Total Recycling Technology of End-of-Life Vehicle
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1 Total Recycling Technology of End-of-Life Vehicle Auto Eco Co., Ltd
2 Global warming caused by automobile Automobile causes global warming from production to disposal Heavy metals : Pb, Hg, Cd etc. Steel, Non ferrous metals, plastics, glass, petrochemicals Use Emission of CO2 in exhaust gas NOx, SOx and CO in exhaust gas Leakage of refrigerant (GWP = 1,430~10,900 time of CO2) Pollution of fluids Inappropriate emission of refrigerant CO2, NOx, SOx and dioxine generated during ASR combustion So, now we have to DO SOMETHING!!
3 Mechanism of Total Recycling of ELV(End-of-life Vehicles) Enlargement of material recycling Proper treatment of Body scrap, ASR and Refrigerant Body Shredder ASR ASR Recyclers Dismantler Dismantler Dismantler Plastic Seat Glass A R C * Pretreatment 2 nd dismantling Raw material Recycling Iron PU foam Seat cover Metals Thermal recovery Steam Rubber Raw material Refriger ant Collection : ARC Regeneration Pyrolysis Partner companies for Pilot project *ARC : Auto Recycling Center
4 Progress of ELV recycling process Typical Status Fluid Airbag Metal dismantling Reuse parts Additional MR Shredder Refrigerant ASR Technology combination Fluid Airbag Metal dismantling Reuse parts Additional MR Shredder Refrigerant ASR Technology Biz / infra Establishment of 95% recycling (85% MR) Eco-friendly recycling
5 Design of facility Technology and facility Design of Dismantling Process Dismantling Process Simulation (1) Simulation system for ELV Dismantling factory Allocation of parameters : time, labor, cost. Layout Design, 2D/3D based drawing and design Calculation of working time and process Design of Facilities
6 IT and mobile based management Computer and mobile management system (Car, parts, delivery) Recycling rate calculation S/W is about to be provided 화면 1 화면 2 화면 3
7 Specialized facility and machinery for dismantling Site 1 Site 2 Site 3 Site 4 Site 5
8 Management system for reuse parts Reuse parts Engine and Transmission Funtional parts Outerior parts
9 Metal recycling Urban mining : Metals <Aluminum> <Engine> <Copper, bruce> <Battery> Intermediate treatment Shredding <Raw materials of Industry> Collection Sorting <Wiring> Purification <Precious metals> - Aluminum Ingot Gold, platinum <Converter, control unit and other non-ironmetal
10 Platinum and gold recovery Catalytic converter Raw material Target materials Needed technology Pt Pd Rh Dismantling Decanning Homogenization Refining
11 Plastic recycling Additional Material Recycling What are included for additional MR 106.7kg/ELV 21 plastic parts Bumper (F) Bumper Air Duct Housings PU foam Resonater Washer tank Antifreezer tank A / B / C pillar Rear trims Covers Door scuff Steering Column Shrowd Glass Backbeam(F) Backbeam Battery tray Panels Cowl side trim Rubber Radiator end tank Glove box Cowl top cover Radiator / fan shrowd
12 Rubber and others Technologies for Additional Material Recycling (process to be recycled) Plastics, rubber, seat foam and glass have to be recycled for 85% recycling. Bumper cover De-painting re-compouning Wheel guard Seat foam Granulization/mixing Heat / pressing Lugage partition Radiator End tank Shredding/washing Re-compounding Radiator shroud
13 Shredder technology for metal recovery Shredders Purchase of scrap body Shredding Metal recovery ASR generation ASR hand over Kyunghan Geohae High yield Bukdong Can purchase scrap body on higher price
14 Thermal recovery for shredder residue ASR recycling Launching : May 2013 Completion of 95% recycling Energy recovery rate : higher than 63% Newgreen (Stocker type) Daesung E&E (Stocker type) Heat recovery rate has to be Higher than 60%
15 Recovery and recycling of refrigerant Refrigerant treatment Collection and destruction Destruction experiment (going well) Regeneration technology Thermal destruction
16 Future of ELV recycling Rare earth magnet and li-ion battery Raw material Target materials Needed technology Nd Dy B Sm Li, Co Reuse technology Non distructive dismantling Chemical etching and leaching Sorting and purification of rare metals
17 What we can do NOW and FIRSTLY is ; Joint steps for a green Earth! Thank you! Auto Eco Co., Ltd We are totally dedicated to save the EARTH And contact us ; Facility : Executive director Byun Dong Yong kjhbdy05@naver.com Technology : Director Johnny Jeong jeonghw@gmail.com
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