INSTALLATION INSTRUCTIONS

Transcription

1 INSTALLATION INSTRUCTIONS Accessory ENGINE BLOCK V6 P/N 08T44-SNA-101 Application 2008 ACCORD 2- AND 4-DOOR Publications No. AII Issue Date NOV 2007 PARTS LIST ENGINE BLOCK Engine block heater Aluminum washer Heater harness TOOLS AND SUPPLIES REQUIRED Ratchet 10 mm, 12 mm, 19 mm, and 24 mm Sockets Torque wrench Diagonal cutters Heavy gloves Drain pan Tape measure White marker Honda All Season Antifreeze/Coolant Type 2, P/N 0L A Honda Coolant Concentrate, P/N 0L Fender cover Protective cap 12 Black wire ties (3 Not used) 7 Wire tie with clips (5 Not used) 5 White wire ties (4 Not used) 2007 American Honda Motor Co., Inc. All Rights Reserved. AII (0711) 08T44-TA of 6

2 INSTALLATION NOTE: Always use Honda All Season Antifreeze/Coolant Type 2. Using a non-honda coolant can result in corrosion, causing the cooling system to malfunction or fail. CLIP INTAKE AIR BOX To avoid burning out the element, do not operate the engine block heater before it is installed in the vehicle and before you add coolant. Customer Information: The information in this installation instruction is intended for use only by skilled technicians who have the proper tools, equipment, and training to correctly and safely add equipment to your vehicle. These procedures should not be attempted by do-it-yourselfers. 1. Make sure you have the anti-theft code for the audio system and the navigation system (if equipped). 2. Disconnect the negative cable from the battery. 3. Allow the engine and all cooling system components to cool down. 4. Place a clean drain pan under the radiator drain plug, then remove the drain plug from the bottom of the radiator to drain the coolant. Remove the radiator cap to increase the flow. NOTICE: Radiator coolant will damage paint. Quickly rinse any spilled coolant from painted surfaces. HOOK 6. Disconnect the negative (-) cable from the battery, open the positive cable cover and disconnect the positive (+) cable from the battery. Unfasten the two battery holder nuts and remove the battery holder. 2 HOLDER NUTS HOLDER NEGATIVE CABLE AY RADIATOR CAP POSITIVE CABLE B DRAIN PLUG Y 5. Remove the intake air box (one clip and one hook). 2 of 6 AII (0711) 2007 American Honda Motor Co., Inc. All Rights Reserved.

3 7. Remove the battery cover, battery, and battery box. COVER 10. Locate and remove the engine block drain bolt and washer. Coolant remaining in the engine jackets will flow out of the hole when the bolt is removed. (Retain the bolt and washer in case the block heater is removed.) BOX WASHER (Retain.) DRAIN BOLT (Retain.) Use a 19 mm socket B 8. Using a tape measure, install one wire tie with clip to the heater harness at the measurement (B) shown. 170 mm MARKER D A B 270 mm 440 mm 1120 mm C BY MARKER WITH CLIP MARKER EY 9. Using a white marker, mark the heater harness at the measurements shown American Honda Motor Co., Inc. All Rights Reserved. AII (0711) 3 of 6

4 11. Install the engine block heater with the aluminum washer into the engine block using a 24 mm socket and a torque wrench. Torque the engine block heater to 60 N m (44 lbf-ft). 14. Route the heater harness as shown and secure it to the fan shroud rib with four black wire ties. FAN SHROUD RIB ENGINE BLOCK 60 N m (44 lbf-ft) Use a 24 mm socket. ALUMINUM WASHER AY 2 S (440 mm) AY 12. Plug the connector end of the heater harness into the engine block heater. 15. Route the heater harness as shown and secure it to the vehicle harness with two black wire ties. WITH CLIP (point B) BRACKET CLIP MARK (170 mm) CONNECTOR END ENGINE BLOCK CENTER BY 13. Route the heater harness as shown and secure the heater harness to the vehicle harness with one white wire tie at the 170 mm mark you made. Secure the one wire tie with clip (270 mm) to the vehicle bracket. (1120 mm) AY 4 of 6 AII (0711) 2007 American Honda Motor Co., Inc. All Rights Reserved.

5 16. Route the heater harness as shown and secure the heater harness to the hole in the vehicle frame with one wire tie with clip. FRAME 2 Door BEAM WITH CLIP 2 S BY 18. Attach the protective cap to the front bumper grille, and plug the heater harness connector into the protective cap. 4 Door CONNECTOR PROTECTIVE CAP AY 17. Route the heater harness inside the bumper and secure it with the three black wire ties. 4 Door Y 3 S BY 2007 American Honda Motor Co., Inc. All Rights Reserved. AII (0711) 5 of 6

6 2 Door PROTECTIVE CAP CONNECTOR CY 19. Reinstall all removed parts. 20. Reinstall the radiator drain plug. 21. Fill the system with the recommended coolant. Follow the instructions described in the service manual to fill and bleed the cooling system. 22. Check the coolant reservoir for correct level and check the cooling system for signs of leakage. Repair as necessary. 23. Check that the heater harness is routed properly and all connectors are plugged in. 24. Put the drain bolt (removed in step 10) in the glove box. 25. Reconnect the negative cable to the battery. 26. Enter the radio anti-theft codes for the audio system and the navigation system (if equipped). 27. Reset the clock on vehicles without navigation. 6 of 6 AII (0711) 2007 American Honda Motor Co., Inc. All Rights Reserved.