~256. Ventilator. Float valve. Plugged end (INLET) Straight connection DN kpa: 1.20 l/s (instantaneous value)
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1 Date: 05 May 2009 Doc TECHNICAL DATA UNIT 2L, CONNECTION UPWARDS Mini-check Straight connection DN50 Rubber bend DN40 Connection DN40 83 ~ Max. 3m ~256 Ø90 Evac Noback OUTLET Discharge 480 Float Plugged end () Tank Ø6* * 480 Straight connection DN40 50* * Fixing points on floor Materials Operating data Capacity Connections Shipping data Tank: PP Float : Rubber Discharge : Polyacetal : Rigid PVC and polyasetal : Acetal / PVC Mini-check : Actetal Flexible tubing: EPDM Connections: EPDM EvacNoback body:pp Operating vacuum: kpa Max. lifting height: 3m Minimum operating vacuum: -25 kpa Nominal activating head: 80mm Activating volume: 2.0 l -50 kpa: 2.00 l/s (instantaneous value) -30 kpa: 1.20 l/s (instantaneous value) Outlet / vacuum line: Rubber bend connection to pipe DN40/DN50 Inlet / gravity line: Straght connection to pipe DN40 Net weight: 5.5kg
2 Date: 05 May 2009 Doc TECHNICAL DATA UNIT 2L, CONNECTION DOWNWARDS / SIDEWARDS Rubber bend DN40 83 ~ Mini-check OUTLET Discharge Float Plugged end 25 Tank 50 () Ø6* * * Straight connection DN40 * Fixing points on floor Materials Operating data Capacity Connections Shipping data Tank: PP Float : Rubber Discharge : Polyacetal : Rigid PVC and polyasetal : Acetal / PVC Mini-check : Actetal Flexible tubing: EPDM Connections: EPDM Operating vacuum: kpa Minimum operating vacuum: -25 kpa Nominal activating head: 80mm Activating volume: 2.0 l -50 kpa: 2.00 l/s (instantaneous value) -30 kpa: 1.20 l/s (instantaneous value) Outlet / vacuum line: Rubber bend connection to pipe DN40 Inlet / gravity line: Straght connection to pipe DN40 Net weight: 3.5kg
3 Date: 26 Nov 2009 Doc INSTALLATION S UNIT 2L, CONNECTION UPVARDS UNIT 2L, CONNECTION DOWNWARDS / SIDEWARDS Installation examples Connection upwards OD 50mm Automatic air OD 32mm Water hand basin Max. 3m OD 50mm Minimum slope 1:50 A 52 Connection downwards / sidewards Vacuum interface unit 2L, upwards Automatic air OD 32mm Water hand basin Vacuum interface unit 2L, downwards OD 50mm Minimum slope 1:50 A 52 Pipe sizes Gravity connection Maximum lenght A Maximum size of vertical piping Minimum size of horizontal piping Water trap unventilated 3m OD 32mm OD 50mm Water trap with automatic air 5m OD 32mm OD 50mm! NOTE: The maximum flow to the vacuum interface unit from all appliencies must not exceed: litres/second (not tested) at -50 kpa (3.0 m lift) litres/second (not tested) at -30 kpa (3.0 m lift)
4 Date: 26 Nov 2009 Doc INSTALLATION S UNIT 2L, CONNECTION UPVARDS UNIT 2L, CONNECTION DOWNWARDS / SIDEWARDS Connection upwards, detales for bathroom OD 50mm / DN 40 Bath Vacuum interface unit 2L, upwards Max. 3m Water hand basin Automatic air should be fitted if permitted by local authority Minimum slope 1:50 Max. 3m 52! NOTE: The maximum flow to the vacuum interface unit from all appliencies must not exceed: litres/second (not tested) at -50 kpa (3.0 m lift) litres/second (not tested) at -30 kpa (3.0 m lift) Connection upwards, wash basin installation Installation on wall Connection to mini-check on EvacNoback Connection to EvacNoback Installation on wash basin cabin Connection to EvacNoback Connection to mini-check on EvacNoback Max. 500 Copyright Evac Oy. All rights reserved. 2
5 Date: 05 May 2009 Doc OPERATION AND MAINTENANCE UNIT 2 L, CONNECTION UPWARDS UNIT 2 L, CONNECTION DOWNWARDS / SIDEWARDS Connection upwards P/N Mini-check Connection downwards / sidewards P/N Mini-check OUTLET Discharge OUTLET Evac Noback Discharge Float Float Operation Grey water tank Grey water tank The working principle of the vacuum interface unit is very much the same as that of the vacuum toilet. The manually operated push button is replaced by the activator which reacts through its diaphragm, being triggered when a static head of 80mm has been built up in the grey water tank. The activator transfers the operating vacuum to the plunger diaphragm so that the discharge opens. After 3 seconds the activator shall close the supply of the operating vacuum to the discharge which immediately closes. When the liquid level in the tank has reached approx 80mm, the cycle is repeated. Flushing can occur onlywhen there is sufficient operating vacuum (> - 25kPa). Maintenance The vacuum interface unit does not require any regular maintenance. However, it is advisable for faultless longterm operation, that following actions are done. Every year: Check operation. Clean the tank by running clean water into the tank so that the emptying cycle is repeated many times (if there is a risk of sedimentation at the bottom of the tank, open and clean the tank). Check possible water leakages. Every five years: Open and clean the tank. Change the activator's level diaphragm ( ). Change the ventilator rubber diaphragm ( ). Change the mini-check ( ). Clean the non-return ( ) when applicable.
6 Date: 20 Nov 2009 Doc TROUBLE SHOOTING UNIT 2L, CONNECTION UPWARDS UNIT 2L, CONNECTION DOWNWARDS / SIDEWARDS UNIT 5L, CONNECTION UPWARDS UNIT 5L, CONNECTION DOWNWARDS Vacuum interface unit 2L Vacuum interface unit 5L , 7 1 2, 17 4, Vacuum hose Discharge 4. Adapter 5. Tank 6. Mini-check 7. Rubber diaphragm (inside discharge ) 8. Suction pipe (inside tank) 9. Adapter nuts 10. Hose clamp Float (inside) 13. Sealing surface (inside float ) 14. Vacuum hose 15. Vacuum hose 16. Vent pipe 17. Nozzles 18. EvacNoback Trouble Cause Remedy Vacuum interface unit does not operate. (Water rises in the bath or water basin.) If vacuum is less than -25kPa, vacuum is unsufficient. Piping between bath/water basin and vacuum interface unit is blocked. Piping between vacuum interface unit and vacuum collecting unit is blocked. does not operate. Check vacuum collecting unit functioning. Remove blockages. Remove blockages. Check activator is operation: Remove vacuum hose(1) from the activator(2) and connect it directly to discharge (3). If opens, activator is not functioning. Replace activator.
7 Date: 20 Nov 2009 Doc TROUBLE SHOOTING UNIT 2L, CONNECTION UPWARDS UNIT 2L, CONNECTION DOWNWARDS / SIDEWARDS UNIT 5L, CONNECTION UPWARDS UNIT 5L, CONNECTION DOWNWARDS Trouble Vacuum interface unit does not operate. (Water rises in the bath or water basin.) Vacuum interface unit leaks. (water overflow) Discharge leaks. (vacuum leakage) Water traps are emptied eacs time when discharge operates. Discharge stays open. Cause does not operate. Discharge or suction pipe is blocked Nuts and hose clamps are not tight. Float does not seal. Discharge does not seal. does not operate. does not operate. Discharge is blocked. Remedy Check that mini-check (6) or vacuum hose are not blocked. Remove blockages from the hose. If mini-check is blocked, replace/clean it. Check that nozzles (17) are not blocked, clean as needed. Loose discharge and check whether rubber diaphragm (7) or suction pipe (8) is blocked. Remove blockages. Check adapter nuts (9) and hose clamps (10) tightness. Loose ventilator and check that float (12) and sealing surface (13) are clean. Clean if needed. Disconnect vacuum hoses (14) from discharge to see if seals. If remains open even when vacuum hoses are disconnected, loose discharge and check whether rubber diaphragm is blocked. Check that ventilator opens each time discharge operates. Check that vacuum hose (15) is connected to the ventilator. Check that ventilator pipe (16) is open. Replace activator. Remove blockages. Copyright Evac Oy. All rights reserved. 2
8 UNIT 2 L, CONNECTION UPWARDS Date: 26 Nov 2009 SPARE PARTS Doc Mini-check Rubber bend EVACNOBACK VE *** Rubber connection DN50-DN Hose clamp Hose (40mm) Straight connection DN50 Hose (300mm) Discharge Hose (150mm) T-connection Elbow Hose (200mm) O-ring Rubber hose Hose (5000mm) Hose clamp Rubber housing Radial gasket Hose clamp Overflow ball Overflow Straight connection DN Bracket for activator Grey water tank Straight connection DN Hose clamp ** All the hoses are Ø14x7 EPDM-hose. Hose is also available as a bulk (P/N ). When ordering, please inform lenght. *** DN40 suitable for pipes O.D mm DN50 suitable for pipes O.D mm
9 Date: 05 May 2009 SPARE PARTS Doc UNIT 2 L, CONNECTION DOWNWARDS / SIDEWARDS Rubber bend Mini-check Discharge Hose Hose Elbow T-connection Hose clamp Rubber housing Radial gasket Hose clamp Overflow ball Plugged end Overflow Bracket for activator Grey water tank Hose clamp **All the hoses are Ø14x7 EPDM-hose. Hose is also available as a bulk ( ). When ordering, please inform lenght.
10 Date: 16 Dec 2004 Doc. 6:01077C SPARE PARTS VENTILATOR P/N and P/N are replaced by P/N Diaphragm
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