Drum and IBC heaters

Transcription

1 Drum and IBC heaters

2 Contents Basic information on heating industrial packaging...3 Advantages...4 Selection of the right heating mat...5 WODL series drum warmers for plastic drums and canisters...6 WODS series drum heaters for steel drums...8 WODH series drum heaters for steel drums...10 WODH series drum heaters for steel drums with two Pt100 Sensors WRW-200 series temperature control unit for wall mounting or mobile use...13 WODW series drum heaters for steel drums...14 WOC series container heater...16 WODB series base drum heaters for steel drums...18 WODD series insulation jacket for 200l-drums...19 WEXH series ATEX heating jackets with system approval...20 WFXX1004 floret sensor for measuring the temperature of the medium...22 Form for special sizes...23 Sample applications: drum with drum heater WODH and pumping system for raw materials.

3 Basic information on heating industrial packaging Industrial packaging, such as buckets, canisters, hobbocks, drums and IB containers, are commonplace and offer many advantages. The removal of the liquid, viscous or solid contents stored in them is often problematic, however. They need the right flowability and temperature for convenient removal and correct further processing. A simple and safe way of ensuring this is to heat the complete container including its contents. Our heaters for industrial packaging are flexible heating mats placed directly on and attached to the container to be heated. Common heaters therefore include heating jackets, heating sleeves, heating belts or heating rings. Depending on how much and how quickly heat is supplied, heating with high power and tempering or maintaining a constant temperature with low power are distinguished. The heaters differ in their dimensions, dependent on the shape and volume of the container to be heated in the design and materials, dependent on heating power and maximum temperature according to the application area Depending on the contents and application, heat is supplied: to melt a solid in order to be able to process it as a fluid to reduce the viscosity of a liquid in order to be able to pump or fill it better to avoid crystallisation or flocculation of cold-sensitive media to keep the content at a constant, optimal processing temperature The time required for heating depends on a wide range of factors, including: quantity and specific heat capacity of the content wall thickness and thermal conductivity of the material and packaging heating temperature (temperature difference), heated area and area output A phase change from solid to liquid, for example, can considerably prolong the heating duration. Otherwise, good thermal convection in the container, e.g. supported by a stirrer, can noticeably reduce the heating time. Important Information Sale and delivery are governed exclusively by our General Terms and Conditions. For small orders with a value below we invoice processing charge. We reserve the right to technical changes without notice. Unless expressly stated otherwise, the products from Winkler GmbH are to be connected to 230V/50Hz operating voltage. Drum and IBC Heaters 3

4 Advantages 1. Light, compact, low-cost A heating mat only weighs a few kilograms, and may easily be rolled up for storage when it is not needed. The investment is significantly lower compared to a metal heating system or a heating chamber. 2. Practical and space-saving With a flexible heating mat, you can heat your containers directly wherever they are set up, since only a little space is required. The containers can easily be transported with heating mats mounted on them. 3. Simple to use Every heating mat is completely equipped with mounting fixtures and all of the required components for secure and reliable operation, such as a cable, plug, thermostat, etc.. With just a few simple actions, the heating mat is attached to the container, and can be removed again just as quickly. 4. Flexibility and a perfect fit The flexible heating mats fit to the shape of the container to be heated. This also enables them to heat oval, flattened, or convex containers. A flexible heating mat keeps you on the safe side if the dimensions of your containers fluctuate, since the fasteners can be adjusted at any time. 5. Efficiency Direct contact between the heating mat and the container without any insulating layer of air creates a more effective and consistent heat transfer process through the wall to the contents to be heated. Integrated insulation (except for the WODS series) prevents unnecessary loss of heat to the surrounding environment and protects against high contact temperatures. 6. Fast delivery All heating mats are normally in stock (right to prior sales reserved). Delivery times for special sizes on request. 7. Safety and quality All of our heating mats correspond to applicable low-voltage and EMC guidelines, and they also feature the CE symbol. A detailed user guide is included. Our heating mats are handmade from high-quality materials and components. Robust manufacturing techniques ensure a long product life. All products are retested prior to shipping. We are certified according to ISO 9001:2008. Safety function: if the measuring system is accidentally destroyed (drop in capillary pressure), the thermostat switches off permanently. 8. Special sizes and special power ratings: Do you need to heat a specially sized drum or another container? No problem. We can produce heating mats in any special size, even just 1 unit. Send us the request form provided for this on page 23 and we ll send you a non-binding offer. The same applies to special power ratings. All of our heating mats can easily be adjusted to 115 VAC or other special power ratings.?? Important Information Sale and delivery are governed exclusive by our General Terms and Conditions. For small orders with a value below 100,00 we invoice 30,00 processing charge. We reserve the right to technical changes without notice. Unless expressly stated otherwise, the products from Winkler GmbH are to be connected to 230V/50Hz operating voltage. 4 Drum and IBC Heaters

5 SELECTION OF THE RIGHT HEATING MAT The drum type is crucial for selecting the right heating mat! Plastic drums Plastics are generally poor thermal conductors. Polyethylene (PE) commonly used for plastic drums has a thermal conductivity of approx. 0.5 W/mK, whereas steel with 50 W/mK has a value around 100 times better. Leading manufacturers of plastic drums specify 70 C as the maximum temperature for a duration of 6 hours, such that the drum does not lose its mechanical values. As a result of the material properties and wall thicknesses, plastic drums are not suitable for heating. Instead, such packages should be heated e.g. in a suitable heating chamber and the temperature should simply be kept constant at the removal site using a drum heater. In order to ensure good heat transfer over the entire heated area, Winkler offers two types of drum heater: for cylindrical and non-cylindrical plastic drums. Steel drums These are suitable both for tempering, as well as heating. Drum type Heater type Type of heating Drum shape Series Plastic drum / Drum warmer Tempering non-cylindrical WODL canisters (keeping temperature constant) with low power (bossed) cylindrical WODLX Steel drum Drum heater Heating and melting with high power cylindrical WODS IBC container (plastic) For all drums Container heater Explosion-protected heating jacket Heating and tempering (keeping temperature constant) with low power Tempering (keeping temperature constant) with low power Heating and tempering (keeping temperature constant) with low power cylindrical cylindrical / non-cylindrical WODH WODW WOC WEXH Drum and IBC Heaters 5

6 WODL Series drum Warmer for plastic drums and canisters Applications For drums, canisters, and cans of all types, makes, and materials - even made of plastic - suitable for 30 to 220 litres. For tempering up to 70 C.* SILICONE FREE T max = 70 C * The max. temperature resistance of the plastic drum should be requested from the manufacturer if you are uncertain Structure Outer jacket consisting of PTFE-coated, silicone-free glass fibre fabric Fastening via robust tension straps featuring adjustable snapping clasps and fastening hooks (enclosed). Heating with fluoropolymer-insulated heating conductor with protective conductor braiding. Temperature regulation with capillary tube safety thermostat 0-70 C (Made in Germany) with On/Off switch, 2 control lamps and 3.0 m connecting cable with plug. Safety function: if the measuring system is accidentally destroyed (drop in capillary pressure), the thermostat switches off permanently. Power rating 230 VAC (±10%); IP54 protective standard; protective class 1 (Other voltages on request)?? please fill out the form on page 23 for special sizes. Sample applications 6 Drum and IBC Heaters

7 Operation Technical data U Graphic 1 Graphic 2 Graphic 3 Drum warmer for 30 l canisters 60 l canisters 120 l drums l drums non-cylindrical (bossed) l drums cylindrical A total length 1,150 mm 1,350 mm 1,700 mm 2,100 mm 2,100 mm B heated length* 900 mm 1,100 mm 1,500 mm 1,800 mm 1,800 mm C width 400 mm 460 mm 370 mm 460 mm 800 mm U min. drum circumference 870 mm 1,100 mm 1,500 mm 1,800 mm 1,800 mm U max. drum circumference 1,170 mm 1,400 mm 1,800 mm 2,100 mm 2,100 mm Power 150 W 200 W 220 W 330 W 580 W Weight 2.3 kg 3.1 kg 3.2 kg 4.9 kg 8.5 kg Article No (230 VAC) WODL XC071 WODL XC071 WODL XC071 WODL XC071 WODLX XC071 *The possible applications for containers with smaller or larger volumes may be determined according to the lengths to be heated. If you do not know the volume of the containers, then measure the circumference at the largest position (see graphic 2 U ). Important! The circumference must always be greater than or equal to the heated length in order to ensure that the heated area of the heating mats does not overlap. Drum and IBC Heaters 7

8 WODS Series drum heaters for steel drums Applications For steel drums (and round steel cans and hobbocks) of all types and makes suitable for 30 to 220 litres. For quickly heating and melting up to 120 C. Warm-up duration approx. 10 h (200 l water from +20 C to +95 C with three 1,000 W drum heaters). The WODB base drum heater page 18 may be used additionally. The insulation jacket WODD page 19 may be used additionally. C T max = 120 C Temperature profile 1 Drum heater 2 Drum heater 3 Drum heater Structure Outer jacket consisting of silicone-coated glass fibre mat high mechanical resistance, smooth surface. Moisture-protected and chemical-resistant surface (washable). No thermal insulation h Fastening via hooks and tension springs. Temperature controls: recently developed C capillary tube safety thermostat (Made in Germany) featuring on/off switch, 2 control lamps and 3.0 m connection cable with plug. Safety function: if the measuring system is accidentally destroyed (drop in capillary pressure), the thermostat switches off permanently. Power rating 230 VAC (± 10%); IP54 protective standard; protective class 2 (Other voltages on request) please fill out the form on page 23 for special sizes.?? Sample applications 8 Drum and IBC Heaters

9 Bedienung Operation Technical data A B C U Graphic 1 2 m Graphic 2 Drum heater for 30 l steel drums 60 l steel drums 120 l steel drums l steel drums l steel drums A total length 800 mm 940 mm 1,300 mm 1,665 mm 1,665 mm B heated length* 690 mm 830 mm 1,175 mm 1,540 mm 1,540 mm C width 125 mm 125 mm 125 mm 180 mm 180 mm U min. drum circumference 920 mm 1,060 mm 1,420 mm 1,785 mm 1,785 mm U max. drum circumference 980 mm 1,120 mm 1,480 mm 1,845 mm 1,845 mm Power 300 W 500 W 800 W 1,000 W 1,500 W Weight 0.9 kg 1.0 kg 1.2 kg 1.7 kg 1.7 kg Article No (230 VAC) WODSL XC120 WODSL XC120 WODSL XC120 WODSL XC120 WODSH XC120 *The possible applications for containers with smaller or larger volumes may be determined according to the lengths to be heated. If you do not know the volume of the containers, then measure the circumference at the largest position (see graphic 2 U ). Important! The circumference must always be greater than or equal to the heated length in order to ensure that the heated area of the heating mats does not overlap. WODD series insulation jacket for 200l-drums page 19 Drum and IBC Heaters 9

10 WODH Series drum heaters for steel drums Applications For steel drums (and steel round cans and hobbocks) of all types and makes suitable for 30 to 220 litres. For heating and tempering up to 200 C. Warm-up duration approx. 24 h (200 l water from +15 C to +80 C with a 1,200 W drum heater). The WODB base drum heater page 18 may be used additionally. SILICONE FREE T max = 200 C Structure Outer jacket consisting of PTFE-coated, silicone-free glass fibre fabric Fastening via robust tension straps featuring adjustable snapping clasps and fastening hooks (enclosed). Heating with fluoropolymer-insulated heating conductor with protective conductor braiding. Temperature controls: recently developed C capillary tube safety thermostat (Made in Germany) featuring on/off switch, 2 control maps and 3.0 m connection cable with plug. Safety function: If the measuring system is accidentally destroyed (drop in capillary pressure), the thermostat switches off permanently. Power rating 230 VAC (± 10%); IP54 protective standard; protective class 1 (Other voltages on request)?? please fill out t he form on page 23 for special sizes. Sample applications 10 Drum and IBC Heaters

11 Operation Technical data U Graphic 1 Graphic 3 Graphic 2 Drum heater for 30 l steel drums 60 l steel drums 120 l steel drums l steel drums A total length 1,150 mm 1,350 mm 1,700 mm 2,100 mm B heated length* 870 mm 1,100 mm 1,400 mm 1,800 mm C width 400 mm 460 mm 370 mm 800 mm U min. drum circumference 870 mm 1,100 mm 1,500 mm 1,800 mm U max. drum circumference 1,170 mm 1,400 mm 1,800 mm 2,100 mm Power 280 W 450 W 650 W 1,200 W Weight 2.3 kg 3.1 kg 3.2 kg 8.5 kg Article No (230 VAC) WODH XC201 WODH XC201 WODH XC201 WODH XC201 *The possible applications for containers with smaller or larger volumes may be determined according to the lengths to be heated. If you do not know the volume of the containers, then measure the circumference at the largest position (see graphic 3 U ). Important! The circumference must always be greater than or equal to the heated length in order to ensure that the heated area of the heating mats does not overlap. Drum and IBC Heaters 11

12 WODH Series drum heaters for steel drums - with two PT100 Sensors Applications For steel drums (and steel round cans and hobbocks) all types and makes suitable for 30 to 220 litres. For heating and tempering up to 200 C. Very precise and safe temperature regulation with 2 Pt100 (1x controller, 1x limiter). Increased power of 2000 W. Warm-up duration approx. 18 h (200 l water from +15 C to +80 C with a 2000 W drum heater). The WODB base drum heater page 20 may be used additionally. SILICONE FREE T max = 200 C Structure Outer jacket consisting of PTFE-coated, silicone-free glass fibre fabric Fastening via robust tension straps featuring adjustable snapping clasps and fastening hooks (enclosed). Heating with fluoropolymer-insulated heating conductor with protective conductor braiding. Connecting cable 3.0 m with plug. 6+PE Temperature regulation separate, e.g. with WRWB0210-UNIZP000 page 13 Power rating 230 VAC (± 10%); IP54 protective standard; protective class 1 (Other voltages on request)?? A total length B heated length* C width U min. drum circumference U max. drum circumference Power Weight Article No (230 VAC) please fill out t he form on page 23 for special sizes. Drum heater for steel drums 2,100 mm 1,800 mm 800 mm 1,800 mm 2,100 mm 2,000 W 8.5 kg WODH ZP201 Graphic 1 U Graphic 2 *The possible applications for containers with smaller or larger volumes may be determined according to the lengths to be heated. If you do not know the volume of the containers, then measure the circumference at the largest position (see graphic 3 U ). Important! The circumference must always be greater than or equal to the heated length in order to ensure that the heated area of the heating mats does not overlap. Technical data 12 Drum and IBC Heaters

13 WRW-200 Series temperature control unit for wall mounting Data Controller 10 A, pre-configured 6+PE, WRWB0210-UNIZP000 (for Pt100) Display samples Applications For simple control of electrical heating systems. Temperature controller or temperature controller/limiter combination Housing Operation aid Transparent cover with hinges Standard equipment Robust housing with separate terminal cover and transparent hinge cover IP54 Universal power supply V, Hz LCD graphic display with polychrome background lighting Single button operation (incremental encoder) Text-prompted menu navigation Low-wear relay in hybrid circuit 10 A / 16 A Timer function with buffered real-time clock PID control with self-optimisation or thermostat function Operating hours meter Communication module option code UNIXWOOK Can be used in process documentation 2 inputs / 3 outputs incl. 1 x additional screw connection Logic input for start/stop, remote reset, configurable setpoint switchover Analog input 4 20 ma for external setpoint default Analog output 4 20 ma as actual value output Floating signal contact (configurable general fault signal) Control output 0/12 VDC for external SSR Display Control button Terminals + connections (internal) Heating circuit connection socket Power cable with protective contact plug Selection Standard operation Over heat display Technical data Rated voltage Switching output V 10 A relay (low-wear hybrid circuit) 16 A relay (low-wear hybrid circuit) Internal fuse T 10 A / 250 V (16 A version without fuse) Sensor types Pt100 / Pt1000 / type J and type K thermocouples Setpoint range C Display Monochrome LCD graphic display pixel Functions (depending on version) Housing Dimensions Protection standard Front view 65 Side view Rear view Two-step controller with thermostat function Two-step controller (PID controller) Temperature controller/limiter combination ABS light grey, transparent cover H 206 W 150 D 100 mm IP54 (splashproof and dust protected) when transparent cover is closed correctly Ambient temperature C Mains connection 1.5 m mains cable with protective contact plug (CEE 7/7) Heating circuit connection depending on version Weight 1.6 kg WRZ200BA Stainless steel fixing plate on small stainless steel pipe bracket for floor set-up WRZ200MP Stainless steel fixing plate with 2 stainless steel bands and locks for fixing to pipes, etc Accessories Drum and IBC Heaters 13

14 WODW Series drum heaters for steel drums Applications For use in the foodstuffs industry and for pharmaceutical applications. For steel drums of all types and makes suitable for 200 to 220 litres. For heating and tempering up to 200 C. Warm-up duration approx. 24 h (200 l water from +15 C to +80 C both heating zones switched on). The WODB base drum heater page 18 may be used additionally. Structure Outer jacket consisting of white, silicone-coated glass fibre fabric. Fastening via robust tension straps featuring adjustable snapping clasps. Heating with fluoropolymer-insulated heating conductor with protective conductor braiding. 2 heating zones (top/bottom). Temperature controls: 2 recently developed C capillary tube safety thermostat (Made in Germany) featuring on/off switch, 2 control lamps and 3.0 m connection cable with plug. Safety function: If the measuring system is accidentally destroyed (drop in capillary pressure), the thermostat switches off permanently. T max = 200 C Heating zone 1 Heating zone 2 Power rating 230 VAC (± 10%); IP54 protective standard; protective class 1 (Other voltages on request)?? please fill out the form on page 23 for special sizes. Sample applications 14 Drum and IBC Heaters

15 Operation Technical data U Graphic 1 A total length B heated length* C width U min. drum circumference U max. drum circumference Power Weight Article No (230 VAC) Drum heater for l steel drums 2,100 mm 1,800 mm 800 mm 1,800 mm 2,100 mm 1,200 W 8.5 kg WODW ZC201 Graphic 2 *The possible applications for containers with smaller or larger volumes may be determined according to the lengths to be heated. If you do not know the volume of the containers, then measure the circumference at the largest position (see graphic 2 U ). Important! The circumference must always be greater than or equal to the heated length in order to ensure that the heated area of the heating mats does not overlap. Drum and IBC Heaters 15

16 WOC Series container heater Applications Suitable for 1,000-litre IBC containers of all types and makes. For heating and tempering up to 90 C Direct and equal heating from all four sides The WOCD insulating lid may be used additionally T max = 90 C Structure Outer jacket consisting of water-resistant polyester weave. Double thermal insulation consisting of glass fibre/needled felt. Fastening via robust tension straps featuring adjustable snapping clasps. Heating with fluoropolymer-insulated heating conductor. Temperature control via 2 separately controlled heating circuits (top/bottom), each 1,000 W and one 0-90 C capillary tube thermostat featuring 2 control lamps, and 3.0 m connection cable and connection plug. Power rating 230 VAC (± 10%); IP40 protective standard; protective class 2 (Other voltages on request) H U Sample applications please fill out the form on page 23 for special sizes. 16 Drum and IBC Heaters

17 Operation A B Technical data C Graphic 1 3 m Graphic 2 C D Container heater for Insulation lid for IBC-Container 1,000 l IBC-Container 1,000 l A total length 4,400 mm B heated length 3,900 mm C width 1,000 mm 1,000 mm D height 150 mm Power 2 x 1,000 W Weight 19.0 kg 5.0 kg Article No (230 VAC) WOCI ZC090 WOCD1000 Drum and IBC Heaters 17

18 WODB Series base drum heaters for steel drums Applications For heating and tempering via the base up to 150 C For steel drums (and round steel cans and hobbocks) of all types and makes suitable for 30 to 220 litres May also be used in addition to the following drum heaters: WODS page 8 WODH page 10 WODH with two Pt100 Sensors page 12 WODT page 14 WODW page 16 T max = 150 C Structure Housing consisting of robust 2 mm thick steel sheeting. Temperature-resistant coating. Insulation keeps the floor from heating. Heating with integrated silicone heating mat; equal distribution via the base surface. Temperature controls via a C capillary tube thermostat featuring 2 control lamps and 2.0 m enhanced connection cable with protective contact plug. Power rating 230 VAC (± 10%); IP40 protective standard; protective class 1 Technical data Base drum heater for A panel B device C hight device D plate below Power Weight Article No (230 VAC) Operation l steel drums 550 mm 810 mm (840 mm featuring PG screw connections) 110 mm 600 mm 900 W 14.0 kg WODBH XC A D C 18 Drum and IBC Heaters

19 WODD Series insulation jacket for 200l-drums Applications For insulation in association with WODS series drum heaters page 8 Structure Outer jacket consisting of water-resistant PTFE fabric. Fastening via velcro. Folding lid for easy opening of the bung. Three openings for capillary controllers. U H please fill out the form on page 23 for special sizes. Technical data Insulation jacket for l drums Total length H height U min U max Weight Article No (230 VAC) 2100 mm 800 mm 1800 mm 2100 mm 7 kg WODD0200 U Graphic 2 H Drum and IBC Heaters 19

20 WEXH series ATEX heating jackets with system approval Applications The WEXH type explosion protected heating jackets can be used in gas and dust areas zone 1/2 (gas) and zone 21/22 (dust) and are therefore universally applicable for diverse sectors and industrial applications (explosion groups IIC hydrogen and IIIC conductive dusts) with necessary process-related heating. Not suitable for zones 0 and 20. T3 = 200 C Structure Tunnel for tension strap Outer jacket Glass-silk fabric coated with electrostatically dissipative PTFE Ex e terminal box for network with PE connection internal for discharge capacity Retaining straps to fix the drum heater Overlap area without heating Tension strap with adjustable snap locks Operation with Controller u page 13 Ex i terminal box for sensors Seams made of temperature resistant metal thread with Kevlar sheath Insulation 25 mm glass fibre needle felt Attached tunnel to store the tension straps Separate connecting cables network / sensor Features and benefits Very robust construction made of high quality, durable materials. Indoor and outdoor use possible. Protection classes: gas IP64 / dust IP6X. Wide range of variants in terms of dimensions, contours and fixation options cover most heating applications. High flexibility simple assembly, also for large heating jackets and low ambient temperatures (down to 40 C). Ready-for-connection, complete system tested and certified according to ATEX with EC Type Examination Certificate (system certification). The heating jackets are delivered completely ready configured and can be connected and put into operation immediately without further acceptance procedures. Schematic section Insulation Separation PTFE heat conductors collected in pockets and fixed Outer and inner jacket (electrostatically conductive internally at ground potential) Heat dissipation Heat dissipation Carrier material for heat conductors made of glass fibre needle felt Insulation Heating with double PTFE insulated heat conductor As a result of their special construction, the ATEX heating jackets can be configured variably for customer-specific applications up to 200 C (T3). The fully electrostatically dissipative design means the operator of the ATEX system is always certain that no hazardous electrostatic charge can occur on the ATEX heating jacket and that charge is dissipated to ground potential immediately when the ATEX heating jacket is connected. The extended use for ambient temperatures from -40 C to +60 C indicates appropriately robust and special materials, which have successfully passed various additional tests and are therefore also suitable for outdoor use. 20 Drum and IBC Heaters

21 Technical data for 230 VAC Heating jacket Drum heater Heating for gas bottles Insulation jacket IBC-Container Series WEXH. D _ B _ I _ C _ Nominal voltage Heating power 230V (AC) / 50 Hz (other voltages available on request) Depending on design (max. 30 W/m heat conductor load) Max. operating temperature heating jacket C Temperature class Max. temperature limit in gas atmospheres Max. temperature limit in dust atmospheres T6, T5, T4, max.t3 (depending on temperature setting controller / limiter) C (180 C / 190 C) C (100 C / 110 C) Min. ambient temperature - 40 C Max. ambient temperature + 60 C Outer jacket Fixtures Electrical connection Connecting cable Ex sign EC-Type Examination Certificate Zones Electrostatically conducting PTFE fabric (black) Tension straps with snap locks Velcro fastener lace-up hooks / eyelets separate terminal boxes for network / sensor 3 m (other lengths available on request) gas EX II 2G Ex e mb IIC T3 Gb dust EX II 2D Ex e mb IIIC T120 C Db TPS 11 ATEX X 1/2 (gas), 21/22 (dust) Technical principles and documentation Approved for zones 1/2 (gas) and 21/22 (dust) Not suitable for use in zones 0 (gas) and 20 (dust) Approved for explosion groups IIC hydrogen and IIIC conductive dust Suitable for temperature classes T6, T5, T4, T3 Acceptance / certification according to new standards EN :2007 Explosive gas atmospheres - explosion protection - Part 1 - Basic concepts and methodology Ignition hazard analysis EN :2009 Part - General requirements EN :2007 Part 7 - Equipment protection by increased safety e EN :2009 Part 18 - Equipment protection by cast encapsulation m Extensive documentation Codes for Winkler ATEX heating jackets Special numbers or letters and serial codes for standard articles D = Drum heaters B = Gas bottle heaters I = Insulation C = IBC-Container and serial codes from W E X H Z E X X T 3 Height in cm Length heating jacket in dm Heating jacket Free for special coding (XX) or 01, 02, 03 ATEX-design (with EC-Type Coding temperature class (T3, T4, T5, T6) Examination Certificate) Winkler Sensor type and no. XX = no sensor XE = 1 x EX-Pt100 ZE = 2 x EX-Pt100 Operating voltage (V) VAC VAC Drum and IBC Heaters 21

22 WFXX1004 florett sensor for measuring the temperature of the medium Application The floret sensor is suitable for all types and makes of 220 l drums. The Pt100 sensor in the tip of the sensor easily connects to the WRW-200 controller-limiter combination to provide point-precise temperature measurement. The Pt100 sensor (2 conductors) measures the medium temperatur, the associated controller-limiter-combination controls the temperature and protects the medium against overheating. Structure E A = 700 mm B = 520 mm C = 180 mm E = 12 mm A B Robust stainless steel tube C Stable plastic grip Immersion stopper Shock-resistant stainless steel knob Replaceable tip interior: Pt100 sensor Sensor line, 4 m featuring 3+PE multi-pin plug Original may deviate from illustration Features and benefits Shock-resistant stainless steel knob g very well-suited for secure insertion of the sensor into firm (granulate, powder, wax, oils) and crystalline media Stable plastic grip g Heat contact protection Immersion stopper g limits the immersion depth of the floret sensor Stainless steel tube g very well-suited to aggressive media Removable tip with integrated sensor g easy replacement of the Pt100 sensor Application temperature controllerlimiter combination WRWX1067 (WRW200) Terminal enclosure Drum heater WODH XP201 with Pt100 temperature sensor for controlling drum heater temperature Floret sensor Pt100 temperature sensor for limiting the temperature of the medium Shock-resistant stainless steel knob Tip for insertion into firm and crystalline media 22 Drum and IBC Heaters

23 Form for special sizes Please send per to: 1. Type of vessel bucket canister hobbock drum IBC-container gas bottle 2. Material of vessel plastic aluminium steel stainless steel 3. Installation location inner area outdoor area (roofed) 4. Volume (if known) litre 5. Dimensions (of the heated area) height H =, m circumference u =, m (U = 3,14 x D) U H H U H U bucket / canister / drum IBC-Container gas bottle 6. Type, temperature and used material Series L tempering up to 70 C Series S quickly heating and melting up to 120 C Series H heating and tempering up to 220 C Series T heating and tempering up to 200 C Series W heating and tempering up to 200 C Series D insulating up to 120 C silicone-coated glass fibre fabric, insulation consisting of glass fibre/needled felt silicone-coated glass fibre mat (without insulation) silicone-coated glass fibre fabric, insulation consisting of glass fibre/needled felt PTFE-coated, silicone-free glass fibre fabric, insulation consisting of glass fibre/needled felt silicone-coated glass fibre fabric, insulation consisting of glass fibre/needled felt (white, 2 heating zones) silicone-coated glass fibre fabric, insulation consisting of glass fibre/needled felt 7. Operating voltage 230 Volt (Standard) 115 Volt Volt 8. Power Standard (warm-up duration using the example of water) for heating of (medium) from starting temperature C up to end temperature C in ca hours 9. Design no ATEX area (Standard) ATEX area zone temperature class 10. Controlling/Montoring Capillary tube safety thermostat (Standard) Electronical controller with Pt100 Sensor Separate heating zones (2 thermostats) Electronical safety thermostat with Pt100 and sensor for measuring the temperature of the medium with two step controlling (the temperature of the heating mat is controlled and the temperature of the medium is additionally recorded and regulated up to the maximum value). Zone 1 Zone Connecting cable Standard 3.0 m with plug. m with plug without plug, with ferrules 12. Required units. units Notes + contact data Name: Company: Tel: Winkler GmbH Englerstrasse 24 D Heidelberg Tel: Fax: sales@winkler.eu Drum and IBC Heaters 23

24 Winkler GmbH who we are and what distinguishes us Our work not only centres on the product itself, but also on developing complete solutions. It is with this belief in mind that our employees plan and manufacture electrical heating devices - adapted precisely to your requirements as a customer. Your temperature problem is our inspiration. Our resourceful developers and skilled manufacturing specialists do everything within their power to make your enquiry into a Winkler heating solution. This way we can flexibly respond and quickly deliver a ready-for-connection result to you from one source. We re proud of this! There is not only enthusiasm for innovation in our 100 employees heads, but also comprehensive knowledge from a wide range of technologies. We have continuously transferred the experience gained since the company s foundation in 1979 into new product and application areas, such as explosion protection. This versatility allows us to supply customers in industry, laboratory and railway technology worldwide. But no matter where: We are in close contact with every customer. Because the better we fulfil your requirements, the more convincing the results. And this is our interest! Our headquarter Our production site in Walldorf Your contact: Wolfgang Weis Team Manager Technical Sales Tel: Winkler GmbH Englerstrasse Heidelberg Germany Tel Fax sales@winkler.eu Our product range Heating solutions for process and environmental measurement Heating solutions for chemical and thermal process engineering Heating solutions for rail technology PILZ Laboratory heaters Atex heated lines Heated hoses for glueing technology and for filling and dosing systems Heating solutions for exhaust measurement technology Silicone heaters and heating foils Parallel heating tapes Flexible thermal insulation made of silicone Heating solutions for hazardous areas Temperature control unit for wall mounting WRW-200 series Winkler GmbH Winkler, the Winkler-Logo, PILZ, the PILZ-Logo and the red dot are registered trademarks of Winkler GmbH All rights reserved