue February 2009) Scanning electron microscope Electron microscope Optical microscope Eyes Fumes Particulate matter Weld ing fumes Soldering fumes Coarse dust Diagram: Exemplary particle sizes Oil mist Soot Aerosols Paint mist and pigments Pollen Virus Bacteria Hair Tobacco smoke Mist Cement dust m m m m m

13 13 Settling times Decisive for the settling time of particles are in particular their size and weight. Small, light particles are held in the air by air vortices. Very small particles are in a permanent state of floating and may be inhaled if they are not extracted. Inhalation may result in significant damage to the health or even cancer. The chart on the right shows the approximate settling times of particles. Constantly floating < 1μm 1μm 5μm 10μm 15μm 30μm 50μm 100μm 4-5 Std. 8 min 3 min 3 min 3 min 1 min 1 min 1 min Size of particles Bar chart: Settling times of particles Hazard classes of welding processes Processes Emission rate³ (mg/s) Substances impacting the respiratory tract and the lungs Hazard classes of the processes Toxic or toxic irritant substances Carcinogenic substances Submerged arc welding < 1 low low low Gas welding (autogenous process) < 1 low low - TIG < 1 low medium medium Laser beam welding without filler material MIG/MAG (low-energy gas-shielded welding) Manual arc welding, MIG (in general) MAG (flux-cored wire); flux-cored welding with protective gas, Laser beam welding with filler material MAG (cored); cored wire welding without protective gas 1 to 2 medium high high 1 to 4 low medium medium - high 2 to 8 high high high 6 to 25 high high high > 25 very high very high very high Soldering < 1 to 4 low medium medium Autogenous flame cutting > 25 very high very high very high Arc spraying > 25 very high very high very high Source: Technical Rules for Hazardous Substances/Welding work/ TRGS 528, Issue February 2009

14 14 We set air in motion Good to know IFA test certificate In general, every suction and filter unit used in a field working with chromium and nickel must be reported to the Agency for Occupational Safety (Amt für Arbeitsschutz) and must be approved individually ( 10 according to the Ordinance on Hazardous Substances). With a IFA certificate, the individual approval is omitted! An expensive, time-consuming individual approval is omitted! Saving of heating costs due to air recirculation! The Institute for occupational safety and health of the German Social Accident Insurance (Institut für Arbeitsschutz IFA) former BGIA is a research and testing institute of the statutory accident insurance institutes in Germany. It is based in Sankt Augustin near Bonn. Welding fume classes Class Separation efficiency Use W 1 95 % W 2 98 % W 3 (highest separation efficiency) 99 % for unalloyed and low alloyed steels e.g. with nickel and chromium content same as W1 and for alloyed steels e.g. with nickel and chromium content of 30 % same as W2/W1 and for highly alloyed steels IFA Schweißrauchabscheideklasse W3 IFA test t certificate

15 15 IFA certified products in this brochure (all the systems are certified for the welding fume category W3) IFA filtoo Welding fume filter, IFA certified, GS certified Suitable for: short-term fume and dust extraction. Test certificate IFA GS certified IFA Page 24 IFA Schweißrauchabscheideklasse W3 CAREMASTER-IFA Mechanical filter unit with 1 or 2 suction elements Suitable for: Fume extraction during welding work with unalloyed steels and precious metals. Test certificates IFA , Page 26 IFA STRONGMASTER-IFA Cartridge filter unit with 1 or 2 suction elements Suitable for: Long-lasting fume extraction during welding involving unalloyed steels and precious metals, galvanized material and aluminium involving a strong fume production. Test certificate IFA , Page 30 Schweißrauchabscheideklasse W3 CARTMASTER-IFA Cartridge filter unit with 1 or 2 suction elements Suitable for: Long-lasting fume extraction during welding involving unalloyed steels and precious metals, galvanized material and aluminium involving a strong fume production. Test certificate IFA , Page 34 IFA Schweißrauchabscheideklasse W3 IFA CARTMASTER-IFA Stationary cartridge filter unit from 1.5 up to 2.0 kw compatible with 1 or 2 suction elements Suitable for: Long-lasting fume extraction during welding involving unalloyed and precious metals, galvanized material and aluminium involving a strong fume production (professional solution). Test certificate IFA Page 46 FILTERCUBE 2N / 2H-IFA Central filter units Suitable for: Various suction problems at several working places at the same time for work involving unalloyed and precious metals, galvanized material and aluminium. Test certificate IFA Page 54 Schweißrauchabscheideklasse W3 IFA FILTERCUBE 4N / 4H-IFA Central filter units Suitable for: Various suction problems at several working places at the same time for work involving unalloyed and precious metals, galvanized material and aluminium. Test certificate IFA Page 56 Schweißrauchabscheideklasse W3 IFA ZPF 9H-IFA Central suction and filter units Suitable for: Various suction problems at several working places at the same time for work involving unalloyed and precious metals, galvanized material and aluminium. Especially suitable for larger amounts of air. Test certificate IFA Page 62 Schweißrauchabscheideklasse W3

16 16 We set air in motion Good to know TEKA as a partner for youth and science As a company which is firmly rooted in the region, we take our social responsibility very seriously. Supporting young talents is of particular interest to us. At TEKA 13 young professionals are currently receiving the knowledge and skills for a successful career (status July 2013). that they are able to continue their commitment even in times of tight budgets. Since 2013 TEKA is a member of the initiative Blue Competence which symbolizes leadership in innovation and technology of the plant and machine construction in the field of sustainable solutions. Based on verifiable criteria the label characterizes members, participants and partners of the initiative as suppliers of solutions which are environmentally friendly and efficient in terms of energy and resources as well as in line with market requirements and improvement of the quality of life. Fairness and team spirit are important values to us even beyond company boundaries. Sports play a key role in transmitting these values. For this reason we have been supporting the work of the SpVgg Vreden 1921 as a strong Seit vielen Jahren engagieren wir uns für die Sportvereine unserer Region. partner for the youth for many years now. We help other clubs and charitable organisations in the region as well so We strive to ensure an environment worth living for future generations. As a modern technology company research and development are of great importance to us. This commitment pays off. In September 2009 TEKA was awarded the Great Award for small and medium sized enterprises ( Großer Preis des Mittelstandes ) of the Oskar Patzelt foundation. As our thinking is not restricted to our profession we take part in ground-breaking projects. TEKA supports projects of research facilities such as the Fraunhofer Institut, the Technical University of Chemnitz and the University of Applied Sciences of Düsseldorf with its technical knowledge. Besides that, the company supports the Westfälische Hochschule which offers a bionics course to develop cutting-edge technology using nature as a model. BGHM Our memberships in various associations TEKA is a member in numerous industrial associations. The company strives to continually improve the standard of occupational safety in the field of air pollution control and is actively involved in several committees such as the "working group: dedusting" (department of air pollution control of the VDMA (German Engineering Federation)).

17 17 helps! Do you have any suggestions on where TEKA should get involved? If so, please contact us at The foundation for helping children with cancer Kinderkrebshilfe Horizont is very dear to our hearts. The Lions Club called, TEKA was ready to help. We help street kids in Malaysia. TEKA supports INTERPLAST: reconstructive surgery for deprived persons in developing countries Wir bilden aus! TEKA is a recognized training company by the Chamber of Industry and Commerce. Every year we employ a lot of new trainees. Every year TEKA takes part in the runners meeting Lauftreff Nordvelen. The TUS Velen women s volleyball team were equipped with new jerseys. TEKA supports professorships for the bionics course of study at the Westfälische Hochschule. We support the SpVgg Vreden youth football teams Nordic Walking world championships were supported by us as well In 2009 TEKA was awarded the Great Award for small and medium sized enterprises ( Großer Preis des Mittelstandes ). Kick for Japan: Help for a children s home in Japan through the association Kellerkinder e.v. TEKA supported a benefit concert for an orphanage in Brazil.

18 18 TEKA mobile suction and filter units make it possible for you to flexibly adapt to changing conditions. For situations that require dust and smoke extraction, we offer adequate solutions for metal processing (welding/laser), electronic industry (soldering), dental and medical technology and also for the printing industry (plotting). The TEKA HANDYCART, for instance, is a compact, space-saving unit used for welding of small components. In a special version, this filter unit can be used for torch extraction. On the other hand, the mobile TEKA cartridge filter units STRONGMASTER and CARTMASTER are a high-end solution in the field of mobile suction and filter units. These professional systems make it possible to realize longlasting fume extraction during welding work involving non alloyed and precious metals, especially with strong smoke production.

19 1. Mobile and wall-mounted suction and filtering systems Our Hotline IFA Schweißrauchabscheideklasse W3

20 20 1. Mobile and wall-mounted suction and filtering systems HANDYCART Cartridge filter unit Suitable for Welding fumes and dusts generated at changing workplaces (construction sites, shipbuilding, welding places for small pieces, automobile garages). Description Mobile portable high-vacuum extraction unit with manual dedusting or fully automatic pneumatic dedusting. The filter cartridge remains in the unit to prevent dust from reaching the workplace. The filter cartridge guarantees a separation efficiency 99 %. The extracted dusts are collected in the dust tray. They can be disposed of by means of an inlaid polyethylene bag (optionally available). Standard equipment Automatic speed control High quality GORE-TEX filter cartridge 2 suction nozzles 50 mm 1 temporary cover for suction nozzle Service-friendly maintenance door Dust collecting tray Operating hours metres Optical filter monitoring 5 m mains cable Available as an option Outlet silencer Adaptable activated carbon cell Device with torch extraction includes fully automatic dedusting (Art.-No ) (use for gases) Large number of accessories (check page 50) Technical data HANDYCART Cartridge filter unit Max. volumetric flow of the fan 320 m³/h Max. pressure Pa Motor performance 1,2 kw Separation efficiency 99% Sound level approx. 62 db(a) Inlet nozzle 2 50 mm Filter equipment filter cartridge GORE-TEX Mode of driving brushed or brushless electric turbine Dimensions W: 300 mm D: 300 mm H: 679 mm Weight approx. 28 kg

21 21 Our Hotline Illustration without automatic dedusting 1) Handle 2) Display control for HD version 3) Motor housing 4) Cartridge housing 5) Suction nozzle 6) Maintenance door Example for application: version for continuous operation with suction hose and suction jet Available versions HANDYCART Cartridge filter unit Type of dedusting manual Height: 670 mm automatic Height: 797 mm Handycart HD Standard For torch extraction PG 1 Subject to change. Images are similar to the actual product.

22 22 1. Mobile and wall-mounted suction and filtering systems dustoo Mobile high vacuum suction and filter unit Suitable for Use of welding torches with integrated extraction or selective detection via suction nozzle Description dustoo Mobile high vacuum cartridge filter in portable and stationary versions. The system is particularly suitable for use with welding guns with integrated extraction. The housing is made of sturdy steel and powder coated in- and outside. This unit has an integrated spark protection. The removed dust is collected in a dust collection tray and can be easily disposed of. The filter cartridge based on the principle of surface filtration, which means that the particles are deposited on the filter cartridge, and will not penetrate into the filter material. The recovery unit has a variable speed control via potentiometer to adjust the suction power. The suction unit is equipped with two powerful high-pressure turbines. The system is equipped with an automatic filter cleaning. If the system is connected to compressed air, the dedusting is controlled by a timer which is preset to certain intervals. Upon reaching a certain pressure value a built-in filter monitor notifies of a required change of the filter cartridge. The unit is supplied ready to plug including the power cord. Standard equipment Speed control 2 suction nozzles 50 mm 1 temporary cover for an inlet Optical filter control Automatic dedusting 5 m mains cable 2,5 metre suction hose Nozzle with magnetic foot Technical data dustoo Mobile high vacuum suction and filter unit Max. volumetric flow of the fan m³/h Max. pressure Pa Motor performance 1,6 (2x 0,8) kw Separation efficiency 99% Sound level approx. 74 db(a) Suction nozzles 2 50 mm Filter equipment Filter cartridge Mode of driving Carbon brush motor Dimensions W: 300 mm D: 300 mm H: 670 mm Weight 25 kg

23 23 Our Hotline Available as an option Extensive selection of suction nozzles and hoses (please check page 50) Example of application: dustoo with hose and nozzle Available versions dustoo Mobile high vacuum suction and filter unit Subject to change. Images are similar to the actual product.

24 24 1. Mobile and wall-mounted suction and filtering systems filtoo Mechanical filter unit with 1 suction element, IFA-certified Suitable for Welding fumes, cutting fumes, cutting dust, laser fumes, plasma fumes, grinding dust, glueing vapors, drilling dust and much more Description Standard equipment The device can be used for numerous fields of application. The mobile suction and filter unit filters fume and dust and neutralizes odors. The suction arm (alternatively with hose) extracts polluted air exactly where it is produced. The device filters particles or gases in a four-level filter process including a gross filter, a prefilter, an activated carbon filter and a main filter. Gross filter with a large surface Prefilter Activated carbon filter Main filter with separation efficiency of 99 % Electronic filter monitoring Operating hours metre 5 m mains cable Suction arm 3 m in hose version with IFA Schweißrauchabscheideklasse W3 filtoo (Art.-No ) with suction arm (Art.-No ) The unit meets the security requirements of units of the welding fume category W3 (high alloy steels). If you handle the unit correctly, you can use it for circulating air operation because it fulfills the requirements of the exceptional rules according to the new German Hazardous Substances Ordinance (GefStoffV). The filtoo was granted the GS sign. This device is thereby certified to meet the requirements of the german equipment and product safety act (GPSG). internal joints or Suction hose 3 m with hood and magnetic base IFA Technical data filtoo Mechanical filter unit Max. volumetric flow of the fan Max. pressure Motor performance m³/h Pa 1,1 kw Replacement filters and accessories filtoo Mechanical filter unit Gross filter, set of 10, 490 x 490 x 20 mm Prefilter 484 x 484 x 48 mm Separation efficiency 99 % Activated carbon filter 484 x 484 x 20 mm Sound level Dimensions (W D H) Weight approx. 68 db(a) mm approx. 80 kg Main filter 520 x 520 x 250 mm Dust pre-separator STAVO Spark arrester screen for hood

25 25 Our Hotline Available as an option Dust pre-separator STAVO Spark arrester screen for extraction hood 580 Example of application: filtoo with suction arm Available versions STAVO Now available! TEKA's dust pre-separator for the filtoo, named STAVO, separates off a significant amount of the dusts and fumes before they reach the actual filter. Increased filter longevity and reduced follow-up costs Easy removal of dust particles by dust collecting tray Easy installation Can be retrofitted into any filtoo Patent pending filtoo Mechanical filter unit with 1 suction element, IFA-certified Suction arm hose, internal joints, 3 metres Hose with hood and magnetic base, 3 metres NEW Subject to change. Images are similar to the actual product.

26 26 1. Mobile and wall-mounted suction and filtering systems CAREMASTER-IFA Mechanical filter unit with 1 suction element Suitable for Fume extraction involving unalloyed steels. This unit is IFA certified for welding fume class W3. Description CAREMASTER-IFA (Art. No ) This mobile welding fume filter is IFA certified in combination with all TEKA suction arms ( 150 mm). The separation efficiency is 99 %. The unit meets the security requirements of units of the welding fume category W3 (highly alloyed steels). If you handle the unit correctly, you can use it for circulating air operation because it fulfills the requirements of the exceptional rules according to the new German Hazardous Substances Ordinance (GefStoffV). A stable construction made of steel plate with consistent powder coating guarantees a low maintenance operation even under rough conditions. The gross particles are separated in the prefilter. Afterwards the air is guided through the particle filter where even finest fumes and dusts are separated. The tight lifting device guarantees an absolute impermeability and therefore the separation efficiency of the filter unit. The air is let out on the backside of the unit through an outlet grill and rises up. Thus, at a distance of 1 m you cannot perceive a disturbing air flow any more. The unit is fitted with a high-capacity fan with high negative pressure which guarantees a high volumetric flow even if the filter is saturated. Standard equipment Extensive pre-filter mat Particle filter with separation efficiency 99% Optical and acoustic filter monitoring Sealing device Operating hours meter Operation control lamp Suction arm Ø 150 mm or suction hose 12 m Ø 150 mm 5 m mains cable Available as an option Automatic start/stop system Lighting kit On/off switch via suction hood Aluminium mesh pre-filter Spark arrester screen for extraction hood Technical data CAREMASTER-IFA Mechanical filter unit Max. volumetric flow of the fan Max. pressure Motor performance m³/h Pa 1,1 kw Separation efficiency 99 % Sound level Dimensions (W D H) Weight approx. 70 db(a) mm approx. 122 kg

27 27 Our Hotline Example of application: CAREMASTER at a welding bench (page 89) Available versions CAREMASTER-IFA Mechanical filter unit with 1 suction element PG 1 Length 2 metres 3 metres 4 metres 12 metres Arm, hose type Internal joints External joints Arm, pipe type Internal joints External joints Hose Subject to change. Images are similar to the actual product.

28 28 1. Mobile and wall-mounted suction and filtering systems CAREMASTER-IFA Mechanical filter unit with 2 suction elements Suitable for Fume extraction involving unalloyed steels. This unit is IFA certified for welding fume class W3. Description This mobile welding fume filter is IFA certified in combination with all TEKA suction arms ( 150 mm). The separation efficiency is 99 %. The unit meets the security requirements of units of the welding fume category W3 (highly alloyed steels). If you handle the unit correctly, you can use it in recirculation mode because it fulfills the requirements of the exceptional rules according to the new German Hazardous Substances Ordinance (GefStoffV). This mobile suction and filter unit is suitable for up to two welding places. The suction arms can be easily set into all positions. A stable steel plate construction with consistent powder coating ensures a low maintenance operation even under rough conditions. The gross particles are separated in the prefilter. Afterwards the air is guided through the particle filter (separation efficiency 99 %) where even fine fumes and dusts are separated. The sealing device guarantees an absolute impermeability as well as the separation efficiency of the filter unit. The air is evacuated on the backside of the unit through an outlet grill and rises up. Therefore at a distance of 1 m no disturbing volumetric flow is perceivable any more. CAREMASTER-IFA (Art. No ) The unit is fitted with a high-capacity fan with a high negative pressure that guarantees a high volumetric flow even if the filter is saturated Technical data CAREMASTER-IFA Mechanical filter unit Max. volumetric flow of the fan m³/h Max. pressure Pa Motor performance 2,2 kw Separation efficiency 99% Sound level approx. 72 db(a) Dimensions (W D H) mm Weight approx. 130 kg

29 29 Our Hotline Standard equipment Extensive pre-filter mat Particle filter with separation efficiency 99 % Optical and acoustic filter monitoring Sealing device Operating hours meter Operation control lamp 2 suction arms 150 mm 5 m mains plug Available as an option Automatic start/stop system Lighting kit On/off switch via suction hood Aluminium mesh pre-filter Spark arrester screen for extraction hood Example of application: CAREMASTER with 2 suction elements Available versions CAREMASTER-IFA Mechanical filter unit with 2 suction elements PG 1 Length per arm 2 metres 3 metres 4 metres Arm, hose type Internal joints External joints Arm, pipe type Internal joints External joints Subject to change. Images are similar to the actual product.

30 30 1. Mobile and wall-mounted suction and filtering systems STRONGMASTER-IFA Cartridge filter unit, 1 suction element Suitable for Long-lasting fume extraction involving unalloyed steels and precious metals, galvanized material and aluminium involving a strong fume production. This unit is IFA certified for welding fume class W3. Description IFA STRONGMASTER-IFA (Art. No ) Mobile cartridge filter unit, IFA certified in combination with all TEKA suction arms for the welding fumes class W3. The separation efficiency is 99 %. As the filter cartridge is dedustable, the unit only generates minimal follow up costs. The filter cartridge remains within the unit during dedusting which makes sure that no dust can reach the working space. The unit meets the security requirements of the welding fume category W3 (highly alloyed steels). If you handle the unit correctly, you can use it in recirculation mode because it fulfills the requirements of the exceptional rules according to the new German Hazardous Substances Ordinance (GefStoffV). A baffle plate serves to pre-separate gross particles. Afterwards, the filter cartridge separates the remaining dusts and fumes. The filters are dedusted via a maintenance door by means of a compressed air pistol on the clean air side. The particles are collected in a dust collecting tray and can be disposed of afterwards. The air is exhausted on the backside of the unit through an outlet grill and rises up. Thus, at a 1 m distance, no disturbing air flow can be perceived any more. The unit is fitted with a high-capacity snail fan with high negative pressure that guarantees a high volumetric flow even if the filter is saturated. Schweißrauchabscheideklasse W3 A stable sheet steel construction with consistent powder coating ensures a low maintenance operation even under rough conditions. The BIA M filter cartridge is precoated with a special powder that increases its lifetime compared to regular filter cartridge enourmously. Technical data STRONGMASTER-IFA Cartrdige filter unit Max. volumetric flow of the fan Max. pressure Motor performance m³/h Pa 1,1 kw Separation efficiency 99 % Sound level Dimensions (W D H) Weight approx. 70 db(a) mm approx. 130 kg

31 31 Our Hotline Standard equipment Pre-separator Long lasting, dedustable filter cartridge Optical and acoustic filter monitoring Sealing device Operating hours meter Suction arm 150 mm or 12 m suction hose 150 mm 5 m mains cable PE bag for the dust collecting tray Available as an option (without IFA Certificate) Activated carbon extension kit Available as an option (with IFA Certificate) Dedusting set (special air jet and compressed air hose) Automatic start/stop system On/off switch via suction hood Lighting kit Spark arrester screen for extraction hood Available versions STRONGMASTER-IFA Cartridge filter unit, 1 suction element PG 1 Length 2 metres 3 metres 4 metres 12 metres Arm, hose type Internal joints External joints Arm, pipe type Internal joints External joints Hose Subject to change. Images are similar to the actual product.

32 32 1. Mobile and wall-mounted suction and filtering systems STRONGMASTER-IFA Cartridge filter unit, 2 suction elements Suitable for Long-lasting fume extraction involving unalloyed steels and precious metals, galvanized material and aluminium involving a strong fume production. This unit is IFA certified for welding fume class W3. Description IFA Gefahrstoffgeprüft Schweißrauchabscheideklasse W3 STRONGMASTER-IFA (Art. No ) Mobile cartridge filter unit with suction arm or 12 m suction hose. The suction arms are easily set into any position. The follow-up costs are very low since the cartridges are dedustable. A baffle plate serves to pre-separate gross particles. Afterwards, the 2 large dedustable filter cartridge (category BIA M) separate the remaining dusts and fumes. The filters are dedusted via a maintenance door by means of a compressed air pistol on the clean air side. The unit meets the security requirements of units of the welding fume category W3 (high alloy steels). If you handle the unit correctly, you can use it for circulating air operation because it fulfills the requirements of the exceptional rules according to the new German Hazardous Substances Ordinance (GefStoffV). The particles are collected in a dust collecting tray and can be disposed of afterwards. The air is evacuated on the backside of the unit through an outlet grill and rises up. Thus, at a 1 m distance, no disturbing air flow can be perceived any more. The unit is fitted with a high-capacity snail fan with high negative pressure that guarantees a high volumetric flow even if the filter is saturated. A stable sheet steel construction with consistent powder coating guarantees a low maintenance operation even under rough conditions. A baffle plate serves to pre-separate gross particles. The BIA M filter cartridge separates the remaining fumes and dusts (separation efficiency 99 %. The cartridge is precoated with a special powder that increases its lifetime enormously if you compare it to regular filter cartridges. Technical data STRONGMASTER-IFA Cartridge filter unit Max. volumetric flow of the fan Max. pressure Motor performance m³/h Pa 2,2 kw Separation efficiency 99 % Sound level Dimensions (W D H) Weight approx. 72 db(a) mm approx. 150 kg

33 33 Our Hotline Standard equipment Pre-separator Long lasting, dedustable filter cartridge Optical and acoustic filter monitoring Sealing device Operating hours meter 2 suction arms of 150 mm each 5 m mains cable PE bag for the dust collecting tray 820 Available as an option (with IFA Certificate) Dedusting set (special air jet and compressed air hose) Automatic start/stop system On/off switch via suction hood Lighting kit Spark arrester screen for extraction hood Available as an option (without IFA Certificate) Activated carbon extension kit Available versions STRONGMASTER-IFA Cartridge filter unit with 2 suction elements PG 1 Length per arm 2 metres 3 metres 4 metres arm, hose type Internal joints External joints arm, pipe type Internal joints External joints Subject to change. Images are similar to the actual product.

34 34 1. Mobile and wall-mounted suction and filtering systems CARTMASTER-IFA Cartridge filter unit, 1 suction element Suitable for Long-lasting fume extraction involving unalloyed steels and precious metals, galvanized material and aluminium involving a strong fume production. This unit is IFA certified for welding fume class W3. Description CARTMASTER (Art. No ) INCLUDING POWER SPRAY-SYSTEM further information ion on page 52 Mobile cartridge filter unit with suction arm or 12 m suction hose. The specially developed dedusting system guarantees optimal separation efficiency during the whole operation. The advantage of the POWER SPRAY-SYSTEM is not only its low maintenance construction without rotating jets (which wear off easily) but also the low dedusting pressure respectively low consumption of compressed air. The dedusted particles are collected in the dust collecting tray and can be disposed of afterwards. The control contains a subsequent cleaning when the fan stands still. A stable steel plate construction with consistent powder coating guarantees a low maintenance operation even under rough conditions. A baffle plate serves as pre-separator for gross particles. The filter cartridge of the filter category BIA M separates the remaining fumes and dusts (separation efficiency 99 %). The cartridge is coated ex works with a special filter medium. Thus, the lifetime increases considerably compared to that of standard filter cartridges. The enormous advantage of this unit is its user-friendly construction with maintenance doors for all control areas and very low consequential costs because the cartridge is dedustable. Standard equipment Fully automatic, contamination-related dedusting via POWER SPRAY-SYSTEM Pre-separator Durable filter cartridge with large filter surface Control with display Compressed air container Optical filter monitoring Sealing device Operating hours meter Technical data CARTMASTER Cartridge filter unit Max. volumetric flow of the fan m³/h Max. pressure Pa Motor performance 1,5 kw Separation efficiency 99 % Sound level approx. 70 db(a) Dimensions (W D H) mm Weight approx. 160 kg

35 35 Our Hotline Suction arm 150 mm or 12 m suction hose 150 mm 5 m mains cable PE bag for the dust collecting try Available as an option Automatic start/stop system Lighting kit On/off switch via suction hood Spark arrester screen for extraction hood Activated carbon extension kit Available versions CARTMASTER Cartridge filter unit with 1 suction element PG 1 Length 2 metres 3 metres 4 metres 12 metres Arm, hose type Internal joints External joints Arm, pipe type Internal joints External joints Hose Subject to change. Images are similar to the actual product.

36 36 1. Mobile and wall-mounted suction and filtering systems CARTMASTER-IFA Cartridge filter unit, 2 suction elements Suitable for Long-lasting fume extraction involving unalloyed steels and precious metals, galvanized material and aluminium involving a strong fume production. This unit is IFA certified for welding fume class W3. Description CARTMASTER (Art. No ) INCLUDING POWER SPRAY-SYSTEM further information ion on page 52 Mobile cartridge filter with 2 suction arms or 2 suction hoses of 12 m each. The specially developed dedusting system guarantees optimal separation efficiency during the whole operation. The advantage of the POWER SPRAY-SYSTEM is not only its low maintenance construction without rotating jets (which wear off easily) but also the low dedusting pressure respectively low consumption of compressed air. The dedusted particles are collected in the dust collecting tray and can be disposed of afterwards. The control contains a subsequent cleaning when the fan stands still. A stable steel plate construction with consistent powder coating guarantees a low maintenance operation even under rough conditions. A baffle plate serves as pre-separator for gross particles. The filter cartridge of the filter category BIA M separates the remaining fumes and dusts (separation efficiency 99 %). The cartridge is coated ex works with a special filter medium. Thus, the lifetime increases considerably compared to that of standard filter cartridges. The enormous advantage of this unit is its user-friendly construction with maintenance doors for all control areas and very low consequential costs because the cartridge is dedustable. Standard equipment Fully automatic, contamination-related dedusting via POWER SPRAY-SYSTEM Pre-separator 2 long-lasting filter cartridges with large filter surface Control with display Compressed air container Optical filter monitoring Sealing device Operating hours meter 2 suction arms 150 mm or 2 12 m suction hose ose 150 mm Technical data CARTMASTER Cartridge filter unit Max. volumetric flow of the fan m³/h Max. pressure Pa Motor performance 2,2 kw Separation efficiency 99 % Sound level approx. 72 db(a) Dimensions (W D H) mm Weight approx. 190 kg

37 37 Our Hotline suction hoods (synthetics) incl. throttle valve 5 m mains cable PE bag for the dust collecting tray Available as an option Automatic start/stop system Lighting kit On/off switch via suction hood Spark arrester screen for suction hood Activated carbon extension kit Available versions CARTMASTER Cartridge filter unit PG 1 Length per arm 2 metres 3 metres 4 metres 12 metres Arm, hose type Internal joints External joints Arm, pipe type Internal joints External joints Hose Subject to change. Images are similar to the actual product.

38 38 1. Mobile and wall-mounted suction and filtering systems STRONGMASTER MV Mid vacuum system Suitable for Long-lasting fume extraction involving unalloyed steels with a strong fume production, especially suitable for local extraction with a small diameter (e.g. slit nozzle). Description STRONGMASTER MV (Art. No ) Mobile cartridge filter unit with a large filter surface (separation efficiency 99 %). As the cartridge is dedustable, this unit only generates minimal subsequent costs. The filter cartridge remains in the unit so that no dusts can reach the working space. A stable steel plate construction with consistent powder coating guarantees a low maintenance operation even under rough conditions. A baffle plate serves to pre-separate the gross particles. Afterwards, the filter cartridge separates the remaining fumes and dusts. The filters are dedusted via a maintenance door by means of a compressed air pistol on the clean air side. The particles are collected in a dust collecting tray and can be disposed of afterwards. The air is exhausted on the backside of the unit via an outlet grill and rises up. Thus no disturbing air flow can be perceived any more at a 1 m distance. The unit is fitted with a high-capacity turbine with high negative pressure that guarantees a high volumetric flow even if the filter is saturated. Standard equipment Pre-separator Durable, dedustable filter cartridge Optical filter monitoring Sealing device Operating hours meter 5 m mains cable Cover for the connection of 3 hoses of 45 mm each PE bag for the dust collecting tray Technical data STRONGMASTER MV Mid vacuum system Max. volumetric flow of the fan Max. pressure Motor performance 500 m³/h Pa 3,0 kw Separation efficiency 99 % Sound level Dimensions (W D H) Weight approx. 72 db(a) mm approx. 135 kg

39 39 Our Hotline Available as an option Dedusting set (special air jet and compressed air hose) Automatic start/stop system Activated carbon extension kit Available versions STRONGMASTER MV Mid vacuum system PG 3 Subject to change. Images are similar to the actual product.

40 40 1. Mobile and wall-mounted suction and filtering systems CARTMASTER MV Mid vacuum system Suitable for Long-lasting fume extraction involving unalloyed steels with a strong fume production, especially suitable for local extraction with a small diameter Description CARTMASTER MV (Art. No ) The mobile cartridge filter unit with a specially developed dedusting system guarantees optimal separation efficiency during the whole operation. The advantage of the POWER SPRAY-SYSTEM is not only its low maintenance construction without rotating jets (which wear off easily) but also the low dedusting pressure respectively low consumption of compressed air. The dedusted particles are collected in the dust collecting tray and can be disposed of afterwards. The control includes a subsequent cleaning when the fan stands still. A stable steel plate construction with consistent powder coating guarantees a low maintenance operation even under rough conditions. A baffle plate serves as pre-separator for gross particles. The filter cartridge of the filter category BIA M separates the remaining fumes and dusts (separation efficiency 99 %). The cartridge is precoated ex works with a special filter medium. This considerably increases its life time compared to usual filter cartridges. The unit is fitted with a high-capacity turbine with a high negative pressure that guarantees a high volumetric flow even if the filter is saturated. The enormous advantage of this unit is its user-friendy contruction with maintenance doors for all control areas and the very low consecutive costs because the cartridge is dedustable. INCLUDING POWER SPRAY-SYSTEM further information ion on page 52 Technical data CARTMASTER MV Mid vacuum system Max. volumetric flow of the fan 500 m³/h Max. pressure Pa Motor performance 3,0 kw Separation efficiency 99 % Sound level approx. 72 db(a) Dimensions (W D H) mm Weight approx. 170 kg

41 41 Our Hotline Standard equipment Fully automatic, contamination-related dedusting via POWER SPRAY-SYSTEM Pre-separator Durable filter cartridge with big filter surface Control with display Compressed air container Optical and acoustic filter monitoring Sealing device Operating hours meter 5 m mains cable Cover for connection of 3 hoses of 45 mm each PE bag for the dust collecting tray Available as an option Automatic start/stop system Activated carbon extension kit Example of application: CARTMASTER MV with suction hose and funnel-shaped nozzle 981 Available versions CARTMASTER MV Mid vacuum PG 3 Subject to change. Images are similar to the actual product.

42 42 1. Mobile and wall-mounted suction and filtering systems CAREMASTER Stationary mechanical filter unit with 1 suction element Suitable for Fume extraction involving unalloyed steels CAREMASTER (Art. No ) Description A stable steel plate construction with consistent powder coating guarantees a low maintenance operation even under rough conditions. The gross particles are separated in the prefilter. Afterwards the air is guided through the particle filter where even finest fumes and dusts are separated. The sealing device guarantees an absolute impermeability and therefore the separation efficiency of the filter unit. The unit is fitted with a high-capacity fan with high negative pressure which guarantees a high volumetric flow even if the filter is saturated. From a length of 5 m on, the suction arm/ crane is equipped with an additional wall bracket. Standard equipment Extensive pre-filter mat Particle filter with separation efficiency 99% Optical filter monitoring Sealing device Operating hours meter External control Wall mount 5 m mains cable suction arm 150 mm with hood (synthetics) incl. throttle valve or suction crane 160 mm with suction hood (metal) incl. throttle valve or intake 160 mm Available as an option Aluminium mesh pre-filter Activated carbon filter cartridge Automatic start/stop system Lighting kit On/off switch via suction hood Exhaust air connection Spark arrester screen for suction hood Technical data CAREMASTER Stationary mechanical filter unit Max. volumetric flow of the fan Max. pressure Motor performance m³/h Pa 1,1 1,5 kw Separation efficiency 99 % Sound level Dimensions (W D H) Weight approx. 70 db(a) mm approx. 122 kg

43 43 Our Hotline Example of application: CAREMASTER wall mounted with additional nozzle plate attached to the suction hood approx to floor 930 Available versions CAREMASTER Stationary mechanical filter unit with 1 suction element PG 1 Length with m³/h, 1,1 kw with m³/h, 1,5 kw 2 metres 3 metres 4 metres 4,5 metres 5 metres 6 metres 7 metres 8 metres Arm, hose type Internal joints External joints Arm, pipe type Internal joints External joints Crane Connection with m³/h, 1,1 kw Subject to change. Images are similar to the actual product.

44 44 1. Mobile and wall-mounted suction and filtering systems CAREMASTER Stationary mechanical filter unit with 2 suction elements Suitable for Fume extraction involving unalloyed steels CAREMASTER (Art. No ) Description Stationary welding fume filter for up to two welding places. A stable steel plate construction with consistent powder coating guarantees a low maintenance operation even under rough conditions. The gross particles are separated in the prefilter. Afterwards the air is guided through the particle filter where even finest fumes and dusts are separated. The sealing device guarantees an absolute impermeability and therefore the separation efficiency of the filter unit. The unit is fitted with a high-capacity fan with high negative pressure which guarantees a high volumetric flow even if the filter is saturated. From a length of 5 m on, the suction arm/ crane is equipped with an additional wall bracket. Standard equipment Extensive pre-filter mat Particle filter with separation efficiency 99% Optical filter monitoring Sealing device Operating hours meter External control Wall mount 5 m mains cable 2 suction arms 150 mm with hood (synthetics) incl. throttle valve or 2 suction cranes 160 mm with suction hood (metal) incl. throttle valve or 2 intakes 160 mm Available as an option Aluminium mesh pre-filter Activated carbon filter cartridge Automatic start/stop system Lighting kit On/off switch via suction hood Exhaust air connection Spark arrester screen for suction hood Technical data CAREMASTER Stationary mechanical filter unit Max. volumetric flow of the fan Max. pressure Motor performance m³/h Pa 2,2 kw Separation efficiency 99 % Sound level Dimensions (W D H) Weight approx. 72 db(a) mm approx. 142 kg

45 45 Our Hotline Example of application: CAREMASTER with two suction elements wall mounted approx to floor 930 Available versions CAREMASTER Stationary mechanical filter unit with 2 suction elements PG 1 Length per arm 2 metres 3 metres 4 metres 4,5 metres 5 metres 6 metres 7 metres 8 metres Arm, hose type Internal joints External joints Arm, pipe type Internal joints External joints Cranes Connections Subject to change. Images are similar to the actual product.

46 46 1. Mobile and wall-mounted suction and filtering systems CARTMASTER-IFA Stationary cartridge filter unit, 1 suction element Suitable for Long-lasting fume extraction for welding involving unalloyed steels and precious metals, galvanized material and aluminium involving a strong fume production. The unit is IFA certified for welding fume class W3. Description Stationary cartridge filter unit which is IFAcertified in combination with all TEKA suction arms or cranes according to DIN EN The dedusted particles are collected in a freely accessible dust collecting tray and can be disposed of afterwards. IFA CARTMASTER-IFA (Art. No ) The separation efficiency is 99 %. The unit corresponds to the security requirements of units of the welding fume category W3 (high alloy steels). If you handle the unit correctly, you can use it in a recirculating mode because it fulfills the requirements of the exceptional rules according to the new German Hazardous Substances Ordinance (GefstoffV). A baffle plate serves as protection device for the filter cartridges. The fumes and dusts are separated from the filter cartridges. They are coated ex works with a special filter agent. This increases their lifetime considerably compared to standard filter cartridges. From a length of 5 m on, the suction arm/ crane is equipped with an additional wall bracket. Schweißrauchabscheideklasse W3 INCLUDING POWER SPRAY-SYSTEM further information ion on page 52 A stable sheet steel construction with consistent powder coating guarantees a low maintenance operation even under rough conditions. The specially developed dedusting system guarantees optimal separation efficiency during the whole operation. The advantage of the POWER SPRAY-SYSTEM is not only its low maintenance construction without rotating jets which are susceptible to wear, but also the low dedusting pressure and low consumption of compressed air. Standard equipment Automatic filter monitoring Operating hours meter Fully automatic cleaning via POWER SPRAY-SYSTEM 2 durable filter cartridges (7,8 m² filter surface each) Dust collection bin Compressed air container Wall bracket Technical data CARTMASTER-IFA Stationary cartridge filter unit Max. volumetric flow of the fan m³/h Max. pressure Pa Motor performance 1,5 kw Separation efficiency 99 % Sound level approx. 70 db(a) Dimensions (W D H) mm Weight approx. 130 kg

47 47 Our Hotline External control unit with monitoring elements Silencer Connection material (K-nozzle, snap fastener, hose clip) Suction arm 150 mm with hood (synthetics) incl. throttle valve or Suction crane 160 mm with hood (metal) incl. throttle valve or Suction nozzle 160 mm PE bag for the dust collecting tray Available as an option (with IFA Certificate) Automatic start/stop system Lighting kit On/off switch via suction hood Funkenschutzgitter für Absaughaube (3000) (4000) Available as an option (without IFA Certificate) Activated carbon extension kit Available versions CARTMASTER-IFA Stationary cartridge filter unit with 1 suction element PG 1 Length 2 metres 3 metres 4 metres 4,5 metres 5 metres 6 metres 7 metres 8 metres Arm, hose type Internal joints External joints Arm, pipe type Internal joints External joints Crane Nozzle Subject to change. Images are similar to the actual product.

48 48 1. Mobile and wall-mounted suction and filtering systems CARTMASTER-IFA Stationary cartridge filter unit, 2 suction elements Suitable for Long-lasting fume extraction for welding involving unalloyed steels and precious metals, galvanized material and aluminium involving a strong fume production. The unit is IFA certified for welding fume class W3. Description IFA Schweißrauchabscheideklasse W3 CARTMASTER-IFA (Art. No ) INCLUDING POWER SPRAY-SYSTEM further information ion on page 52 Stationary cartridge filter unit which is IFAcertified in combination with all TEKA suction arms or cranes according to DIN EN The separation efficiency is 99 %. The unit corresponds to the security requirements of units of the welding fume category W3 (highly alloyed steels). If you handle the unit correctly, you can use it in a recirculation mode because it fulfills the requirements of the exceptional rules according to the new German Hazardous Substances Ordinance (GefStoffV). A stable sheet steel construction with consistent powder coating guarantees a low maintenance operation even under rough conditions. The specially developed dedusting system guarantees optimal separation efficiency during the whole operation. The advantage of the POWER SPRAY-SYSTEM is not only its low maintenance construction without rotating jets which are susceptible to wear, but also the low dedusting pressure and low consumption of compressed air. Die abgereinigten Partikel werden in einer frei zugänglichen Staubsammellade gesammelt und können anschließend entsorgt werden. A baffle plate serves as protection device for the filter cartridges. The fumes and dusts are separated from the filter cartridges. They are coated ex works with a special filter agent. This increases their lifetime considerably compared to standard filter cartridges. From a length of 5 m on, the suction arm/ crane is equipped with an additional wall bracket. Standard equipment Automatic filter monitoring Operating hours meter Fully automatic cleaning via POWER SPRAY-SYSTEM 2 durable filter cartridges (10 m² filter surface each) Dust collection bin Compressed air container Wall bracket Silencer Technical data CARTMASTER-IFA Stationary cartridge filter unit Max. volumetric flow of the fan m³/h Max. pressure Pa Motor performance 2,2 kw Separation efficiency 99 % Sound level approx. 72 db(a) Dimensions (W D H) mm Weight approx. 165 kg

49 49 Our Hotline Available as an option (no IFA Certificate) 2 connection material (K-nozzle, snap fastener, hose clip) 2 suction arm 150 mm with hood (synthetics) incl. throttle valve or 2 suction cranes 160 mm with hood (metal) incl. throttle valve or 2 suction nozzles 150 mm or 1 suction nozzle 250 mm PE bag for the dust collecting tray Activated carbon extension kit Available as an option (with IFA Certificate) Automatic start/stop system Lighting kit On/off switch via suction hood Spark arrester screen for suction hood (3000) (4000) Available versions CARTMASTER-IFA Stationary cartridge filter unit, 2 suction elements PG 1 Length per arm 2 metres 3 metres 4 metres 4,5 metres 5 metres 6 metres 7 metres 8 metres Arm, hose typee Internal joints External joints Arm, pipe typee Internal joints External joints Kräne Stutzen 2x x Subject to change. Images are similar to the actual product.

50 50 1. Mobile and wall-mounted suction and filter units Accessories Description Funnel-shaped nozzle Ø 45 mm, flexible, with magnetic base Round nozzle Ø 45 mm, flexible, with magnetic base Slit nozzle Ø 45 mm, with magnetic base Art. No. PG Width 300 mm Width 600 mm HANDYCART cartridge filter unit dustoo high vacuum filter unit filtoo mechanical filter unit CAREMASTER with 1 suction element CAREMASTER with 2 suction elements STRONGMASTER-IFA with 1 suction element STRONGMASTER with 2 suction elements CARTMASTER with 1 suction element CARTMASTER with 2 suction elements CAREMASTER wall mount., 1 suction element CAREMASTER wall mount., 2 suction elements CARTMASTER PF-W with 1 suction element CARTMASTER PF-W with 2 suction elements STRONGMASTER MV mid vacuum system CARTMASTER MV mid vacuum system Suction hose Ø 45 mm with hard connection nozzles Length 2,5 m Length 5 m Length 10 m Ground suction nozzle, width 500 mm Suction pipe for ground suction nozzle, length 1 250mm Connecting sleeve Ø 38 mm for hose Ø 45 mm Set: Ground suction nozzle, suction pipe, connecting sleeve Filter cartridge PTFE 0,8 m² Conversion kit for new Filter Art.-No Splitter attenuator with exhaust gills (for units since September 2003) (for units up to August 2003) Filter cartridge PTFE Carbon brush for turbine Gross filter, set of 10, 490 x 490 x 20 mm Prefilter 484 x 484 x 48 mm Activated Carbon filter 484 x 484 x 48 mm Main filter 520 x 520 x 250 mm Dust pre-separator STAVO Filter cartridge 327 x600 mm, 10m², BIA M Subject to change

51 51 Description Art. No. PG 2 Filter cartridge with PTFE membrane Automatic start-stop Midi Control system for 400 V Set of 10 dust bags HANDYCART cartridge filter unit dustoo high vacuum filter unit filtoo mechanical filter unit CAREMASTER with 1 suction element CAREMASTER with 2 suction elements STRONGMASTER-IFA with 1 suction element STRONGMASTER with 2 suction elements CARTMASTER with 1 suction element CARTMASTER with 2 suction elements CAREMASTER wall mount., 1 suction element CAREMASTER wall mount., 2 suction elements CARTMASTER PF-W with 1 suction element CARTMASTER PF-W with 2 suction elements STRONGMASTER MV mid vacuum system CARTMASTER MV mid vacuum system Dedusting set (consisting of special compressed air jet and compressed air hose) Activated carbon filter within interchangeable housing 610x610x100 mm Extension set for activated carbon filters consisting of an additional housing and activated carbon filter 610x610x100 mm (unit is 270 mm higher) Activated carbon filter within interchangeable housing 610 x610 x100 mm Spark latch with copper lamellas Particle filter 610 x610 x292 mm (Separation efficiency 99%) Particle filter H x610 x292 mm (Separation efficiency 99%) Particle filter H mm (when used with activated charcoal cartridge) Prefilter mats, set of 10, x610 x20 mm Aluminium mesh filter mm On/off switch via suction hood Lighting kit for 1 suction arm for 2 suction arms Precoat for filter cartridges, 400 g (bucket) Precoat for filter cartridges, 100 g (bucket) More filter cartridges on page 81. Subject to change. Images are similar to the actual product.

52 52 In the field of stationary and central systems we offer devices for medium and high amounts of emissions fitted with a fully automatic dedusting system. Additionally, there are high-capacity units in this field that can be installed to fixed places in production halls and that allow a simultaneous extraction of many different workplaces via ducting and hoses. Our technicians adapt the different components optimally to the needs of every customer. TEKA POWER SPRAY-SYSTEM Fully automatic dedusting POWER SPRAY-SYSTEM Solenoid valve Inlet Precoat Particle Filter element Displacer TEKA implements a fully automated dedusting systems for almost all units in the following category: the microprocessor-controlled POWER SPRAY-SYSTEM! Instead of the usual 8 bar with jet-/rotating nozzles this system requires barely 4 bar pressure. There are no follow-up costs for worn out rotating nozzles. This intelligently developed system dispenses the air within the filter cartridge optimally. If the filter has to be changed after extensive use at some point, the filter cartridge with the displacer is easily removable (common jet-/rotating nozzles have to be disassembled tediously. The core piece of the POWER SPRAY-SYSTEM is the displacer within the filter cartridge. This displacer dispenses the incoming air evenly onto the Filter surface. The cartridge is dedusted gently and effectively.

53 2. Central suction and filter systems Our Hotline IFA Schweißrauchabscheideklasse W3

54 54 2. Central suction and filtering systems FILTERCUBE 2N / 2H-IFA Central filter units Suitable for Various suction problems at several working places at the same time for work involving unalloyed metals and precious metals, galvanized material and aluminium. The units are IFA certified for welding fume class W3. Description The stationary filter units FILTERCUBE 2N and 2H are certified according to DIN EN ISO IFA. The separation efficiency is 99 %. The unit meets the security requirements of units of the welding fume category W3 (highly alloyed steels). If you handle the unit correctly, you can use it for circulating air operation because it fulfills the requirements of the exceptional rules according to the new German Hazardous Substances Ordinance (GefStoffV). The filter cartridges are precoated ex works with a special filter medium. This increases their lifetime compared to standard cartridges considerably. The dedusting is controlled by a microprocessor by means of the display control via the POWER SPRAY-SYSTEM. IFA FILTERCUBE 2N The released fumes and dusts are extracted via appropriate suction elements and guided into the filter unit. A baffle plate with large surface serves as pre-separator and distributes the particles on the whole filter surface. Schweißrauchabscheideklasse W3 INCLUDING All filter units are fitted with hanging filter cartridges. Thus, the admission of the cartridges is carried out on the side. Heavy particles fall down directly into the dust container. POWER RA AY-SYSTEM Y SPRAY-SYSTEM further information ion on page 52 Technical data FILTERCUBE 2N / 2H Central filter units Max. volumetric flow of the fan m³/h Motor performance 1,5 4,0 kw Separation efficiency 99 % Sound level approx. 72 db(a) Dimensions (W D H) mm Weight approx kg

55 55 Our Hotline Standard equipment Fully automatic dedusting via POWER SPRAY-SYSTEM Display control unit 2 extensive filter cartridges with 600 mm each (type 2N) or with mm length (type 2H) Dust collecting tray with sealing device Fan within a soundproof housing Integrated compressed air container Control unit for the fan Maintenance doors for all operating areas Maintenance door in the filter cartridge housing with inspection window made of laminated safety glass Suction nozzle according to type Ø mm PE bag for the dust collecting tray Available as an option (with IFA Certificate) Continuous precoating device Particle sensor Easy-Clean-Plus filter cartridges (2 x 12,5 m² for version 2N, 2 x 25 m² for version 2H) Spark pre-separator Available as an option (without IFA Certificate) Activated carbon extension kit Available versions FILTERCUBE 2N / 2H Central filter units, IFA-Certified PG 3 Max. volumetric flow of the fan m³/h m³/h m³/h m³/h Max. pressure Pa Pa Pa Pa Motor performance 1,5 kw 2,2 kw 3,0 kw 4,0 kw FILTERCUBE 2N FILTERCUBE 2N FILTERCUBE 2H FILTERCUBE 2H Subject to change. Images are similar to the actual product.

56 56 2. Central suction and filtering systems FILTERCUBE 4N / 4H-IFA Central filter units Suitable for Various suction problems at several working places at the same time for work involving unalloyed metals and precious metals, galvanized material and aluminium. The units are IFA certified for welding fume class W3. Description The stationary filter units FILTERCUBE 2N and 2H are certified according to DIN EN ISO IFA. The separation efficiency is 99 %. The unit meets the security requirements of units of the welding fume category W3 (highly alloyed steels). If you handle the unit correctly, you can use it for circulating air operation because it fulfills the requirements of the exceptional rules according to the new German Hazardous Substances Ordinance (GefStoffV). The filter cartridges are precoated ex works with a special filter medium. This increases considerably their lifetime compared to standard cartridges The dedusting is controlled by a microprocessor by means of the display control via the POWER SPRAY-SYSTEM. IFA Schweißrauchabscheideklasse W3 FILTERCUBE 4H with soundproof housing INCLUDING The released fumes and dusts are extracted via appropriate suction elements and guided into the filter unit. A baffle plate with large surface serves as pre-separator and distributes the particles on the whole filter surface. All filter units are fitted with hanging filter cartridges. Thus, the admission of the cartridges is carried out on the side. Heavy particles fall down directly into the dust container. POWER RA AY-SYSTEM Y SPRAY-SYSTEM further information ion on page 52 Technical data FILTERCUBE 4N / 4H Central filter units Max. volumetric flow of the fan m³/h Max. pressure Pa Motor performance 2,2 11,0 kw Separation efficiency 99 % Sound level approx. 72 db(a) Dimensions (W D H) mm

57 57 Our Hotline Standard equipment Fully automatic dedusting via POWER SPRAY-SYSTEM Display control unit 4 extensive filter cartridges with 600 mm each (type 4N) or with mm length (type 4H) Dust collecting tray with sealing device Fan within a soundproof housing Integrated compressed air container Control unit for the fan Maintenance doors for all operating areas Maintenance door in the filter cartridge housing with inspection window made of laminated safety glass Suction nozzle according to type Ø mm PE bag for the dust collecting tray Available as an option (with IFA Certificate) Continuous precoating device Particle sensor Easy-Clean-Plus filter cartridges (4 x 12,5 m² for version 4N, 4 x 25 m² for version 4H) Soundproof housing of the fan Soundproof baffle (only in combination with soundproof housing) Available versions Available as an option (without IFA Certificate) Activated carbon extension kit 2490 with mit Schalldämmgehäuse soundproof housing / / 2370 without ohne Schalldämmgehäuse soundproof housing 800 FILTERCUBE 4N / 4H Central filter units, IFA certified with soundproof housing / 2920 without soundproof housing FILTERCUBE 4N (left) and FILTERCUBE 4H (right) with soundproof housing Max. volumetric flow of the fan 3500 m³/h 4000 m³/h 5000 m³/h 6000 m³/h 7500 m³/h m³/h Max. pressure Pa Pa Pa Pa Pa Pa Motor performance 2,2 kw 3,0 kw 4,0 kw 5,5 kw 7,5 kw 11,0 kw Dimensions (B T H) mm mm mm mm mm mm FILTERCUBE 4N FILTERCUBE 4N FILTERCUBE 4N FILTERCUBE 4H FILTERCUBE 4H PG 3 FILTERCUBE 4H Subject to change. Images are similar to the actual product.

58 58 2. Central suction and filtering systems FILTERCUBE Mid/High vacuum system Suitable for Local extraction using hoses and nozzles with a small diameter (e.g. slit nozzle) a more flexible solution if it is not possible to install suction arms due to lack of space Description Compact, extremely space-saving central mid vacuum filter and suction unit for several places (e.g. changing working places on shipyards.) The filter cartridges are precoated ex works with a special filter medium. This increases considerably their lifetime compared to standard cartridges FILTERCUBE 4N HV with high vacuuum fan and switch cabinet INCLUDING POWER SPRAY-SYSTEM further information ion on page 52 The dedusting is microprocessor-controlled by the display control and is carried out automatically by the POWER SPRAY-SYSTEM. The extracted dusts fall into the dust collecting tray and can be removed without danger by means of an integrated PE-bag. The advantages of the system are the optimal dedusting performance (high cartridge lifetime, high suction performance), its userfriendliness and low maintenance. The housing is made of a stable steel plate construction and fitted with a powder coating inside and outside. Standard equipment Filter cartridges of the category BIA M (separation efficiency 99 %) Display control unit POWER SPRAY-SYSTEM Maintenance doors for all operational areas Maintenance door for the filter cartridges housing Dust collecting tray Display control unit Suction nozzle PE bag for the dust collecting tray Available as an option Mobile version with protective frame (only for version Filtercube 4N) Flap valves Particle sensor Technical data FILTERCUBE Mid/High vacuum system Max. volumetric flow of the fan m³/h Max. pressure Pa Motor performance 3,0 37,0 kw Separation efficiency 99 % Sound level approx. 72 db(a) Dimensions (W D H) mm

59 59 Our Hotline Ducting system, leading to the adjacent high vacuum fan (not visible in picture) MV system (left) und HV system (right) Available versions FILTERCUBE Mid/High vacuum system Mid vacuum system Max. volumetric flow of the fan 500 m³/h 1000 m³/h 2000 m³/h 3000 m³/h Motor performance 3,0 kw 5,5 kw 11,0 kw Dimensions mm mm mm FILTERCUBE 4N 500 MV FILTERCUBE 4N 1000 MV FILTERCUBE 4N 2000 MV High vacuum system Motor performance 18,5 kw 22,0 kw 37,0 kw FILTERCUBE 4N 1000 HV FILTERCUBE 4N 2000 HV FILTERCUBE 4N 3000 HV PG 3 Subject to change. Images are similar to the actual product.

60 60 2. Central suction and filtering systems ZPF 6H Central suction and filter unit Suitable for Various extraction tasks at several working places at the same time. Especially suitable for large amounts of air. Description ZPF 6H with fan next to it INCLUDING POWER SPRAY-SYSTEM further information ion on page 52 The central, self-dedusting cartridge filter system cleans the polluted air that is guided by an extraction element suitable for practical application through a specially designed ducting system. A baffle plate with a large surface made of copper serves as preseparator and disperses the particles on the whole filter surface. All filter units are equipped with hanging filter cartridges of the filter category BIA M (separation efficiency 99 %). Thus, the cartridges are admitted on the side. Heavy particles immediately fall into the dust collecting container. The filter cartridges are coated ex works with a special filter medium. This increases their lifetime compared to standard cartridges. The advantages of this self-dedusting system are the optimal dedusting performance (high lifetime of the cartridges, high extraction performance), the user-friendliness and the low maintenance. The dedusting is controlled by a microprocessor by means of the display control via the POWER SPRAY-SYSTEM. Standard equipment Fully automatic dedusting via POWER SPRAY-SYSTEM Display control unit 6 extensive filter cartridges with 25 m² filter surface each Dust collecting tray with snap fasteners Leistungsstarker Ventilator mit Steuerung Integrated compressed air container Maintenance doors for all operational areas Display control unit Filter medium (precoat) PE bag for the dust collecting tray Available as an option Soundproof housing for the fan Spark pre-separator Technical data ZPF 6H Central suction and filter unit Max. volumetric flow of the fan m³/h Max. pressure Pa Motor performance 5,5 11,0 kw Separation efficiency 99 % Filter surface 150 m² (6 25 m²)

61 61 Our Hotline Available versions ZPF 6H Central suction and filter unit PG 3 Max. volumetric flow of the fan m³/h m³/h m³/h Motor performance 5,5 kw 7,5 kw 11,0 kw Pressung Pa Pa Pa Filter surface 150 m² (6 25 m²) 150 m² (6 25 m²) 150 m² (6 25 m²) ZPF 6H ZPF 6H ZPF 6H Subject to change. Images are similar to the actual product.

62 62 2. Central suction and filtering systems ZPF 9H-IFA Central suction and filter unit Suitable for Various extraction tasks at several working places at the same time using unalloyed metals and precious metals, galvanized material and aluminium. Especially suitable for large amounts of air. This unit is IFA certified for welding fume class W3. Description IFA Example: ZPF 9H The filter unit is IFA-certified according to DIN EN ISO The separation efficiency is 99 %. The unit corresponds to the security requirements of units of the welding fume category W3 (highly alloyed steels). The central, self-dedusting cartridge filter system cleans the polluted air that is guided by a suction element suitable for practical application through a specially designed ducting system. The advantages are the optimal dedusting performance (high lifetime of the cartridges, high suction performance), the user-friendliness and the low maintenance. The filter cartridges are precoated ex works by a special filter medium. This procedure considerably increases the lifetime compared to standard filter cartridges. The combination of display control unit and POWER SPRAY-SYSTEM guarantees a very high dedusting performance of the filter cartridges in order to make ensure an optimal suction performance during operation although the dedusting pressure is very low. The unit is suitable for indoor and outdoor assembly. Several filter modules can be connected in series. The modular construction allows extending the unit at any time in order to achieve larger filter surfaces. It is possible to return the filtered air into the working space which means a considerable save of heating costs especially in winter. Alternatively, in summer, the extracted air can also be guided outside. Schweißrauchabscheideklasse W3 Technical Data / Available versions ZPF 9H Central suction and filter unit Motor performance 7,5 kw 11,0 kw 15,0 kw 18,5 kw Max. Pressure Pa Pa Pa Pa Fan on top of the unit placed next to the unit in a soundproof housing Max. volumetric flow of the fan: m³/h m³/h m³/h m³/h Filter surface: 140,4 m² (9 15,6 m²) 180 m² (9 20 m²) 180 m² (9 20 m²) 225 m² (9 25 m²) Amount of modules: max. vol. flow of fan: m³/h m³/h m³/h Filter surface: 225 m² (9 25 m²) 225 m² (9 25 m²) 360 m² (18 20 m²) Amount of modules: 1 1 2

63 63 Our Hotline INCLUDING POWER SPRAY-SYSTEM Standard equipment Housing made of stable steel plate with powder coating from inside and outside Low wear and maintenance dedusting via POWER SPRAY-SYSTEM Dust collecting tray Precoated filter cartridges of the category BIA M (separation efficiency 99 %) Display control unit Filter medium (Precoat) PE bag for the dust collecting tray Available as an option Spark pre-separator Particle sensor Fire extinguishing systems Frequency converter further information ion on page PG 3 22,0 kw 30,0 kw 37,0 kw 45,0 kw 55,0 kw Pa Pa Pa Pa Pa placed next to the unit in a soundproof housing m³/h m³/h m³/h m³/h m³/h 225 m² (9 25 m²) 360 m² (18 20 m²) 360 m² (18 20 m²) 450 m² (18 25 m²) 675 m² m³/h m³/h m³/h m³/h 360 m² (18 20 m²) 450 m² (18 25 m²) 450 m² (18 25 m²) 540 m² (27 20 m²) Subject to change. Images are similar to the actual product.

64 64 2. Central suction and filtering systems Wet cyclone separator Suitable for Extraction of grinding dust in special version also suitable to extract aluminium dust Description The advantages of the unit are its simple and trouble-free operation. Pumps or jets which could createtroubles are not used. The air is cleaned by swirling the dust with water. The particles in the air flow are enclosed by water and bonded. The extracted dust particles set down in the lower water tank and can be discharged by the ball valve which is installed at the lowest position of the unit and can be removed through a maintenance flap. Standard equipment Stable, high performance fan with silencer Ball valve for water outlet Water tanks Level control Shut-off valve Adjustable feet, 420 mm (use optional) Available as an option Automatic sludger The fan is suitable for continuous operation and is placed onto the unit by standard. Wet cyclone separator The engine of the wet cyclone separator requires very low maintenance. Technical data Wet cyclone separator Max. volumetric flow of the fan Max. pressure Motor performance m³/h Pa 1,5 11,0 kw

65 65 Our Hotline C D B A Available versions Wet cyclone separator Dimensions A B C D WNA mm 850 mm mm mm WNA mm mm mm mm WNA mm mm mm mm WNA mm mm mm mm WNA mm mm mm mm WNA mm mm mm mm WNA mm mm mm mm Max. volumetric flow of the fan m³/h m³/h m³/h m³/h m³/h m³/h m³/h Motor performance 1,5 kw 2,2 kw 3,0 kw 4,0 kw 5,5 kw 7,5 kw 11,0 kw Standard WNA For aluminium dust WNA-AL WNA WNA-AL WNA WNA-AL WNA WNA-AL WNA WNA-AL WNA WNA-AL PG 3 WNA WNA-AL Subject to change. Images are similar to the actual product.

66 66 2. Central suction and filtering systems Accessories: Spark latch Suitable for Central suction and filter units and suction ductings. Ideal protection device against fire risk of filter units Description The spark latch consists of a separate housing with integrated copper plates. The assembly of the copper plates guarantees a multiple air scoop. Due to this, sparks bump into the baffle plates and emit their energy. Standard equipment Baffle plates Maintenance hole Angle top view The spark latch can be screwed to the filter unit. Of course it can also be integrated into the suction ducting (please also check accessories starting from page 109). By means of a maintenance hole, the spark latch can be cleaned if necessary. Angle frontal view Detailed view of the copper plates (up to 17 kg of copper content) View with opened lid Available versions Accessories: Spark latch Suction nozzle 250 mm 450 mm Dimensions (WxDxH) 370 x 415 x 370 mm 500 x 541 x 370 mm

67 67 Accessories: Spark pre-separator Suitable for Our Hotline Central suction and filter units. Ideal protection device against fire risk of filter units. Description Metal working produces not only respirable pollutants, but also sparks and glowing parts such as during grinding or cutting. Available as an option Housing made of stainless steel Collecting container made of stainless steel The special diversion of the polluted air inside the unit guides heavy and especially glowing parts into the water. Standard equipment Level control Housing made of stainless steel Inspection glass for monitoring the water level Control and maintenance door with snap-fasteners Collecting container Water connection Transition piece for ducting Shut-off valve C Spark pre-separator A B Dimensions A B C FVS mm 760 mm mm FVS mm 960 mm mm FVS mm mm mm Available versions Accessories: Spark pre-separator max. volumetric flow up to 3000 m³/h up to 5000 m³/h up to m³/h FVS FVS FVS PG 3 Subject to change. Images are similar to the actual product.

68 68 2. Central suction and filter units Accessories Bezeichnung PG 2 Art. No. FILTERCUBE 2N / 2H Central filter units, IFA FILTERCUBE 4N / 4H Central filter units, IFA FILTERCUBE Mid/High vacuum system ZPF 6H Central suction and filter unit ZPF 9H Central suction and filter unit, IFA Wet cyclone separator Accessories: Spark pre-separator Set of 10 dust bags Precoat for filter cartridges, packaging unit 400g Hopper jet Ø 45 mm, flexible, with magnetic base Round nozzle Ø 45 mm, flexible, with magnetic base Slit nozzle Ø 45 mm, with magnetic base Width 300 mm Width 600 mm Ground suction nozzle, width 500 mm Suction pipe for ground suction nozzle, length 1250 mm Connection sleeve Ø 38 mm for hose Ø 45 mm Suction hose Ø 45 mm with hard connection nozzles Length 2,5 m Length 5,0 m Length 10,0 m For filter cartrdiges please check page 81.

69 69 ControlUnit filter control Suitable for Our Hotline Mobile and central suction and filter units Description The filter control ControlUnit monitors all processes within a suction and filter unit. It calculates the specific amount of compressed air required for the dedusting process. The air quantity can be regulated and the dedusting process can either be controlled manually or on the basis of the differential pressure or time. The control keys allow for an easy handling of the software. The control lamp makes a high operational safety possible. Standard equipment Microprocessor-controlled Multilanguage text display Operating hours meter Control lamp for operational and default messages Data display Pressure display Available as an option External outlet for monitoring of the unit The control unit is complete and ready for use for the individual application. The menu indicates all specific adjustable values. In part, they can only be adjusted after a passcode has been entered. Display of the ControlUnit Subject to change. Images are similar to the actual product.

70 70 Our room ventilation and filter systems offer supporting room air cleaning, especially for work processes with severe fume formation. TEKA POWER SPRAY-SYSTEM Fully automated dedusting POWER SPRAY-SYSTEM Solenoid valve Inlet Precoat Particle Filter element Displacer TEKA implements a fully automated dedusting systems for all units: the microprocessor-controlled POWER SPRAY- SYSTEM! Instead of the usual 8 bar with jet-/rotating nozzles this system requires barely 4 bar pressure. There are no follow-up costs for worn out rotating nozzles. This intelligently developed system dispenses the air within the filter cartridge optimally. If the filter has to be changed after extensive use at some point, the filter cartridge with the displacer is easily removable (common jet-/rotating nozzles have to be disassembled tediously). The core piece of the POWER SPRAY-SYSTEM is the displacer within the filter cartridge. It dispenses the incoming air evenly onto the Filter surface. The cartridge is dedusted gently and effectively.

71 3. Room ventilation systems Our Hotline IFA Schweißrauchabscheideklasse W3

72 72 3. Room ventilation systems AIRTECH P10 Suitable for Cleaning of polluted ambient air in a production hall. Description AIRTECH P10 INCLUDING POWER RA AY-SYSTEM Y SPRAY-SYSTEM further information ion on page 70 The TEKA AIRTECH series is a stand alone system. Fields of use are mainly industrial and welding companies where a suction solution right at the source can not be installed or where the AIRTECH unit is used for additional cleaning of the production hall. The polluted air is sucked into the extraction channels attached on either side of the unit at a height of about 3 m and then led into the filter section. The particles are sticking to the surface of the filter cartridges. The filter cartridges are automatically air cleaned at preset intervals. The particles are loosened from the surface of the filter and fall into the dust collecting container. The cleaned air is guided back into the room by individually adjustable jet nozzles with high reach. That way the polluted air is also moved into the direction of the suction canals. As a safety device the unit is equipped with a particle sensor on the clean air side. This way the system is constantly monitored to protect from filter breakthroughs. If an error occurs the fan is automatically shut off. Simultaneously the unit emits an optical and acoustic warning signal. The AIRTECH series is certified according to the DIN EN ISO and approved by the IFA (Institute for Work Safety of the German Legal Accident Insurance, formerly known as BGIA) for the welding fume class W3 as a welding fume suction unit with a fixed position. Many types of dust, welding fume among others, are inflammable. The welding company is supposed to take appropriate measures to prevent those specific hazards. Especially it has to make sure that no ignition sources are sucked into the unit. If you are dealing with explosive dusts, please request a separate offer according to the ATEX directive. Technical data AIRTECH P10 Max. volumetric flow of the fan m³/h Motor performance 11,0 kw Separation efficiency 99 % Dimensions 800 x x mm (Width incl. canals mm, depth incl. jets mm)

73 73 Our Hotline Using these kind of units does not release the person in charge from his/her duty to provide appropriate, personal protective equipment for his/ her co-workers When working with stainless steels it is mandatory to use suction elements Available versions AIRTECH P Änderungen Subject to change. und Irrtümer Images vorbehalten. are similar Abbildungen to the actual ähnlich. product.

74 74 3. Room ventilation systems AIRTECH Central suction and filter unit Suitable for Cleaning of polluted ambient air in a production hall. This unit is IFA certified for welding fume class W3. Description IFA AIRTECH P30 The filter unit is IFA-certified according to DIN EN ISO A local extraction often is not enough to undercut the occupational exposure limits and thus to exclude any risk for humans. In this case, it is necessary to ventilate the room in addition. The pollutants are extracted at a height of approx. 3-4 m via extraction grilles and filtered afterwards. At ceiling height, the cleaned air is returned to the room via nozzles. The advantages of the AIRTECH room exhausting system are the optimal extraction performance of the filter unit (high lifetime of the cartridges, good extraction performance), the user-friendliness and the low maintenance. Since ducting is not necessary, the location of the unit can be chosen flexibly. If the air is returned into the working area, the heating costs can be reduced considerably. However, the regulations of the new German Hazardous Substances Ordinance (GefStoffV) have to be met. The filter units are equipped with filter cartridges of the category BIA M (separation efficiency 99 %) and have an especially developed dedusting system which consists of the combination of a display control unit and the POWER SPRAY-SYSTEM. This combination makes sure of an excellent dedusting performance of the filter cartridges, so that an optimal extraction performance is guaranteed at any time of the operation. PLEASE NOTE:! In order to adapt the unit to carcinogenic substances, a consultation on-site is required! Schweißrauchabscheideklasse W3 INCLUDING POWER RA AY-SYSTEM Y SPRAY-SYSTEM further information ion on page 70 Technical data AIRTECH Central suction and filter unit Max. volumetric flow of the fan m³/h Motor performance 11,0 22,0 kw Separation efficiency 99 %

75 75 Our Hotline A B C Standard equipment Housing made of stable steel plate (powder coating inside and outside) Wear- and maintenance-free, fully automatic dedusting via POWER SPRAY-SYSTEM Filter housing with air inlet holes on both sides Dedusting system with compressed air tank Fan with soundproof housing Filter cartridges, category BIA M Suction channel Particle sensor Display control unit Filter medium (precoat) PE bag for the dust collecting tray D Available as an option Suction ducting Device to connect ductings Dimensions A B C D Amount of nozzles AIRTECH P mm mm mm mm 17 AIRTECH P mm mm 3 510mm mm 20 AIRTECH P mm mm mm mm 24 Available versions AIRTECH Central suction and filter unit for clean room air Max. volumetric flow of the fan m³/h m³/h m³/h Motor performance 11,0 kw 15,0 kw 22,0 kw Filter surface 324 m² (9 x 36 m²) 324 m² (9 36 m²) 432 m² (12 36 m²) AIRTECH P18 AIRTECH P24 AIRTECH P Änderungen Subject to change. und Irrtümer Images vorbehalten. are similar Abbildungen to the actual ähnlich. product.

76 76 3. Room ventilation systems BlowTec Central suction and filter unit Suitable for Cleaning of polluted room air in a modular design for perfect adjustment to the architecture of the room. The unit is IFA certified for welding fume class W3. Example: BlowTec INCLUDING POWER RA AY-SYSTEM Y SPRAY-SYSTEM Description AIRTECH - BlowTec is one of many new developments from TEKA Absaug- und Entsorgungstechnologie GmbH. This central suction and filter unit is the perfect solution for every kind of work that requires more than extraction right at the source. The biggest advantage: the efficient use of energy and reduction of cost. During heating times the energy costs are considerably reduced by recirculating the cleaned, warm air back into the working area. Alternatively it can also be led outside. The modular setup of the AIRTECH - BlowTec is perfectly adaptable to the architecture of the room. The ducting that extracts the air and guides it to the movable jets can vary in height and length. Standard dimensions guarantee fast delivery times and quick assembly. Standard equipment Housing made of stable steel plate (powder coating inside and outside) Fully automatic dedusting via POWER SPRAY-SYSTEM Fan with soundproof housing Filter cartridges, category BIA M Particle sensor Filter unit Ventilatorteil Control (filter/motor) Nozzle head Silencer Connection between filter unit fan unit and nozzle head Filter medium (precoat) PE bag for the dust collecting tray Available as an option Extraction ducting Frenquency converter further information ion on page 70 Technical data BlowTec Central suction and filter unit Max. volumetric flow of the fan m³/h Motor performance 7,5 11,0 kw Separation efficiency 99 %

77 77 Our Hotline approx Available versions BlowTec Central suction and filter unit Max. volumetric flow of the fan m³/h m³/h Motor performance 7,5 kw 11,0 kw Filter surface 100 m² (4 x 25 m²) 100 m² (4 25 m²) BlowTec P7, BlowTec P Änderungen Subject to change. und Irrtümer Images vorbehalten. are similar Abbildungen to the actual ähnlich. product.

78 78 3. Room ventilation systems PushPull Central suction and filter unit Suitable for Cleaning of polluted ambient air in a production hall FILTERCUBE 4H aus System PushPull INCLUDING POWER RA AY-SYSTEM Y SPRAY-SYSTEM Description A suction at the source often is not enough to undercut the occupational exposure limits for working places and thus to exclude any risk for humans. Therefore it is necessary to additionally ventilate the room. The pollutants on one side of the hall are extracted by sufficiently dimensioned ventilation grilles and filtered afterwards. On the other side of the hall, the cleaned air is returned into the room either via ventilation grilles or via nozzles. Die FILTERCUBE is certified from the Institute of Work Safety (IFA, formerly BGIA) and approved for the welding fume class W3 as a stationary welding fume suction device. A big advantage: the automated filter control allows for a filter cleaning on demand. Standard equipment Fully automatic dedusting via POWER SPRAY-SYSTEM Display control unit Maintenance doors for all operational areas Maintenance door for the filter cartridges housing with inspection window made of laminated safety glass Filter medium (precoat) PE bag for the dust collecting tray NOTICE: The ducting installation is designed to project requirements!! further information ion on page 70 Technical data PushPull Central suction and filter unit Max. volumetric flow of the fan m³/h Motor performance 7,5 11,0 kw Separation efficiency 99 %

79 79 Our Hotline Example of application: PushPull system in a production hall Available versions PushPull Central suction and filter unit Max. volumetric flow of the fan m³/h m³/h Motor performance 7,5 kw 11,0 kw Filter surface 100 m² (4 x 25 m²) 100 m² (4 25 m²) PushPull System P7, PushPull System P Änderungen Subject to change. und Irrtümer Images vorbehalten. are similar Abbildungen to the actual ähnlich. product.

80 80 3. Room ventilation systems Accessories Description Art. No. Set of 10 dust bags PG AIRTECH Room ventilation system AIRTECH P10 BlowTec Central suction and filter unit PushPull Central suction and filter unit Precoat for filter cartridges (400g) PG 2 For filter cartridges please check page 81.

81 81 Filter cartridges Filter Description surface Length Art. No. PG 2 Filter cartridge, 5 m² 300 mm BIA M Filter cartridge 7,8 m² 600 mm BIA M Filter cartridge, 10 m² 600 mm BIA M Easy-Clean-Plus filter cartridge Filter cartridge, BIA M Filter cartridge, BIA M 12,5 m² 600 mm ,6 m² mm m² mm Easy-Clean-Plus 25,3 m² mm filter cartridge Filter cartridge 36 m² mm CARTMASTER-PF-W 1 suction element CARTMASTER-PF-W 2 suction elements FILTERCUBE 2N 2500 FILTERCUBE 2N 3500 FILTERCUBE 2H 4000 FILTERCUBE 2H 5000 FILTERCUBE 4N 3500 FILTERCUBE 4N 4000 FILTERCUBE 4N 5000 FILTERCUBE 4H 6000 FILTERCUBE 4H 7500 FILTERCUBE 4H FILTERCUBE 4N 500 MV FILTERCUBE 4N 1000 MV FILTERCUBE 4N 2000 MV FILTERCUBE 4N HV ZPF 6H ZPF 9H AIRTECH P10 AIRTECH P18 AIRTECH P24 AIRTECH P S S2 2 S2 S4 S2 4 2 S2 2 S2 4 S S4 4 4 S4 4 4 S4 S S2 2 S S2 4 S S4 S6 9 S Precoat for filter cartridges, units of 100g Precoat for filter cartridges, units of 400g S = Standard, Numbers = Numbers of cartridges per unit Easy-Clean-Plus filter cartridges Subject to change. Images are simimilar to the actual product.

82 82 TEKA offers various oil mist separators that are appropriate for suction of oil and emulsion mist as well as for oily smokes. They are characterized in particular by a high separation efficiency and a compact design. Further information on our website

83 Oil mist separators Our Hotline

84 84 TEKA gas cutting tables are set up modularly and per default available in sizes between 2 and 24 m². On request larger tables are available as well. In conjunction with our suction and filter units they offer protection of health burdens in thermal cutting processes. More information about our gas cutting tables - in especially the MasterCut ECO series that is offered in cooperation with our partner MicroStep are available on our website.

85 Gas cutting tables Our Hotline

86 86 We offer different welding benches, among others a special welding bench for education purposes that is often applied in companies with a training programme and can be used flexibly. Our grinding benches are characterized by rear wall extraction and extraction from below and are optionally fitted with lamellas. Since there are no metal side walls, it is also possible to handle long and bulky objects in an ergonomic way.

87 4. Welding and grinding benches Our Hotline

88 88 4. Welding- and grinding benches Suction table Suitable for Extraction from below of fumes and dusts e.g. for manual plasma arc cutting Description Stable construction for extraction from below. A baffle plate distributes the pollutants inside the bench and calms the air flow. Available as an option Support made of refractory bricks Special dimensions on request Suction arm We would be glad to advise you regarding the choice of the appropriate filter units or fans. Standard equipment Support made of flat iron Baffle plate Suction table / 900 / Technical data / Available versions Suction table PG 3 Depth: 635 mm Height: 800 mm Width Required volumetric flow of the fan Suction nozzle 600 mm m³/h 160 mm mm m³/h 200 mm mm m³/h 250 mm

89 89 Welding bench Suitable for Our Hotline Education and training centres as well as industrial plants Description Stable welding bench made of sectional steel. A simple assembly is ensured. Available as an option Downhand welding device Special dimensions on request Standard equipment Bar iron grating Refractory bricks 600 / 900 / Welding bench 635 Technical data / Available versions Welding bench Depth: 635 mm Height: 800 mm Width 600 mm mm mm PG 3 Subject to change. Images are similar to the actual product.

90 90 4. Welding- and grinding benches Grinding bench Suitable for Rear wall extraction and extraction from below for grinding tasks. Description Here you find a selection of standard grinding benches. The dusts are extracted on the back and below. 90 % of the extracted particles are already extracted by the rear wall and can safely and easily be disposed of by means of the dust collec ting tray. Available as an option Side panels Lamella curtains folding type Partial roof with lighting Special dimensions on request Wood support We gladly advise you regarding the choice of filter units or fans. Grinding bench (Art. No ) Standard equipment Rear wall extraction Flat iron support or wooden support Pre-separator Dust collecting tray 2 temporary covers for nozzles /1500/2000/2500 Technical data / Available versions Grinding bench PG 3 Depth: mm Height: 850 mm Width required volumetric flow of the fan Suction nozzle (for rear extraction) Suction nozzle (for extraction from below) Standard with wood support mm m³/h 150 mm 180 mm mm m³/h 150 mm 200 mm mm m³/h mm 224 mm mm m³/h mm 250 mm

91 91 Accessories Our Hotline Description Art. No. Downhand welding device PG 3 Suction table Wellding bench Grinding bench Extractable side panels (2 pieces) PG 3 Rib suspension, pivoted (2 pieces) PG 3 Suction arm 150 mm hose type, internal joints Length 2m PG 2 Length 3m PG 2 Grinding bench (Art. No ) with foldable vertical blinds Subject to change. Images are similar to the actual product.

92 92 TEKA offers a wide range of suction andcollecting elements for various solutions. Our suction arms range from small diameters, e.g. 50 mm for laboratories, dentistry or beauty salons up to large diameters for the extraction of high amounts of welding fume. Additionally, the TEKA product portfolio consists of suction arms, cranes and hoses made of materials which are optimized for different applications such as arms made of aluminium that are chemically resistant or antistatic. A hood is installed at the tip of every suction element to make sure of an efficient extraction. You can choose between different versions. Our extraction elements are available for table, wall or ceiling attachment, or they are connected directly to the filter unit and positioned by means of joints or jib cranes. It would be our pleasure to advise you in finding the appropriate solution for you.

93 5. Suction and collecting elements Our Hotline

94 94 5. Suction and collecting elements Suction arm 150 mm Suitable for Welding fume extraction The arms can either be connected to individual fans or to central suction and filter systems Suction arm (Art. No ) A B Description The suction arms Ø 150 mm are available in different versions and lengths. Due to the spring-support, all arms are easily positioned and self-supporting in the adjusted position. The volumetric flow can be individually regulated via a throttle valve that is integrated in the suction hood. Standard equipment Oval suction hood Ø 270 mm made of synthetics with throttle valve From a length of 5 m on, additional wall bracket with C-rail Stable wall bracket made of powdercoated steel plate Connection nozzle 160 mm Wall bracket with support for ducting connection 3 joints with spring control and friction plates Flexible suction hose (PVC) with welded steel wire spiral (temperature-resistant up to +120 C) C D Dimensions Art. Nr. A B C D R Hose Internal joints mm 815 mm mm mm mm External joints mm 750 mm mm mm mm Rohr Internal joints mm 815 mm mm mm mm External joints mm 660 mm mm mm mm Special solution 10,5 m long with wall bracket, hose type, internal joints (Art.-No )

95 95 Our Hotline Available as an option Other arm lengths on request Suction hood made of metal Nozzle plate for an even more effective extraction of fumes and dusts Lighting kit for suction hood High-temperature hoses Spark arrester grill Spark arrester grill made of aluminium including metal hood Wall bracket with counter nozzles for TEKA fans Wall brackets Ø 150 Suction arm (Art. No ) Suction arm hose type with external joints (2000) (3000) (4000) 2000 (3000) (4000) 2925 (3425) (3925) Available versions Suction arm 150 mm PG 2 Length 2 metres 3 metres 4 metres 5 metres 6 metres 7 metres 8 metres recommended volumetric flow of the fan: m³/h 2000 m³/h 2000 m³/h m³/h m³/h 2500 m³/h m³/h for wall assembly Hose Internal joints External joints Pipe Internal joints External joints for mobile units Hose Internal joints External joints Pipe Internal joints External joints Subject to change. Images are similar to the actual product.

96 96 5. Suction and collecting elements Suction arm 200 mm Suitable for Larger amounts of air, e.g. for flux-cored arc welding with high tensions or gross welding rod Description Suction arm (Art. No ) The suction arms ø 200 mm are available in different versions and lengths. Due to the spring-support, all arms are easily positioned and self-supporting in the adjusted position. The volumetric flow can individually be regulated via the throttle valve integrated in the suction hood. Standard equipment Oval suction hood made of metal (Ø 315 mm) with throttle valve From a length of 5 m on with an additional wall bracket Stable wall bracket made of powder-coated sheet steel Connection nozzle Wall bracket with counter nozzle for TEKA fans 3 joints with spring support Flexible suction hose (PVC) with welded steel wire spiral (temperature-resistant up to +120 C) Available as an option Other lengths on request Lighting kit for suction hood Spark arrester grill Wall mount with counter-pipe for TEKA fans Available versions Suction arm 200 mm PG 2 Length 2 metres 3 metres 4 metres 5 metres 6 metres 7 metres 8 metres recommended volumetric flow of the fan: m³/h m³/h m³/h m³/h m³/h m³/h m³/h for wall assembly for mobile units Hose Internal joints Hose Internal joints

97 97 Suction crane Suitable for Our Hotline Connection to central units and individual fans Description Suction cranes are available indifferent versions and lengths. Regarding suction cranes Ø 160 mm up to a reach of 6 meters, it is possible to attach tools due to the two part supporting construction. At the first outrigger, you can attach charges up to a weight of 50 kg (e.g. a mechanical wire travel). The second outrigger can be charged with up to 10 kg (e.g. tube package). Available as an option Lighting kit for suction hood High-temperature hoses Spark arrester grill The internal construction of the telescopic arm allows a smooth adjustment at every height. Suction crane (Art. No ) Standard equipment Pivoted, powder-coated supported construction made of sectional steel Adjustable brakes for the joints Connection of the suction pipes to flexible hoses at the joints Smoothly telescopable extension with suction hood situated at the front outrigger Wall bracket incl. pipe elbow and drive flange Available versions Suction crane (4500) (6000) 150 or 250 Telescope NW 160 oder NW 250 Length 3 metres 4,5 metres 6 Meter PG 2 extendable from mm extendable from 1540 up to 2940mm (in case of external height of 3100 mm) Subject to change. Images are similar to the actual product.

98 98 5. Suction and collecting elements Telescopic suction arm Suitable for Connection to central units and individual fans. Ideal to extract pollutants produced by fixed welding benches, e.g. in welding booths. Description The telescopic suction arms are available in different versions. Due to the little space required, they are optimally appropriate to be applied in training and education centres. The version fitted with external joints guarantees a fume extraction with considerably lower fan performance. This reduces the noise level. Suction hood ø 150 mm made of synthetics with integrated throttle valve Suction hoods ø 100 mm and ø 200 mm made of metal with integrated throttle valve Wall bracket with support for ducting connection Connection nozzle Ø 160 mm Suction hood Telescopic suction arm (Art. No ) Standard equipment Smoothly vertically adjustable Pivoted to the front Rotating by 180 Extendable from a length of 1.20 to 2.06 m Low wear telescopic function (without counterweight) Available as an option Lighting kit for suction hood High temperature hoses Spark arrester grill Wall mount with counter-pipe for TEKA fans

99 99 Our Hotline Example of application: Telescopic suction arm in a welding booth Available versions Telescopic suction arm Length: m Hose Internal joints ,00 650, ,00 External joints ,00 855, ,00 PG 2 Subject to change. Images are similar to the actual product.

100 Suction and collecting elements Special suction hood Suitable for Application above booths and welding robots Special suction hood with lamellas at a robotic suction system Description The suction hoods operate according to the principle of the nozzle plate. Due to this, the necessary air amount is applied much more effectively. Special versions can be realized at every time. Our employees would be glad to advise you in your request, also regarding required curtains and lamellas. Standard equipment Stable steel plate Suction nozzles Eye hooks Available as an option Different dimensions on request Curtains Lamellas Different versions (e.g. lip suction) on request Made of galvanised steel plate Available versions Suction hood PG 3 Suction nozzle Required volumetric flow of the fan Dimensions (B T) 200 mm m³/h mm mm m³/h mm mm m³/h mm

101 101 Accessories Our Hotline Description PG 2 Art. No. Suction arm 150 mm Suction arm 200 mm Suction crane Telescopic suction arm Nozzle plate, angular mm, PVC, black Nozzle plate, round Ø 400 mm, PVC, black Connection material Ø 160 mm (nozzle, flange and hose clamp) Outlet air hose, multilayer aluminium foil, length for delivery 1,25 m, extendable up to 5,0 m mm mm Lighting kit incl. transformer unit Support column for arm 2-4 m long, with base plate, height mm Spare hose for arm, pipe type, incl. rubber bands Spare hose for arm, hose type Length 2,0 m Length 3,0 m Length 4,0 m Suction hood PVC, incl. throttle valve Protective grille (fine-meshed) for integration in suction hood Suction hood PVC incl. throttle valve and integrated spark protection grille Suction hood (metal), incl. throttle valve Fan m³/h, 1,5 kw incl. fixing plate and snap fastener Fan m³/h, 2,2 kw incl. wall bracket and flexible aluminium ducting Fixing plate for connection incl. snap fastener Subject to change. Images are similar to the actual product.

102 102 TEKA fans are efficiently applicable for aeration and ventilation of working places and halls. Polluted air can be extracted by means of a hose or a pipe fitted with an extraction element at the suction nozzle and can afterwards be guided outside by means of the outlet nozzle and the connected ducting. Optionally, the air can be guided from outside to inside in order to provide working places or spaces with fresh air. Our high-quality fans that are made of steel plate or silumin casting are stable and thus suitable for continuous operation. Additionally, a very calm operation is made sure by the static and dynamic balance. The fans are also integrated in our economical, universally applicable exhaust fans. They are the central part of our filter devices, in this case in combination with disposable filters or filter cartridges. The air is guided via the ducting from the working places to the unit with almost no loss. If required, the ducting can easily and professionally be installed by our technicians.

103 6. Fans and ducting Our Hotline

104 Fans and ducting Fan Suitable for Connection to suction arms, in order to evacuate pollutants from the extraction point Description Available as an option The fans are available in different versions and performances. Due to the stable construction, they are suitable for continuous operation. Wall bracket Protective grating Silencer box Connection material Standard equipment Silumin fan Up to m³/h made of silumin casting Silumin fan (with snap fastener) From m³/h on made of silumin casting (with vibration absorber) Static and dynamic balanced impellers (guarantees a calm operation) Low maintenance engine Fan made of steel sheet Dimensions A B C A Fan m³/h 615 mm 650 mm 550 mm Fan m³/h 615 mm 650 mm 550 mm Fan m³/h 615 mm 650 mm 570 mm Fan m³/h 740 mm 770 mm 720 mm Fan m³/h 740 mm 770 mm 720 mm B 438 Fan m³/h 740 mm 770 mm 720 mm C 449 Available versions Fan PG 2 Volumetric flow of the fan 2000 m³/h 2500 m³/h 3000 m³/h 3500 m³/h 4000 m³/h 5000 m³/h 6000 m³/h 7500 m³/h m³/h Motor performance 0,75 kw 1,1 kw 1,5 kw 2,2 kw 3,0 kw 4,0 kw 5,5 kw 7,5 kw 11,0 kw Dimensions in mm Connection nozzle 160 mm 160 mm 160 mm 250 mm 250 mm 315 mm 355 mm 400 mm 450 mm Weight approx. 27 kg approx. 27 kg approx. 27 kg approx. 45 kg approx. 60 kg approx. 50 kg approx. 100 kg approx. 107 kg approx. 160 kg Voltage 230 V / 50 Hz V / 50 Hz V / 50 Hz

105 105 Mobile exhaust fan Suitable for Our Hotline Evacuation of pollutants from the extraction point, e.g. fresh air supply for containers, pipes and boxes. Also suitable for the extraction of emissions Description The mobile exhaust fan can be used very flexibly due to its low design and the low weight. Connected to a suction hose, the exhaust fan is suitable for the application to workplaces which are difficult to access (e.g. shipbuilding). Standard equipment Housing and impeller made of resistant aluminium casting (up to 1,5 kw) or steel plate (from 1,5 kw on) Powder-coated housing and chassis Ready to plug in Protective grating on the suction and pressure side Motor circuit breaker 5 m mains cable 681 Example of application: Mobile exhaust fan Available as an option Suction hose with suction hood and magnetic base Other voltages on request Exhaustion hose Available versions Mobile exhaust fan 630 Volumetric flow of the fan 2000 m³/h 2500 m³/h 3000 m³/h 3500 m³/h 4000 m³/h Motor performance 0,75 kw 1,1 kw 1,5 kw 2,2 kw 3,0 kw Suction nozzle 160 mm 160 mm 160 mm 250 mm 250 mm Voltage 230 V / 50 Hz V / 50 Hz V / 50 Hz PG 2 Subject to change. Images are similar to the actual product.

106 Fans and ducting Accessories Description Art. No. Fan m³/h, 0,75 kw Fan m³/h, 1,1 kw Fan m³/h, 1,5 kw Fan m³/h, 2,2 kw Fan m³/h, 3,0 kw Fan m³/h, 4,0 kw Fan m³/h, 5,5 kw Fan m³/h, 7,5 kw Fan m³/h, 11,0 kw Mobile exhaust fan Wall bracket PG Protective grille PG Silencer box for upright version PG Automatic start/stop system with field sensor Maxi-Control PG V 230 V 230 V V 400 V 400 V 400 V V 400 V 400 V 400 V 400 V Automatic start/stop system with magnetic field sensor for electropneumatic slide valve or motor shut-off valve Motor circuit breaker PG V 400 V 500 V 400 V 400 V 500 V 500 V 230 V 400 V 500 V V 230 V 400 V 400 V 500 V 500 V

107 107 Our Hotline Description Art. No. Fan m³/h, 0,75 kw Subject to change. Images are similar to the actual product. Fan m³/h, 1,1 kw Fan m³/h, 1,5 kw Fan m³/h, 2,2 kw Fan m³/h, 3,0 kw Fan m³/h, 4,0 kw Fan m³/h, 5,5 kw Fan m³/h, 7,5 kw Fan m³/h, 11,0 kw Mobile exhaust fan Automatic star-delta connection 50 Hz 400 V PG V Connection material Ø 160 mm (nozzle, flange and hose clamp) PG Suction hose, glass fibre fabric hose with steel wire spiral, length 6 m, incl. suction nozzle with magnetic base as well as connection material and reduction 100 mm PG mm mm Exhaust air hose, glass fibre fabric hose with steel wire spiral, length 6 m, incl. connection material 160 mm PG mm

108 Fans and ducting Hoses and accessories Hoses and accessories PG 3 Field of application High vacuum Mid vacuum High temperature Mid vacuum Hose clip Type Superflex Klimaflex Klimaflex HT Aluflex Temperature resistance 0 bis +85 C -30 bis +80 C -85 bis +310 C -50 bis +200 C Length at delivery 10 metres 15 metres 6 metres 12 metres 4 metres 5 metres 1 item 35 mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm

109 109 Pipes, moulded parts and acc. Our Hotline Pipes, moulded parts and accessories PG 3 Roof cowl Deflection cowl Outlet nozzle with protective grille Shut-off valve airtight Regulating valve Flange collar Flange ring 63 mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm All moulded parts and connection elements are equipped with a double rubber lip seal. Subject to change. Images are similar to the actual product.

110 Fans and ducting Pipes, moulded parts and accessories Pipee, moulded parts and accessories Bow 15 Bow 30 Bow 45 Bow 60 Bow 90 Nipple for pipes Sleeve for moulded parts End cap for pipes PG 3 End cap for moulded parts 63 mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm All moulded parts and connection elements are equipped with a double rubber lip seal.

111 111 Pipes, silencers and accessories Our Hotline Pipes, silencers and accessories PG 3 Type Pipe Silencer Pipe clip Length at delivery 3 metres 6 metres 300 mm 600 mm 900 mm mm 63 mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm Subject to change. Images are similar to the actual product. All moulded parts and connection elements are equipped with a double rubber lip seal.

112 Fans and ducting T-pieces d2 d1 d1 T-pieces PG 3 d2 63 mm 80 mm 100 mm 125 mm 150 mm 160 mm 180 mm 200 mm 224 mm 250 mm 315 mm 355 mm d1 63 mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm All moulded parts and connection elements are equipped with a double rubber lip seal.

113 113 Reductions Our Hotline d1 d2 Reductions d2 63 mm 80 mm 100 mm 125 mm 150 mm 160 mm 180 mm 200 mm 224 mm 250 mm 315 mm 355 mm PG 3 d 80 mm mm mm mm mm mm mm mm mm mm mm mm mm mm Subject to change. Images are similar to the actual product.

114 114 TEKA offers you more than a product! Requirements, planning, production, delivery and assembly at all steps you are adviced and supported personally by competent employees. This also applies to product warranties and individual contract conditions are included. After purchase, our service and maintenance department is always at your disposal. Fast and straightforward. For optimal warranty, it is also possible to conclude a maintenance contract for your devices. In our online shop, you can order comfortably and directly individual units and accessories. Products for occupational protection and personal safety have to function perfectly. TEKA not only relies on legal directives but tries to achieve even better results. We also accept the legally prescribed maintenance sessions of your units. We document the compliance with legal regulations by means of an inspection log book and an inspection tag. In order to present the TEKA product portfolio, we have established a comprehensive communication and information centre in the nearby town Borken-Weseke. In several show rooms, TEKA offers special seminars and product trainings. At the same time, product demonstrations take place in the integrated permanent exhibition. Imprint TEKA Absaug- und Entsorgungstechnologie GmbH Industriestraße 13, Velen Post office box 1137, Velen Phone. +49(0) /Fax +49(0) info@teka.eu Copyright The copyright of images used in this catalogue belongs depending on the individual image to the TEKA Absaug- und Entsorgungstechnologie GmbH, Shutterstock and its related rights holders, or in case of club crests and logos to the respective associations, companies and organizations. Any reprinting of images is not permitted without permission of the copyright holder.

115 7. Service Our Hotline Planning PLANNING In order to realize customized projects, our highly qualified employees are at your disposal. We have our own employees in all sales areas and we are swiftly available for you everywhere. Production If you need larger quantities or if you look for products that you do not find in this catalogue, please contact us. We are glad to submit you an individual PRODUCTION quotation. Seminar rooms Delivery The company s own vehicles, logistics companies and courier services enable worldwide delivery of TEKA products. TEKAffee DELIVERY Assembly Our qualified employees take care of the assembly and the turnkey handover of suction and filter units on request. ASSEMBLY Warranty As standard, we offer you a warranty period of 12 months on all products listed in this catalogue. Exhibition WARRANTY Service MAINTENANCE Our in-house service department is at your disposal. By completion of a maintenance contract, the warranty period can be extended to 36 months. Training center After Sales Even after your purchase, we do not leave you alone. Our team is glad to answer your questions. You can contact us at our international hotline: AFTER SALES +49(0) Exhibition