for Energy & Water Savings in Commercial Food Service

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1 F S T C W o r k f o r c e E d u c a t i o n & T r a i n i n g Top 10 Tips for Energy & Water Savings in Commercial Food Service Presented by: Todd Bell Sr. Energy Analyst Fisher-Nickel Inc. Download today s presentation:

2 Energy Audits Appliance Testing Facility Design Seminars Standardized Testing is the basis for Energy Star and Utility Rebates

3 Fishnick.com Steamers Holding Cabinets Fryers Griddles Combi Ovens Convections Ovens Rack Ovens Ice Machines Reach-in Refrigeration Exhaust Fan Controls

4 600 Why focus on Commercial Food Service? Because it is VERY energy intensive! 500 kbtu per Ft Retail Office Lodging Retaurant Restaurant Ware Many Washing Energy Cooking AppliancesLighting & Air Conditioning Exhaust Using System Systems Under One Roof! Water Heating Refrigeration

5 Let s serve up some... Cinnamon Rolls!?! 1. Rate Analysis 2. Tune up the Water Heating System 3. Install Low Volume, High Pressure Pre-rinse Sprayers 4. Clean Refrigeration System Condenser Coils 5. Seal Up the Walk-in Boxes 6. Optimize the Exhaust System 7. Install LEDs 8. Fix All Water Leaks 9. Replace Low Efficiency Fryers 10. Schedule an Energy Audit 1 Conduct an Electric Rate Analysis!

6 A1 Flat Rate E19 Time/Use $500 Operating Cost Savings

7 2 Tune up the Water Heating System Calibrate, Insulate, Regulate, Activate! Calibrate: Set Water Heater to Proper Temperature Delivery Temperature Guidelines No Dish machine: 120 F Chemical Sanitizing Dish machine: Minimum Supply: 120 F Sometimes Recommended: 140 F Hot Water Sanitizing Dish machine: 140 F

8 Gas: Setting Water Heater to Proper Temperature Electric: Setting Water Heater to Proper Temperature Upper & Lower Thermostats

9 Turn it Down and SAVE! 160 F 160 F 160 F Standard Efficiency Gas High Efficiency Gas Electric 140 F 140 F 140 F Save: $390/yr $320/yr $1,400/yr (assumes 500 $0.90/therm - $0.15/kWh) Turn it Down and SAVE! 140 F 140 F 140 F Standard Efficiency Gas High Efficiency Gas Electric 120 F 120 F 120 F Save: $195/yr $160/yr $700/yr (assumes 250 $0.90/therm - $0.15/kWh)

10 The Find 180 F Water Heater Set Point and Delivery Temperature! Insulate: Install hot water line insulation Example Savings: $300/yr

11 Regulate: Turn off hot water line recirculation pump during non service hours Example Savings: $800/yr Pump Hot water line Hot water recirculation loop

12 Activate: Turn on the Automated Flue Damper Example Savings: $100/yr

13 3 Install High Pressure, Low Volume Pre Rinse Sprayers! High Flow Sprayers Identified by: Shower spray pattern, no flow rate (gpm) marking on face or body or a measured flow rate above 1.2 gpm. The real workhorse of the dish room!

14 And a $40 part that can deliver big savings! Sprayers Need TLC Too! 1.42 gpm rated sprayer flowing at 5.0 gpm

15 Annual Operating Cost Increase: $1,741 Cost of New Sprayer: $50 ROI: Instantaneous!

16 Clogged holes drilled out on 1.42 gpm rated model Replace! Don t Ruin! Now: 6.0 gpm! 4 Clean Refrigeration Systems Condenser Coils

17 Basic Principle of Refrigeration: The movement of heat from one place to another A blocked coil impedes heat transfer! Coil Brush Coil Protective Screen

18 Don t forget rooftop remotes! Ice Machine Condensing Unit Pre and Post Monitoring Study Proves Savings! Measured Daily Energy Use (kwh) $300/yr Savings $600/yr Savings $590/yr Savings Dirty Coil Clean Coil 5 0 Restaurant #1 Glass Door Merchandiser Restaurant #2 Glass Door Merchandiser Restaurant # 3 Solid Door Refrigerator

19 5 Seal Up the Walk in Boxes! Yep, I m the one keeping the beer cold! Replace damaged door gaskets

20 Install Strip curtains Reduces warm air infiltration by 75%

21 Install/repair auto door closers

22 Heavy duty type door closer Very effective but cost more: $300 $400

23 Check door sweep And Clean Evaporator Coil

24 Never mind the plastic wrap hand me my Tofu! Watch out for icebergs!

25 6 Optimize the Exhaust System! Keep the Kitchen Cool! Mind the Gap! 2009

26 Push m Back Maximum Overhang Close the Gap 2009 Add Side Panels See them in action:

27 Remove four way diffusers from in front of hoods Thermal imaging proves it!

28 Four Way Diffuser HEAT Spillage! 7 Install LEDS... Somewhere!

29 Track Lighting Example 40 X 65 watt PAR 30 halogens Easy 10 Watt LED retrofit

30 Annual Operating Cost Savings: $2,313 ROI: 0.5 years LEDs are Solid Choices High performance A lamps Down lights Floods And... some holy grail lamps High performance MR16 Viable linear LED lamps & troffers

31 Most LEDs are shatterproof and OK over food prep areas! LEDs last 50 times longer too!

32 8 Fix ALL Water Leaks! What does this one cost?

33 Annual Water Cost: $160 Annual Water Heating Cost: $65 Total Annual Utility Cost: $225 Another Find... Failed Booster Heater TPR Valve: 3 gpm

34 Annual Natural Gas Cost: $486 Annual Electricity Cost: $125 Total Water & Sewer Cost: $315 Total Annual Cost: $926 9 Replace Low Efficiency Fryers with an Energy Star & Rebate Qualified Model! Low Efficiency Fryer Identified by: Cast iron burners and/or not on either qualified list of fryers energystar.gov fishnick.com/saveenergy/rebates/

35 Qualified Fryers Updated 1/15/2016 Qualifying gas fryer models (vat width < 18 inches) must meet ENERGY STAR specifications for energy efficiency OR must have a tested heavy load cooking energy efficiency of 50% and an idle energy rate? 9,000 Btu/h utilizing ASTM Standard F1361. Qualifying gas fryer models (vat width? 18 inches) must meet ENERGY STAR specifications for energy efficiency OR must have a tested heavy load cooking energy efficiency of 50% and and idle energy rate? 12,000 Btu/h utilizing ASTM Standard F2144. Qualifying electric fryer models (vat width < 18 inches) must meet ENERGY STAR specifications for energy efficiency OR must have a tested heavy load cooking energy efficiency of 80% and an idle energy rate? 1,000 W utilizing ASTM Standard F1361. Qualifying electric fryer models (vat width? 18 inches) must meet ENERGY STAR specifications for energy efficiency OR must have a tested heavy load cooking energy efficiency of 80% and and idle energy rate? 1,100 W utilizing ASTM Standard F2144. Multiple Make vat configurations & are Model paid per qualifying vat. Performance Rebate $ NOTE: Program criteria are subject to change. Check your utility rebate application for terms and conditions, and effective program dates. Company Model Number Shortening Preheat Energy Production PG&E Vat Fuel Idle Energy Rate Rebate Capacity Energy Efficiency Capacity Measure Width Type (Btu/h or kw) (per vat) (lb) (Btu or kwh) (%) (lbs/h) Code Alto Shaam ASF 60G Gas 13,442 4,072 66% 82 $749 F206 Alto Shaam ASF 75G Gas 16,936 4,825 71% 134 $749 F206 Anets AH Gas 13,456 4,632 51% 67 $749 F206 Frymaster BIGLA* Gas 9,556 4,382 56% 68 $749 F206 Frymaster BIH* Gas 13,951 5,604 55% 69 $749 F206 Frymaster BK*55C Gas 13,951 5,604 55% 69 $749 F206 Frymaster BK*55RC Gas 13,951 5,604 55% 69 $749 F206 Frymaster BK55C Gas 13,951 5,604 55% 69 $749 F206 Frymaster BK55RC Gas 13,951 5,604 55% 69 $749 F206 Frymaster BKFP*55C Gas 13,951 5,604 55% 69 $749 F206 Frymaster BKFP*55RC Gas 13,951 5,604 55% 69 $749 F206 Frymaster ESG35T Gas 9,582 8,233 50% 58 $749 F206 Frymaster FPGL* Gas 9,265 3,832 60% 66 $749 F206 Frymaster FPH Gas 15,300 6,400 50% 57 $749 F206 Frymaster H* Gas 13,951 5,604 55% 69 $749 F206 Frymaster H Gas 13,951 5,604 55% 69 $749 F206 Frymaster HD*50G Gas 11,117 8,386 52% 72 $749 F206 Frymaster HD*60G Gas 16,362 10,242 52% 107 $749 F206 Frymaster MJH* Gas 15,300 6,400 50% 57 $749 F206 Frymaster MPH* Gas 13,951 5,604 55% 69 $749 F206 Frymaster PH* Gas 13,951 5,604 55% 69 $749 F206 Frymaster PH Gas 13,951 5,604 55% 69 $749 F206 Frymaster PMJH* Gas 15,300 6,400 50% 57 $749 F206 Frymaster YSCFH*14G Gas 11,117 8,386 52% 72 $749 F206

36 Justify the Purchase! Life Cycle Cost Analysis Acquisition Cost Sustainability Cost Energy Water Maintenance Let s open the FSTC Online Toolbox

37 Annual Operating Cost Savings: $640 ROI: 3.4 years Lifetime Cost Savings: $2,273 ROI with CA Energy Wise Rebate: 2.3 years

38 10 Call Todd Schedule a FREE FSTC Energy Audit! F S T C W o r k f o r c e E d u c a t i o n & T r a i n i n g Todd s Horsepower:

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