DEG: TWO DRYERS IN ONE, HIGHEST ENERGY ERGY SAVINGS AND MAXIMUM RELIABILITY
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1 : TWO RYRS IN ON, HIHST NRY RY SVINS N MXIMUM RLIILITY The patented lobal Transfer System (TS) technology of MT s line of refrigeration compressed air dryers offers 2 dryers in 1, with the dual advantages of direct expansion cooling at full load N energy-saving thermal storage operation at part load conditions. Unlike liquid-based cycling dryers, the TS dry mass requires no energy consuming circulation pump, so part load energy savings are maximized. TS allows the use of uncomplicated refrigeration and control systems, ensuring highest reliability and ease of use. automatically responds to changes in load, always providing maximum performance with minimum energy usage, without the need for any operator adjustments. : 2 dryers in 1, twice the benefits. onsistent ewpoints ven at low air flows User & nvironmentally riendly Large apacity Small ootprint Zero-Loss rain More energy savings Unlike a centrifugal separator that requires a minimum air velocity to insure droplet separation, s stainless steel demister separator efficiently removes condensed moisture even at low and medium air flows. Simple ON-O control of the refrigeration system and easy to use controls make the dryer user friendly. Non-ozonedepleting R-134a refrigerant, non-toxic silica mass and no risk of cross-contamination between the refrigerant and air circuits make environmental impact a non-issue. features the most compact thermal storage unit on the market. The extended surface heat exchanger with precooler/ reheater (0030 and larger) increases efficiency, whilst the special insulation reduces off cycle heat gains. The intelligent, zero-loss drain (standard from 0200, optional for smaller models) uses capacitive sensors to discharge only when condensate is present. This feature increases the dryer s ability to save energy by eliminating compressed air losses. ooling, conditioning, purifying.
2 Standard controls carefully designed to match the application The asyard controller is specially designed for the smaller dryers (0020 through 0200) to deliver key operating information and to provide the required functionality without over complication. The asyard offers the following features: User-adjustable dewpoint control; User-adjustable condensate drain control (either time-based or for zero-loss drain operation); L (green) indication of power on and of the energy saving operating mode; L (red) indication of high dewpoint and control board or sensor failures; Manual drain test button; Programmable alarms and set points. Reduced and simplified servicing Hinged, tilt-down control panel doors (0250 and larger) allow easy access to all electrical components. ll models feature interlocking, non-structural panels that are easily removed for complete internal access. The TS technology reduces the number of parts requiring servicing. uaranteed operation in all conditions allows operation up to 158 * inlet, 115 * ambient, and 232 psig working pressure. Together with a top mounted condenser (for reduced fouling) and the simplified refrigeration circuit, this ensures operates faultlessly in all conditions. (* values for differ) The Total ry ontrol (T) controller is a stateof-the-art, microprocessor-based user interface designed to provide all of the features needed to allow effortless operation on the larger models (0250 and above). The T controller offers the following features: Menu-driven programming capability with password protection for easy parameter adjustment and security; igital display of both dewpoint and air entering temperatures for quick verification of performance; Icon display of compressor operation and alarm conditions; oded alarm displays and an alarm history function that makes troubleshooting easy; ry contact for remote alarm signaling; igital input for remote on/off control; Serial port for connection of the dryer to a remote monitoring system (RS485/MOUS).
3 Model ir low (1) Nominal absorbed power (2) (1) In compliance with I ( 100) / NP (class H): air inlet temperature 100, ambient temperature 100, air pressure 100 psig. Pressure dew point from 33 to 39. (2) bsorbed power at rated operating conditions and at 115/1/60 or 460/3/60 power supply. (3) imensions and weights refer to dryer with timed drain (values differ for zero loss drain). vailable on request. Maximum ambient temperature: 115 ( ); 110 ( ). Minimum ambient temperature: 41. Maximum air pressure: 232 psig. Maximum inlet temperature: 158 ( ); 149 ( ). or applications with higher ambient or inlet temperatures, or higher pressures, please contact our sales offices. ll models supplied with refrigerant R134a. Power supply V / Ph / Hz ir connections Overall dimensions (3) (in) SM KW 115/1/60 230/1/60 230/3/60 460/3/60 NPT Lbs X 1/ X 1/ X 1/ X 3/ X X 3/ X X X X X X X X X 1 1/ X X X 1 1/ X X 1 1/ X X X X 2 1/ X 2 1/ X 2 1/ X X X X model selection, sizing and energy savings calculating software is available to properly select the dryer based on your specific operating parameters. The below correction factors can be used as a guide. Net weight (3) orrection actors (indicative values): IR LOW (scfm) = RT VLU x K1 x K2 x K3 x K4. air pressure psi correction factor K air inlet temperature correction factor K pressure dew point correction factor K ambient temperature correction factor K
4 The TS principle TS benefits Unparalleled energy savings TS continuously matches dryer capacity to the load, providing energy savings of up to 80% in typical operating conditions. Simple & reliable like a household refrigerator, the TS uses an uncomplicated cooling circuit that is time-tested to provide trouble-free operation. onstant dewpoint sudden load variations are easily smoothed out by the thermal storage of the TS. Quick startup with TS there is no need to wait for a cool down period before applying load. ontinuous operation once your dryer is started, there is no need to turn it off the TS will continuously monitor the load and perform accordingly, with no energy consuming pump. Long service life without the need for a hot gas bypass to control its capacity, the refrigerant compressor runs cooler and less often, thereby extending the service life of your dryer. Seasonal savings Operational savings TS Provides Savings in Two Ways: normal dryer normal dryer summer mid-season winter 100% 60% % air flow 20% Seasonal Savings dryers must be selected to meet the most demanding loads, but most of the time the actual load is much lower. y matching dryer capacity to the actual load, can reduce energy usage by an average of 27%. Operational Savings no compressed air system operates at full capacity all of the time; 's energy consumption is automatically and reliably reduced in all partial load conditions. compressed air alluminium fins refrigerant silica mass exchange through fins exchange through fins and mass exchange through mass T S : M a j o r n e r g y S a v i n g s w i t h N o M o v i n g Pa r t s The unique TS exchanger's compressed air tubes and refrigerant tubes are encased in a bed of silica mass. luminium fins connect the air and refrigerant tubes together. onsequently heat transfers from the compressed air to the refrigerant both directly through the fins, and indirectly through the silica. ull Load (maximum operating conditions) The compressed air is cooled directly through the aluminum fins. In this condition, since heat does not have to travel through the mass, efficiency is maximized. The silica actually provides insulation from ambient heat gain. Partial Load (typical conditions) Since the refrigeration capacity is greater than the load, the excess capacity cools the silica mass. The compressed air is then cooled by the mass, allowing simple compressor cycling to closely match the load. Zero Load (stand-by conditions) Since there is no compressed air load, the dryer s refrigeration system only operates to maintain the thermal mass at design temperature. The result is automatic capacity turndown with immediate restart capability.
5 ycling ryers Save nergy Sales epts Viale Spagna, 8 - ZI Tribano (P) - Italy Tel ax (compressed air) ax (process cooling) ax (air conditioning) info@mta-it.com ISO 9001:2000 ertified Italian omestic Offices onselve actory Via dell rtigianato, 2 - ZI onselve (P) - Italy Tel ax agnoli actory Via Ottava Strada, 4/6 - ZI agnoli di Sopra (P) - Italy Tel ax Y101 ed. 09/2006 Milano Viale avazzi, Melzo (MI) Tel ax Perugia Via M. ngeloni, 43/ Scala Perugia (P) Tel./ax International Sales ompanies MT rance S.. Z de hassagne TRNY - Tel ax MT eutschland mbh Weihersfeld rüggen Tel ax MT ustralasia PTY.LT pollo rive HLLM VI US Tel ax ooling, drying and caring. Novair-MT, S.. Ronda Shimizu, 6 Pol. Ind. an Torrella Vacarisses arcelona (SPIN) Tel ax MT (Shanghai) o., Ltd Room 1409, Yinyuan Mansion N Humin Road Shanghai P.R. of hina Tel ax MT US, LL 180 Wales ve. Suite 180 Tonawanda, New York Tel ax The data contained herein is not binding. With a view to continuous improvement, MT reserves the right to make changes without prior notice. Please contact our sales offices for further information. Reproduction in whole or in part is forbidden. ooling, conditioning, purifying.
6 ycling Refrigeration ompressed ir ryers w/ patented TS dry thermal storage technology ycling ryers Save nergy ooling, conditioning, purifying.
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