PMB AND RECYCLING EXPERIENCES FROM GERMANY
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1 PMB AND RECYCLING EXPERIENCES FROM GERMANY Thomas Sandmann TOTAL Bitumen Deutschland GmbH Industriegebiet Süd Brunsbüttel
2 Location of TOTAL Bitumen Deutschland (TBD) PmB and Recycling - T. Sandmann, TOTAL - NABin October 20th
3 Location of TOTAL Bitumen Deutschland (TBD) PmB and Recycling - T. Sandmann, TOTAL - NABin October 20th
4 TBD in 1928 PmB and Recycling - T. Sandmann, TOTAL - NABin October 20th
5 TBD today PmB and Recycling - T. Sandmann, TOTAL - NABin October 20th
6 Some facts about TBD continuous supply via pipelines directly connected to biggest German crude oil deposit Mittelplate. crude oil processed to Distillation bitumen used for road construction, processed to polymermodified Bitumen or to Oxidation bitumen Transport mainly done by road tankers, railtank wagons or ship. Packed Bitumen in blocks or in granular form PmB and Recycling - T. Sandmann, TOTAL - NABin October 20th
7 Delivery Forms PmB and Recycling - T. Sandmann, TOTAL - NABin October 20th
8 Bitumen Production Brunsbüttel Schwedt/Oder Leuna Webau PmB and Recycling - T. Sandmann, TOTAL - NABin October 20th
9 Asphalt production in Germany [Mio. t] Quelle: EAPA; Asphalt in Figures PmB and Recycling - T. Sandmann, TOTAL - NABin October 20th
10 RAP used in hot and warm recycling [Mio. t] Quelle: EAPA; Asphalt in Figures PmB and Recycling - T. Sandmann, TOTAL - NABin October 20th
11 Recycling of Asphalt in Germany Quelle: EAPA; Asphalt in Figures 2013 unbound layers 10 % 11.5 Mio. t HMA 90 % Quelle: DAV; Ausschreiben von Asphaltarbeiten PmB and Recycling - T. Sandmann, TOTAL - NABin October 20th
![Asphalt Production [%]](/docs-images/72/67400655/images/12-1.jpg "ABi 19 % Quelle: EAPA;")
12 Asphalt Production [%] ABi 19 % Quelle: EAPA; Asphalt in Figures 2013 ATS 51 % AD 30 % AC D 19 % SMA 10 % MA 1 % PmB and Recycling - T. Sandmann, TOTAL - NABin October 20th
13 PmB in Road Construction Quelle: PmB and Recycling - T. Sandmann, TOTAL - NABin October 20th
14 Recycling of Asphalt in Germany Experience with RA in Germany since more than 30 years binder courses with PMB with the requirement of an equivalent binder in the complete mixture since 1996 < 20 % share of RA since 2005 < 40 % share of RA new hotmix production that contains reclaimed material ~ 97 % (in 2012) PmB and Recycling - T. Sandmann, TOTAL - NABin October 20th
15 Need for PmB RC Quelle: ARBIT; 75 Jahre ARBIT PmB and Recycling - T. Sandmann, TOTAL - NABin October 20th
16 Need for PmB RC Life Time AC Binder acc. RPE-Stra 01 Life Time SMA Life time AC top layer Quelle: ARBIT; 75 Jahre ARBIT PmB and Recycling - T. Sandmann, TOTAL - NABin October 20th
17 Evolution of PmB RC production /55-55 A RC+ 3 % 25/55-55 A RC 19 % 25/55-55 A RC+ 12 % 25/55-55 A RC 21 % 25/55-55 A 78 % 25/55-55 A 67 % PmB and Recycling - T. Sandmann, TOTAL - NABin October 20th
18 PmB for Recycling binder in the mixture (product and binder of RA) must fulfill the national specifications for a PMB Authorities Demand Asphalt with 100 % PMB product must fulfill the national specifications for a PMB binder of RA must have a elastic recovery > 50% (equal to origin binder) Clients wish Asphalt with PMB and high share of RA product must make a high share of RA possible TOTAL Result Asphalt with 100 % STYRELF PmB and Recycling - T. Sandmann, TOTAL - NABin October 20th
19 Production of PmB Polymer modification spez. Pen Grade Bitumen + Styrol-Butadien-Polymer = physical mixture of Bitumen and Polymer + Cross linking agent = chemical cross-linked polymermodified Bitumen PmB and Recycling - T. Sandmann, TOTAL - NABin October 20th
20 Polymer content Quelle: Die Asphaltstrasse 1/85! Influence of variable polymers! Excessive polymer content -> phase inversion PmB and Recycling - T. Sandmann, TOTAL - NABin October 20th
21 Effects of modification + extended plasticity range + improved elasticity + better cohesion PmB and Recycling - T. Sandmann, TOTAL - NABin October 20th
22 Effects of modification + SP R&B increasing o Needle Penetration not changing - Breaking Point decreasing + Elastic Recovery increasing PmB and Recycling - T. Sandmann, TOTAL - NABin October 20th
23 BLACK-Diagramm PmB and Recycling - T. Sandmann, TOTAL - NABin October 20th
24 Technical Regulation TL Bitumen-StB 07 Minimum value for Softening Point R&B TL Asphalt-StB 07 Calculation of SP R&B when using RAP ZTV Asphalt-StB 07 Requirement for SP R&B and Elastic Recovery (recovered binder) PmB and Recycling - T. Sandmann, TOTAL - NABin October 20th
25 Consequence of Technical Regulation PmB and Recycling - T. Sandmann, TOTAL - NABin October 20th
26 Consequence of Technical Regulation PmB and Recycling - T. Sandmann, TOTAL - NABin October 20th
27 Consequence of Technical Regulation PmB and Recycling - T. Sandmann, TOTAL - NABin October 20th
28 Consequence of Technical Regulation PmB and Recycling - T. Sandmann, TOTAL - NABin October 20th
29 Consequence of Technical Regulation PmB and Recycling - T. Sandmann, TOTAL - NABin October 20th
30 Decrease of R&B granulate PmB and Recycling - T. Sandmann, TOTAL - NABin October 20th
31 Decrease of R&B binder PmB and Recycling - T. Sandmann, TOTAL - NABin October 20th
32 Decrease of R&B binder &granulate PmB and Recycling - T. Sandmann, TOTAL - NABin October 20th
33 In Practise 60 % 25/55-55 RC+ 40 % RA 25/ C [1/10 mm] Softening Point R&B [ C] Elastic Recovery [%] Breaking Point Fraass [ C] ,0 > > < -10 PmB and Recycling - T. Sandmann, TOTAL - NABin October 20th
34 In Practise PmB and Recycling - T. Sandmann, TOTAL - NABin October 20th
35 In Practise PmB and Recycling - T. Sandmann, TOTAL - NABin October 20th
36 In Practise PmB and Recycling - T. Sandmann, TOTAL - NABin October 20th
37 In Practise PmB and Recycling - T. Sandmann, TOTAL - NABin October 20th
38 Open Questions Softening Point R&K Do we need an upper limit or we lack only an appropriate test method for addressing the low-temperature properties? Use of softer binder Analog procedure for PmB as for the road bitumen when using asphalt granulate? PmB and Recycling - T. Sandmann, TOTAL - NABin October 20th
39 Conclusion Specially formulated PMB-RC types allow a share of RAP from 40-50% PmB-RC-made asphalts are equivalent to those with exclusively fresh binder PmB and Recycling - T. Sandmann, TOTAL - NABin October 20th
40 Guideline DAV literatur/international_publications/ PmB and Recycling - T. Sandmann, TOTAL - NABin October 20th
41 Thomas Sandmann TOTAL Bitumen Deutschland GmbH Tel: PmB and Recycling - T. Sandmann, TOTAL - NABin October 20th
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