Heating Jackets. -for IBC s, drums etc. -Available to fit different container sizes.

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1 Heating Jackets -for IBC s, drums etc. -Available to fit different container sizes. Heating jackets are suitable for a wide variety of plastic, fibre and metal containers drums, tubs, buckets, kegs and IBC s. Standard sizes readily available. Custom sizes available Just send us photos and dimensions with temperature requirements. Power ratings and thermostats can be matched to application need, from winter warming of liquids through to melting of waxes and gels. Options for increased chemical resistance also available. ATEX and IECEx Zone 1 & 2 rated Heating Jackets also available. 1

2 Heating Jackets - Drums General information A variety of jackets available for 25, 50, 100, 205/210 Litre containers -depending on user needs. Power and performance from winter anti-freeze throgh to melting of difficult solids. Suitable for plastic and steel drums as standard. Specifications Jacket Material: Insulation: Element: Control: Power cable: Electrical insulation: Supply/Power: Nylon base fabric. Hydrolysis resistant, polyurethane coated polyamide substrate with fluorocarbon finish. Needled polyester. Silicon insulated spiral wound resistance element. Adjustable thermostat 0 to 90 C or 5 to 40 C. 5 metres, 2x1mm 2, PVC insulated, sheathed, galvanized steel wire braided. Double insulated. 230v, 240v, (110v also available) / 200W, 250W, 400W, 450W, 550W, 600W, 650W, 680W, 700W, 950W, 1250W 2

3 Heating Jackets - Drums, Standard Features: Nylon base fabric. Hydrolysis resistant, polyurethane coated polyamide substrate with fluorocarbon finish. Insulation: Needled polyester. Silicon insulated spiral wound resistance element. Adjustable 0-90 C thermostat. -5 to 40 C thermostats also available. 240 v. 110v versions also available Sized for 25, 50, 100 and 205 Litre containers. Custom sizes made to order. Item code Circumfrerence / Height Nominal Capacity (Litres) Nominal Power (240v) Outer Material / Inner Insulation A mm / 400mm 25 Litres 200W B mm / 460mm 50 Litres 250W C mm / 370mm 100 Litres 400W Coated Nylon Needled Polyester D mm / 440mm 205/210 Litres 450W G Gas Bottle mm / 1050mm 230mm diameter 450W Coated glass-cloth / nylon composite Stitched fibreglass Jackets are supplied with a 5 metre supply cable (2x1mm 2, PVC insulated, sheathed, galvanised steel wire braided) and an integral 0-90 adjustable capillary thermostat. 3

4 Heating Jackets - Drums, Hi-Heat Features: Specially formulated coated glass-cloth inner layers for better heat resistance capabilities. Stitched fibreglass inner for maximum heat retention Water resistant nylon outer. Integral 0-90 C adjustable capillary thermostat. -5 to 40 C thermostats also available. 230 v. 110v versions also available Sized for 25, 50, 100 and 205 Litre containers. Custom sizes made to order. Item code Circumfrerence / Height Nominal Capacity (Litres) HHA mm / 400mm 25 Litres 450W HHB mm / 460mm 50 Litres 550W HHC mm / 440mm 100 Litres 650W Nominal Power (230v) Outer Material / Inner Insulation Custom coated glass-cloth & Nylon composite / Stitched fibreglass HHD 3 strap style mm / 780mm 205/210 Litres 950W Jackets are supplied with a 5 metre supply cable (2x1mm 2, PVC insulated, sheathed, galvanised steel wire braided) and an integral 0-90 adjustable capillary thermostat. 4

5 Heating Jackets - Drums, High Power For demanding applications with plastic, fibre or metal containers Applications include: Viscous or semi-solid materials in plastic drums Liquids stored i steel drums housed in unheated areas Sample testing at elevated temperatures Time critical container heating. Features: Silicone rubber coated glass cloth material rated for temperatures to 180 C. Water repellent, resistant to water vapour, nonhalogen flame retardant. Unique extra chemically resistant. Stitch bonded fibreglass insulation for significant heat retention properties. Silicone insulated spiral wound resistance element. Adjustable thermostat: C or 0-90 C range. Standard 240 vac operation, 110vac also available. Sized for 25, 50, 100 and 205 Litre containers. Custom sizes made to order. Insulated covers also available. Item code Circumfrerence / Height Nominal Capacity (Litres) Nominal Power (240v) Outer Material / Inner Insulation HPA mm / 400mm 25 Litres 600W HPB mm / 460mm 50 Litres HPC mm / 440mm 100 Litres 680W 700W Silicone coated glass-cloth / stitched fibreglass HP2D mm / 850mm 205/210 Litres 1250W Jackets are supplied with a 5 metre supply cable (2x1mm 2, PVC insulated, sheathed, galvanised steel wire braided). 5

6 Heating Jackets - Drums, ATEX zone 1 & 2 Safe heating of 200L drums (steel and plastic) in hazardous areas. Ideal for gentle warming and to avoid winter freezing. Features: ATEX and IECEx Zone 1 & 2 rated Constructed with custom elastomer and silicone coated glass cloth materials and high density fibreglass insulation. The heating medium uses a patented technology of carbon rich semi-conducting positive temperature coefficient membranes. Safe operating conditions are maintained even in the presence of potentially explosive gases. No transformers are required as it operates using standard ac supply voltages. Designed for use with plastic or steel drums. An insulated lid for improving heating times and reducing heat loss is also available. Certified jackets to fit other sizes, shapes and styles of containers are also available. New product Specifications: Single Phase up to 240v, 50/60Hz ac Current / Power consumption: Up to 3A / 720W Class II Apliance Ingress Protection IP44 Certified for use in potentially explosive environments. Overall length: 1950mm Overall height: 850mm Weight: 9kg Hazoardous Area Certification Standards: EN :2004, EN :2003 EC-Type Examination Certificate Numer: Sira 07ATEX3293X IECEx Examination Certificate Number: IECEx SIR X II2G Ex e II T3 (T150 ) (Zones 1 and 2) 6

7 IBC Flexible Heating Jackets Flexible heating jackets for industry standard container sizes litre IBC s. Adjustable length of mm, width 950mm. Custom sizes also available. Adjustable retaining straps and quick release polyethylene clips. Adjustable or fixed-temperature thermostat. Options: power indicating lights, over-temperature thermal cut-out, extra-long power cable, heavy duty water-proof cover. Insulated IBC Lids are also available. Reduces heat-loss. Supplied with a folding flap in the middle for access to the centre fill-cap. IBC 1 IBC 2 IBC 3 Single heating circuit. Ideal for winter anti-freeze Dual heating circuits. Ideal for heating fluids. Two separate integrated Triple heating circuits. Three separate integrated adjustable thermostats. Enables higher temperatu- applications and to reduce viscosity. Cost effective. adjustable thermostats. res to be reached. 7

8 IBC Flexible Heating Jackets Item code Circumfrerence / Height Nominal Capacity (Litres) Nominal Power (240v) Outer Material / Inner Insulation IBC mm / 950mm 1000 Litres 1 x 1300W IBC mm / 950mm 1000 Litres 2 x 1100W IBC mm / 950mm 1000 Litres 3 x 1050W Coated glass-cloth / nylon composite Stitched fibreglass IBC Insulated Lid With centre top opening flap Specifikations Supply/Power: Electrical insulation: Power cable: Control: Jacket material: Insulation: Element: Ingress Protection: 110v or 240v. One (IBC1), two (IBC2), three (IBC3) separate circuits. 1300W (IBC1), 2x1100W (IBC2), 3x1050W (IBC3) Double insulated 5 metres, 2 x 1mm2, PVC insulated, sheathed, galvanized steel wire braided, per circuit. Integrated adjustable thermostats; IBC2 & IBC3 standard: 0-90oC, IBC1 standard: -5-40oC Outer face, single sided hydrolysis resistant, polyurethane coated polyamide substrate with fluorocarbon finish. Base fabric nylon 66 standard. Inner face, custom polyester coated glass cloth. Stitchbonded, needled, non-combustible glassfibre mat. Silicone rubber insulated spirally wrapped resistance wire At least IP4x Stensballe Strandvej 181, DK-8700 Horsens, Denmark, , info@newtronic.dk 8

9 Heating Jackets - IBC, ATEX zone 1 & 2 Safe heating of IBC s in hazardous areas. IBC wall temperatures up to 55 C (dependent on operating conditions). Features: ATEX and IECEx Zone 1 & 2 rated. Constructed with custom elastomer and silicone coated glass cloth materials and high density fibreglass insulation. The heating medium uses a patented technology of carbon rich semi-conducting positive temperature coefficient membranes. Safe operating conditions are maintained even in the presence of potentially explosive gases. Heating rates are similar ot better than our safe area IBC2 high power flexible heating jacket. Temperatures up to typically 55 C can be achieved. No transformers are required as it operates using standard ac supply voltages. Designed for use with plastic liner, metal frame IBC s May also be used to heat 4x205L drums.. An insulated lid for improving heating times and reducing heat loss is also available. Certified jackets to fit other sizes, shapes and styles of containers are also available. Specifications: Single Phase up to 240v, 50/60Hz ac Current / Power consumption: Up to 9,5A / 2300W Class II Apliance Ingress Protection IP44 New product Certified for use in potentially explosive environments. Overall length: 4300mm Overall height: 950mm Weight: 20kg Hazoardous Area Certification. Standards: EN :2004, EN :2003 EC-Type Examination Certificate Numer: Sira 07ATEX3293X IECEx Examination Certificate Number: IECEx SIR X II2G Ex e II T3 (T150 ) (Zones 1 and 2) 9

10 Hazardous Area Heating - Drums, Thermosafe Induction Heater Melts solids - Heats liquids - Totally safe Safe Efficient Fast Clean Simple Flexible Close control Maintenance free Designed to heat 205 Litre drums or smaller steel vessels. A proven alternative to multi-drum ovens. The solution to a host of process heating problems, even in hazardous areas. Specifications Single phase 240V, 50Hz a.c. Current/power consumption Switch-on 21A, 2750W (Note. Inductive power factor) Running 18A, 2250W Class II Appliance Hazardous Area Certification: Electrical apparatus for potentially explosive atmospheres Certificate number: Sira 08ATEX3101X Standards: EN :2004, (general requirements) EN :2003, (increasedsafety e ) EN :2006, EN :2004 (Dusts) Certified for use in potentially explosive environments Ratings: II 2 GDEx e II T*Ex td A21 T*** C IP66 (see certificate for T class ratings at various voltages) Overall dia.: 743mm Internal dia.: 613mm Height: 711mm Weight: 48kg Degree of enclosure protection: IP66 (Complete protection from the ingress of dust, and protection against powerful jets of water) Patents: , P Europe 4,870,239 United States 10

11 Simple principle Thermosafe is a single induction coil, wholly encapsulated in a cylinder made from a glass reinforced resin specifically developed for chemical plant The cylinder is simply placed over the drum Contact is not required The coil is connected to a sinle phase AC mains supply and generates heat directly and uniformly in the drum wall Energy transfer is by alternating magnetic field and thus there is no heat transfer by the conventional and inefficient means of radiation or convection As there are no hot elements, the heater remains substantially cooler than the drum being heated. Safety The complete absence of hot elements and the encapsulation of all electrical components enables unattended use, overnight if required. Thermosafe can even be used in hazardous areas Zones 1 and 2, as the heater is unique in possessing full BASEEFA certification. Uniform heating without hot spots reduces the risk of product degradation. Accidental spillage does not present a fire hazard and personnel can work comfortably in close proximity. Together, these features allow material to be heated at point-of -use, thus eliminating the transport of hot drums. Efficiency The low system temperature and lack of heat transfer contribute to the high efficiency of the induction heater. Power usage is extremely low at only 2.25kW. Although originally designed with safety in mind, the heaters have won several awards for efficiency and productivity. Independent figures indicate energy savings of over 50% when conpared with conventional radiant drum heaters, and more than 90% in comparison with drum ovens. Speed By using the entire drum wall to input energy, the fastest practical heating rate can be achieved without product degradation. Heating times will depend on the contents of the drum but, to gice a rough idea, the rate of temperature rise of a typical viscous organic liquid will be about 15 C per hour. The speed is further improved by the instant initial response of induction heating. Typically, Thermosafe has proved to be 2-4 times faster than ovens. Maintenance Since 1985, Thermosafe heaters have been supplied to more than 40 countries. With no heating elements and no moving parts, experience so far suggests a seemingly unlimited life, with literally no maintenance. 11

12 Cleanliness With ingress protectino to IP66, simple smooth surfaces and no moving parts, the induction heaters are idial for use in clean environments. They can even be hosed down during use. Flexibility Single or Multi-drum oven applications In addition to being operated at point-of-use and integrated into the process, the heaters are used extensively as replacements for, and alternatives to, drum ovens. A key point to note is that far fewer individual heaters are required than the drum capacity of an oven. For example, one particular award winning installation of 3 Thermosafe units heates 20 drums per day. The ease at which capacity can be adjusted, to meet varying throughput demands and the varying heating requirements of different materials, is in stark contrast to the fixed facility of an oven. Multi-purpose The induction heater s unique features enable the same piece of equipment to be used in a wide range of applications to heat: Drums Gas bottles Small-scale reactors Process vessels Re-working and sampling of solidified or suspect material, even if heat sensitive, is a common task for Thermosafe. The lack of contact with the drum surface makes this possible even when the material is in its final packing. Complete access to the drum while heating enables pumps and stirrers to be employed. The drum and heater can be integrated into the system, often eliminating the first process vessel, and continuous feeding og material, at regualted temperature and flow rate, can easily be achieved. Uniform heating and instant response makes the heater ideal for removing residues from drums, significantly reducing wastage. With full drums, these same features enable very rapid removal of solid drum contents by melting the outer layer of material. 12

13 Accessories Faratherm Base Heater Tophats Lifting & Handling equipment Control Faratherm Base Heater Provides heat to the base of a drum Drums and containers up to 210L of any material (steel, plastic, stainless steel) may be placed on the base plate and heated. Can dramatically improve heating performance and reduce material wastage when combined with a Thermosafe Heater. Also suitable for use on its own. Top Hats Minimises heat loss when used with Thermosafe and / or Faratherm. Enables higher temperatures to be reached Significantly reduces the time required to heat containers. The Flexible Top Hat is a lower cost alternative for use in areas not requiring certification. Covers the exposed section of 205 Litre drums, increasing the maximum drum wall temperature by up to 50C. 13

14 Lifting & Handling Equipment Top, bottom or side flanges may be used to attach handling equipment, if preferred to manual lifting. A range of dedicated products is available but many standard forms of handling devices are also suitable. Thermosafe Lifting Frame Mobile unit fitted with a braked hand winch Permits a single person to lift, move and lower the heater over a drum A wide frame version is available to fit around larger pallets if required Lifting attachment for fork lift trucks Enables a heater to be lifted using an existing fork lift truck The robust steel frame is connected to the heater using simple retaining bars and clips An anti-slip covering is applied in the area in contact with the forks Control Thermosafe heats by induction and therefore has no heating elements. The maximum temperature is self-limiting, and the drum wall temperature is governed by the material inside the drum. In the vast majority of applications additional control is not required. Thermosafe remains much cooler than the vessel being heated. The consequent lack of retained heat after switching off allows for very close temperature control using simple on-off devices. The choice of control will depend on your specific requirements, and might include: Timers, energy regulators or any combination of these or other components. We supply: A standard temperature and timer control panel, plus an open loop power control module. This is highly beneficial when heating sensitive oils and fats that degrade or deteriorate if the temperature differential between centre and edge of the drum becomes too large, or if drums of material need to be held at an operating temperature for considerable periods of time without wasting excess energy. A magnetic pad heavy duty thermocouple that can be attached to the drum wall. Ideal for precise temperature control applications. In a hazardous area, this is connected via a zener barrier to the control panel mounted in the safe area. 14