Rapid Fault Finding Icarus 8000 series

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Antony Shelton
6 years ago
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1 Fault finding has become more difficult as technology has become ever more sophisticated; increased component complexity, densely populated PB's, temperature sensitive devices and mixed technology have created major technical challenges for electronics test engineers. Traditional fault isolation tools, such as the hot air gun and freezer spray, often lead to time consuming, costly and misleading results. ow there is an alternative that works like a chamber but allows you to carry out testing on the bench, the Icarus 8001 heating and cooling system. Focused IR eater eating spot area adjusting Iris ring on contact temperature sensor Vortex air cooling WS software for controlling and monitoring heating and cooling cycles PB older Icarus 8001 ontroller Standard base hold up to 5 Focused IR heaters Icarus 8001 FIR system with Focused IR (Infra Red) heating, vortex cooling and WS software run on a aptop (ote Book). Unit 3 Stanley entre, Kelvin Way, rawley, West Sussex, R10 9S, ngland

Operates in temperatures ranging from -60 to +200.

2 Features Icarus 8001 controller: PID, Profile reation, losed loop temperature control and controls 1 aylo or Focused IR heater, 1 UB300 and 1 relay for vortex cooling. aylo heaters (Micro heating) Slim-line, built in thermocouple and a range of sizes to match most component sizes. asily attached using the aylo thermal adhesive. Operates in temperatures ranging from -60 to aylo heaters with built Thermocouple ITFF (Isolated Thermal Fault Finding) is an established fault isolation technique that uses the Icarus 8000 systems to precisely heat or cool up to 5 components, enabling you to accurately and quickly pinpoint faults either inside or outside the chamber. Focused IR assembly (Micro heating): on contact Focused IR, precise adjustable mm heating spot maximum temperature up to IR temperature sensor assembly: on contact temperature sensor. UB 300 (Macro heating): Increases the ambient temperature of the PB and components up to 200 dvantages Icarus controller: Precise temperature control prevents component and PB damage. aylo heaters: Only heat the component you want to target. The adjacent components remain at the ambient temperature. Fits onto components in limited and restricted space. Operates inside or outside a chamber. an be used with other heating and cooling tools Focused IR (Infra red) temperature sensor The components are heated using the aylo heaters or the Focused IR heater system. Focused IR assembly: Only heat the component you want to target. The adjacent components remain at the ambient temperature. an be used with other heating and cooling tools IR temperature sensor assembly: ccuracy ± 1. Unit 3 Stanley entre, Kelvin Way, rawley, West Sussex, R10 9S, ngland

3 The PB can be heated using the 300 Watt under board heating system (UB300). UB 300 ombining macro and micro heating you are able to create an accurate duplication of the heating process that occurs in the T/SS chamber. ooling is created using a Vortex tube which directs cool air, using a stainless steel tube, onto the component as low as -20 onto the component. Focused IR (Infra red) heater, temperature sensor and Vortex ooler The BG component is being heated by the Focused IR and temperature monitored by the temperature sensor. When the component needs to be cooled the vortex is activated, providing a cooled air supply. Features UB 300 (Macro heating): Increases the ambient temperature of the PB and components up to 200 Vortex coolers: Simply point flexible tube at centre of component. owers component to Powered by compressed air dvantages UB 300 (Macro heating): liminates the heat sink effect of the PB and therefore the die temperature will be closer to aylo or Zodiac heater s temperature reading Vortex coolers: Only cool the component you want to target. The adjacent components remain at the ambient temperature. hands free onstant cooling Unit 3 Stanley entre, Kelvin Way, rawley, West Sussex, R10 9S, ngland

4 Back heater and Vortex Specifications Back eater Vortex ooler Voltage and Wattage 110 or 230 c Volts 300 Watts minimum cooling temperature: -20 º Maximum heating temperature: 300 º ir compressor: 5 7 bar FM K type contact thermocouple: ± 1 º accuracy Focused IR eater and aylo Specifications Focused IR eater aylo eater Maximum heating temperature: 250 º Maximum heating temperature: 200 º Built in K type thermocouple: ± 1 º accuracy IR sensor thermocouple: ± 1 º accuracy able length: 0.5 metres able length: 2 metres Maximum working temperature: 120 º Maximum working temperature: 200 º Minimum working temperature: ambient Minimum working temperature: -60 º aylo heater Focused IR W Short-Medium Wave omponent eating on contact IR temperature sensor aylo thermal adhesive QFP omponent 60 mm Working Distance aylo heater application 20 mm Underside learance UB 300 Focused IR and sensor configuration Unit 3 Stanley entre, Kelvin Way, rawley, West Sussex, R10 9S, ngland

5 aylo eater Part umber ength x Width MM aylo eater Part umber ST x 4 ST x 26 ST x 6 ST x 28 ST x 8 ST x 30 ST x 10 ST x 32 ST x 12 ST x 34 ST x 14 ST x 36 ST x 16 ST x 40 ST x 18 ST x 42 ST x 20 ST x 44 ST x 22 ST x 46 ST x 24 ength x Width MM *Special sizes available on request. Unit 3 Stanley entre, Kelvin Way, rawley, West Sussex, R10 9S, ngland

6 ontroller Specifications Icarus 8001 programmable controller Mains Input: Volts 50/60 z 1 channels for aylo or Focused IR eaters Outputs: 1 channel of mains for UB outputs for vortex solenoid valves Zones: Up to 14 Repeats: 9999 Temperature Monitoring: Icarus 8005 programmable controller Mains Input: 1 channels for either contact (aylo) or IR Temp. sensor 1 channel for the UB Volts 50/60 z 5 channels for aylo or Focused IR eaters Outputs: 1 channel of mains for UB outputs for vortex solenoid valves Zones: Up to 14 Repeats: 9999 Temperature Monitoring: 5 channels for either contact (aylo) or IR temp. sensors 1 channel for the UB 300 Icarus 8005 T/ F ooling D 1 B Backheater Output T/ Icarus 8001 controller Front Panel (. Zodiac/aylo and IR sensor power output, B. K type Thermocouple,. Output for Vortex solenoids valves, D. Back heater power output,. Back heater Temperature controller and F. hannel 1 temperature controllers) Icarus 8005 T/ F ooling ooling ooling ooling ooling D 1 B Backheater Output T/ Output T/ Output T/ Output T/ Output T/ Icarus 8005 ontroller Front Panel (. Zodiac/aylo and IR sensor power output, B. K type Thermocouple,. Output for Vortex solenoids valves, D. Back heater power output,. Back heater Temperature controller and F. hannel 1 5 temperature controllers) Unit 3 Stanley entre, Kelvin Way, rawley, West Sussex, R10 9S, ngland

G Pc Interface Warning: Isolate mains before removing cover Serial number: 007 Supply: 115-240 z: 50/60 Fuse: 5 mps Mains Input Icarus 8001/8005

7 G Pc Interface Warning: Isolate mains before removing cover Serial number: 007 Supply: z: 50/60 Fuse: 5 mps Mains Input Icarus 8001/8005 ontroller Back Panel (G. P interface and. Mains input) Icarus 8001 and 8005 WS Software Unit 3 Stanley entre, Kelvin Way, rawley, West Sussex, R10 9S, ngland

over 100 are used all over India by our top customers many with repeat... repeat orders

over 100 are used all over India by our top customers many with repeat... repeat orders MFRS500SUS reliable & caring since 1976 All the 3 functions of Hot Air Reflow, Thru-Hole De & fine SMD Soldering, work independent ly at the same time No external ompressor required, needs Mains Supply