Drum and IBC heaters More information on

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1 Drum and IBC heaters More information on

2 Contents WODL Series drum heaters for plastic drums and canisters...4 WODS Series drum heaters for steel drums...6 WODH Series drum heaters for steel drums...8 WODT Series drum heaters for steel drums...10 WODW Series drum heaters for steel drums...12 WODB Series base drum heaters for steel drums...14 WODD Series insulation jacket...15 WOC Series container heater...16 WRW-200 Series temperature control unit for wall mounting...18 WFXX1004 florett sensor for measuring the temperature of the medium...20 Sample applications: Drum with drum heater WODH and pumping system for raw materials.

3 Applications Drum heaters and container heaters provide heat to the contents of industrial packaging such as cans, canisters, hobbocks, drums, and IBC containers. Depending on the application, heat is supplied in order to: temper the contents so that they may be kept at an optimal processing temperature; reduce the viscosity of a fluid so that it may be pumped or emptied more easily; hinder crystallisation or flocking of fluids; melt lubricants. Gas bottle heaters provide heat to gases in metal gas bottles. Depending on the application, heat is supplied in order to: increase the pressure of the gas or to keep contents at a constant pressure as they are reduced; achieve improved emptying of remaining contents of gas bottles in case of valuable gases; keep gas bottles and fittings free of ice. Our heating systems for industrial packaging consist of flexible heating mats that are placed directly around the containers to be heated and then attached to them. Therefore, references such as heating jackets, heating sheaths, heating jackets, heating belts, and heating rings are all common. These heating systems vary according to: the dimensions, shape, and volume of the containers to be heated; the setup and materials depending on the heating power and maximum temperature involved; the area of application (please ask for special variations designed for explosion-protected areas). Advantages 1. Light, compact, low-cost: A heating mat only weighs a few kilograms, and may be easily rolled up for storage when it is not needed. The investment is significantly lower compared to a metal heating system or a heating chamber. 2. Practical and space-saving: With a flexible heating mat, you can heat your containers directly wherever they are set up, since only a little space is required. The containers can be transported with heating mats mounted on them without any additional work. 3. Simple to use: Every heating mat is completely equipped with mounting fixtures and all of the required components, such as a cable, plug, thermostat, etc. for secure and reliable operation. With just a few simple actions, the heating mat is attached to the container, and can be removed again just as quickly. 4. Flexibility and a perfect fit: The flexible heating mats form to the shape of the container to be heated. This also enables them to heat oval, flattened, or convex containers. A flexible heating mat keeps you on the safe side if the dimensions of your containers fluctuate, since the fasteners can be adjusted at any time. 5. Efficiency: Direct contact between the heating mat and the container without any insulating layer of air creates a more effective and consistent heat transfer process through the wall to the contents to be heated. Integrated insulation (except for the WODS series) prevents unnecessary loss of heat to the surrounding environment and protects against high-contact temperatures. 6. Fast delivery: All heating mats are normally in stock (right to prior sales reserved). We are normally able to deliver special sizes within 2-3 weeks. Special sizes and special power ratings: Do you need to heat a specially sized drum or another container? No problem. We can produce heating mats in any special size, even just 1 unit. Send us the request form provided for this on page 21 and we ll send you a non-binding offer. The same applies to special power ratings. All of our heating mats can easily be adjusted to 115 VAC or other special power ratings.?? Safety and quality All of our heating mats correspond to applicable low-voltage and EMC guidelines, and they also feature the CE symbol. A detailed user guide is included. Our heating mats are made by hand from high-quality materials and components. Robust manufacturing techniques ensure a long product life. All products are retested prior to shipping. We are certified according to ISO 9001:2008. Important Information Sale and delivery are governed exclusive by our General Terms and Conditions. For small orders with a value below 100,00 we invoice 30,00 processing charge. We reserve the right to technical changes without notice. Unless expressly stated otherwise, the products from Winkler GmbH are to be connected to 230V/50Hz operating voltage. Drum and IBC Heaters 3

4 WODL Series drum heaters for plastic drums and canisters Applications For drums, canisters, and cans of all types, makes, and materials even made of plastic suitable for 30 to 220 litres. For heating and tempering up to 90 C.* Warm-up duration approx. 48h (200 l water from +15 C to +60 C with a 450 W drum heater). T max = 70 C * The max. temperature resistance of the plastic drum should be requested from the manufacturer if you are uncertain Structure Outer jacket consisting of water-resistant polyester weave. Double thermal insulation consisting of glass fibre/needled felt. Fastening via robust tension straps featuring adjustable snapping clasps. Heating via double insulated heat conductors. Temperature controls via a 0-90 C capillary tube thermostat featuring 2 control lamps and 3.0 m connection cable featuring connection plug. Power rating 230 VAC (± 10%); IP40 protective standard; protective class 2 please fill out the form on page 21 for special sizes.?? Sample applications 4 Drum and IBC Heaters

5 Operation A B Technical data C WODL WODL0200 U Graphic 1 3 m Graphic 2 Canister and drum heater for 30 l canisters 60 l canisters 120 l drums l drums A total length mm mm mm mm B heated length* 870 mm mm mm mm C width 400 mm 460 mm 370 mm 460 mm U min. drum circumference 870 mm mm mm mm U max. drum circumference mm mm mm mm Power 150 W 200 W 220 W 330 W Weight 1,8 kg 2,4 kg 2,6 kg 2,9 kg Article No (230 VAC) WODL XC090 WODL XC090 WODL XC090 WODL XC090 *the possible applications for containers with smaller or larger volumes may be determined according to the lengths to be heated. If you do not know the volume of the containers, then measure the circumference at the largest position (see graphic 2 U ). Important! The circumference must always be greater than or equal to the heated length in order to ensure that the heated area of the heating mats does not overlap. Drum and IBC Heaters 5

6 WODS Series drum heaters for steel drums Applications For steel drums (and round steel cans and hobbocks) of all types and makes suitable for 30 to 220 litres. For quickly heating and melting up to 120 C. Heating time approx. 10 h (200 l water from +20 C to +95 C with three 1,000 W drum heaters). The WODB base drum heater page 14 may be used additionally. C T max = 120 C Temperaturprofile Structure Outer jacket consisting of silicon-coated glass fibre mat high mechanical resistance, smooth surface. Moisture-protected and chemical-resistant surface (washable). No thermal insulation h 1 Drum heater 2 Drum heaters 3 Drum heaters NEW Fastening via hooks and tension springs. Heating via double insulated heat conductors. Temperature controls: recently developed C capillary tube safety thermostat (Made in Germany) featuring on/off switch, 2 control maps and 3.0 m connection cable with plug. NEW! Safety function: if the measuring system is accidentally destroyed (drop in capillary pressure), the thermostat switches off permanently. NEW Power rating 230 VAC (± 10%); IP54 protective standard; protective class 2 please fill out the form on page 21 for special sizes.?? Sample applications 6 Drum and IBC Heaters

7 Bedienung Operation A B Technical data C WODSL030 - WODSL200 + WODSH200 Graphic 1 2 m U Graphic 2 Drum heater for 30 l steel drums 60 l steel drums 120 l steel drums l steel drums l steel drums A total length 800 mm 940 mm mm mm mm B heated length* 690 mm 830 mm mm mm mm C width 125 mm 125 mm 125 mm 180 mm 180 mm U min. drum circumference 920 mm mm mm mm mm U max. drum circumference 980 mm mm mm mm mm Power 300 W 500 W 800 W W W Weight 0,9 kg 1,0 kg 1,2 kg 1,7 kg 1,7 kg Article No (230 VAC) WODSL XC120 WODSL XC120 WODSL XC120 WODSL XC120 WODSH XC120 *the possible applications for containers with smaller or larger volumes may be determined according to the lengths to be heated. If you do not know the volume of the containers, then measure the circumference at the largest position (see graphic 2 U ). Important! The circumference must always be greater than or equal to the heated length in order to ensure that the heated area of the heating mats does not overlap. Drum and IBC Heaters 7

8 WODH Series drum heaters for steel drums Applications For steel drums (and steel round cans and hobbocks). All types and makes suitable for 30 to 220 litres. For heating and tempering up to 200 C. Warm-up duration approx. 24 h (200 l water from +15 C to +80 C with a 1,200 W drum heater). The WODB base drum heater page 14 may be used additionally. NEW T max = 200 C Structure Outer jacket consisting of silicon-coated glass fibre fabric. Double thermal insulation consisting of glass fibre/needled felt. Fastening via robust tension flanges featuring adjustable snapping clasps. NEW Heating via double insulated heat conductors. Temperature controls: recently developed C capillary tube safety thermostat (Made in Germany) featuring on/off switch, 2 control maps and 3.0 m connection cable with plug. NEW! Safety function: If the measuring system is accidentally destroyed (drop in capillary pressure), the thermostat switches off permanently. Power rating 230 VAC (± 10%); IP54 protective standard; protective class 1 please fill out t he form on page 21 for special sizes.?? Sample applications 8 Drum and IBC Heaters

9 Operation A B Technical data C WODH WODH0120 U Graphic 1 3 m A B Graphic 3 C Graphic 2 Drum heater for WODH l steel drums 60 l steel drums 120 l steel drums l steel drums A total length mm mm mm mm B heated length* 870 mm mm mm mm C width 400 mm 460 mm 370 mm 800 mm U min. drum circumference 870 mm mm mm mm U max. drum circumference mm mm mm mm Power 280 W 450 W 650 W W Weight 1,8 kg 2,4 kg 2,6 kg 2,9 kg Article No (230 VAC) WODH XC200 WODH XC200 WODH XC200 WODH XC200 *the possible applications for containers with smaller or larger volumes may be determined according to the lengths to be heated. If you do not know the volume of the containers, then measure the circumference at the largest position (see graphic 3 U ). Important! The circumference must always be greater than or equal to the heated length in order to ensure that the heated area of the heating mats does not overlap. 3 m Drum and IBC Heaters 9

10 WODT Series drum heaters for steel drums Applications For use in the coating industry (for example). For steel drums of all types and makes suitable for 200 to 220 litres. For heating and tempering up to 200 C. Warm-up duration approx. 24 h (200 l water from +15 C to +80 C with a 1,200 W drum heater). The WODB base drum heater page 14 may be used additionally. Silicone-free SILICONE FREE T max = 200 C NEW Structure Outer jacket consisting of PTFE-coated, silicon-free glass fibre fabric Double thermal insulation consisting of glass fibre/needled felt. Fastening via robust tension flanges featuring adjustable snapping clasps. NEW Heating via double insulated heat conductors. Temperature controls: recently developed C capillary tube safety thermostat (Made in Germany) featuring on/off switch, 2 control maps and 3.0 m connection cable with plug. NEW! Safety function: If the measuring system is accidentally destroyed (drop in capillary pressure), the thermostat switches off permanently. Power rating 230 VAC (± 10%); IP54 protective standard; protective class 1 please fill out the form on page 21 for special sizes.?? Sample applications 10 Drum and IBC Heaters

11 Operation A B Technical data C WODT0200 Graphic 1 3 m U Graphic 2 A total length B heated length* C width U min. drum circumference U max. drum circumference Power Weight Article No (230 VAC) Drum heater for l steel drums mm mm 800 mm mm mm W 7,3 kg WODT XC200 *the possible applications for containers with smaller or larger volumes may be determined according to the lengths to be heated. If you do not know the volume of the containers, then measure the circumference at the largest position (see graphic 2 U ). Important! The circumference must always be greater than or equal to the heated length in order to ensure that the heated area of the heating mats does not overlap. Drum and IBC Heaters 11

12 WODW Series drum heaters for steel drums Applications For use in the foodstuffs industry and for pharmaceutical applications. For steel drums of all types and makes suitable for 200 to 220 litres. For heating and tempering up to 200 C. Heating duration approx. 24 h (200 l water from +15 C to +80 C both heating zones switched on). The WODB base drum heater page 14 may be used additionally. NEW T max = 200 C Heating zone 1 Structure Outer jacket consisting of white, silicon-coated glass fibre fabric. Double thermal insulation consisting of glass fibre/needled felt. NEW Fastening via robust tension straps featuring adjustable snapping clasps. Heating via PTFE-insulated heat conductor featuring protective weave. 2 heating zones (top/bottom). Temperature controls: recently developed C capillary tube safety thermostat (Made in Germany) featuring on/off switch, 2 control maps and 3.0 m connection cable with plug. NEW! Safety function: If the measuring system is accidentally destroyed (drop in capillary pressure), the thermostat switches off permanently. Power rating 230 VAC (± 10%); IP54 protective standard; protective class 1 NEW Heating zone 2 U Heating zone 1 please fill out the form on page 21 for special sizes. H Heating zone 2 Sample applications 12 Drum and IBC Heaters

13 Operation A B Technical data C WODW0200 Graphic 1 3 m U Graphic 2 A total length B heated length* C width U min. drum circumference U max. drum circumference Power Weight Article No (230 VAC) Drum heater for l steel drums mm mm 800 mm mm mm W 9,4 kg WODW ZC200 *the possible applications for containers with smaller or larger volumes may be determined according to the lengths to be heated. If you do not know the volume of the containers, then measure the circumference at the largest position (see graphic 2 U ). Important! The circumference must always be greater than or equal to the heated length Drum and IBC Heaters 13

14 WODB Series base drum heaters for steel drums Applications For heating and tempering via the base up to 150 C For steel drums (and round steel cans and hobbocks) of all types and makes suitable for 30 to 220 litres May also be used in addition to the WODS series page 6 and WODH page 8 drum heaters T max = 150 C Structure Housing consisting of robust 2 mm thick steel sheeting Temperature-resistant coating. Insulation keeps the floor from heating. Heating featuring double insulated heat conductors; equal distribution via the base surface. Temperature controls via a C capillary tube thermostat featuring 2 control lamps and 2.0 m enhanced connection cable featuring Schuko plug. Power rating 230 VAC (± 10%); IP40 protective standard; protective class 1 Technical data Base drum heater for l steel drums A panel B device 600 mm 810 mm (840 mm featuring PG screw connections) A B C C high device Power Weight Article No (230 VAC) Operation 110 mm 900 W 13,0 kg WODBH XC150 2 m Drum and IBC Heaters

15 WODD Series insulation jacket Applications For insulating and warming up to 90 C via the base For plastic drums (and round steel cans and hobbocks) of all types and makes suitable for 30 to 220 litres. Structure Outer jacket consisting of water-resistant polyester weave. Fastening via velcro. Folding lid for easy opening of the bung. please fill out the form on page 21 for special sizes. U H Technical data Insulation jacket for Drums 30 l Drums 60 l Drums 120 l Drums l Weight 1,0 kg 1,5 kg 2,0 kg 2,5 kg Article No (230 VAC) WODD0030 WODD0060 WODD0120 WODD0200 Don t use the insulation jacket with drum heater WODS! Operation Drum and IBC Heaters 15

16 WOC Series container heater Applications Suitable for 1,000-litre IBC containers of all types and makes. For heating and tempering up to 90 C Heating duration approx. 48 h (1,000 litres water from +15 C to +50 C with 2 x 1,000 W container heaters and insulation lid). Direct and equal heating from all four sides The WOCD insulating lid may be used additionally T max = 90 C Structure Outer jacket consisting of water-resistant polyester weave. Double thermal insulation consisting of glass fibre/needled felt. Fastening via robust tension straps featuring adjustable snapping clasps. Heating via PTFE-insulated heat conductor featuring protective weave. Temperature control via 2 separately controlled heating circuits (top/bottom) 1,000 W each and one 0-90 C capillary tube thermostat featuring 2 control lamps and 3.0 m connection cable and connection plug. Power rating 230 VAC (± 10%); IP40 protective standard; protective class 1 U please fill out the form on page 21 for special sizes. H Sample applications 16 Drum and IBC Heaters

17 Operation A B Technical data C WOCI1000 Graphic 1 3 m Graphic 2 C D Container heater for Insulation jacket IBC-Container l IBC-Container l A total length mm B heated length mm C width mm mm D height 150 mm Power 2 x W Weight 13,0 kg 2,0 kg Article No (230 VAC) WOCI ZC090 WOCD1000 Drum and IBC Heaters 17

18 WRW-200 Series temperature control unit for wall mounting Applications: For simple control of electrical heating systems. Temperature controller or temperature controller/limiter combination Display samples Structure: Housing Display Operation aid Transparent cover with hinges Control button Selection Standard equipment Robust housing with separate terminal cover and transparent hinge cover IP 54 Universal power supply V, Hz LCD graphic display with polychrome background lighting Single button operation (incremental encoder) Text-prompted menu navigation Low-wear relay in hybrid circuit 10 A / 16 A Timer function with buffered real-time clock PID control with self-optimisation or thermostat function Operating hours meter Suitable for all heating systems with type Pt100, Pt1000 sensors, type K and type J thermocouples Communication module option Can be used in process documentation 2 inputs / 3 outputs incl. 1 x additional screw connection Logic input for start/stop, remote reset, configurable setpoint switchover Analog input 4 20 ma for external setpoint default Analog output 4 20 ma as actual value output Floating signal contact (configurable general fault signal) Control output 0/12 VDC for external SSR Technical data Terminals + connections (internal) Heating circuit connection socket Front view Side view Rear view Standard operation Over heat display Power cable with Schuko plug Drum and IBC Heaters

19 Technical data Rated voltage Switching output Internal fuse Sensor types V 10 A relay (low-wear hybrid circuit) 16 A relay (low-wear hybrid circuit) T 10 A / 250 V (16 A version without fuse) Pt100 / Pt1000 / type J and type K thermocouples Setpoint range C Display Monochrome LCD graphic display pixel Functions (depending on version) Two-step controller with thermostat function Two-step controller (PID controller) Temperature controller/limiter combination Housing Dimensions Protection standard ABS light grey, transparent cover H 206 W 150 D 100 mm IP 54 (splashproof and dust protected) when transparent cover is closed correctly Ambient temperature C Mains connection 1.5 m mains cable with Schuko plug (CEE 7/7) Heating circuit connection depending on version Weight 1,6 kg Unit variants and article numbers 10 A Units 16 A Units 20 A Units Controller 10 A Terminal connections WRW00220-UNIXW000 Selectable sensor Controller 10 A 6+PE plug-in solution WRW00210-UNIPM000 (for Pt100 or Pt1000) WRW00210-UNIKJ000 (for TE* type K or type J) Controller 16 A Terminal connections WRW00223-UNIXW000 Selectable sensor Controller 16 A 4+PE plug-in solution WRW00213-UNIPM000 (for Pt100 or Pt1000) WRW00213-UNIKJ000 (for TE* type K or type J) Controller 20 A ready for connection 4+PE WRW00214-UNIPM000 (for Pt100 or Pt1000) WRW00214-UNIKJ000 (for TE* type K or type J) Controller/Limiter 10 A Terminal connections WRWB0220-UNIWW000 2 selectable sensor Controllers/Limiter 10 A 6+PE plug-in solution WRWB0210-UNIZP000 (for 2x Pt100 or Pt1000) WRWB0210-UNIZK000 (for 2x TE* type K or type J) Controller/Limiter 16 A Terminal connections WRWB0223-UNIWW000 2 selectable sensor Controller/Limiter 16 A plug-in solution 10 pol. WRWB0213-UNIZP000 (for 2x Pt100 or Pt1000) WRWB0213-UNIZK000 (for 2x TE* type K or type J) * Thermo couple WRZ200KG (yellow) WRZ200KR (red) Labelling of terminal cover with sticker (10 6 cm) on customer request Colour: yellow or red Your company logo Your Text Communication module option code -UNIXW00K WRZ200MP Stainless steel fixing platewith 2 stainless steel bands and locks for fixing to pipes, etc WRZ200BA Stainless steel fixing plate on small stainless steel pipe bracket for floor set-up Accessories WRZ00226 External SSR module for DIN rail mounting for wear-free actuation of heating circuits up to 600 V / 50 A Drum and IBC Heaters 19

20 WFXX1004 florett sensor for measuring the temperature of the medium Application The floret sensor is suitable for all types and makes of 220 l drums. The Pt100 sensor in the tip of the sensor easily connects to the WRW-200 controller-limiter combination to provide point-precise temperature measurement. The Pt100 sensor (2 conductors) switches the drum heater off after reaching the desired medium temperature and protects the medium against overheating and thermal damage. Structure A!NEW! with safety function B C Shock-resistant stainless steel knob E A = 700 mm B = 520 mm C = 180 mm E = 12 mm Robust stainless steel tube Stable plastic grip Immersion stopper Replaceable tip; interior: Pt100 sensor Sensor line, 4 m featuring 3+PE multi-pin plug Original may deviate from illustration Features and benefits Shock-resistant stainless steel knob g very well-suited for secure insertion of the sensors into firm (granulate, powder, wax, oils) and crystalline media Stable plastic grip g Heat contact protection Immersion stopper g limits the immersion depth of the floret sensor Stainless steel tube g very well-suited to aggressive media Removable tip with integrated sensor g easy replacement of the Pt100 sensor Application WRW200 temperature controller-limiter combination Terminal enclosure Floret sensor Pt100 temperature sensor for controlling drum heater temperature Pt100 temperature sensor for limiting the temperature of the medium Shock-resistant stainless steel knob Tip for insertion into firm and crystalline media 20 Drum and IBC Heaters

21 Form for special sizes Please send per to: 1. Type of vessel bucket canister hobbock drum IBC-container gas bottle 2. Material of vessel plastic aluminium steel stainless steel 3. Installation location inner area outdoor area (roofed) 4. Volume (if knowen) Liter 5. Dimensions (of the heated area) hight H =, m circumference u =, m (U = 3,14 x D) U H H U H U bucket / caister / drum IBC-container gas bottle 6. Type, temperature and used materials Series L heating and tempering up to 90 C.* water-resistant polyester weave, insulation consisting of glass fibre/needled felt Series S quickly heating and melting up to 120 C Series H heating and tempering up to 200 C Series T heating and tempering up to 200 C Series W heating and tempering up to 200 C Series D insulating and warming up to 90 C silicon-coated glass fibre mat (without insulation) silicon-coated glass fibre fabric, insulation consisting of glass fibre/needled felt PTFE-coated, silicon-free glass fibre fabric, insulation consisting of glass fibre/needled felt silicon-coated glass fibre fabric, insulation consisting of glass fibre/needled felt (white, 2 heating zones) water-resistant polyester weave, insulation consisting of glass fibre/needled felt 7. Power rating 230 Volt (Standard) 115 Volt Volt 8. Power Standard (warm-up duration using the example of water) for heating of (Medium) up to starting temperature C till end temperature C in ca hours 9. Design no ATEX area (Standard) ATEX area zone temperature classe 10. Controlling/Montoring Capillary tube safety thermostat (Standard) Electronical controller with Pt 100 Sensor Separate heating zones (2 thermostats) Electronical safety thermostat with Pt100 and sensor for measuring the temperature of the medium with two step controlling (the temperature of the heating mat is controlled and the temperature of the medium is additionaly recorded and regulatet up to the maximum value). Zone 1 Zone connecting cable Standard 3,0 m with plug, m with plug without plug, with furrels 12. Required units. units Note + contact deatils Name: Company: Tel.: Drum and IBC Heaters 21

22 FOR YOUR NOTES 22 Drum and IBC Heaters

23 FOR YOUR NOTES Drum and IBC Heaters 23

24 Winkler GmbH who we are and what distinguishes us Our work not only centres on the product itself, but also on developing complete solutions. It is with this belief in mind that our employees plan and manufacture electrical heating devices - adapted precisely to your requirements as a customer. Your temperature problem is our inspiration. Our resourceful developers and skilled manufacturing specialists do everything within their power to make your enquiry into a Winkler heating solution. This way we can respond flexibly and quickly deliver you a ready-for-connection result from a single source. We re proud of that! There is not only enthusiasm for innovation in our 60 employees heads, but also comprehensive knowledge from a wide range of technologies. We have continuously transferred the experience gained since the company s foundation in 1979 into new product and application areas, such as explosion protection. This versatility allows us to supply customers in industry, in the laboratory and in railway technology worldwide. But no matter where: We are in close contact with every customer. Because the better we fulfil your requirements, the more convincing the results. And that is what matters for us! Our headquarter Our production site in Walldorf Winkler GmbH Englerstrasse Heidelberg Germany Tel Fax sales@winkler.eu Our Trading Partners Germany Netherlands France Hungary Belgium Austria Czech Republic Slovakia sudov.com Switzerland Serbia Winkler GmbH Winkler, das Winkler-Logo, PILZ, das PILZ-Logo und der rote Punkt sind eingetragene Marken der Winkler GmbH Alle Rechte vorbehalten