Air Treatment for Swimming Pools
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- Jody Baker
- 6 years ago
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1 DATA & FACTS Dehumidifiers Air Treatment for Swimming Pools
2 Table of Contents Copyright note Disclosing, copying, distributing or taking any action in reliance on the contents of this document is strictly prohibited without express prior consent. Violations entail liability for any damages or other liability arising. All rights in relation to patents, utility patents or design patents are reserved. Navigator for Pool Dehumidifiers...3 Air Recirculating Dehumidifier with Heat Pump, Type CAU Functional Description... 5 System and Controls Scheme... 5 Components... 6 Technical Data... 8 Accessories... 8 Air ixing Dehumidifier with Heat Pump, Type CU Functional Description... 9 System and Controls Scheme Components Technical Data Air ixing Dehumidifier with Heat Pump, Type CA Functional Description System and Controls Scheme Components Technical Data Air ixing Dehumidifier with Heat Pump, Type CP Functional Description System and Controls Scheme Components Technical Data Air ixing Dehumidifier, Type CWR Functional Description System and Controls Scheme Components Technical Data Air ixing Dehumidifier, Type CWP Functional Description System and Controls Scheme Komponenten Technische Daten Compact DencoHappel icro units Air ixing Dehumidifier, Type CAT Functional Description System and Controls Scheme Components Technical Data Air ixing Dehumidifier with Heat Recovery Type CWT Functional Description System and Controls Scheme Components Technical Data Electric Integration, Overview of Cable Connections...63 Cable overview of DencoHappel icro CAT and CWT DencoHappel recirculating air units Unit Selection with Reference to Water Surface, Standard...66 Unit Selection with Reference to Water Surface, Performance...66 Configuration Variants Accessories PR GB Subject to modifications R3-10/2016
3 Navigator for pool dehumidifiers Navigator for units Navigating in swimming pool dehumidifiers - the variety of units CAU The starter Recirculating-air unit for private pools. Dehumidification and heating of swimming pools 4 model sizes from 750 to 4000 m 3 /h Units with an efficient heat pump and electronic controls Use in private pools CU The short model Dehumidification, ventilation and heating of swimming pools 6 model sizes from 750 to 6150 m 3 /h Units with an efficient heat pump and modern DDC controls Double-deck model design Use in private and hotel pools CWR The universal basis Dehumidification, ventilation and heating of swimming pools 16 model sizes from 750 to m³/h Units with ECOSTAT heat pipe technology or ECOFLOW liquid-coupled energy recovery system and DDC controls Double-deck and side-by-side model design Universal use in private and large swimming halls, wellness areas, baths and damp areas CA The universal classic Dehumidification, ventilation and heating of swimming pools 16 model sizes from 750 to m³/h Units with ECOSTAT heat pipe technology or ECOFLOW liquid-coupled energy recovery system and efficient heat pump including modern DDC controls Double-deck and side-by-side model design Universal use in private and large swimming halls CWP The high-performance basis Dehumidification, ventilation and heating of swimming pools. High-Performance model 14 model sizes 750 to m³/h Unit with 2-stage heat recovery using ECOPLAT2 double-plate heat exchanger; including modern DDC controls Double-deck model design for large swimming halls and leisure baths as well as wellness areas, showers and damp areas CP The high-performance professional Dehumidification, ventilation and heating of swimming pools. High Performance Configuration 14 Baugrößen von 750 bis m³/h Unit with 3-stage heat recovery using ECOPLAT2 double-plate heat exchanger and efficient heat pump; including modern DDC controls Double-deck model design Use in large swimming pools and leisure baths PR GB Subject to modifications R3-10/2016 3
4 Navigator for pool dehumidifiers Navigator for units icro CWT The high-performance compact model Dehumidification, ventilation and heating of swimming pools. High Performance Configuration 5 model sizes from 800 to 6150 m 3 /h Unit with 2-stage heat recovery using ECOPLAT2 double-plate heat exchanger. including EC fans and modern DDC controls Compact configuration with air duct connections from top Use in private, therapy, hotel and small pools or wellness, shower and damp areas icro CAT The compact professional model Dehumidification, ventilation and heating of swimming pools. High Performance Configuration 5 model sizes from 800 to 6500 m 3 /h Unit with 3-stage heat recovery using ECOPLAT2 double-plate heat exchanger and efficient heat pump. including EC fans and modern DDC controls Compact configuration with air duct connections from top Use in private, therapy, hotel and small pools 4 PR GB Subject to modifications R3-10/2016
5 Dehumidification unit with air recirculating and heat pump function Type CAU Functional description of the unit The DencoHappel CAU is mainly designed for private swimming pools and can be delivered in 4 sizes. The unit operates to dehumidify and heat air in swimming pools in a recirculating-air mode. The unit is fitted with a full electronic control system that automatically regulates system functions. Operation mode with dehumidification demand In recirculating-air mode without dehumidification the air is recirculated in the swimming pool. The multifunction humidity switch is installed in the swimming pool and activates the unit in dehumidification mode as soon as the humidity setpoint has been exceeded. At this point the fan is switched into speed 2 and the refrigeration circuit is activated. The dehumidification process continues until the humidity setpoint is reached. Subsequently the fan is switched into speed 1 and the circuit compressor is stopped. Using an optional pool water condenser a certain amount of excess energy produced by the heat pump cycle can be fed back into swimming pool water or similar circuit system. Supply air fan runs at high speed. The necessary transmission heat is supplied by the reheater coil. Using an optional pool water condenser a certain amount of excess energy can be fed back into swimming pool water. System and controls scheme 1 p P P p DI AI DO AO PR GB Subject to modifications R3-10/2016 5
6 Dehumidification unit with air recirculating and heat pump function Type CAU Components Casing: Heat pump for dehumidification mode: Droplet separator Fan assembly: Filter for extract air: Heating section: DencoHappel motor 3-way mixing valve: Indoor installation 50 mm panels, inside and outside skins are painted; (corresponds to RAL 9002), the series includes casing frame and service door in casing panel thickness together with a full profile rubber gasket in EPD quality. All outside and inside surfaces are completely smooth. Air tightness class G II according to VDI Thermal and sound bridges are minimized. Non combustible insulation (fire classification A1 according to DIN 4102; Ö-Norm B3800; CFC-free) Heat transfer coefficient k = 0.57 W/m2 K Sound insulation performance Rw = 44 db according to DIN 52210/T4 Casing features according to EN1886 Filter bypass leakage F9 Air tightness class according to pren 1886 (10/2005) L1 Casing leakage B echanical stability 1A Thermal insulation T2 Thermal bridging factor TB2 (in risk areas) Frame profiles AlgSi 0,5 Flexible connection with potential equalisation, temperature resistant from -30 C to +120 C Duct connection using 30 mm frame with 4 hole bolt connection Interior built-in parts for swimming pool mode with special corrosion protection Direct evaporator according to VDI 6022: heat exchanger as Cu/Alu model for R 407c refrigerant, fins made of aluminium, frame elements made of Alg3, pipes made of oxygen-free copper. Condensate water tray in floor panel for evaporator and heat recovery system, with a slope in the direction of condensate drain, made of stainless steel V4A powder coated, including drain tray, conform with VDI 6022 Air cooled condenser according to VDI 6022: heat exchanger as Cu/Al model for R 407c refrigerant, fins made of aluminium, frame elements made of Alg3, pipes made of oxygen-free copper Compressor unit: refrigeration circuit with a fully hermetic scroll compressor with optimized heat exchanger combination for maximum COP values, mounted on anti-vibration mounts. Circuit includes filter drier, liquid collector, thermostatic expansion valve with OP and external pressure equalisation, all necessary shutoff valves, monitoring and safety devices (pressostat, icing sensor, etc.) made of plastic with an aluminium frame at air velocities on supply and extract side exceeding 2.5 m/s is necessary DencoHappel centrifugal fan LESS ENERGY SYSTE Optimized operating point, double side suction, coated surface model Three-phase motor, protection class IP55, model type B3, complete belt drive, easy service thanks to one bolt tensioning sled Fan/motor unit mounted on anti-vibration mounts Filter unit according to DIN including bag filter as of DIN/EN 779, synthetic fiber filter medium All filters are fitted with a differential pressure switch for filter monitoring Pumped warm water air heater, heat exchanger with copper pipes and drawn aluminium fins in aluminium frame Alg3 (tmax. 110 C, Pmax 16 bar) removable in accordance with VDI 6022; supplied loose for air reheating coil. Includes actuator 230 V, reversible for fine adjustment of water flow rate supplied loose, installation by others 6 PR GB Subject to modifications R3-10/2016
7 Control and regulation system The control cabinet is supplied with the following main components: Dehumidification unit with air recirculating and heat pump function Type CAU Consists of a separate control cabinet for mounting on units with all necessary components for control functions, wired according to VDE specifications. Electrical connection (via plug or screw terminals) between control cabinet and unit using factory prepared lines. ains voltage for control of mixing valve and reheater pump (including controls) Possible output for pool water pump The control cabinet is supplied loose, including fixing material for mounting on the unit All electronic control and regulation components can be easily replaced ain isolating switch for all pole downtime of the electrical unit, lockable Group fuses for fan and compressor Safety fuse for pump reheater circuit 230V Control fuse and control voltage supply unit 24V (safety extra-low voltage or SELV) Control of supply air fan using motor full protection device via PTC temperature sensor and electronic motor tripping device Control of compressor motor with thermal motor protection and interlock for safety chain and control card, anti-icing monitoring, high and low pressure sides. Electronic control card for compressor regulation with minimum run and standstill time as clock protection, service reset button, status messages for timer control and light diode for faults of the refrigeration circuit. Hydrostatic humidity control as remote control for mounting in the swimming pool, with status and fault lamp and operation switch. Operation with protective safety extra-low voltage. Setpoint setting % r.h. Color: white Surface mounting Dimensions: W/H/D 145/80/30 (mm) supplied separately Electronic three point PI-controller for exhaust air temperature control with setpoint setting on the control cabinet including installed NTC exhaust air temperature sensor. Output 230V for modulating 3-way valve motor in reheater circuit If necessary DencoHappel pool water temperature control for controlling pool water pump consisting of an integrated immersion thermostat, interlocking with compressor operation and output for pool water pump 230V (only control output max. 2A) and time control for registration of actual values (only in combination with pool water condenser) Output for collective error message signal (floating change-over contact) Control possibility of an extract air fan by others, 2-speed, 230 V/max. 150 W PR GB Subject to modifications R3-10/2016 7
8 Dehumidification unit with air recirculating and heat pump function Type CAU Specifications Type Unit series CAU SU.. (standard model, maximum air velocity for supply and return air approx. 2.8 m/s), plug fans, frequency inverters, casing fans Unit dimensions Air flow rate Dehum. capacity Heating capacity Pressure drop otor rated power/current Current draw CAU_SU Total width Total height Total length inimum aximum Rated (with dehumidification) Rated (with ventilation) Circulating air mode 1) Air condenser, without PWC mode Air condenser, with PWC mode Pool water condenser (accessory) Reheater 2) Total external pressure Supply air fan, high speed, at rated volume flow [mm] [m 3 /h] [kg/h] [kw] [Pa] [kw/a] [A] / / / / / / / / / / / / / / / / Compressor, without PWC Unit total 3) Tab. 1: Technical data CAU 1) Swimming pool air condition 30 C/54 %r.h.; 2) Inlet/outlet temperature 70 C/50 C; maximum heating capacity; 2 rows 3) plus controls/regulation/pumps etc. (All data are approximate values and summarize most important features. Subject to modifications. Exact data are available in the current Lplus design software) Accessories Valve final position switch for on-demand controls of reheater pump 9349W20 Pool water pump, self suction; industrial quality F8ZBP 8 PR GB Subject to modifications R3-10/2016
9 Option Option H Option H Dehumidification Unit with Air ixing and Heat Pump Function Type CU Functional description of the unit The DencoHappel CU is designed for private and small public swimming pools with short-term utilization time. The unit features short overall length and a highly-efficient heat pump. Sample selection of operating modes: The series is available in 6 sizes. The unit operates to dehumidify and heat air in swimming pools in a mixed air mode. The unit is delivered with a DDC controls which regulates all functions of the system on a fully automated basis. When in stand-by mode without dehumidification the air is recirculated in the swimming pool. When the humidity setpoint has been exceeded the unit switches into dehumidification mode. At this point the supply-air fan is operated at nominal air flow and the extract-air fan maintains the proper air movement. The refrigeration unit is activated in order to start dehumidification. Using the bypass damper a certain part of return air is mixed without further treatment with dehumidified air that has passed through the refrigeration cycle. The dehumidification stage continues until the actual humidity value lies below that of the humidity setpoint. Then the refrigeration unit is deactivated. When in active hours swimming pool mode the fresh and exhaust air dampers are opened, the bypass damper is closed. Then the refrigeration unit is activated. In the event of overheated swimming pool the refrigeration system is deactivated. Using an optional pool water condenser a certain amount of excess energy produced by the refrigeration cycle can be fed back into swimming pool water. Idle mode without dehumidification demand Idle mode with dehumidification demand Active hours operating mode with dehumidification demand H 28 C Bypass damper mode, fans recirculate hall air through recirculating-air dampers. At the same time the temperature and humidity in the swimming hall is continuously measured. Bypass damper operation, supply fan is running at nominal capacity, with return fan supporting operation The compressor is activated and dehumidifies the swimming hall. The re-heater can cover the possibly missing heat demand. ixed air operation according to VDI, return fan and supply fan are operating at nominal capacity. The compressor is activated. The re-heater covers the possibly missing heat demand. Hygienic fresh air rate according to specification. Using a pool water condenser a certain amount of excess energy can be fed back into swimming pool water. PR GB Subject to modifications R3-10/2016 9
10 Option H Dehumidification Unit with Air ixing and Heat Pump Function Type CU Transition and summer mode with/without dehumidification request Summer mode inactive period free night cooling In case of overheating of the swimming pool and high outdoor temperatures the heat pump is blocked. The unit operates for ventilation and dehumidification in air mixing or only outdoor/exhaust air mode. The fans run at high speed. In case an optional bypass is used - heat recovery is not employed thanks to a damper system. If the swimming pool is overheated during the night time or idle period the unit ventilates only in outdoor/exhaust air mode. The fans are running at high speed and deliver cooling for the swimming pool to reach the setpoint temperature. 10 PR GB Subject to modifications R3-10/2016
11 . Dehumidification Unit with Air ixing and Heat Pump Function Type CU System and controls scheme 1 p VS 2 P P VS p DI AI DO AO Components Casing: Indoor installation 50 mm panels, inside and outside skins are painted; (corresponds to RAL 9002), the series includes casing frame and service door in casing panel thickness together with a full profile rubber gasket in EPD quality. All outside and inside surfaces are completely smooth. Air tightness class G II according to VDI Thermal and sound bridges are minimized. Non combustible insulation (fire classification A1 according to DIN 4102; Ö-Norm B3800; CFC-free) Heat transfer coefficient k = 0,57 W/m2 K Sound insulation performance Rw = 44 db according to DIN 52210/T4 Casing features according to EN1886 Filter bypass leakage F9 Air tightness class according to pren 1886 (10/2005) L1 Casing leakage B echanical stability 1A Thermal insulation T2 Thermal bridging factor TB2 (in risk areas) Frame profiles AlgSi 0,5 Flexible connection with potential equalisation, temperature resistant from -30 C to 120 C Duct connection using 30 mm frame with 4 hole bolt connection Interior built-in parts for swimming pool mode with special corrosion protection PR GB Subject to modifications R3-10/
12 Dehumidification Unit with Air ixing and Heat Pump Function Type CU Heat pump for dehumidification mode: Droplet separator Fan assembly: Alternative: fan assembly Direct evaporator according to VDI 6022: heat exchanger as Cu/Al model for R 407c refrigerant, fins made of aluminium, frame elements made of Alg3, pipes made of oxygen-free copper Condensate water tray in bottom panel for evaporator and heat recovery system, with a slope in the direction of condensate drain, made of stainless steel V4A powder coated, including drain tray, conform with VDI 6022 Air cooled condenser according to VDI 6022: heat exchanger as Cu/Al model for R 407c refrigerant, fins made of aluminium, frame elements made of Alg3, pipes made of oxygen-free copper Compressor unit: refrigeration circuit with a fully hermetic scroll compressor with optimized heat exchanger assembly for maximum COP values, mounted on anti-vibration mounts, circuit includes filter drier, liquid receiver, thermostatic expansion valve with OP and external pressure equalisation, all necessary shut off valves, monitoring and safety devices (pressostat, icing sensor, etc.) made of plastic with an aluminium frame at air velocities on supply and return side exceeding 2.5 m/s is necessary DencoHappel centrifugal fan LESS ENERGY SYSTE Optimized operating point, double side suction, coated surface model Three-phase motor, protection class IP55, model type B3, complete belt drive, easy service thanks to one bolt tensioning sled Fan/motor unit mounted on anti-vibration mounts DencoHappel OPTIVENT high performance fan impellers surface coated one side suction with backward curved blades that are directly connected to motor shaft; performance optimized three-phase motor, B3 model type, protection type IP55, insulation class F adjusted for operation with a frequency converter. Fan and motor unit including coated intake nozzle mounted on buckling resistant and coated base construction, motor and fan have sound attenuated bearings continuous measurement of pressure effects Statically and dynamically balanced according to DIN ISO 1940, part 1, G2,5). Constant operation monitoring using DDC. Frequency converter for each motor installed in or mounted on the unit, control via DencoHappel DDC with a separate analogue signal for both motors. Frequency converters are adjusted and set for both motors. Limit values for motor current and fan speed are set by the programme Resonance frequency band/fade out set by factory automatic energy optimization for optimal energy use and efficiency rate ultiple motor operation is possible Voltage intermediate circuit converter without reduction of capacity Continuous speed control Operating hours counter in. and max. speed limitation, automatic ramp curve function UP/DOWN Automatic motor adjustment otor tracing switch DC break Variable clock frequency otor protection Short circuit and short circuit to earth safe Under and overcurrent protection Phase fault monitoring otor coils for reducing voltage speed rise du/dt 12 PR GB Subject to modifications R3-10/2016
13 Dehumidification Unit with Air ixing and Heat Pump Function Type CU Numerical display for queries and entering of different indicators on operating status: control setpoint, motor frequency, actual value and setpoint, motor current, motor torque and capacity, intermediate circuit voltage, thermal motor load, thermal frequency converter load, control and programmable display with copy function, production according to ISO 9001, CE Label, net and main shaft protection according to VDE 0160, radio interference shielding, codes and regulations on electromagnetic compatibility conform with EN Kl.B-1; EN , galvanic separation of control and power components according to VDE 0106/0160 (The use of earth leakage circuit breaker / fuse with frequency converters NOT possible!), volume flow measuring device via ring measuring line and pressure measuring point in fan. Calculation and evaluation of volume flow via the DencoHappel DDC. The settings for entire unit are done at the factory. Continuous safety monitoring via safety chain in the unit. Display and settings via DencoHappel DDC. Air damper system: Dampers with sealing lips, leakage volume flow 20 m 3 /h m2 (dp=100 Pa), for recirculating-air/bypass, for fresh and exhaust air. Circulating and fresh air ratio 0-100% Coated Almg3 damper blades with flow efficient profile, operate in opposite directions. Driven by double sided, anti-static plastic gears PA6 as fiberglass reinforced model (resistant to chemicals) including special actuator for each damper Control of the individual actuators using continuous DDC signals Filter for outside and return air: Heating section: DencoHappel motor 3-way mixing valve: Filter units conform with VDI 6022 including bag filter as of DIN/EN 779, synthetic fiber filter medium All filters are fitted with a differential pressure switch for filter monitoring via the DDC Pumped warm water air heater, heat exchanger with copper pipes and drawn aluminium fins in aluminium frame Alg3 (tmax. 110 C, Pmax 16 bar) removable in accordance with VDI 6022; supplied loose for air reheating coil. Air re-heater is supplied separately and includes actuator 0-10 V with an automatic step measuring system for fine adjustment of water flow rate. supplied separately, installation by others Control and regulation system Consists of a separate control cabinet for mounting on units or separate installation (depending in unit size), with all necessary components for control functions, wired according to VDE specifications. IP55 electrical connection (via plug or screw terminals) between control cabinet and unit using factory-prepared cables. Electrical installation for voltage supply, valve mixing control, re-heater pump, if necessary external sensor of the pool water pump and possibly other functions like remote control inputs by others. The control cabinet is supplied separately depending on the unit size as a stand alone cabinet or for mounting on the unit. PR GB Subject to modifications R3-10/
14 Dehumidification Unit with Air ixing and Heat Pump Function Type CU The control cabinet is supplied with the following main components: Digital control: ain isolator for all pole isolation of the unit, lockable. Group fuses for fan and compressor Fuses for re-heater and PWC pump 230V/N/PE/50Hz (types ) 3 phases 400V/NPE/50Hz (types ) (if necessary - motor protection by others) Control fuses, control transformer 230 V and control voltage supply unit 24V DC for the digital control Control fuse and control voltage supply unit 24V AC for actuators Automatic phase controller (option) Indoor installation, frost free odular automation station built into control cabinet with deletion-proof software modules and digital and analogue inputs and outputs, equipped with all control functions for swimming pool dehumidifier, consisting of: Control unit with 32 bit processor in network based, interdisciplinary, free programmable automation system Watchdog function, data buffering (FLASH-RO), hardware clock Interfaces: 1 x CAN (Controller Area Network) as a central bus between control unit and I/ O modules; 1 x LIN (Local Interconnect Network) for additional module monitoring and configuration functions; 1 x CAN for external integration; 2 x RS232/RS485, one RS232 with a modem function; Optional: Ethernet; USB plug. As an optional various communication functions can be implemented (e.g: OPC; LON; ODBUS; OSPA; BACnet ). As a native BACnet -Building Controller (B- BC) the system can integrate every BACnet third system with little extra expense or can be integrated in such a system. In and output modules with an integrated microcontroller and memory for recording a programme specifically designed for the relevant module. Status indicator for every input or output. CAN provided via top hat-rail bus plug. Comfortable intelligent control terminal for supporting display, control buttons and data transfer, installed in the door of the control cabinet. Alu-front panel with front foil Keyboard connection via plug connector Front side protection type IP 65 LCD-Display with 8 lines each with 40 symbols as clear text display, monochrome 6 function buttons Colour background lighting, adjustable, automatic lighting activation Adjustable LCD contrast System bus CAN Alternative (option): as before, but: with comfortable touch control terminal LCD display with 16 colours Graphical resolution 320 x 240 Pixel 14 PR GB Subject to modifications R3-10/2016
15 Control and regulation functions: Dehumidification Unit with Air ixing and Heat Pump Function Type CU Status and fault signals in clear text Indication of all status and control parameters Stepwise access authorization using code Integrated clock timer Automatic summer / winter time change-over, activation of weekly programmes, holiday and special day programmes Log for registration of faults with date and time Operating hours counter, total operation and maintenance intervals Data logging function for most important parameters, can be downloaded Separate controls for supply and extract air fan motors Air volume adjustment and display in m³/h, including monitoring for units with frequency inverters Fan motor monitoring using PTC resistor and motor protection relay Filter monitoring Compressor control (heat pump) with minimum run / standstill time Regulation of air mixing dampers with selectable minimum fresh air ratio and maximum limitation, automatic control depending on conditions of fresh air and swimming pool air Control sequence with energy recovery, heater, compressor (heat pump), bypass damper and air mixing damper system Return air temperature cascade control with min./max. limitation of supply air temperature Cooling with outside air (night cooling) Re-heater-heat pump consumption control with blockage protection functions Continuous humidity control On demand - controls for automatic pool water pump with block up protection Automatic change-over between active/non-active hours operation Continuous inactive/stand-by mode possible Different languages can be selected Commissioning function for air dampers Inputs: external emergency switch off (e.g. fire protection damper or chlorine gas alarm) otor monitoring for NE pump can be switched, if required motor protection by others otor monitoring for pool water pump can be switched, if required motor protection by others The necessary sensors and actuators are built into the unit or, if necessary, supplied loose with subsequent installation by others PR GB Subject to modifications R3-10/
16 Dehumidification Unit with Air ixing and Heat Pump Function Type CU Specifications Type Unit series CU SU. (standard model, maximum air velocity for supply and return air approx. 2.8 m/s), plug fans, frequency inverters Unit dimensions Air?ow rate Dehum. capacity Heating capacity Pressure drop otor rated power/current Current draw CU_SU Total width Total height Total length inimum aximum Rated (with dehumidification) Rated (with ventilation) Active hours more (30 % outside air)/ Idle mode (Recirculating air)/ VDI ) Air condenser, without PWC mode Air condenser, with PWC mode Pool water condenser (accessory) Re-heater 2) Ext. fresh/supply air; exhaust/return air; each Supply air fan, high speed, at rated volume flow Return air fan, high speed, at rated volume flow [mm] [m 3 /h] [kg/h] [kw] [Pa] [kw/a] [A] /2/ / / / /4/ / / / /4/ / / / /5/ / / / /4/ / / / /6/ / / / Compressor, without PWC Unit total 3) Tab. 1: Technical data CU_SU 1) Swimming pool air condition 30 C/54 %r.f.; Outdoor air condition 5 C/85 %r.h. 2) Inlet/outlet temperature 70 C/50 C; maximum heating capacity; 2 rows 3) plus controls/regulation/pumps etc. (All data are approximate values and summarize most important features. Subject to modifications. Exact data are available in the current Lplus design software) 16 PR GB Subject to modifications R3-10/2016
17 E A ECOSTATPower Tube 2 E A Dehumidification Unit with Air ixing and Heat Pump Function Type CA Functional description of the unit The DencoHappel CA is designed for private and large public swimming pools. The dehumidifier operates using outside air and a heat pump. At the same the unit is performed in a compact and variable configuration. The series can be supplied with air volume capacity between 750 up to 45,000 m³/h. The unit's function is to dehumidify and heat air in swimming pools in mixed air mode. Besides a refrigeration unit (heat pump) this unit type is additionally equipped with an efficient heat recovery system. The unit is delivered with a DDC controls which automatically and efficiently regulates all functions. When in stand-by mode without dehumidification the air is recirculated in the swimming pool. When the humidity setpoint has been exceeded the unit switches into dehumidification mode. At this point the supply-air fan is operated at nominal air flow and the extract-air fan maintains the proper air movement. The refrigeration unit is activated in order to start dehumidification. Using the bypass damper a part of return air is mixed with air dehumidified through the refrigeration unit. The dehumidification stage continues until the actual humidity value lies below that of the humidity setpoint. Then the refrigeration unit is deactivated. In the pool mode outside air and extract air dampers are opened to ensure a pre-set minimum rate for outside air for hygienic reasons, the opening of the mixing-air damper is reduced accordingly. Depending on the swimming pool humidity the outside air rate is regulated automatically. In the event of overheated swimming pool the refrigeration unit is deactivated and the bypass dampers are opened to divert the heat recovery system. Using an optional pool water condenser a certain amount of excess energy produced by the refrigeration cycle can be fed back into swimming pool water. Sample selection of operating modes: Idle mode without dehumidification demand Idle mode with dehumidification demand Active hours swimming pool mode with humidification demand and pool water condenser Bypass damper mode, fans recirculate hall air through recirculating-air dampers. At the same time the temperature and humidity in the swimming hall is continuously measured. Bypass damper operation, supply fan is running at nominal capacity, with return fan supporting operation The compressor is activated and dehumidifies the swimming hall. The reheater can cover the possibly missing residual heat demand. ixed air operation according to VDI, return fan and supply fan are operating at nominal capacity. The compressor is activated. The reheater covers the possibly missing residual heat demand. Hygienic fresh air rate according to specification. Using a pool water condenser a certain amount of excess energy can be fed back into swimming pool water. PR GB Subject to modifications R3-10/
18 E Kompress or A E A Dehumidification Unit with Air ixing and Heat Pump Function Type CA Transition and summer mode with/without dehumidification request Summer mode inactive period free night cooling In case of overheating of the swimming pool and high outdoor temperatures the heat pump is blocked. The unit operates for ventilation and dehumidification in air mixing or only outdoor/exhaust air mode. The fans are operating at high speed. In case of an optional bypass of the heat recovery system the heat recovery is not used thanks to a damper system and at the same time the air flow rate is increased. If the swimming pool is overheated during the night time or idle period the unit ventilates only in outdoor/exhaust air mode. The fans are running at high speed and deliver cooling for the swimming pool to reach the setpoint temperature. In case an optional bypass is used - heat recovery is not employed thanks to a damper system and at the same time the air flow rate is increased. 18 PR GB Subject to modifications R3-10/2016
19 . Dehumidification Unit with Air ixing and Heat Pump Function Type CA System and controls scheme 5 1 Ecostat L-Kondensator NE B26 B2 p Y1 VS Ecostat P P VS p DI AI DO AO Components Casing: Indoor installation 50 mm panels, inside and outside skins are painted; (corresponds to RAL 9002), the series includes casing frame and service door in casing panel thickness together with a full profile rubber gasket in EPD quality. All outside and inside surfaces are completely smooth. Air tightness class G II according to VDI Thermal and sound bridges are minimized. Non-combustible insulation (fire classification A1 according to DIN 4102; Ö-Norm B3800; CFC-free) Heat transfer coefficient k = 0.57 W/m2 K Sound insulation performance Rw = 44 db according to DIN 52210/T4 Casing features according to EN1886 Filter bypass leakage F9 Air tightness class according to pren 1886 (10/2005) L1 Casing leakage B echanical stability 1A Thermal insulation T2 Thermal bridging factor TB2 (in risk areas) Frame profiles AlgSi 0,5 Flexible canvas connection with potential equalisation, temperature resistant from - 30 C to +120 C Duct connection using 30 mm frame with 4 hole bolt connection Interior built-in parts for swimming pool mode with special corrosion protection PR GB Subject to modifications R3-10/
20 Dehumidification Unit with Air ixing and Heat Pump Function Type CA Heat pump for dehumidification mode: Droplet separator Fan assembly: Alternative: fan assembly Direct evaporator according to VDI 6022: heat exchanger as Cu/Al model for R 407c refrigerant, fins made of aluminium, frame elements made of Alg3, pipes made of oxygen-free copper Condensate water tray in floor panel for evaporator and heat recovery system, with a slope in the direction of condensate drain, made of stainless steel V4A powder coated, including drain tray in conformity with VDI 6022 Air cooled condenser according to VDI 6022: heat exchanger as Cu/Alu model for R 407c refrigerant, fins made of aluminium, frame elements made of Alg3, pipes made of oxygen-free copper Compressor unit: refrigeration circuit with a fully hermetic scroll compressor with optimized heat exchanger assembly for maximum COP values, mounted on anti-vibration mounts, circuit includes filter drier, liquid receiver, thermostatic expansion valve with OP and external pressure equalisation, all necessary shut off valves, monitoring and safety devices (pressostat, icing sensor, etc.) made of plastic with an aluminium frame at air velocities on supply and extract side exceeding 2.5 m/s is necessary DencoHappel centrifugal fan LESS ENERGY SYSTE Optimized operating point, double side suction, coated surface model Three-phase motor, protection class IP55, model type B3, complete belt drive, easy service thanks to one bolt tensioning sled Fan/motor assembly mounted on anti-vibration mounts DencoHappel OPTIVENT high performance fan impellers surface coated one side suction with backward curved blades that are directly connected to motor shaft; performance optimized three-phase motor, B3 model type, protection type IP55, insulation class F adjusted for operation with a frequency inverter. Fan and motor unit including coated intake nozzle mounted on buckling resistant and coated base construction, motor and fan have sound attenuated bearings continuous measurement of pressure effects Statically and dynamically balanced according to DIN ISO 1940, part 1, G2,5). Constant operation monitoring using DDC. Frequency inverter for each motor installed in or mounted on the unit, control via DencoHappel DDC with a separate analogue signal for both motors. Frequency inverters are adjusted and set for both motors. Limit values for motor current and fan speed are set by the programme Resonance frequency band/fade out set by factory automatic energy optimization for optimal energy use and efficiency rate ultiple motor operation is possible Voltage intermediate circuit inverter without reduction of capacity Continuous speed control Operating hours counter in. and max. speed limitation, automatic ramp curve function UP/DOWN Automatic motor adjustment otor tracing switch DC break Variable clock frequency otor protection Short circuit and short circuit to earth safe Under and overcurrent protection Phase fault monitoring 20 PR GB Subject to modifications R3-10/2016
21 Dehumidification Unit with Air ixing and Heat Pump Function Type CA Air damper system: Filter for outside and return air: otor coils for reducing voltage speed rise du/dt Numerical display for queries and entering different indicators on operating status: control setpoint, motor frequency, actual value and setpoints, motor current, motor torque and capacity, intermediate circuit voltage, thermal motor load, thermal load of frequency inverter, control and programmable display with a copy function. Production according to ISO 9001, CE Label, net and main shaft protection according to VDE 0160, radio interference shielding, codes and regulations on electromagnetic compatibility conform with EN Kl.B-1; EN , galvanic separation of control and power components according to VDE 0106/0160 (The use of earth leakage circuit breaker / fuse with frequency inverters NOT possible!), volume flow measuring device via ring measuring line and pressure measuring point in fan. Calculation and evaluation of volume flow via the DencoHappel DDC. The settings for entire unit are done at the factory. Continuous safety monitoring via safety chain in the unit. Display and settings via DencoHappel DDC. Dampers with sealing lips, leakage volume flow 20 m 3 /h m2 (dp=100 Pa), for recirculating-air/bypass, for fresh and exhaust air. Circulating and fresh air ratio 0-100% Coated Almg3 damper blades with flow efficient profile, operate in opposite directions. Driven by double sided, anti-static plastic gears PA6 as glass, glass-fibre reinforced model (resistant to chemicals) including special actuator for each louvre Control of the individual actuators using continuous DDC signals Filter units conform with VDI 6022 including bag filter as of DIN/EN 779, synthetic fiber filter medium All filters are fitted with a differential pressure switch for filter-monitoring via the DDC Heat recovery: DencoHappel ECOSTAT2 POWER TUBE : Recuperative energy recovery using DencoHappel heat pipe technology, heat exchanger made of Cu/Al. Aluminium fins, frame elements made of Alg3, tubes made of oxygen-free copper charged with R134a CFC-free refrigerant for energy transfer. Non-combustible according to fire protection regulation Heating section: Pumped warm water air heater, heat exchanger with copper pipes and drawn aluminium fins in aluminium frame Alg3 (t max. 110 C, P max 16bar) removable in accordance with VDI6022; DencoHappel motor 3-way mixing valve: Control and regulation system Air reheater is supplied separately and includes actuator 0-10 V with an automatic step measuring system for fine adjustment of water flow rate. supplied separately, installation by others Consists of a separate control cabinet for mounting on units or separate installation (depending in unit size), with all necessary components for control functions, wired according to VDE specifications. IP55 electrical connection (via plug or screw terminals) between control cabinet and unit using factory-prepared cables. Electrical installation for power supply, valve mixing control, reheater pump, if necessary external sensor for pool water pump and possibly other functions like remote control inputs to be fitted by others. The cabinet is supplied loose depending on the unit size as a stand alone cabinet or for mounting on the unit; PR GB Subject to modifications R3-10/
22 Dehumidification Unit with Air ixing and Heat Pump Function Type CA The control cabinet is supplied with the following main components: Digital control: ain isolator for all pole isolation of the unit, lockable. Group fuses for fan and compressor Fuses for reheater and PWC pump 230V/N/PE/50Hz (types ) 3 phases 400V/NPE/50Hz (types ) (if necessary - motor protection by others) Control fuses, control transformer 230 V and control voltage supply unit 24V DC for the digital control Control fuse and control voltage supply unit 24V AC for actuators Automatic phase controller (option) Indoor installation, frost free odular automation station built into the control cabinet with deletion-proof software modules and digital and analogue inputs and outputs, equipped with all control functions for a swimming pool dehumidifier comprising: Control unit with 32-bit processor in a network based, interdisciplinary, free programmable automation system Watchdog function, data buffering (FLASH-RO), hardware clock Interfaces: 1 x CAN (Controller Area Network) as central bus between control unit and I/O modules; 1 x LIN (Local Interconnect Network) for auxiliary module monitoring and configuration functions; 1 x CAN for external connection; 2 x RS232/RS485, one RS232 has modem function; Optional: Ethernet; USB plug; Optional - various communication functions can be carried out (e. g: OPC; LON; ODBUS; OSPA; BACnet ) As BACnet -Building Controller (B-BC) the system can integrate or be integrated in any BACnet third system at low costs. In and output modules with an integrated microcontroller and memory for recording a programme specifically designed for the relevant module. Status indicator for every input or output. CAN provided via top hat-rail bus plug. Comfortable intelligent control terminal for supporting display, control buttons and data transfer, installed in the door of the control cabinet. Alufront panel with front foíl Keyboard connection via plug connector Front side protection type IP 65 LCD-Display with 8 lines each with 40 symbols as clear text display, monochrome 6 function buttons Colour background lighting, adjustable, automatic lighting activation Adjustable LCD contrast System bus CAN Alternative (option): as before, but: with comfortable touch control terminal LCD display with 16 colours Graphical resolution 320 x 240 Pixel 22 PR GB Subject to modifications R3-10/2016
23 Control and regulation functions: Dehumidification Unit with Air ixing and Heat Pump Function Type CA Status and fault signals in clear text Indication of all status and control parameters Stepwise access authorization using code Integrated clock timer Automatic summer / winter time change-over, activation of weekly programmes, holiday and special day programmes Log for registration of faults with date and time Operating hours counter, total operation and maintenance intervals Data logging function for most important parameters, can be downloaded Separate controls for supply and extract air fan motors Air volume adjustment and display in m³/h, including monitoring for units with frequency inverters Fan motor monitoring using PTC resistor and motor protection relay Filter monitoring Compressor control (heat pump) with minimum run / standstill time ixed-air dampers control, with selectable minimum rate of outside air and max. limitation, automatic control depending on conditions of fresh air and swimming pool air Control sequence with energy recovery, heater, compressor (heat pump), bypass damper and air-mixing damper system Return air temperature cascade control with min./max. limitation of supply air temperature Cooling with outside air (night cooling) reheater-heat pump demand control with blockage protection functions Continuous humidity control On demand - controls for automatic pool water pump with block up protection Automatic change-over between active/non-active hours operation Continuous inactive/stand-by mode possible Different languages can be selected Commissioning function for air dampers Inputs: external emergency switch off (e.g. fire protection damper or chlorine gas alarm) otor monitoring for NE pump can be switched, if required motor protection by others otor monitoring for pool water pump can be activated, if required motor protection by others The necessary sensors and actuators are built into the unit or, if necessary, supplied loose with subsequent installation by others PR GB Subject to modifications R3-10/
24 Dehumidification Unit with Air ixing and Heat Pump Function Type CA Specifications Type Unit series CA SU. (standard model, maximum air velocity for supply and return air approx. 2.8 m/s), plug fans, frequency inverters Unit dimensions Air flow rate Dehum. capacity Heating capacity Pressure drop otor rated power/current Current draw CA_SU Total width Total height Total length inimum aximum Nominal (dehumid) Nominal (ventilation) Active hours more (30 % outside air)/ Idle mode (Recirculating air)/ VDI ) Air condenser, without PWC mode Air condenser, with PWC mode Pool water condenser (accessory) Heat recovery system reheater 2) Ext. fresh/supply air; exhaust/return air; each Supply air fan, high speed, at rated volume flow Return air fan, high speed, at rated volume flow [mm] [m 3 /h] [kg/h] [kw] [Pa] [kw/a] [A] /3/ / / / /5/ / / / /5/ / / / /5/ / / / /9/ / / / /11/ / / / /12/ / / / /17/ / / / /21/ / / / /24/ / / / /31/ / / / /37/ / / / /45/ / / / /48/ / / / /58/ / / / /79/ / / / Tab. 1: Technical data CA_SU Compressor, without PWC Unit total 3) 1) Swimming pool air condition 30 C/54 %r.f.; outdoor air condition 5 C/85 % r.h. 2) Inlet/outlet temperature 70 C/50 C; maximum heating capacity; 2 rows 3) plus controls/regulation/pumps etc. (All data are approximate values and summarize most important features. Subject to modifications. Exact data are available in the current Lplus design software) 24 PR GB Subject to modifications R3-10/2016
25 Dehumidification Unit with Air ixing and Heat Pump Function Type CA Type Unit series CA PU. (performance model, maximum air velocity for supply and return air 2.5 m/s to 2.0 m/s), plug fans, frequency inverters Unit dimensions Air flow rate Dehum. capacity Heating capacity Pressure drop otor rated power/current Current draw CA_PU Total width Total height Total length inimum aximum Nominal (dehumid) Nominal (ventilation) Active hours more (30 % outside air)/ Idle mode (Recirculating air)/ VDI ) Air condenser, without PWC mode Air condenser, with PWC mode Pool water condenser (accessory) Heat recovery system reheater 2) Ext. fresh/supply air; exhaust/return air; each Supply air fan, high speed, at rated volume flow Return air fan, high speed, at rated volume flow [mm] [m 3 /h] [kg/h] [kw] [Pa] [kw/a] [A] /4/ / / / /5/ / / / /6/ / / / /7/ / / / /10/ / / / /12/ / / / /14/ / / / /19/ / / / /25/ / / / /29/ / / / /36/ / / / /37/ / / / /45/ / / / /54/ / / / /49/ / / / /63/ / / / Tab. 2: Technical data CA_PU 1) Swimming pool air condition 30 C/54 %r.f.; Outdoor air condition 5 C/85 %r.h. 2) Inlet/outlet temperature 70 C/50 C; maximum heating capacity; 2 rows 3) plus controls/regulation/pumps etc. (All data are approximate values and present a summary of most important features. Subject to modifications. Exact data are available in the current Lplus design software) Compressor, without PWC Unit total 3) PR GB Subject to modifications R3-10/
26 F6 F7 F6 F7 F6 F7 Dehumidification Unit with Air ixing and Heat Pump Function Type CP Functional description of the unit The DencoHappel CP is designed for various kinds of High Performance private and large public swimming pools. The unit features highly-efficient 3- stage heat recovery system. The dehumidifier operates using outside air, heat recovery facility and a heat pump. The series can be supplied with air volume capacity between 750 up to 37,500 m³/h. The unit's function is to dehumidify and heat air in swimming pools in mixed air mode. Together with a heat pump, this unit type is additionally equipped with an highly-efficient heat recovery system using a double-plate heat exchanger. The unit is delivered with a DDC controls which automatically and efficiently regulates all functions. When in stand-by mode without dehumidification the air is recirculated in the swimming pool. When the humidity setpoint has been exceeded the unit switches into dehumidification mode. At this point the supply air fan is activated and the extract air fan maintains proper air movement. The refrigeration unit is activated in order to start dehumidification. The dehumidification stage continues until the actual humidity value falls below that of the humidity setpoint. Then the refrigeration unit is deactivated. In the pool mode outside air and extract air dampers are open to ensure a pre-set minimum rate of outside air for hygienic reasons. Then the refrigeration unit is activated. Depending on the swimming pool humidity the outside/extract air rate is regulated automatically. Using an optional pool water condenser a certain amount of excess energy produced by the refrigeration cycle can be fed back into swimming pool water. Sample selection of operating modes: In the event of overheated swimming pool the refrigeration unit is deactivated and the bypass dampers are continuously open to divert the heat recovery system. Idle mode without dehumidification demand Idle mode with dehumidification demand Active hours operating mode with dehumidification demand Bypass damper mode, fans recirculate hall air through recirculating-air dampers. At the same time the temperature and humidity in the swimming hall is continuously measured. Bypass damper operation, supply fan is running at nominal capacity, with return fan supporting operation The compressor is activated and dehumidifies the swimming hall. The reheater can cover the possibly missing residual heat demand. ixed air operation according to VDI, return fan and supply fan are operating at nominal capacity. The compressor is activated. The reheater covers the possibly missing residual heat demand. Hygienic fresh air rate according to specification. The active recirculating air damper regulated internal air distribution. 26 PR GB Subject to modifications R3-10/2016
27 F6 F7 F6 F7 F6 F7 Dehumidification Unit with Air ixing and Heat Pump Function Type CP Active hours operating mode with dehumidification demand at high ambient temperatures Active hours operating mode with dehumidification demand at high ambient temperatures Idle mode in summer and at high ambient temperatures Operation with air-mixing damper, return and supply air fans operating at nominal speed. Compressor is blocked. Regulated heat recovery with constantly open bypass dampers to divert the heat recovery system. Operation with air-mixing damper, return and supply air fans operating at high speed. Compressor is blocked. Regulated heat recovery with open bypass dampers to completely divert the heat recovery system. Outdoor air operation for reaching nominal air temperature. Compressor is blocked. Doubleplate heat exchanger is blocked. Free night cooling function is active until setpoint value is reached. PR GB Subject to modifications R3-10/
28 Dehumidification Unit with Air ixing and Heat Pump Function Type CP System and controls scheme p p Y8 + + p p 3 p p p DI AI DO AO Components Casing: Heat pump for dehumidification mode: Indoor installation 50 mm panels, inside and outside skins are painted; (corresponds to RAL 9002), the series includes casing frame and service door in casing panel thickness together with a full profile rubber gasket in EPD quality. All outside and inside surfaces are completely smooth. Air tightness class G II according to VDI Thermal and sound bridges are minimized. Non-combustible insulation (fire classification A1 according to DIN 4102; Ö-Norm B3800; CFC-free) Heat transfer coefficient k = 0.57 W/m2 K Sound insulation performance Rw = 44 db according to DIN 52210/T4 Casing features according to EN1886 Filter bypass leakage F9 Air tightness class according to pren 1886 (10/2005) L1 Casing leakage B echanical stability 1A Thermal insulation T2 Thermal bridging factor TB2 (in risk areas) Frame profiles AlgSi 0,5 Flexible canvas connection with potential equalisation, temperature resistant from - 30 C to +120 C Duct connection using 30 mm frame with 4 hole bolt connection Interior built-in parts for swimming pool mode with special corrosion protection Direct evaporator according to VDI 6022: heat exchanger as Cu/Al model for R 407c refrigerant, fins made of aluminium, frame elements made of Alg3, pipes made of oxygen-free copper Condensate water tray in floor panel for evaporator and heat recovery system, with a slope in the direction of condensate drain, made of stainless steel V4A powder coated, including drain tray in conformity with VDI 6022 Air cooled condenser according to VDI 6022: heat exchanger as Cu/Al model for R 407c refrigerant, fins made of aluminium, frame elements made of Alg3, pipes made of oxygen-free copper Compressor unit: refrigeration circuit with a fully hermetic scroll compressor 28 PR GB Subject to modifications R3-10/2016
29 Dehumidification Unit with Air ixing and Heat Pump Function Type CP Droplet separator Fan assembly: with optimized heat exchanger combination for maximum COP values, mounted on anti-vibration mounts, circuit includes filter drier, liquid collector, thermostatic expansion valve with OP and external pressure equalisation, all necessary shut-off valves, monitoring and safety devices (pressostat, icing sensor, etc.) made of plastic with an aluminium frame at air velocities on supply and extract side exceeding 2.5 m/s is necessary DencoHappel OPTIVENT High performance fan impellers with coated backward curved blades, single inlet with blades directly connected to motor shaft; Performance Optimized high value three-phase motor, B3 model type, protection type IP55, insulation class F adjusted for operation with a frequency converter. Fan and motor unit including coated intake nozzle mounted on buckling resistant and coated base construction, motor and fan have sound attenuated bearings Continuous measurement of pressure effects Statically and dynamically balanced according to DIN ISO 1940, part 1, G2,5). Constant operation monitoring using DDC. Frequency converter for each motor installed in or mounted on the unit, control via DencoHappel DDC with a separate analogue signal for both motors. Frequency inverters are adjusted and set for both motors. Limit values for motor current and fan speed are set by the programme Resonance frequency band/fade out set by factory automatic energy optimization for optimal energy use and efficiency rate ultiple motor operation is possible Voltage intermediate circuit converter without reduction of capacity continuous speed control Operating hours counter in. and max. speed limitation, automatic ramp curve function UP/DOWN Automatic motor adjustment otor tracing switch DC break Variable clock frequency otor protection Short circuit and short circuit to earth safe Under and overcurrent protection Phase fault monitoring otor coils for reducing voltage speed rise du/dt Numerical display for queries and entering of different indicators on operating status: control setpoint, motor frequency, actual value and setpoint, motor current, motor torque and capacity, intermediate circuit voltage, thermal motor load, thermal frequency converter load, control and programmable display with copy function, production according to ISO 9001, CE Label, net and main shaft protection according to VDE 0160, radio interference shielding, codes and regulations on electromagnetic compatibility conform with EN Kl.B-1; EN , galvanic separation of control and power components according to VDE 0106/0160 (The use of earth leakage circuit breaker / fuse with frequency converters NOT possible!), volume flow measuring device via ring measuring line and pressure measuring point in fan. Calculation and evaluation of volume flow via the DencoHappel DDC. The settings for entire unit are done at the factory. Continuous safety monitoring via safety chain in the unit. Display and settings via DencoHappel DDC. PR GB Subject to modifications R3-10/
30 Dehumidification Unit with Air ixing and Heat Pump Function Type CP Air damper system: Filter for outside and return air: Heat recovery: Heating section: DencoHappel motor 3-way mixing valve: Control and regulation system The control cabinet is supplied with the following main components: Dampers with sealing lips, leakage volume flow 20 m 3 /h m2 (dp=100 Pa), for recirculating-air/bypass, for fresh and exhaust air. Circulating and fresh air ratio 0-100% Coated Almg3 damper blades with flow efficient profile, operate in opposite directions. Driven by double sided, anti-static plastic gears PA6 as fiberglass reinforced model (resistant to chemicals) including special actuator for each damper Control of the individual actuators using continuous DDC signals Filter units conform with VDI 6022 including bag filter as of DIN/EN 779, synthetic fiber filter medium All filters are fitted with a differential pressure switch for filter monitoring via the DDC DencoHappel ECOPLAT2 POWER PLATE 2 symmetric high performance plate heat exchangers, recuperative heat recovery by using 2 cross-flow aluminium plate heat exchangers (corrosion protected Al99 with best temperature coefficient) in serial connection. Surface is additionally coated with thermoplastic material. Largest possible heat exchange surface using entire unit depth with minimum pressure losses. Optimal selection with consideration of operation conditions. Best efficiency rates within entire outdoor temperature range, especially resistant to corrosion and wear. Swimming pool configuration. Upside Down installation for smaller internal pressure drops. Alg3 ventilation tray Technical data checked according to EUROVENT conform with VDI 6022 Non-combustible according to fire protection regulation Pumped warm water air heater, heat exchanger with copper pipes and drawn aluminium fins in aluminium frame Alg3 (tmax. 110 C, Pmax 16 bar) removable in accordance with VDI 6022; Supplied separately for air reheating coil. Air reheater is supplied separately and includes actuator 0-10 V with an automatic step measuring system for fine adjustment of water flow rate. Supplied separately, installation by others Consists of a separate control cabinet for mounting on units or separate installation (depending in unit size), with all necessary components for control functions, wired according to VDE specifications. IP55 electrical connection (via plug or screw terminals) between control cabinet and unit using factory-prepared cables. Electrical installation for voltage supply, valve mixing control, reheater pump, if necessary external sensor of the pool water pump and possibly other functions like remote control inputs by others. The cabinet is supplied separately depending on the unit size as a stand alone cabinet or for mounting on the unit ain isolator for all pole isolation of the unit, lockable. Group fuses for fan and compressor Fuses for reheater and PWC pump 230V/N/PE/50Hz (types ) 3 phases 400V/NPE/50Hz (types ) (if necessary - motor protection by others) Control fuses, control transformer 230 V and control voltage supply unit 24V DC for the digital control Control fuse and control voltage supply unit 24V AC for actuators Automatic phase controller (option) Indoor installation, frost free 30 PR GB Subject to modifications R3-10/2016
31 Dehumidification Unit with Air ixing and Heat Pump Function Type CP Digital control: odular automation station built into the control cabinet with deletion-proof software modules and digital and analogue inputs and outputs, equipped with all control functions for a swimming pool dehumidifier comprising: Control unit with 32-bit processor in a network based, interdisciplinary, free programmable automation system Watchdog function, data buffering (FLASH-RO), hardware clock Interfaces: 1 x CAN (Controller Area Network) as central bus between control unit and I/O modules; 1 x LIN (Local Interconnect Network) for auxiliary module monitoring and configuration functions; 1 x CAN for external connection; 2 x RS232/RS485, one RS232 has modem function; Optional: Ethernet; USB plug; Optional - various communication functions can be carried out (e. g: OPC; LON; ODBUS; OSPA; BACnet ) As BACnet -Building Controller (B-BC) the system can integrate or be integrated in any BACnet third system at low costs. In and output modules with an integrated microcontroller and memory for recording a programme specifically designed for the relevant module. Status indicator for every input or output. CAN provided via top hat-rail bus plug. Comfortable intelligent control terminal for supporting display, control buttons and data transfer, installed in the door of the control cabinet. Alufront panel with front foíl Keyboard connection via plug connector Front side protection type IP 65 LCD-Display with 8 lines each with 40 symbols as clear text display, monochrome 6 function buttons Colour background lighting, adjustable, automatic lighting activation Adjustable LCD contrast System bus CAN Alternative (option): as before, but: with comfortable touch control terminal LCD display with 16 colours Graphical resolution 320 x 240 Pixel PR GB Subject to modifications R3-10/
32 Dehumidification Unit with Air ixing and Heat Pump Function Type CP Control and regulation functions: Status and fault signals in clear text Indication of all status and control parameters Stepwise access authorization using code Integrated clock timer Automatic summer / winter time change-over, activation of weekly programmes, holiday and special day programmes Log for registration of faults with date and time Operating hours counter, total operation and maintenance intervals Data logging function for most important parameters, can be downloaded Separate controls for supply and extract air fan motors Air volume adjustment and display in m³/h, including monitoring for units with frequency converters Fan motor monitoring using PTC resistor and motor protection relay Filter monitoring Compressor control (heat pump) with minimum run / standstill time Regulation of air mixing dampers with selectable minimum fresh air ratio and maximum limitation, automatic control depending on conditions of fresh air and swimming pool air Control sequence with energy recovery, heater, compressor (heat pump), bypass damper and air mixing damper system Extract air temperature cascade control with min./max. limitation of supply air temperature Cooling with outside air (night cooling) reheater-heat pump demand control with blockage protection functions Continuous humidity control On demand - controls for automatic pool water pump with block up protection Automatic change-over between active/non-active hours operation Continuous inactive stand-by mode possible Different languages can be selected Commissioning function for air dampers Inputs: external emergency switch off (e.g. fire protection damper or chlorine gas alarm) otor monitoring for NE pump can be switched, if required motor protection by others otor monitoring for pool water pump can be activated, if required motor protection by others The necessary sensors and actuators are built into the unit or, if necessary, supplied loose with subsequent installation by others 32 PR GB Subject to modifications R3-10/2016
33 Dehumidification Unit with Air ixing and Heat Pump Function Type CP Specifications Type Unit series C PU. (performance model, maximum air velocity for supply and return air from 2.5 m/s to 2.0 m/s), plug fans, frequency inverters Unit dimensions Air?ow rate Dehum. capacity Heating capacity Pressure drop otor rated power/current Current draw CP_PU Total width Total height Total length inimum aximum Rated (with dehumidification) Rated (with ventilation) Active hours more (30 % outside air)/ Idle mode (Recirculating air)/ VDI ) Air condenser, without PWC mode Air condenser, with PWC mode Pool water condenser (accessory) Heat recovery system reheater 2) Ext. fresh/supply air; exhaust/return air; each Supply air fan, high speed, at rated volume flow Return air fan, high speed, at rated volume flow [mm] [m 3 /h] [kg/h] [kw] [Pa] [kw/a] [A] /4/ / / / /5/ / / / /8/ / / / /13/ / / / /17/ / / / /25/ / / / /31/ / / / /37/ / / / /46/ / / / /57/ / / / /61/ / / / /84/ / / / Tab. 1: Technical data CP_PU Compressor, without PWC Unit total 3) 1) Swimming pool air condition 30 C/54 %r.f.; Outdoor air condition 5 C/85 % r.h. 2) Inlet/outlet temperature 70 C/50 C; maximum heating capacity; 2 rows 3) plus controls/regulation/pumps etc. (All data are approximate values and present a summary of most important features. Subject to modifications. Exact data are available in the current Lplus design software) PR GB Subject to modifications R3-10/
34 Dehumidification Unit with Air ixing Function Type CWR Functional description of the unit The DencoHappel CWR is designed for private and large public swimming pools. The unit uses outside air to dehumidify and features compact and variable construction system. Sample selection of operating modes: The series can be supplied with air volume capacity between 750 up to 45,000 m³/h. The unit's function is to dehumidify and heat air in swimming pools in mixed air mode. This unit type is additionally equipped with an efficient heat recovery system. The unit is delivered with a DDC controls which automatically and efficiently regulates all functions. When in stand-by mode without dehumidification the air is recirculated in the swimming pool. When the humidity setpoint has been exceeded the unit switches into dehumidification mode. For this purpose outside air is supplied continuously. The dehumidification stage continues until the actual humidity value lies below that of the humidity setpoint. After that continuously operating outside air/extract air dampers are closed. In the pool mode outside air and extract air dampers are opened to ensure a pre-set minimum rate for outside air for hygienic reasons, the opening of the mixing-air damper is reduced accordingly. Depending on the swimming pool humidity the outside air rate is regulated automatically. In the event of overheated swimming pool the bypass dampers are opened to divert the heat recovery facility. Idle mode without dehumidification demand Active hours operating mode with dehumidification demand Idle mode with dehumidification demand Bypass damper mode, fans recirculate hall air through recirculating-air dampers. At the same time the temperature and humidity in the swimming hall is continuously measured. ixed air operation according to VDI, return fan and supply fan are operating at nominal capacity. The reheater covers the possibly missing residual heat demand. Hygienic fresh air rate according to specification. ixed air operation with a minimum fresh air rate for continuous dehumidification 34 PR GB Subject to modifications R3-10/2016
35 Dehumidification Unit with Air ixing Function Type CWR Active hours operating mode with high dehumidification demand Active hours/summer operating mode ixed air operation according to VDI, return fan and supply fan are operating at nominal capacity. The reheater covers the possibly missing residual heat demand. Increased fresh air rate for dehumidification. Fresh air mode, return and supply air fans are operating at high speed. Heat recovery bypass is used to divert the heat recovery facility. The unit is also fitted with "free night cooling" function as the CA model. PR GB Subject to modifications R3-10/
36 . Dehumidification Unit with Air ixing Function Type CWR System and controls scheme p Y2 VS VS p DI AI DO AO Components Casing: Fan assembly: Indoor installation 50 mm panels, inside and outside skins are painted; (corresponds to RAL 9002), the series includes casing frame and service door in casing panel thickness together with a full profile rubber gasket in EPD quality. All outside and inside surfaces are completely smooth. Air tightness class G II according to VDI Thermal and sound bridges are minimized. Non-combustible insulation (fire classification A1 according to DIN 4102; Ö-Norm B3800; CFC-free) Heat transfer coefficient k = 0.57 W/m2 K Sound insulation performance Rw = 44 db according to DIN 52210/T4 Casing features according to EN1886 Filter bypass leakage F9 Air tightness class according to pren 1886 (10/2005) L1 Casing leakage B echanical stability 1A Thermal insulation T2 Thermal bridging factor TB2 (in risk areas) Frame profiles AlgSi 0,5 Flexible canvas connection with potential equalisation, temperature resistant from - 30 C to +120 C Duct connection using 30 mm frame with 4 hole bolt connection Interior built-in parts for swimming pool mode with special corrosion protection DencoHappel centrifugal fan LESS ENERGY SYSTE Optimized operating point, double inlet, coated surface model Three-phase motor, protection class IP55, model type B3, complete belt drive, easy service thanks to one bolt tensioning sled Fan/motor unit mounted on anti-vibration mounts 36 PR GB Subject to modifications R3-10/2016
37 Alternative: fan assembly Air damper system: Filter for outside and return air: Dehumidification Unit with Air ixing Function Type CWR DencoHappel OPTIVENT high performance fan impellers Surface coated one side suction with backward curved blades that are directly connected to motor shaft; performance optimized three-phase motor, B3 model type, protection type IP55, insulation class F adjusted for operation with a frequency converter. Fan and motor unit including coated intake nozzle mounted on buckling resistant and coated base construction, motor and fan have sound attenuated bearings Continuous measurement of pressure effects Statically and dynamically balanced according to DIN ISO 1940, part 1, G2,5). Constant operation monitoring using DDC. Frequency converter for each motor installed in or mounted on the unit, control via DencoHappel DDC with a separate analogue signal for both motors. Frequency inverters are adjusted and set for both motors. Limit values for motor current and fan speed are set by the programme Resonance frequency band/fade out set by factory Automatic energy optimization for optimal energy use and efficiency rate ultiple motor operation is possible Voltage intermediate circuit converter without reduction of capacity Continuous speed control Operating hours counter in. and max. speed limitation, automatic ramp curve function UP/DOWN Automatic motor adjustment otor tracing switch DC break Variable clock frequency otor protection Short circuit and short circuit to earth safe Under and overcurrent protection Phase fault monitoring otor coils for reducing voltage speed rise du/dt Numerical display for queries and entering different indicators on operating status: control setpoint, motor frequency, actual value and setpoints, motor current, motor torque and capacity, intermediate circuit voltage, thermal motor load, thermal load of frequency inverter, control and programmable display with a copy function. Production according to ISO 9001, CE Label, net and main shaft protection according to VDE 0160, radio interference shielding, codes and regulations on electromagnetic compatibility conform with EN Kl.B-1; EN , galvanic separation of control and power components according to VDE 0106/0160 (The use of earth leakage circuit breaker / fuse with frequency inverters NOT possible!), volume flow measuring device via ring measuring line and pressure measuring point in fan. Calculation and evaluation of air flow via the DencoHappel DDC. The settings for entire unit are done at the factory. Continuous safety monitoring via safety chain in the unit. Display and settings via DencoHappel DDC. Dampers with sealing lips, leakage volume flow 20 m 3 /h m2 (dp=100 Pa), for recirculating-air/bypass, for fresh and exhaust air. Circulating and fresh air ratio 0-100% Coated Almg3 damper blades with flow efficient profile, operate in opposite directions. Driven by double sided, anti-static plastic gears PA6 as fiberglass reinforced model (resistant to chemicals) including special actuator for each damper Control of the individual actuators using continuous DDC signals Filter units conform with VDI 6022 including bag filter as of DIN/EN 779, synthetic fiber filter medium All filters are fitted with a differential pressure switch for filter monitoring via the DDC PR GB Subject to modifications R3-10/
38 Dehumidification Unit with Air ixing Function Type CWR Heat recovery: DencoHappel ECOSTAT2 POWER TUBE : Recuperative heat recovery using DencoHappel heat pipe technology, heat exchanger made of Cu/Al. Aluminium fins, frame elements made of Alg3, tubes made of oxygen-free copper charged with R134a CFC-free refrigerant for energy transfer. Non-combustible according to fire protection regulations Heating section: Pumped warm water air heater, heat exchanger with copper pipes and drawn aluminium fins in aluminium frame Alg3 (tmax. 110 C, Pmax 16 bar) removable in accordance with VDI 6022; DencoHappel motor 3-way mixing valve: Control and regulation system The control cabinet is supplied with the following main components: Digital control: Supplied loose for air reheating coil. Air reheater is supplied separately and includes actuator 0-10 V with an automatic step measuring system for fine adjustment of water flow rate. Supplied separately, installation by others Consists of a separate control cabinet for mounting on units or separate installation (depending in unit size), with all necessary components for control functions, wired according to VDE specifications. IP55 electrical connection (via plug or screw terminals) between control cabinet and unit using factory prepared lines. Electrical installation for voltage supply, valve mixing control, reheater pump, if necessary external sensor and possibly other functions like remote control inputs by others. The cabinet is supplied loose depending on the unit size as a stand alone cabinet or for mounting on the unit ain isolator for all pole isolation of the unit, lockable. Group fuses for fans Fuses for reheater 230V/N/PE/50Hz (types ) 3 X 400V/NPE/50Hz (types ) (if necessary - motor protection by others) Control fuses, control transformer 230 V and control voltage supply unit 24V DC for the digital control Control fuse and control voltage supply unit 24V AC for actuators Automatic phase controller (option) Indoor installation, frost free odular automation station built into the control cabinet with deletion-proof software modules and digital and analogue inputs and outputs, equipped with all control functions for a swimming pool dehumidifier comprising: Control unit with 32-bit processor in a network based, interdisciplinary, free programmable automation system Watchdog function, data buffering (FLASH-RO), hardware clock Interfaces: 1 x CAN (Controller Area Network) as central bus between control unit and I/O modules; 1 x LIN (Local Interconnect Network) for auxiliary module monitoring and configuration functions; 1 x CAN for external connection; 2 x RS232/RS485, one RS232 has modem function; Optional: Ethernet; USB plug; Optional - various communication functions can be carried out (e. g: OPC; LON; ODBUS; OSPA; BACnet ) As BACnet -Building Controller (B-BC) the system can integrate or be integrated in any BACnet third system at low costs. In and output modules with an integrated microcontroller and memory for recording a programme specifically designed for the relevant module. Status indicator for every input or output. CAN provided via top hat-rail bus plug. 38 PR GB Subject to modifications R3-10/2016
39 Dehumidification Unit with Air ixing Function Type CWR Control and regulation functions: Comfortable intelligent control terminal for supporting display, control buttons and data transfer, installed in the door of the control cabinet Aluminium front panel with foil, keyboard connection via plug connector Front side protection type IP 65 LCD-Display with 8 lines each with 40 symbols as clear text display, monochrome 6 function buttons Colour background lighting, adjustable, automatic lighting activation Adjustable LCD contrast System bus CAN Alternative (option): as before, but: with comfortable touch control terminal LCD display with 16 colours Graphical resolution 320 x 240 Pixel Status and fault signals in clear text Indication of all status and control parameters Stepwise access authorization using code Integrated clock timer Automatic summer / winter time change-over, activation of weekly programmes, holiday and special day programmes Log for registration of faults with date and time Operating hours counter, total operation and maintenance intervals Data logging function for most important parameters, can be downloaded Separate controls for supply and extract air fan motors Air volume adjustment and display in m³/h, including monitoring for units with frequency converters Fan motor monitoring using PTC resistor and motor protection relay Filter monitoring Regulation of air mixing dampers with selectable minimum fresh air ratio and maximum limitation, automatic control depending on conditions of fresh air and swimming pool air Control sequence with energy recovery, heater, bypass damper and air mixing damper system Return air temperature cascade control with min./max. limitation of supply air temperature Cooling with outside air (night cooling) Reheater heat pump demand control with blockage protection functions Continuous humidity control Automatic change-over between active/non-active hours operation Continuous inactive stand-by mode possible Different languages can be selected Commissioning function for air dampers Inputs: external emergency switch off (e.g. fire protection damper or chlorine gas alarm) otor monitoring for NE pump can be switched, if required motor protection by others The necessary sensors and actuators are built into the unit or, if necessary, supplied loose with subsequent installation by others PR GB Subject to modifications R3-10/
40 Dehumidification Unit with Air ixing Function Type CWR Specifications Unit series CWR SU.. (standard model, maximum air velocity for supply and return air approx. 2.8 m/s), plug fans, frequency inverters Type Unit dimensions Air flow rate Dehum. capacity Heating capacity Pressure drop otor rated power/current Current draw CWR_SU Total width Total height Total length inimum aximum Nominal (dehumid) Nominal (ventilation) according to VDI 2089, at nominal air capacity 1) Heat recovery system reheater 2) Ext. fresh/supply air; exhaust/return air; each Supply air fan, high speed, at rated volume flow Return air fan, high speed, at rated volume flow [mm] [m 3 /h] [kg/h] [kw] [Pa] [kw/a] [A] / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / Tab. 1: CWR_SU Unit total 3) 1) Swimming pool air condition 30 C/54 %r.f.; Outdoor air condition 5 C/85 % r.h. 2) Inlet/outlet temperature 70 C/50 C; maximum heating capacity; 2 rows 3) plus controls/regulation/pumps etc. (All data are approximate values and present a summary of most important features. Subject to modifications. Exact data are available in the current Lplus design software) 40 PR GB Subject to modifications R3-10/2016
41 Dehumidification Unit with Air ixing Function Type CWR Unit series CWR PU. (performance model, maximum air velocity for supply and return air from 2.3 m/s to 2.0 m/s), plug fans, frequency inverters Type Unit dimensions Air flow rate Dehum. capacity Heating capacity Pressure drop otor rated power/current Current draw CWR_PU Total width Total height Total length inimum aximum Nominal (dehumid) Nominal (ventilation) according to VDI 2089, at nominal air capacity 1) Heat recovery system reheater 2) Ext. fresh/supply air; exhaust/return air; each Supply air fan, high speed, at rated volume flow Return air fan, high speed, at rated volume flow [mm] [m 3 /h] [kg/h] [kw] [Pa] [kw/a] (A) / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / Tab. 2: CWR_PU Unit total 3) 1) Swimming pool air condition 30 C/54 %r.f.; Outdoor air condition 5 C/85 %r.h. 2) Inlet/outlet temperature 70 C/50 C; maximum heating capacity; 2 rows 3) plus controls/regulation/pumps etc. (All data are approximate values and present a summary of most important features. Subject to modifications. Exact data are available in the current Lplus design software) PR GB Subject to modifications R3-10/
42 F6 F7 F6 F7 F6 F7 Dehumidification Unit with Air ixing Function Type CWP Functional description of the unit The DencoHappel CWP is designed for various kinds of High Performance private and public swimming pools. The unit features highly-efficient 2-stage heat recovery system and uses outside air for dehumidification mode. The series can be supplied with air volume capacity between 750 up to 36,000 m³/h. The unit operates to dehumidify and heat air in swimming pools in a mixed air mode. This unit type is additionally equipped with an highly efficient heat recovery system. The unit is delivered with a DDC controls which automatically and efficiently regulates all functions. When in stand-by mode without dehumidification the air is recirculated in the swimming pool. When the humidity setpoint has been exceeded the unit switches into dehumidification mode. For this purpose outside air is supplied continuously. The dehumidification stage continues until the actual humidity value lies below that of the humidity setpoint. Subsequently, continuously operating outside air/extract air dampers assume the position to provide a minimum rate of outside air. In the pool mode outside air and extract air dampers are opened to ensure a pre-set minimum rate of outside air for hygienic reasons, the opening of the mixing-air damper is reduced accordingly. Depending on the swimming pool humidity the outside air rate is regulated automatically. In case of overheating of the swimming pool the refrigeration unit is deactivated and the bypass dampers are permanently open in order to avoid heat recovery system. Sample selection of operating modes: Idle mode without dehumidification demand Idle/active mode with low dehumidification demand Active hours operating mode with dehumidification demand at high ambient temperatures Bypass damper mode, fans recirculate hall air through recirculating-air dampers. At the same time the temperature and humidity in the swimming hall is continuously measured. Operation with air-mixing damper, return and supply air fans operating at nominal speed. Possibly remaining heat demand is covered by a reheater. Outside air rate is regulated depending on the swimming pool humidity. In pool mode the minimum fresh air rate is regulated in accordance with the VDI specification. Operation with air-mixing damper, return and supply air fans are operating at high speed. Regulated heat recovery through opening bypass dampers to divert the heat recovery facility. 42 PR GB Subject to modifications R3-10/2016
43 F6 Dehumidification Unit with Air ixing Function Type CWP Active hours operating mode with dehumidification demand at high ambient temperatures Idle mode in summer and at high ambient temperatures F7 F7 F6 Operation with air mixing damper, extract and supply air fans run at high speed. Regulated heat recovery with open bypass dampers to completely divert the heat recovery system by 100%. Outdoor air operation for reaching nominal air temperature. Double plate heat exchanger is blocked. 100% bypass free night cooling function" PR GB Subject to modifications R3-10/
44 Dehumidification Unit with Air ixing Function Type CWP System and controls scheme p FU p + p p FU p NE DI AI DO AO Components Casing: Indoor installation 50 mm panels, inside and outside skins are painted; (corresponds to RAL 9002), the series includes casing frame and service door in casing panel thickness together with a full profile rubber gasket in EPD quality. All outside and inside surfaces are completely smooth. Air tightness class G II according to VDI Thermal and sound bridges are minimized. Non-combustible insulation (fire classification A1 according to DIN 4102; Ö-Norm B3800; CFC-free) Heat transfer coefficient k = 0,57 W/m2 K Sound insulation performance Rw = 44 db according to DIN 52210/T4 Casing features according to EN1886 Filter bypass leakage F9 Air tightness class according to pren 1886 (10/2005) L1 Casing leakage B echanical stability 1A Thermal insulation T2 Thermal bridging factor TB2 (in risk areas) Frame profiles AlgSi 0,5 Flexible canvas connection with potential equalisation, temperature resistant from - 30 C to +120 C Duct connection using 30 mm frame with 4 hole bolt connection Interior built-in parts for swimming pool mode with special corrosion protection 44 PR GB Subject to modifications R3-10/2016
45 Alternative: fan assembly Air damper system: Filter for outside and return air: Dehumidification Unit with Air ixing Function Type CWP DencoHappel OPTIVENT high performance fan impellers Surface coated, single inlet with backward curved blades that are directly connected to motor shaft; performance optimized three-phase motor, B3 model type, protection type IP55, insulation class F adjusted for operation with a frequency inverter. Fan and motor assembly including coated intake nozzle mounted on buckling resistant and coated base construction, motor and fan have sound attenuated bearings type. Continuous measurement of pressure effects Statically and dynamically balanced according to DIN ISO 1940, part 1, G2,5). Continuous monitoring of operation using DDC. Frequency converter for each motor installed in or mounted on the unit, control via DencoHappel DDC with a separate analogue signal for both motors. Frequency inverters are adjusted and set for both motors. Limit values for motor current and fan speed are set by the programme Resonance frequency band/fade out set by factory Automatic energy optimization for optimal energy use and efficiency rate ultiple motor operation is possible Voltage intermediate circuit converter without reduction of capacity Continuous speed control Operating hours counter in. and max. speed limitation, automatic ramp curve function UP/DOWN Automatic motor adjustment otor tracing switch DC break Variable clock frequency otor protection Short circuit and short circuit to earth safe Under and overcurrent protection Phase fault monitoring otor coils for reducing voltage speed rise du/dt Numerical display for queries and entering different indicators on operating status: control setpoint, motor frequency, actual value and setpoints, motor current, motor torque and capacity, intermediate circuit voltage, thermal motor load, thermal load of frequency inverter, control and programmable display with a copy function. Production according to ISO 9001, CE Label, net and main shaft protection according to VDE 0160, radio interference shielding, codes and regulations on electromagnetic compatibility conform with EN Kl.B-1; EN , galvanic separation of control and power components according to VDE 0106/0160 (The use of earth leakage circuit breaker / fuse with frequency inverters NOT possible!), volume flow measuring device via ring measuring line and pressure measuring point in fan. Calculation and evaluation of volume flow via the DencoHappel DDC. The settings for entire unit are done at the factory. Continuous safety monitoring via safety chain in the unit. Display and settings via DencoHappel DDC. Dampers with sealing lips, leakage volume flow 20 m 3 /h m2 (dp=100 Pa), for recirculating-air/bypass, for fresh and exhaust air. Circulating and fresh air ratio 0-100% Coated Almg3 damper blades with flow efficient profile, operate in opposite directions. Driven by double sided, anti-static plastic gears PA6 as fiberglass reinforced model (resistant to chemicals) including special actuator for each damper Control of the individual actuators using continuous DDC signals Filter units conform with VDI 6022 including bag filter as of DIN/EN 779, synthetic fiber filter medium All filters are fitted with a differential pressure switch for filter monitoring via the DDC PR GB Subject to modifications R3-10/
46 Dehumidification Unit with Air ixing Function Type CWP Heat recovery: Heating section: DencoHappel motor 3-way mixing valve: Control and regulation system The control cabinet is supplied with the following main components: DencoHappel ECOPLAT2 POWER PLATE 2 symmetric high performance plate heat exchangers, recuperative heat recovery by using 2 cross flow aluminium plate heat exchangers (corrosion protected Al99 with best temperature coefficient) in serial connection. Surface is additionally coated with thermoplastic material. Largest possible heat exchange surface using entire unit depth with minimum pressure losses. Optimal selection with consideration of operation conditions. Best efficiency rates within entire outdoor temperature range, especially resistant to corrosion and wear. Swimming pool configuration. Upside Down installation for smaller internal pressure drops. Alg3 ventilation tray Technical data checked according to EUROVENT Conform with VDI 6022 Non-combustible according to fire protection regulation Pumped warm water air heater, heat exchanger with copper pipes and drawn aluminium fins in aluminium frame Alg3 (max. temp. 110 C, Pmax 16 bar) removable in accordance with VDI 6022; Air reheater is supplied separately and includes actuator 0-10 V with an automatic step measuring system for fine adjustment of water flow rate. Supplied separately, installation by others Consists of a separate control cabinet for mounting on units or separate installation (depending in unit size), with all necessary components for control functions, wired according to VDE specifications. IP55 electrical connection (via plug or screw terminals) between control cabinet and unit using factory-prepared cables. Electrical installation for voltage supply, valve mixing control, reheater pump, if necessary external sensor and other functions as remote activation inputs by others. The cabinet is supplied loose depending on the unit size as a stand alone cabinet or for mounting on the unit ain isolator for all pole isolation of the unit, lockable. Group fuses for fans Fuses for reheater 230V/N/PE/50Hz (types ) 3 X 400V/NPE/50Hz (types ) (if necessary - motor protection by others) Control fuses, control transformer 230 V and control voltage supply unit 24V DC for the digital control Control fuse and control voltage supply unit 24V AC for actuators Automatic phase controller (option) Indoor installation, frost free 46 PR GB Subject to modifications R3-10/2016
47 Dehumidification Unit with Air ixing Function Type CWP Digital control: odular automation station built into the control cabinet with deletion-proof software modules and digital and analogue inputs and outputs, equipped with all control functions for a swimming pool dehumidifier comprising: Control unit with 32-bit processor in a network based, interdisciplinary, free programmable automation system Watchdog function, data buffering (FLASH-RO), hardware clock Interfaces: 1 x CAN (Controller Area Network) as central bus between control unit and I/O modules; 1 x LIN (Local Interconnect Network) for auxiliary module monitoring and configuration functions; 1 x CAN for external connection; 2 x RS232/RS485, one RS232 has modem function; Optional: Ethernet; USB plug; Optional - various communication functions can be carried out (e. g: OPC; LON; ODBUS; OSPA; BACnet ) As BACnet -Building Controller (B-BC) the system can integrate or be integrated in any BACnet third system at low costs. In and output modules with an integrated microcontroller and memory for recording a programme specifically designed for the relevant module. Status indicator for every input or output. CAN provided via top hat-rail bus plug. Comfortable intelligent control terminal for supporting display, control buttons and data transfer, installed in the door of the control cabinet. Alu-front panel with front foíl Keyboard connection via plug connector Front side protection type IP 65 LCD-Display with 8 lines each with 40 symbols as clear text display, monochrome 6 function buttons Colour background lighting, adjustable, automatic lighting activation Adjustable LCD contrast System bus CAN Alternative (option): as before, but: with comfortable touch control terminal LCD display with 16 colours Graphical resolution 320 x 240 Pixel PR GB Subject to modifications R3-10/
48 Dehumidification Unit with Air ixing Function Type CWP Control and regulation functions: Status and fault signals in clear text Indication of all status and control parameters Stepwise access authorization using code Integrated clock timer Automatic summer / winter time change-over, activation of weekly programmes, holiday and special day programmes Log for registration of faults with date and time Operating hours counter, total operation and maintenance intervals Data logging function for most important parameters, can be downloaded Separate controls for supply and extract air fan motors Air volume adjustment and display in m³/h, including monitoring for units with frequency converters Fan motor monitoring using PTC resistor and motor protection relay Filter monitoring Regulation of air mixing dampers with selectable minimum fresh air ratio and maximum limitation, automatic control depending on conditions of fresh air and swimming pool air Control sequence with energy recovery, heater, bypass damper and air mixing damper system Extract air temperature cascade control with min./max. limitation of supply air temperature Cooling with outside air (night cooling) reheater-heat pump demand control with blockage protection functions Continuous humidity control Automatic change-over between active/non-active hours operation Continuous inactive stand-by mode possible Different languages can be selected Commissioning function for air dampers Inputs: external emergency switch off (e.g. fire protection damper or chlorine gas alarm) otor monitoring for NE pump can be switched, if required motor protection by others The necessary sensors and actuators are built into the unit or, if necessary, supplied loose with subsequent installation by others 48 PR GB Subject to modifications R3-10/2016
49 Dehumidification Unit with Air ixing Function Type CWP Specifications Type Unitz series CWP VU. (performance model, maximum air velocity for supply and return air 2.5 m/s to 2.0 m/s), plug fans, frequency inverters Unit dimensions Air flow rate Dehum. capacity Heating capacity Pressure drop otor rated power/current Current consumption CWP_VU Total width Total height Total length inimum aximum Rated (with dehumidification) Rated (with ventilation) according to VDI 2089, at nominal air capacity 1) Heat recovery system Reheater 2) Ext. fresh/supply air; exhaust/return air; each Supply air fan, high speed, at rated volume flow Return air fan, high speed, at rated volume flow [mm] [m 3 /h] [kg/h] [kw] [Pa] [kw/a] [A] / / / / / / / / / / / / / / / / / / / / / / / / Tab. 1: Technical data CWP_VU Unit total 3) 1) Swimming pool air condition 30 C/54 %r.f.; Outdoor air condition 5 C/85 %r.h. 2) Inlet/outlet temperature 70 C/50 C; maximum heating capacity; 2 rows 3) plus controls/regulation/pumps etc. (All data are approximate values and present a summary of most important features. Subject to modifications. Exact data are available in the current Lplus design software) PR GB Subject to modifications R3-10/
50 Dehumidification Unit with Air ixing Function Type CAT Functional description of the unit The DencoHappel icro CAT is designed for private and small public swimming pools in hotels, therapy and teaching pools with large surfaces and stable air conditions. Sample selection of operating modes: This unit series is available in 5 unit sizes and can deliver air flow rate from 800 up to 6,500 m³/h. The unit's function is to dehumidify and heat air in swimming pools in mixed air mode. The unit is delivered with a DDC controls which regulates all functions of the system on a fully automated basis. This unit type is fitted with EC fans, a highly-efficient heat recovery facility and a heat-pump cycle. The heat-pump cycle automatically dehumidifies in recirculating air mode during idle period and provides hygienic minimum fresh air rate in active pool mode. When the humidity setpoint is exceeded in the idle mode the unit is activated to enable dehumidification. For this purpose the refrigeration unit is activated. The dehumidification stage continues until the actual humidity value lies below that of the humidity setpoint. When in active hours pool mode the fresh and extract air dampers are opened, the bypass damper is closed. The refrigeration unit is activated in order to start dehumidification. Depending on the humidity, fresh air dampers are actuated to reach a 100% fresh air rate. In both modes, idle and active pool modes, the excess thermal energy is supplied to the pool air. Thus a significant load is taken off the the stationary heating plant. Using an optional pool water condenser a certain amount of recovered excess energy can be fed back into pool water or buffer tank. The integrated control facility uses continuous monitoring technique to maintain air conditions at an optimal operating point. Sample selection of operating modes: Idle mode without dehumidification demand Idle mode with dehumidification demand Active hours swimming pool mode with humidification demand and pool water condenser Bypass damper mode recirculating air, fans recirculate hall air through recirculating air dampers. At the same time the temperature and humidity in the swimming hall is continuously measured. Bypass damper operation recirculating air, fan are operating at nominal capacity. The compressor is activated to enable dehumidification in recirculating air mode. The reheater covers the missing residual heat demand. ixed air operation according to VDI, return fan and supply fan are operating at nominal capacity. The compressor is activated. The reheater covers the possibly missing residual heat demand. inimum fresh air rate according to specification. 50 PR GB Subject to modifications R3-10/2016
51 Dehumidification Unit with Air ixing Function Type CAT Pool mode over-temperature Idle mode over-temperature "free night cooling" If the pool overheats and setpoint temperature is exceeded the heat pump is blocked. The unit ventilates and dehumidifies in pure outdoor and exhaust air mode. If a heat recovery bypass is used - heat recovery is not employed and at the same time the air flow rate is increased. If the swimming pool is overheated during the night time or idle period the unit ventilates only in outdoor/exhaust air mode. The fans are operating with cool outside air to reduce the pool setpoint temperature. Heat recovery bypass is used to divert the heat recovery facility. PR GB Subject to modifications R3-10/
52 Dehumidification Unit with Air ixing Function Type CAT System and controls scheme Components Casing: Heat pump for dehumidification mode: Indoor installation 50 mm panels, inside and outside skins are painted; (corresponds to RAL 9002), the series includes casing frame and service door in casing panel thickness together with a full profile rubber gasket in EPD quality. All outside and inside surfaces are completely smooth. Air tightness class G II according to VDI Thermal and sound bridges are minimized. Non-combustible insulation (fire classification A1 according to DIN 4102; Ö-Norm B3800; CFC-free) Heat transfer coefficient k = 0.57 W/m2 K Casing features according to EN1886 Filter bypass leakage F9 Air tightness class according to pren 1886 L2 Casing leakage B echanical stability 1A Thermal insulation T2 Thermal bridging factor TB2 Frame profiles AlgSi 0,5 Flexible canvas connection with potential equalisation, temperature resistant from - 30 C to +120 C Duct connection using 30 mm frame with 4 hole bolt connection Interior built-in parts for swimming pool mode with special corrosion protection Direct evaporator according to VDI 6022: heat exchanger as Cu/Al model for R 410A refrigerant, fins made of aluminium, frame elements made of Alg3, pipes made of oxygen-free copper. Condensate water tray in floor panel for evaporator and heat recovery system, with a slope in the direction of condensate drain, made of stainless steel V4A powder coated, including drain tray in conformity with VDI 6022 Air cooled condenser according to VDI 6022: heat exchanger as Cu/Al model for R 410A refrigerant, fins made of aluminium, frame elements made of Alg3, pipes made of oxygen-free copper Compressor unit: refrigeration circuit with a fully hermetic scroll compressor with optimized heat exchanger combination for maximum COP values, mounted on anti-vibration mounts, circuit includes filter drier, liquid collector, thermostatic expansion valve with OP and external pressure equalisation, all necessary shut-off valves, monitoring and safety devices (pressostat, icing sensor, etc.) 52 PR GB Subject to modifications R3-10/2016
53 Dehumidification Unit with Air ixing Function Type CAT Fan assembly: Air damper system: Filter for outside and return air: Heat recovery: Heating section: DencoHappel motor 3-way mixing valve: Control and regulation system DencoHappel EC centrifugal fan modules Optimized operating point, coated surface model EC external rotor motor, protection class IP54, model design G112/150, certified in accordance with the Energy Directive ERP2015, balance class 6.3; fan/motor assembly mounted on anti-vibration isolators Dampers with sealing lips, leakage volume flow 20 m 3 /h m2 (dp=100 Pa), for fresh and exhaust air 0-100%. Flow-optimized DencoHappel flat dampers for recirculating, bypass and mixed air. Coated Almg3 damper blades with flow efficient profile, operate in opposite directions. Driven by double sided, anti-static plastic gears PA6 as fiberglass reinforced model (resistant to chemicals) including special actuator for each damper Control of the individual actuators using continuous DDC signals Filter units conform with VDI 6022 including bag filter as of DIN/EN 779 according to technical specifications All filters are fitted with a differential pressure switch for filter monitoring via the DDC DencoHappel ECOPLAT POWER PLATE2 Two symmetric high performance plate heat exchangers, recuperative heat recovery by using two cross-flow aluminium plate heat exchangers (corrosion protected Al99 with best temperature coefficient). Surface is additionally coated with thermoplastic material. Largest possible heat exchange surface using entire unit depth with minimum pressure losses. Optimal selection with consideration of operation conditions. Best efficiency rates within entire outdoor temperature range, especially resistant to corrosion and wear. Swimming pool configuration. technical data checked according to EUROVENT and EN308 conform with VDI 6022 Non-combustible according to fire protection regulation Pumped warm water air heater, heat exchanger with copper pipes and drawn aluminium fins in aluminium frame Alg3 (tmax. 110 C, Pmax 16bar) removable in accordance with VDI6022; Air reheater is supplied separately and includes actuator 0-10 V with an automatic step measuring system for fine adjustment of water flow rate. supplied separately, installation by others Consists of an integrated control cabinet with all necessary components for control functions, wired according to VDE specifications. Check access to control cabinet on side (optional separate version) IP55. Electrical connection (via plug or screw terminals) between control cabinet and unit using factory prepared lines. Electrical installation for power supply, valve mixing control, reheater pump, if necessary external sensor for pool water pump and possibly other functions like remote control inputs to be fitted by others. The control cabinet is supplied with the following main components: ain isolator for all pole isolation of the unit, lockable. Group fuses for fan and compressor Fuses for reheater and PWC pump 230V/N/PE/50Hz (types ) (if necessary - motor protection by others) Control fuses, control transformer 230 V and control voltage supply unit 24V DC for the digital control Control fuse and control voltage supply unit 24V AC for actuators Automatic phase controller (option) Indoor installation, frost free PR GB Subject to modifications R3-10/
54 Dehumidification Unit with Air ixing Function Type CAT Digital control: odular automation station built into the control cabinet with deletion-proof software modules and digital and analogue inputs and outputs, equipped with all control functions for a swimming pool dehumidifier comprising: Control unit with 32-bit processor in a network based, interdisciplinary, free programmable automation system Watchdog function, data buffering (FLASH-RO), hardware clock Interface: 1 x CAN (Controller Area Network) as a central bus between control unit and I/ O modules; 1 x LIN (Local Interconnect Network) for additional module monitoring and configuration functions; 1 x CAN for external integration; 2 x RS232/RS485, RS232 can operate with a modem Optional: Ethernet; USB plug As an option - various communication functions can be implemented (e.g: OPC; LON; ODBUS; OSPA; BACnet ). As a native BACnet -Building Controller (B-BC) the system can integrate every BACnet third system with little extra expense or can be integrated in such a system. In and output modules with an integrated microcontroller and memory for recording a programme specifically designed for the relevant module. Status indicator for every input or output. CAN provided via top hat-rail bus plug. Comfortable intelligent control terminal for supporting display, control buttons and data transfer, installed in the door of the control cabinet. Alufront panel with front foíl Keyboard connection via plug connector Front side protection type IP 65 LCD-Display with 8 lines each with 40 symbols as clear text display, monochrome 6 function buttons Colour background lighting, adjustable, automatic lighting activation Adjustable LCD contrast System bus CAN Alternative (option): as before, but: with comfortable touch control terminal LCD display with 16 colours Graphical resolution 320 x 240 Pixel 54 PR GB Subject to modifications R3-10/2016
55 Control and regulation functions: Dehumidification Unit with Air ixing Function Type CAT Status and fault signals in clear text Indication of all status and control parameters Stepwise access authorization using code Integrated clock timer Automatic summer / winter time change-over, activation of weekly programmes, holiday and special day programmes Log for registration of faults with date and time Operating hours counter, total operation and maintenance intervals Data logging function for most important parameters, can be downloaded Separate controls for supply and extract air fan motors Air volume adjustment and display in m³/h, including monitoring for units with frequency converters Fan motor monitoring using PTC resistor and motor protection relay Filter monitoring Compressor control (heat pump) with minimum run / standstill time Regulation of air mixing dampers with selectable minimum fresh air ratio and maximum limitation, automatic control depending on conditions of fresh air and swimming pool air Control sequence with energy recovery, heater, compressor (heat pump), bypass damper and air-mixing damper system Return air temperature cascade control with min./max. limitation of supply air temperature Cooling with outside air (night cooling) Reheater heat pump demand control with block-up protection function (supply temperature sensor supplied separately) Continuous humidity control On demand - controls for automatic pool water pump with block up protection Automatic change-over between active/non-active hours operation Continuous inactive/stand-by mode possible Different languages can be selected Commissioning function for air dampers Inputs: external emergency switch off (e.g. fire protection damper or chlorine gas alarm) otor monitoring for NE pump can be switched, if required motor protection by others otor monitoring for pool water pump can be activated, if required motor protection by others The necessary sensors and actuators are built into the unit or, if necessary, supplied loose with subsequent installation by others PR GB Subject to modifications R3-10/
56 Dehumidification Unit with Air ixing Function Type CAT Specifications CAT unit series Type Unit dimensions Air flow rate Dehum. capacity Heating capacity Ext. pressure loss Current consumption CAT Total width Total height Total length inimum aximum Rated (with dehumidification) V nominal according to VDI 2089, at nominal air capacity 1) Idle mode (recirculating air) Air condenser, without PWC mode [mm] [m 3 /h] [m/s] [kg/h] [kw] [%] [kw] [Pa] [kwh/kg] [kw/a] [kw/a] / / / / / / / / / /13.5 Tab. 1: Technical data CAT Air condenser, with PWC mode Pool water condenser (accessory) Heat recovery system Heat recovery 4) reheater 2) Ext. fresh/supply air; exhaust/return air; each q EL,WÜ,WP,AU 5) ^ Supply/return fan at nominal flow rate Unit total 3) 1) Swimming pool air condition 30 C/54 %r.f.; Outdoor air condition 5 C/85 % r.h. 2) Inlet/outlet temperature 70 C?/?50 C, maximum heating capacity 3) plus controls/regulation/pumps etc. 4) Heat recovery = ax. values winter -12 C/90% r.h. 5) Specific demand for electric power (annual mean value of specific demand for electric power at 60 % pool load) (All data are approximate values and present a summary of most important features. Subject to modifications. Exact data are available in the current Lplus design software) 56 PR GB Subject to modifications R3-10/2016
57 Dehumidification Unit with Air ixing Function and Heat Pump Type CWT Functional description of the unit The DencoHappel icro CWT is designed for private and small public swimming pools in hotels, therapy and teaching pools with a large hall volume. Sample selection of operating modes: This unit series is available in 5 unit sizes and can deliver air flow rate from 800 up to 6,500 m³/h. The unit's function is to dehumidify and heat air in swimming pools in mixed air mode. The unit is delivered with a DDC controls which regulates all functions of the system on a fully automated basis. This unit type is additionally equipped with EC fans an highly efficient heat recovery system. When in stand-by mode without dehumidification the air is recirculated in the swimming pool. When the humidity setpoint has been exceeded the unit switches into dehumidification mode. For this purpose supply and return air fans are operated at nominal capacity with continuous mixing of outdoor air until the humidity setpoint is reached. Depending on the humidity, fresh air dampers are actuated in a modulating way to reach a 100% fresh air rate. The integrated control facility uses continuous monitoring technique to maintain air conditions at an optimal operating point. Idle mode without dehumidification demand Idle mode with dehumidification demand Active hours operating mode with dehumidification demand Bypass damper mode, Dehumidification demand is not active. Hall air is continuously recirculated and air parameters are recorded by the controller. ixed air operation, Dehumidification demand is low. The unit dehumidifies with a minimum outside air rate. The reheater covers the possibly missing residual heat demand. ixed air operation according to VDI with a minimum outside air rate, return fan and supply are operating at nominal capacity. The reheater covers the possibly missing residual heat demand. PR GB Subject to modifications R3-10/
58 Dehumidification Unit with Air ixing Function and Heat Pump Type CWT Pool mode over-temperature Idle mode over-temperature "free night cooling" Outside air mode, heat recovery bypass is used to divert the heat recovery facility. Dehumidification and ventilation of the pool is performed with a large outside air rate. If the swimming pool is overheated during the night time or idle period the unit ventilates only in outdoor/exhaust air mode. Heat recovery bypass is used to divert the heat recovery facility. Dehumidification and ventilation of the pool is performed with a large outside air rate. 58 PR GB Subject to modifications R3-10/2016
59 Dehumidification Unit with Air ixing Function and Heat Pump Type CWT System and controls scheme Components Casing: Indoor installation 50 mm panels, inside and outside skins are painted; (corresponds to RAL 9002), the series includes casing frame and service door in casing panel thickness together with a full profile rubber gasket in EPD quality. All outside and inside surfaces are completely smooth. Air tightness class G II according to VDI Thermal and sound bridges are minimized. Non-combustible insulation (fire classification A1 according to DIN 4102; Ö-Norm B3800; CFC-free) Heat transfer coefficient k = 0.57 W/m2 K Casing features according to EN1886 Filter bypass leakage F9 Air tightness class according to pren 1886 L2 Casing leakage B echanical stability 1A Thermal insulation T2 Thermal bridging factor TB2 (in risk areas) Frame profiles AlgSi 0,5 Flexible canvas connection with potential equalisation, temperature resistant from - 30 C to +120 C Duct connection using 30 mm frame with 4 hole bolt connection Interior built-in parts for swimming pool mode with special corrosion protection odel size 015 as a single assembly, larger units as a double assembly (wiring by others) Fan assembly: DencoHappel EC centrifugal fan modules Optimized operating point, single inlet, coated surface model EC external rotor motor, protection class IP54, motor size 112/150, certified in accordance with the Energy Directive ERP2015, balance class 6.3 Fan/motor assembly mounted on anti-vibration mounts PR GB Subject to modifications R3-10/
60 Dehumidification Unit with Air ixing Function and Heat Pump Type CWT Air damper system: Filter for outside and return air: Dampers with sealing lips, leakage volume flow 20 m 3 /h m2 (dp=100 Pa), for fresh and exhaust air. Recirculating air and bypass using DencoHappel flat dampers Coated Almg3 damper blades with flow efficient profile, operate in opposite directions. Driven by double sided, anti-static plastic gears PA6 as fiberglass reinforced model (resistant to chemicals) including special actuator for each damper Control of the individual actuators using continuous DDC signals Filter units conform with VDI 6022 including bag filter as of DIN/EN 779 according to technical specifications All filters are fitted with a differential pressure switch for filter-monitoring via the DDC Heat recovery: DencoHappel ECOPLAT POWER PLATE 2 : Double symmetric high performance plate heat exchangers, recuperative heat recovery by using two cross-flow aluminium plate heat exchangers (corrosion protected aluminium Al99 with best temperature coefficient). Surface is additionally coated with thermoplastic material. Largest possible heat exchange surface using entire unit depth with minimum pressure losses. Optimal selection with consideration of operation conditions. Best efficiency rates within entire outdoor temperature range, especially resistant to corrosion and wear. Swimming pool configuration. Alg3 interior separating walls Technical data checked according to EUROVENT and EN308 Components according to VDI 6022 Non-combustible according to fire protection regulation Heating section: Pumped warm water air heater, heat exchanger with copper pipes and drawn aluminium fins in aluminium frame Alg3 (tmax. 110 C, Pmax 16bar) removable in accordance with VDI6022; DencoHappel motor 3-way mixing valve: Control and regulation system Air reheater is supplied separately and includes actuator 0-10 V with an automatic step measuring system for fine adjustment of water flow rate. supplied separately, installation by others Consists of an integrated control cabinet with access to all necessary components for control functions, wired according to VDE specifications. IP55 electrical connection (via plug or screw terminals) between control cabinet and unit using factory-prepared cables. Electrical installation for voltage supply, valve mixing control, reheater pump, if necessary external sensor and possibly other functions like remote control inputs are provided by others. The control cabinet is integrated (consider access, supplied separately - on request) The control cabinet is supplied with the following main components: ain isolator for all pole isolation of the unit, lockable. Group fuses for fans Fuses for reheater 230V/N/PE/50Hz (types ) 3 X 400V/NPE/50Hz (types ) (if necessary - motor protection by others) Control fuses, control transformer 230 V and control voltage supply unit 24V DC for the digital control Control fuse and control voltage supply unit 24V AC for actuators Automatic phase controller (option) Indoor installation, frost free 60 PR GB Subject to modifications R3-10/2016
61 Dehumidification Unit with Air ixing Function and Heat Pump Type CWT Digital control: odular automation station built into the control cabinet with deletion-proof software modules and digital and analogue inputs and outputs, equipped with all control functions for a swimming pool dehumidifier comprising: Control unit with 32-bit processor in a network based, interdisciplinary, free programmable automation system Watchdog function, data buffering (FLASH-RO), hardware clock Interfaces: 1 x CAN (Controller Area Network) as central bus between control unit and I/O modules; 1 x LIN (Local Interconnect Network) for auxiliary module monitoring and configuration functions; 1 x CAN for external connection; 2 x RS232/RS485, one RS232 has modem function; Optional: Ethernet; USB plug; Optional - various communication functions can be carried out (e. g: OPC; LON; ODBUS; OSPA; BACnet ) As BACnet -Building Controller (B-BC) the system can integrate or be integrated in any BACnet third system at low costs. In and output modules with an integrated microcontroller and memory for recording a programme specifically designed for the relevant module. Status indicator for every input or output. CAN provided via top hat-rail bus plug. Comfortable intelligent control terminal for supporting display, control buttons and data transfer, installed in the door of the control cabinet. Alu-front panel with front foíl Keyboard connection via plug connector Front side protection type IP 65 LCD-Display with 8 lines each with 40 symbols as clear text display, monochrome 6 function buttons Colour background lighting, adjustable, automatic lighting activation Adjustable LCD contrast System bus CAN Alternative (option): as before, but: with comfortable touch control terminal LCD display with 16 colours Graphical resolution 320 x 240 Pixel Control and regulation functions: Status and fault signals in clear text Indication of all status and control parameters Stepwise access authorization using code Integrated clock timer Automatic summer / winter time change-over, activation of weekly programmes, holiday and special day programmes Log for registration of faults with date and time Operating hours counter, total operation and maintenance intervals Data logging function for most important parameters, can be downloaded Separate controls for supply and extract air fan motors Air volume adjustment and display in m³/h, including monitoring for units with frequency inverters Fan motor monitoring using PTC resistor and motor protection relay Filter monitoring PR GB Subject to modifications R3-10/
62 Dehumidification Unit with Air ixing Function and Heat Pump Type CWT Automatic regulation depending on conditions of fresh air and swimming pool air Control sequence with energy recovery, heater and bypass damper Extract air temperature cascade control with min./max. limitation of supply air temperature Cooling with outside air (night cooling) Reheater heat pump demand control with blockage protection functions Continuous humidity control Automatic change-over between active/non-active hours operation Continuous inactive/stand-by mode possible Different languages can be selected Commissioning function for air dampers Inputs: external emergency switch off (e.g. fire protection damper or chlorine gas alarm) otor monitoring for NE pump can be switched, if required motor protection by others The necessary sensors and actuators are built into the unit or, if necessary, supplied loose with subsequent installation by others Specifications: Unit series CWT Type Unit dimensions Air flow rate Heating capacity Ext. pressure drop Current consumption CWT Total width Total height Total length inimum aximum Nominal Dehum. capacity VDI nominal V nominal Heat recovery system Heat recovery system reheater 2) Ext. fresh/supply air; exhaust/return air; each q EL, WÜ, O 5) Supply/return fan, high speed, at nominal volume flow [mm] [m 3 /h] [m/s] [%] [kw] [kw] [Pa] [kwh/kg] [kw] [kw/a] /0.4 2/ / / / / /1.2 6/ /1.8 6/9.2 Tab. 1: Technical data CWT ^ Unit total 3) 1) Swimming pool air condition 30 C/54 % r.h.; outdoor air condition 5 C/85 % r.h. 2) Inlet/outlet temperature 70 C/50 C, maximum heating capacity 3) plus controls/regulation/pumps etc. (All data are approximate values and present a summary of most important features. Subject to modifications. Exact data are available in the current Lplus design software 4) Size without connection on top/front; keep clearance approx. 150 mm 5) Specific demand for electric power (annual mean value of specific demand for electric power at 60 % pool load) (All data are approximate values and summarize most important features. Subject to modifications. Exact data are available in the current Lplus design software) 62 PR GB Subject to modifications R3-10/2016
63 Electrical integration Overview of cable connections DencoHappel air mixing units NOTE! Only the unit wiring diagram provides exact information about the unit delivery condition. The control cabinet is supplied separately! (Special configuration includes intermediate terminal box) Use the enclosed documentation for detailed information about the installation of the control cabinet. Unit size with swing control cabinet on the unit Unit size with upright control cabinet near the unit * 9 Abb. 1: Swing control cabinet ( ) on Fig. 1: Swing unit Abb. 3: Overview of cable connections of the DencoHappel mixed-air units 1: Pool water immersion sensor (option) 2 x 0.75 mm²; screened LIYCY-0B 2: Reheater 3-way valve 6 x 0.75 mm²; screened LIYCY-JZ 3: Outdoor temperature sensor 2 x 0.75 mm²; screened LIYCY-0B 4: On-site BS connections provided by others (see unit wiring diagram for options) 5: System cable fully assembled in protective hose (press and attach plugs) 6: Power supply 3 phases 400 V+N+PE/ 50 Hz 7: Connection for pool water pump (option); 3 x 1.5 to 083, for larger size - 5 x 1.5 mm² (not for CW_units) + 2 x 0.75 mm² alarm contact. 8: Connection for reheater pump; 3 x 1.5 to 083 if more 5 x 1.5 mm² (not for CW_units) + 2 x 0.75 mm² fault contact. 9: External safety shut-down; smoke and gas alarm; 2 x 0.75 mm² Abb. 2: Upright control cabinet * Special configuration for Austria: It is usually not necessary to screen the sensor supply line! 1: Pool immersion temperature sensor 2 x 0.75 mm² 2: reheater valve 5 x 1.5 mm² 3: Outdoor temperature sensor 2 x 0.75 mm² 4: On-site BS connections provided by others according to wiring diagram 5: Fully assembled system cable is not necessary (standard in control cabinet) 6: Power supply 3 phases 400 V+N+PE/ 50 Hz 7: Connection for pool water pump (option); 3 x 1.5 to 037, for larger size - 6 x 1.5 mm² (400 V) 8: Connection for reheater pump; 3 x 1.5 mm to 037 if more 6 x 1.5 mm² (400 V) 9: External safety shut-down only on request 10: Inlet temperature sensor, heater 2 x 0.75 mm² 11: Room temperature and humidity sensor 5 x 0.75 mm² PR GB Subject to modifications R3-10/
64 Electrical integration Overview of cable connections Overview of cable connections for the DencoHappel icro CAT and CWT mixed-air units NOTE! Only the unit wiring diagram provides exact information about the unit delivery condition. Unit size fitted with an integrated control cabinet with lateral access (on return air side) (consider accessibility, swing door from ~65-130cm wide (depending on model size), Cable penetrations below control cabinet door) Fig. 4: Integrated control cabinet Fig. 5: Overview of cable connections for the DencoHappel icro CAT and CWT mixed-air units 1: Pool water immersion sensor (option) 2 x 0.75 mm²; screened LIYCY-0B 2: Reheater 3-way valve 6 x 0.75 mm²; screened LIYCY-JZ 3: Outdoor temperature sensor 2 x 0.75 mm²; screened LIYCY-0B 4: On-site BS connections provided by others (see unit wiring diagram for options) 5: Ready-to-install cable harness for separated model sizes is run by others in unit section 2, proper connection on site is required 6: Connection for pool water pump (option); 3 x 1.5 to 083, for larger sizes - 5 x 1.5 mm² (not for CWT units) + 2 x 0.75 mm² alarm contact. 7: Connection for reheater pump; 3 x x 0.75 mm² alarm contact 8: External safety shut-down; smoke and gas alarm; 2 x 0.75 mm² 9: External safety shut-down 10: Supply-air temperature sensor is supplied separately for on-site installation in duct by others, 2 x 0.75 mm²; screened LIYCY-0B 64 PR GB Subject to modifications R3-10/2016
65 Electrical integration Overview of cable connections DencoHappel recirculating-air units NOTE! Only the unit wiring diagram provides exact information about the unit delivery condition. The control cabinet is supplied separately! * Abb. 6: Overview of cable connections of the DencoHappel recirculating-air units 1: Pool water thermostat (option); 3 x 1.5 mm² 2: Re.heater valve 5 x 1.5 mm² 3: Control cabinet 4: Power supply; 3~ 400 V+N+PE/ 50 Hz 5: System cable fully assembled (press and attach plugs) 6: Return fan (option); 5 x 1.5 7: Pool water pump connection (option); 3 x 1.5 mm² 8: Remote control/humidistat; 5 x 0.75 mm² 9: Reheater pump; 3 x 1.5 mm² *Special model for Austria: It is usually not necessary to screen the sensor supply line! 1: Pool immersion temperature sensor 2 x 0.75 mm² 2: Re.heater valve 5 x 1.5 mm² 3: Control cabinet 4: On-site BS connections provided by others according to wiring diagram 5: Fully assembled system cable is not necessary (standard in control cabinet) 6: Power supply 3 x 400 V+N+PE/ 50 Hz 7: Pool water pump connection (option); 3 x 1.5 mm² 8: reheater pump; 3 x 1.5 mm² 9: External safety shut-down only on request 10: Inlet temperature sensor, heater 2 x 0.75 mm² 11: Room temperature and humidity sensor 5 x 0.75 mm² PR GB Subject to modifications R3-10/
66 Unit Selection as referred to water surface Unit model range as regards water surface, unit type: standard model range CA m² CA m² CA m² CA m² CA m² CA m² Standard unit types CA150 CA130 CA110 CA100 CA083 CA m² 195m² 130m² 325m² 380m² 435m² Water surface max. [m²] Temp.: 30 C air / 28 C water CA m² CA037 85m² CA030 70m² CA025 60m² CA015 40m² Air flow rate [m 3 /h] Unit model range as regards water surface, unit type: standard model range CA m² CA m² CA m² CA m² CA m² Performance unit types CA200 CA170 CA150 CA130 CA110 CA100 CA083 CA m² 130m² 230m² 250m² 300m² 340m² 400m² 460m² Water surface max. [m²] Temp.: 30 C air / 28 C water CA m² CA037 85m² CA030 70m² CA025 60m² CA015 35m² Air flow rate [m 3 /h] 66 PR GB Subject to modifications R3-10/2016
67 Configuration Variants and Accessories Configuration variants DencoHappel quality class K for swimming pools Standard protection for swimming hall units Protective paint for fans Aluminium components in risk areas Corrosion resistant Bumax screw connection Protective paint for refrigeration circuit and components (section related) V4A unit parts with additional coating in risk areas DencoHappel quality class H for swimming pools (option) For tougher requirements (brine pools,...) additional protective paint for fans Aluminium components in risk areas Corrosion resistant Bumax screw connection ulticoat marine paint ULTRA HIGH SOLID for refrigeration circuit, dampers and various components V4A unit parts with additional coating in risk areas Alodyne coating of heat exchanger fins Plastic laminated pipework of the refrigeration circuit (section related) PlasTec capillary tube lines DencoHappel quality class P for swimming pools (option) For tough requirements (thermal baths/pools,...) additional protective paint for fans Aluminium components in risk areas Corrosion resistant Bumax screw connection ulticoat marine paint ULTRA HIGH SOLID for refrigeration circuit, dampers and various components V4A unit parts with additional coating in risk areas V4A dampers Plastic laminated pipework of the refrigeration circuit PlasTec capillary tube lines S70 - immersion bath coating of heat exchanger SÄKA-TEC coating of evaporator PR GB Subject to modifications R3-10/
68 Configuration Variants and Accessories Accessories (Component version only for DDC-controller; except for CAU) DencoHappel unit Input extension for control possibilities by others Volt free contacts for status signals Output extension, 0-10 V signals, exhaust air humidity and temperature Input extension for setpoint shift by others, 0-10 V signals, return air humidity, return air temperature and minimum fresh air rate Type DEW DPK DAW DFV Error message fire protection damper/fire alarm system Control display in a separate casing as remote control (without cabinet display) Additional control display in a separate casing as remote control (without cabinet display) Automatic shift for humidity setpoint Air flow monitoring for supply and return air fan Emergency manual control for fans, reheater valve, pump, damper actuator Automatic adjustment of indoor temperature setpoint, depending on the pool water temperature BSK DFB DFD DFS DLW DNH DTA Interface GS odem including software Interface ISDN odem including software Interfaces of DencoHappel to GFR building management system Interface OPC-S Bus Interface BACnet-Bus GS ISDN DSG OPC BACNET Interface LON-Bus Interface OSPA Blue Control Interface OD Bus Generating data point list for relevant GLT system Assistance for a network technician during integration of BS connections on site, requirement is a complete unit connection by others on site Interface for modem Comfortable touch control terminal Software WEBVISION light LON OSPA OD xxxdp xxxib DS TBT WEV 68 PR GB Subject to modifications R3-10/2016
69 Notes PR GB Subject to modifications R3-10/
70 DencoHappel is a globally operating company with great expertise in air treatment, air conditioning and filtration technology. Our nearest consulting and service teams will be glad to discuss ideas and develop creative and effective solutions with you.
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