PMB AND RECYCLING RECYCLING ON A HIGH PERORMANCE LEVEL EXPERIENCES FROM GERMANY
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1 PMB AND RECYCLING RECYCLING ON A HIGH PERORMANCE LEVEL EXPERIENCES FROM GERMANY Thomas Sandmann TOTAL Bitumen Deutschland GmbH Industriegebiet Süd Brunsbüttel thomas.sandmann@total.de
2 Location of TOTAL Bitumen Deutschland (TBD) PmB and Recycling - T. Sandmann, TOTAL - Vejforum 2016/12/07 2
3 Location of TOTAL Bitumen Deutschland (TBD) PmB and Recycling - T. Sandmann, TOTAL - Vejforum 2016/12/07 3
4 TBD in 1928 PmB and Recycling - T. Sandmann, TOTAL - Vejforum 2016/12/07 4
5 TBD 2015 PmB and Recycling - T. Sandmann, TOTAL - Vejforum 2016/12/07 5
6 TBD 2016 PmB and Recycling - T. Sandmann, TOTAL - Vejforum 2016/12/07 6
7 Some facts about TBD continuous supply via pipelines directly connected to biggest German crude oil deposit Mittelplate. crude oil processed to Distillation bitumen used for road construction, processed to polymermodified Bitumen or to Oxidation bitumen Transport mainly done by road tankers, railtank wagons or ship. Packed Bitumen in blocks or in granular form PmB and Recycling - T. Sandmann, TOTAL - Vejforum 2016/12/07 7
8 Delivery Forms PmB and Recycling - T. Sandmann, TOTAL - Vejforum 2016/12/07 8
9 Quelle: EAPA; Asphalt in Figures Asphalt production in Germany [Mio. t] PmB and Recycling - T. Sandmann, TOTAL - Vejforum 2016/12/07 9
10 Quelle: EAPA; Asphalt in Figures RAP used in hot and warm recycling [Mio. t] PmB and Recycling - T. Sandmann, TOTAL - Vejforum 2016/12/07 10
11 Quelle: EAPA; Asphalt in Figures 2014 Quelle: DAV; Ausschreiben von Asphaltarbeiten Recycling of Asphalt in Germany unbound layers 10 % 10.9 Mio. t HMA 90 % PmB and Recycling - T. Sandmann, TOTAL - Vejforum 2016/12/07 11
12 Quelle: EAPA; Asphalt in Figures 2014 Asphalt Production [%] ABi 19 % ATS 51 % AD 30 % AC D 19 % SMA 10 % MA 1 % PmB and Recycling - T. Sandmann, TOTAL - Vejforum 2016/12/07 12
13 Quelle: PmB in Road Construction PmB and Recycling - T. Sandmann, TOTAL - Vejforum 2016/12/07 13
14 Recycling of Asphalt in Germany Experience with RA in Germany since more than 30 years binder courses with PMB with the requirement of an equivalent binder in the complete mixture since 1996 < 20 % share of RA since 2005 < 40 % share of RA new hotmix production that contains reclaimed material ~ 97 % (in 2012) PmB and Recycling - T. Sandmann, TOTAL - Vejforum 2016/12/07 14
15 Quelle: ARBIT; 75 Jahre ARBIT Need for PmB RC PmB and Recycling - T. Sandmann, TOTAL - Vejforum 2016/12/07 15
16 Quelle: ARBIT; 75 Jahre ARBIT Need for PmB RC Life Time AC Binder acc. RPE-Stra 01 Life Time SMA Life time AC top layer PmB and Recycling - T. Sandmann, TOTAL - Vejforum 2016/12/07 16
17 Evolution of PmB RC production /55-55 A RC+ 3 % 25/55-55 A RC 19 % 25/55-55 A RC+ 12 % 25/55-55 A RC 21 % 25/55-55 A 78 % 25/55-55 A 67 % PmB and Recycling - T. Sandmann, TOTAL - Vejforum 2016/12/07 17
18 PmB for Recycling binder in the mixture (product and binder of RA) must fulfill the national specifications for a PMB Authorities Demand Asphalt with 100 % PMB product must fulfill the national specifications for a PMB binder of RA must have a elastic recovery > 50% (equal to origin binder) Clients wish Asphalt with PMB and high share of RA product must make a high share of RA possible TOTAL Result Asphalt with 100 % STYRELF PmB and Recycling - T. Sandmann, TOTAL - Vejforum 2016/12/07 18
19 Production of PmB Polymer modification spez. Pen Grade Bitumen + Styrol-Butadien-Polymer = physical mixture of Bitumen and Polymer + Cross linking agent = chemical cross-linked polymermodified Bitumen PmB and Recycling - T. Sandmann, TOTAL - Vejforum 2016/12/07 19
20 Quelle: Die Asphaltstrasse 1/85 Polymer content! Influence of variable polymers! Excessive polymer content -> phase inversion PmB and Recycling - T. Sandmann, TOTAL - Vejforum 2016/12/07 20
21 Effects of modification + extended plasticity range + improved elasticity + better cohesion PmB and Recycling - T. Sandmann, TOTAL - Vejforum 2016/12/07 21
22 Effects of modification + SP R&B increasing o Needle Penetration not changing - Breaking Point decreasing + Elastic Recovery increasing PmB and Recycling - T. Sandmann, TOTAL - Vejforum 2016/12/07 22
23 BLACK-Diagram PmB and Recycling - T. Sandmann, TOTAL - Vejforum 2016/12/07 23
24 Technical Regulation TL Bitumen-StB 07 Minimum value for Softening Point R&B TL Asphalt-StB 07 Calculation of SP R&B when using RAP ZTV Asphalt-StB 07 Requirement for SP R&B and Elastic Recovery (recovered binder) PmB and Recycling - T. Sandmann, TOTAL - Vejforum 2016/12/07 24
25 Consequence of Technical Regulation PmB and Recycling - T. Sandmann, TOTAL - Vejforum 2016/12/07 25
26 Consequence of Technical Regulation PmB and Recycling - T. Sandmann, TOTAL - Vejforum 2016/12/07 26
27 Consequence of Technical Regulation PmB and Recycling - T. Sandmann, TOTAL - Vejforum 2016/12/07 27
28 Consequence of Technical Regulation PmB and Recycling - T. Sandmann, TOTAL - Vejforum 2016/12/07 28
29 Consequence of Technical Regulation PmB and Recycling - T. Sandmann, TOTAL - Vejforum 2016/12/07 29
30 Decrease of R&B granulate PmB and Recycling - T. Sandmann, TOTAL - Vejforum 2016/12/07 30
31 Decrease of R&B binder PmB and Recycling - T. Sandmann, TOTAL - Vejforum 2016/12/07 31
32 Decrease of R&B binder &granulate PmB and Recycling - T. Sandmann, TOTAL - Vejforum 2016/12/07 32
33 In Practise 60 % 25/55-55 RC+ 40 % RA 25/ C [1/10 mm] Softening Point R&B [ C] Elastic Recovery [%] Breaking Point Fraass [ C] ,0 > > < -10 PmB and Recycling - T. Sandmann, TOTAL - Vejforum 2016/12/07 33
34 In Practise PmB and Recycling - T. Sandmann, TOTAL - Vejforum 2016/12/07 34
35 In Practise PmB and Recycling - T. Sandmann, TOTAL - Vejforum 2016/12/07 35
36 In Practise PmB and Recycling - T. Sandmann, TOTAL - Vejforum 2016/12/07 36
37 In Practise PmB and Recycling - T. Sandmann, TOTAL - Vejforum 2016/12/07 37
38 Open Questions Softening Point R&K Do we need an upper limit or we lack only an appropriate test method for addressing the low-temperature properties? Use of softer binder Analog procedure for PmB as for the road bitumen when using asphalt granulate? PmB and Recycling - T. Sandmann, TOTAL - Vejforum 2016/12/07 38
39 Conclusion Specially formulated PMB-RC types allow a share of RAP from 40-50% PmB-RC-made asphalts are equivalent to those with exclusively fresh binder PmB and Recycling - T. Sandmann, TOTAL - Vejforum 2016/12/07 39
40 Guideline DAV literatur/international_publications/ PmB and Recycling - T. Sandmann, TOTAL - Vejforum 2016/12/07 40
41 Thomas Sandmann TOTAL Bitumen Deutschland GmbH Tel: PmB and Recycling - T. Sandmann, TOTAL - Vejforum 2016/12/07 41
PMB AND RECYCLING EXPERIENCES FROM GERMANY
PMB AND RECYCLING EXPERIENCES FROM GERMANY Thomas Sandmann TOTAL Bitumen Deutschland GmbH Industriegebiet Süd 25541 Brunsbüttel Location of TOTAL Bitumen Deutschland (TBD) PmB and Recycling - T. Sandmann,
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