Zeeco, Inc. Doc. No Tulsa, Ok Cover Page GLSF-14 Free-Jet and RWSF-4 Radiant Wall Burners. Range Fuels Soperton Plant, LLC

Transcription

1 Zeeco, Inc. Doc. No Tulsa, Ok Cover Page + 10 Client : P.O.: SOP Item : Burner Data Sheets Zeeco S.O.: GLSF-14 Free-Jet and RWSF-4 Radiant Wall Burners FOR AT Soperton, Georgia Burner Data Sheets Rev By Date Description 0 RDR 24-Mar-09 First Issue 1 RDR 7-Apr-09 Revised per Customer Comments Revised Plant Site Elevation

2 Burner Design Criteria Customer: End User: Jobsite: Soperton, Georgia Heater Tag Number: Reformer (Floor Burners Option A) Type of Heater: Heating of Product Burner Designation: GLSF Burner Description: Round Flame, "Free-Jet" Patent Info: US Patent # 6,499,990 Revision Table Rev # Issue Description of Revision Rev Date Name 1 4 Revised per Customer Comments - Changed Plate Site Elevation 7-Apr-09 RDR 0 3 Revised to Project S.O Mar-09 Ryan Roberts B 2 Revised to correct heater identification 11-Feb-09 Jesse S. Chambers A 1 Original Issue. 4-Feb-09 Jesse S. Chambers Burners Reformer (Floor Burners Option A) Combustion Systems Round Flame, "Free-Jet" SHEET 1 OF 5

3 GENERAL INFORMATION Customer Name End User Name Jobsite Soperton, Georgia FURNACE DATA / SITE CONDITIONS Furnace Tag Number Reformer (Floor Burners Option A) Plant Site Elevation Above Sea Level, ft Type of Furnace Heating of Product Ambient Air Temperature ( F) 70 Refractory Thickness, in 12 Minimum Relative Humidity 0% Heater Steel Thickness, in 0.25 Normal Relative Humidity 50% Type of Draft Induced Maximum Relative Humidity 100% Direction of Firing Vertical, Up Heater Height (to convective sec.), ft 20.0 Mounting Direction Vertical, Up, Near Wall Heater Width (ft) 22.0 Heater Length, ft 20.0 PROCESS DATA Gas Maximum Heat Release (MM BTU/hr) Available Combustion Air dp (in H2O) Normal Heat Release (MM BTU/hr) Combustion Air Temperature ( F) 70 Minimum Heat Release (MM BTU/hr) Furnace Temperature ( F) 2200 Turndown 5.00 Combustion Test Available Fuel Pressure (psig) 25 Design Excess Air 15% GENERAL BURNER DESCRIPTION Burner Model / Size GLSF 14 Flame Shape Round Flame Burner Description Round Flame, "Free-Jet" Maximum Predicted Flame Length (ft) 16.4 Number Required 4 Maximum Predicted Flame Width (ft) 2.5 Oil Gun Model / Size N/A Pilot Model JM-1S-E Atomizing Media N/A Pilot Ignition Method Electric Ignition Atomizing Type N/A Pilot Heat release (Btu/hr) 90, Available Atomizing Pressure (psig) N/A Pilot Operating Pressure (psig) 10 Atomizing Media Rate (# / # fuel) N/A Pilot Fuel Natural Gas Flame / Ionization Rod Provided None NOISE DATA (SINGLE BURNER BASIS) 63 Hz (db) Hz (db) Hz (db) Hz (db) Hz (db) Hz (db) Hz (db) 86 Guar. Noise 3 ft from burner, dba Hz (db) 76 GENERAL BURNER COMMENTS 2-1. The above noise emissions are "Sound Pressure Level" The above heat releases are based on the lower heating value 'LHV' of the fuel(s) The burners are sized based on the maximum relative humidity case, as listed above. Burners Reformer (Floor Burners Option A) Combustion Systems Round Flame, "Free-Jet" SHEET 2 OF 5

4 FUEL GAS CHARACTERISTICS OFF GAS CHARACTERISTICS Composition Syn Gas Nat Gas % vol % vol CH4 (methane) 34.30% 94.48% C2H6 (ethane) 2.97% C3H8 (propane) 0.37% C4H10 (butane) 0.05% C5H12 (pentane) 0.01% C6H14 (hexane) 0.08% C5H10 (cyclopen) C6H12 (cyclohex) C2H4 (ethene) C3H6 (propene) C4H8 (butene) C5H10 (pentene) C6H6 (benzene) C5H8 (isoprene) CO % 1.03% H2O O2 N2 0.98% SO2 H2S CO 23.70% NH3 H % AR Total (vol%) 100% 100% Excess O2 (vol%) 2.86% 3.00% LHV (Btu/scf) S.G TEMP ( F) M.W FUEL OIL CHARACTERISTICS LHV (BTU/lb) 60 F TEMP ( F) API 60 F NITROGEN (wt%) VANADIUM (PPM) SULFUR (wt%) CATALYST PRESENT GENERAL OIL TYPE Burners Reformer (Floor Burners Option A) Combustion Systems Round Flame, "Free-Jet" SHEET 3 OF 5

5 BASIS OF EMISSIONS INFORMATION Furnace Temperature ( F) 2, Excess Combustion Air (%) 15% Gas Oil Combustion Air Temperature ( F) 70 Relative Humidity (%) 50% Heat Release for Guarantee (MM Btu/hr) to LHV EMISSIONS INFORMATION PREDICTED GUARANTEED (ppmv) (#/MMBtu) (ppmv) (#/MMBtu) NOx Syn Gas NOx Nat Gas CO - Gas UHC - Gas Particulate - Gas VOC - Gas EMISSIONS COMMENTS 4-1 The above listed UHC emissions are based upon UHC being defined as free "methane" as the result of incomplete combustion due to the supplied combustion equipment as stated in these data sheets. 4-2 The above listed VOC emissions are based upon VOC being defined as free "propane" as the result of incomplete combustion due to the supplied combustion equipment as stated in these data sheets. 4-3 The above listed Particulate emissions are based upon Particulate being defined as free "ethane" as the result of incomplete combustion due to the supplied combustion equipment as stated in these data sheets. This excludes ash, sand and heavy metals in the fuel oil. 4-4 NOx guarantees are based on the furnace temperature, combustion air temperature, excess combustion air and the fuel gas compositions as specified the Zeeco Burner Data Sheets. 4-5 The emissions guarantees above are for operation between maximum and normal heat release. 4-6 The emissions guarantees as stated above are based upon operation with the % excess air, temperature, furnace temperature, and fuel temperatures as stated in these data sheets. 4-7 See Notes & Clarifications section for more information concerning noise emissions. 4-8 See Notes & Clarifications section for more information concerning the above emissions guarantees. 4-9 Zeeco takes exception to any SOx guarantees since SOx production is based upon the amount of Sulfur in the fuel stream and the equilibrium conditions in the furnace The above listed predictions & guarantees are based on the lower heating value 'LHV' of the fuel(s) All ppmv and/or mg/nm3 guarantees are corrected to 3% O2 dry basis All CO, UHC, Particulate and VOC emissions guarantees are based on the furnace local temperature at the burner being above 1100 F (593 C). Burners Reformer (Floor Burners Option A) Combustion Systems Round Flame, "Free-Jet" SHEET 4 OF 5

6 BASIS OF SCOPE OF SUPPLY Burner Plenum Burners are supplied with individual, manufactured plenums (windboxes). Plenum General Description Integral, round-shaped air plenum, fabricated construction Material A-1011 Gr 30 Carbon Steel Thickness 10 gauge (3.58 mm) material Internal Insulation / thickness Semi-rigid Mineral Board, Fibrex (in) Method of Construction Skip-Welded Construction Inlet Air Control Burners are supplied with air control. Mode of Operation Damper assembly, complete with self-locking handle & position indicator Tight Shutoff for Damper Blades Seal strips not required, 10% air leakage with damper in closed position Mechanism Description Opposed motion, dual carbon steel blades & 304 SS shafts, linked with a quarter gear system Bearing construction Supplied with bearings c/w grease fittings for damper shafts Burner Tile Burner is supplied with a refractory tile assembly. Regen Tile Composition Secondary Tile Composition 60% Al2O3 Needle Construction Required Rated Service Temperature 3000 F (1648 C) Temperature of Pre-firing 500 F (260 C) Noise Attenuation Method Insulated muffler assembly Fuel Delivery System Burners are supplied with a gas tip and manifold assembly, with a single point connection Gas manifold description Manufactured pipe manifold, constructed from schedule 40 carbon steel pipe Gas Tip Material 310 or HK (ASTM A-297) stainless steel Gas Riser Material 1/4" (6.35 mm), schedule 40, 304 stainless steel pipe Fuel Gas Connection 150#, Carbon Steel Flange, RFWN, A-105 Pilot Mixer - Tip Material Carbon Steel and/or Cast Equivalent SS or Cast equivalent tip Pilot Gas Connection 150#, Carbon Steel Flange, RFWN, A-105 Separate Off Gas Manifold Off Gas Tip Material Off Gas Riser Material Off Gas Connection Oil Tip / Atomizer Material Oil & Steam Connections Painting Requirements Zeeco Standard Carbon Steel Surface Preparation SSPC-SP-2 // ST-2 - Hand Tool Cleaning Primer Red Oxide Primer Primer Thickness One (1) Shop Coat 1st Paint Coat 1st Paint Coat Thk. Top Coat Top Coat Thickness Tile Case Assembly / Mounting Plate Burners are supplied with a tile case assembly Mounting Template - heater floor cutout Lifting Lugs Pressure Taps Required for Windbox Scanner Connection 1" swivel connection, one (1) per burner Ignition / Sight Ports Two (2) ports provided, 2" (50.8 mm), c/w pivoting slide plates Electrical Information Pilot Fittings and Ship Loose Items Pilot Conduit Fittings UL / CSA, Class 1, Div. 2 UV Scanners Burners Reformer (Floor Burners Option A Combustion Systems Round Flame, "Free-Jet" SHEET 5 OF 5

7 Burner Design Criteria Customer: End User: Jobsite: Heater Tag Number: Type of Heater: Burner Designation: Burner Description: Soperton, Georgia Devol (Radiant Wall Burner) Heating of Product RWSF Radiant Wall, Min-Emissions Revision Table Rev # Issue Description of Revision Rev Date Name 1 4 Revised per Customer Comments - Revised Plant Site Elevation 7-Apr-09 RDR 0 3 Revised to Project S.O Mar-09 Ryan Roberts B 2 Revised to correct heater identification 11-Feb-09 Jesse S. Chambers A 1 Original Issue. 4-Feb-09 Jesse S. Chambers Burners Devol (Radiant Wall Burner) Combustion Systems Radiant Wall, Min-Emissions SHEET 1 OF 5

8 GENERAL INFORMATION Customer Name End User Name Jobsite Soperton, Georgia FURNACE DATA / SITE CONDITIONS Furnace Tag Number Devol (Radiant Wall Burner) Plant Site Elevation Above Sea Level, ft Type of Furnace Heating of Product Ambient Air Temperature ( F) 70 Refractory Thickness, in 12 Minimum Relative Humidity 0% Heater Steel Thickness, in 0.25 Normal Relative Humidity 50% Type of Draft Induced Maximum Relative Humidity 100% Direction of Firing Wall Heater Height (to convective sec.), ft 20.0 Mounting Direction Horizontal Wall Heater Width (ft) 4.5 Heater Length, ft 20.0 PROCESS DATA Gas Maximum Heat Release (MM BTU/hr) Available Combustion Air dp (in H2O) Normal Heat Release (MM BTU/hr) Combustion Air Temperature ( F) 70 Minimum Heat Release (MM BTU/hr) Furnace Temperature ( F) 1850 Turndown 2.78 Combustion Test Available Fuel Pressure (psig) 30 Design Excess Air 15% GENERAL BURNER DESCRIPTION Burner Model / Size RWSF 4 Flame Shape Round Flame Burner Description Radiant Wall, Min-Emissions Maximum Predicted Flame Length (ft) Number Required 36 Maximum Predicted Flame Width (ft) Oil Gun Model / Size N/A Pilot Model JM-1S Atomizing Media N/A Pilot Ignition Method Manual Ignition Atomizing Type N/A Pilot Heat release (Btu/hr) 90, Available Atomizing Pressure (psig) N/A Pilot Operating Pressure (psig) 10 Atomizing Media Rate (# / # fuel) N/A Pilot Fuel Natural Gas Flame / Ionization Rod Provided None NOISE DATA (SINGLE BURNER BASIS) 63 Hz (db) Hz (db) Hz (db) Hz (db) Hz (db) Hz (db) Hz (db) 86 Guar. Noise 3 ft from burner, dba Hz (db) 76 GENERAL BURNER COMMENTS 2-1. The above noise emissions are "Sound Pressure Level" The above heat releases are based on the lower heating value 'LHV' of the fuel(s) The burners are sized based on the maximum relative humidity case, as listed above. Burners Devol (Radiant Wall Burner) Combustion Systems Radiant Wall, Min-Emissions SHEET 2 OF 5

9 FUEL GAS CHARACTERISTICS OFF GAS CHARACTERISTICS Composition Syn Gas Nat Gas % vol % vol CH4 (methane) 34.30% 94.48% C2H6 (ethane) 2.97% C3H8 (propane) 0.37% C4H10 (butane) 0.05% C5H12 (pentane) 0.01% C6H14 (hexane) 0.08% C5H10 (cyclopen) C6H12 (cyclohex) C2H4 (ethene) C3H6 (propene) C4H8 (butene) C5H10 (pentene) C6H6 (benzene) C5H8 (isoprene) CO % 1.03% H2O O2 N2 0.98% SO2 H2S CO 23.70% NH3 H % AR Total (vol%) 100% 100% Excess O2 (vol%) 2.86% 3.00% LHV (Btu/scf) S.G TEMP ( F) M.W FUEL OIL CHARACTERISTICS LHV (BTU/lb) 60 F TEMP ( F) API 60 F NITROGEN (wt%) VANADIUM (PPM) SULFUR (wt%) CATALYST PRESENT GENERAL OIL TYPE Burners Devol (Radiant Wall Burner) Combustion Systems Radiant Wall, Min-Emissions SHEET 3 OF 5

10 BASIS OF EMISSIONS INFORMATION Furnace Temperature ( F) 1, Excess Combustion Air (%) 15% Gas Oil Combustion Air Temperature ( F) 70 Relative Humidity (%) 50% Heat Release for Guarantee (MM Btu/hr) to LHV EMISSIONS INFORMATION PREDICTED GUARANTEED (ppmv) (#/MMBtu) (ppmv) (#/MMBtu) NOx Syn Gas NOx Nat Gas **Emissions guarantees are made without the pilot in operation. CO - Gas UHC - Gas Particulate - Gas VOC - Gas EMISSIONS COMMENTS 4-1 The above listed UHC emissions are based upon UHC being defined as free "methane" as the result of incomplete combustion due to the supplied combustion equipment as stated in these data sheets. 4-2 The above listed VOC emissions are based upon VOC being defined as free "propane" as the result of incomplete combustion due to the supplied combustion equipment as stated in these data sheets. 4-3 The above listed Particulate emissions are based upon Particulate being defined as free "ethane" as the result of incomplete combustion due to the supplied combustion equipment as stated in these data sheets. This excludes ash, sand and heavy metals in the fuel oil. 4-4 NOx guarantees are based on the furnace temperature, combustion air temperature, excess combustion air and the fuel gas compositions as specified the Zeeco Burner Data Sheets. 4-5 The emissions guarantees above are for operation between maximum and normal heat release. 4-6 The emissions guarantees as stated above are based upon operation with the % excess air, temperature, furnace temperature, and fuel temperatures as stated in these data sheets. 4-7 See Notes & Clarifications section for more information concerning noise emissions. 4-8 See Notes & Clarifications section for more information concerning the above emissions guarantees. 4-9 Zeeco takes exception to any SOx guarantees since SOx production is based upon the amount of Sulfur in the fuel stream and the equilibrium conditions in the furnace The above listed predictions & guarantees are based on the lower heating value 'LHV' of the fuel(s) All ppmv and/or mg/nm3 guarantees are corrected to 3% O2 dry basis All CO, UHC, Particulate and VOC emissions guarantees are based on the furnace local temperature at the burner being above 1100 F (593 C). Burners Devol (Radiant Wall Burner) Combustion Systems Radiant Wall, Min-Emissions SHEET 4 OF 5

11 BASIS OF SCOPE OF SUPPLY Burner Plenum Burners are supplied with individual, manufactured plenums (windboxes). Plenum General Description Integral, round-shaped air plenum, fabricated construction Material A-1011 Gr 30 Carbon Steel Thickness 10 gauge (3.58 mm) material Internal Insulation / thickness Semi-rigid Mineral Board, Fibrex (in) Method of Construction Bolted Construction Inlet Air Control Burners are supplied with air control. Mode of Operation Primary and secondary register assemblies Tight Shutoff for Damper Blades Mechanism Description Screw - type primary register & slide plate register ass'y - CS Bearing construction Supplied with bearings c/w grease fittings for damper shafts Burner Tile Burner is supplied with a refractory tile assembly. Regen Tile Composition Secondary Tile Composition 60% Al2O3 Needle Construction Required Rated Service Temperature 3000 F (1648 C) Temperature of Pre-firing 500 F (260 C) Noise Attenuation Method Insulated muffler assembly Fuel Delivery System Burners are supplied with a single fuel gas connection Gas manifold description Gas Tip Material 310 or HK (ASTM A-297) stainless steel Gas Mixer Material 304 Stainless Steel Fuel Gas Connection 150#, Carbon Steel Flange, RFWN, A-105 Pilot Mixer - Tip Material Carbon Steel and/or Cast Equivalent SS or Cast equivalent tip Pilot Gas Connection Separate Off Gas Manifold Off Gas Tip Material Off Gas Riser Material Off Gas Connection Oil Tip / Atomizer Material Oil & Steam Connections Painting Requirements Zeeco Standard Carbon Steel Surface Preparation SSPC-SP-2 // ST-2 - Hand Tool Cleaning Primer Red Oxide Primer Primer Thickness One (1) Shop Coat 1st Paint Coat 1st Paint Coat Thk. Top Coat Top Coat Thickness Tile Case Assembly / Mounting Plate Burners are supplied with a tile case assembly Mounting Template - heater floor cutout Lifting Lugs Pressure Taps Required for Windbox Scanner Connection Ignition / Sight Ports One (1) port provided, 2" (50.8 mm), c/w pivoting slide plate Electrical Information Pilot Fittings and Ship Loose Items Pilot Conduit Fittings UV Scanners Burners Devol (Radiant Wall Burner) Combustion Systems Radiant Wall, Min-Emissions SHEET 5 OF 5