Parts Washer & Distiller. Leading Cleaning Technology

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Amberly Palmer
5 years ago
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1 Parts Washer & Distiller Leading Cleaning Technology

Parts Washer Custom built wash area Ergonomic loading Minimum handling of parts Two wash cycles All stainless steel The PK washing unit is a user-friendly parts washer, where the press parts are

2 Parts Washer Custom built wash area Ergonomic loading Minimum handling of parts Two wash cycles All stainless steel The PK washing unit is a user-friendly parts washer, where the press parts are easily slid into the unit from the front. The fully automatic washing units are designed for easy handling of press parts. It is possible to wash doctor blade chambers, ink trays and other removable press parts used with all types of inks, varnishes etc. The machine can be built to clean with solvents, alkaline liquids, ecofriendly liquids and distillable eco-friendly liquids. The quick and easy wash operation allows press operators to focus on press make-ready functions and thus reducing the changeover time and the labour involved in washing. The PK Parts Washer units are built with customized wash area according to each customer s specific needs. The units can be equipped with trolleys, which makes the handling even easier.

Specifications EasyLoad Model Net Wash Area (LxWxH) Machine Dimensions (LxWxH) PK 240 EasyLoad PK 280 EasyLoad 2120 x 1024 x 600 mm (83,5 x 40,3 x 23,6 ) 2520 x 1024 x 600 mm (99,2 x 40,3 x 23,6 )

FrontLoad 2000 x 1800 x 700 mm (79 x 71 x 28 ) 2500 x 1800 x 700 mm (98 x 71 x 28 ) 3000 x 1800 x 700 mm (118 x 71 x 28 ) 3405 x 2259 x 2764 mm (134 x 88,9 x 108,8 ) 3905 x 2259 x 2764 mm (153,7 x

3 Specifications EasyLoad Model Net Wash Area (LxWxH) Machine Dimensions (LxWxH) PK 240 EasyLoad PK 280 EasyLoad 2120 x 1024 x 600 mm (83,5 x 40,3 x 23,6 ) 2520 x 1024 x 600 mm (99,2 x 40,3 x 23,6 ) 2990 x 1529 x 2700 mm (117,7 x 60,2 x 106,3 ) 3390 x 1529 x 2700 mm (133,5 x 60,2 x 106,3 ) FrontLoad Model Net Wash Area (LxWxH) Machine Dimensions (LxWxH) PK 250 FrontLoad PK 300 FrontLoad PK 350 FrontLoad 2000 x 1800 x 700 mm (79 x 71 x 28 ) 2500 x 1800 x 700 mm (98 x 71 x 28 ) 3000 x 1800 x 700 mm (118 x 71 x 28 ) 3405 x 2259 x 2764 mm (134 x 88,9 x 108,8 ) 3905 x 2259 x 2764 mm (153,7 x 88,9 x 108,8 ) 4405 x 2259 x 2764 mm (173,4 x 88,9 x 108,8 ) All Parts Washers can be made in the following versions: Standard for cleaning with eco-friendly cleaning liquid and ATEX (pneumatic or electric) for cleaning of solvent based inks.

Customized Wash Areas All FrontLoad units are customized according to customer specifications.

Different Wash Area Layouts Tray Rail: Trays are placed in upright position. With side spray for optimised liquid flow over the parts. 2-Story: For various parts. Gives double wash area.

Double Sliding Grid (PK EasyLoad only): For easier loading it is possible to equip the washing area with a double sliding grid, making it possible to load the inner part of the washing

The parts can be loaded on the trolley at the press; driven to the Parts Washer and the grid with the parts on is slid into the cleaning unit.

4 Customized Wash Areas All FrontLoad units are customized according to customer specifications. This includes special racks and different types of high performance nozzles that are optimised for the specific application. Different Wash Area Layouts Tray Rail: Trays are placed in upright position. With side spray for optimised liquid flow over the parts. 2-Story: For various parts. Gives double wash area. Grid: All round solution for larger parts such as ink trays and chambers. Nozzles for buckets: Special for cleaning of ink buckets. A nozzle for each bucket is placed on the grid. Double Sliding Grid (PK EasyLoad only): For easier loading it is possible to equip the washing area with a double sliding grid, making it possible to load the inner part of the washing area first and afterwards the outer part. Trolley with Slide-in Grid: Choosing this option minimizes the handling of the parts. The parts can be loaded on the trolley at the press; driven to the Parts Washer and the grid with the parts on is slid into the cleaning unit. After finished cleaning process the grid with the parts is removed from the unit and the parts can be driven back to the press on the trolley. In this way the operator only needs to handle the parts once. Trolley for Washing 2 or 3 cylinders: This option makes it possible to clean up to 3 cylinders. This makes the machine multi functional: A cylinder cleaner and parts washer. PK 350 FrontLoad PK 300 ATEX FrontLoad PK 300 FrontLoad PK 300 Atex FrontLoad

Two Stage Closed Wash Cycle The Wash & Rinse (WR) Series offers a unique automatic two stage cleaning process with separate tanks, pumps and filters for wash and rinse: Wash liquid is sprayed on to

5 Two Stage Closed Wash Cycle The Wash & Rinse (WR) Series offers a unique automatic two stage cleaning process with separate tanks, pumps and filters for wash and rinse: Wash liquid is sprayed on to the press parts at high pressure. After wash the liquid is drained back to the tank through filters for re-use. The parts are rinsed with liquid Not only does this give the best cleaning result but it also reduces the amount of cleaning liquid used. This saves energy for distillation process and money for new cleaning liquid.

ATEX certifications for Flexo Wash Equipment working with Solvents When cleaning with solvent, special precautions have to be taken in order to

Flexo Wash takes these precautions by delivering washing equipment according to the ATEX directive 94/9/EC intended for use in potentially explosive

Hazard Description Product Requirement Zone 0 Explosive atmosphere is continuously present for long periods. Category I Zone 1 10 and 100 hours per year.

6 ATEX certifications for Flexo Wash Equipment working with Solvents When cleaning with solvent, special precautions have to be taken in order to completely neutralize the risk of explosion or fire in the immediate area. Flexo Wash takes these precautions by delivering washing equipment according to the ATEX directive 94/9/EC intended for use in potentially explosive atmospheres. Inside the washing unit and tanks the unit will have ATEX zone 0. Around the unit will be ATEX zone 1. Hazard Description Product Requirement Zone 0 Explosive atmosphere is continuously present for long periods. Category I Zone 1 10 and 100 hours per year. Category II Zone 2 Less than 10 hours per year. (Zone 2 is often referred to as the remotely hazardous area.) Category III ATEX Approval Flexo Wash collaborates with notified bodies for approval of the equipment, ensuring that each unit is safe and lives up to the ATEX criteria.

Distillers All distillers perform a high output during fully automatic operation, which follows three steps: The solvent is automatically filled into the distiller from the dirty solvent tank.

Package We offer a complete solvent reclaim system where the Parts Washer and Distillation System (distillation unit, clean and dirty solvent tank) are connected and work as a closed loop.

7 Distillers All distillers perform a high output during fully automatic operation, which follows three steps: The solvent is automatically filled into the distiller from the dirty solvent tank. The process works continuously until all solvent has been distilled. Drainage of the viscous residue through valve - no cleaning necessary, the unit is immediately ready for the next operation. Model Tot. vessel vol. Approx. dist. rate* Distiller dimensions DI 500 DI L (18 Gal) 140 L (37 Gal) 7-20 L/hour (2-5 GPH) L/hour (8-18 GPH) 1215 x 1240 x 1600 (48 x 49 X 63 ) 1400 x 1000 x 2700 (65 x 39 x 104 ) Solvent Package We offer a complete solvent reclaim system where the Parts Washer and Distillation System (distillation unit, clean and dirty solvent tank) are connected and work as a closed loop. Water cooled condenser Fully automatic distillation process High reclaim percentage Clean and dirty solvent tanks Choose between distillers which can take L/h. The Parts Washers from Flexo Wash can also be connected to already existing distillers. DI L (42 Gal) L/hour (11-24 GPH) 1300 x 1000 x 2700 (59 x 41 x 104 ) DI L (79 Gal) L/hour (16-37 GPH) 2000 x 1300 x 2900 (77 x 51 x 113 ) DI 5500 *Depending on solvent type 500 L (132 Gal) L/hour (26-58 GPH) 2200 x 1100 x 3200 (87 x 43 x 126 ) Flexo Wash will take care of all connections between distiller, tanks and parts washer.

8 Leading Cleaning Technology Grenåvej 631K 8541 Skødstrup Denmark Tel.: Fax: V301/

Cleaning Equipment Wide Web. Leading Cleaning Technology

Cleaning Equipment Wide Web. Leading Cleaning Technology Cleaning Equipment Wide Web Leading Cleaning Technology Flexo Wash Around the World 25 years ago Flexo Wash was founded by an inventive Danish label printer who faced the increased requirements for improved