Accelerating Industry 4.0 with ifactory SRP (Solution Ready Platform) Chotivate Pheanphobsuk IIOT Sales Manager June 16, 2017
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1 Accelerating Industry 4.0 with ifactory SRP (Solution Ready Platform) Chotivate Pheanphobsuk IIOT Sales Manager June 16, 2017
2 Advantech defines its brand mission as Enabling an Intelligent Planet, to empower innovative technologies and solutions. Headquarters/ 總部 Taipei, Taiwan (1983) About 8,000 pp. Revenue/ 營收 USD $1,293M (2016) Service Field/ 領域 Industry 4.0, Industry IoT Smart City (Medical Retail Logistics) Industrial Equipment Manufactures Market Position/ 市占 No. 1 (29%) in Industrial PCs
3 Worldwide Presence Manufacturing Sites Logistics Center Repair Centers Countries North America 31% Europe 15 % China 26 % N. Asia 6% Region 2016 PP. Taiwan 3,500 China 3,000 America 600 SAP & Intercontinental 7% Taiwan 7 % Asia Europe 400 Others (AJP, AKR, SAP) 300 Affiliates/M&A 4% Tier-1 E2E 4%
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5 World Market Share Industrial PCs Supplier Advantech Siemens Beckhoff Kontron American Industrial Systems Other Suppliers Ranking % 29.0% 9.0% 6.0% 5.5% 4.5% 46.0% Advantech IPC WW Market Share Asia-Pacific 2012 Standalone Boards 29% Source: IHS The World Market for industrial PCs 2016 Edition
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8 ifactory Sector-Centric Transformation by Ecosystem Sharing Platform Cloud Service IaaS Partner Big Data Analytic Partner System Integrator VAR Predictive Analytic Partner Home Appliances Semiconductor Automotive Market Centric Food & Beverage PCB/Electronics MES/WMS Software Partner Solar Injection / Molding Packing Automation Software Partner Industrial PaaS Provider Automation Sensor Partner 8
9 ifactory Ready Suite Development Structure Domain Focus Ecosystem Automotive Automotive Home F&B PCB Semiconductor Injection Packing (Assembly) (Eco-Parts) Appliances Chemical Electronics Molding Labeling Cloud Services Solution Ready Platform (SRP) Solution Integration POC ifactory Ready Suite Application Softwares (WISE-PaaS + WebAccess) Sample Project Quick Start Doc. Domain Template + SECS/GEM API PMQ API 3 rd Party API + MQTT Node Red HMI API Node Red OPC UA Node Red SNMP Node Red SQL Node Red RESTful Node Red SRP DemoAP SRP DomainAP SRP Node-Red Template + Edge Intelligence Servers (EIS) + SensingDevices 3
10 ifactory Solutions Realizing Smart Factory with Equipment Connectivity and Process Visualization Process Visualization Machine Automation Facility & Environment Management WebAccess Software Equipment Connectivity Dispatch & Logistic Management idoor Modules Data Acquisition I/O Module Industrial Protocol Switch Industrial IoT Gateway Control Cabinet PC Control Panels & Thin-client Terminals Machine Vision & Motion Controller
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12 Production Line Process Visualization Equipment Light Tower Sensing for Availability & Streamline Balance Rate Monitoring Light Sensor Light Sensor SRP-FPV220-AE UNO-2483G+WISE-4012 Wireless Router EKI-6332 IR Sensor WISE-4051 Light Sensor WISE-4051 IR Sensor Station A Station B Station C Equipment Availability Cycle Time Streamline Balance Rate Dashboard Visibility TV on Production Line Scheduled Times Operating Times Scheduled Downtimes Unplanned Downtimes Availability Loading Time Equipment Cycle Time Streamline Balance Rate Operation States Bottleneck Highlight Dashboard Productivity Performance Quality Achieve Rate 12
13 Facility & Environment Management Deploy Wireless Distributed I/O without Wiring Limitation for Environmental Monitoring Humidity Sensor Temp. Sensor WISE-4012 Temp. Sensor SRP-FPV220-AE UNO-2483G+WISE-4012 Wireless Router EKI-6332! Temp. Sensor Humidity Sensor Humidity Sensor WISE-4012 Temp. & Hum. Dashboard Visibility Temp. & Hum. Data Logger Alarm Management APP. Publish Notification Alarm Notification Remote Dashboard Automatically Adjustment Schedule Management WISE-4051 PLC /Controller Central Air Conditioner 13
14 Equipment Connectivity for Metal Process Health & Power Consumption Monitoring for Stamping Machine Temp. Sensor SRP-FPV220-AE UNO-2483G+WISE-4012 Wireless Router EKI-6332! Powerful Server with Large Storage Humidity Sensor SQL Data Server High Density Port Ethernet Switch EKI-7400 Equipment Status & Power Management SRP-FEC220-AE UNO-2271G+ADAM-6060 Alarm Lighting (Relay Output) AI Distributed I/O ADAM-6217 Voltage Sensor Current Sensor Temp. Sensor Real-time Equipment Status Dashboard PLC /Controller Vibration Sensor 14
15 ifactory SRP RoadMap Centralizing Productivity & Downtime Management SRP-FPV240 Security Monitoring System SRP-FMS230 Utility /Balance rate Visualization SRP-FPV220 Situation Room Supervisor SRP-FPV241 Dispatch & Logistic Management Facility & Security Management Process Visualization Equipment Connectivity Process Visualization MES Integration & Production Optimization SRP-FPV220 Environment Status Monitor SRP-FPV220 esop System SRP-FPV221 Machine Monitoring & Optimization SRP-FEC220 Smart Assembly control SRP-FEC222 ilab Temperature control SRP-FEC224 Equipment Connection Programmable Realtime Machine Control SRP-FEC210 Motor Predictive Maintenance SRP-FEC Q Q Q Q4
16 16 Advantech Situation Room
17 Situation Room ERP ipss Smart PLM Shop-floor System WebAccess/SCADA SQL Database Production Efficiency & Optimization Status Monitor & Predictive Maintenance Environment & Security Monitor Utility & Balance rate monitor Temperature&Humidity monitor Smart assembly Smart Temp control Motor Monitor Gas density monitor Visual Security 17
18 Productivity & Efficiency Monitoring Production Dashboard MES integration & process Optimization Balance Rate Utilization rate 数据库 Database 18 In& out Cycle time SRP-FPV220-AE Sensor detect Tower light status like Standby/Running/Error/Abnormal
19 Productivity & Efficiency Visualization MES integration & process Optimization Data Server Counter Acquire Tower light Signal (Wireless I/O Setup) 19
20 Productivity & Efficiency Visualization MES integration & process Optimization Data Server 20
21 21 Equipment Status Monitor
22 Equipment Status Monitor Nitrogen density & Dip temperature monitor Pressure and Temperature of Nitrogen/Air compressor 22
23 23 Environment Temperature & Humidity Monitor MES Integration & Process Optimization
24 Cellphone APP Environment Temperature & Humidity Monitor! MES Integration & Process Optimization Alarm push notification once detect abnormal change then send out message through APP Temperature sensor H + + Temperature & Humidity sensor T 24
25 Environment Temperature & Humidity Monitor MES Integration & Process Optimization Material Warehouse (Sensor setup) SRP-FPV220-AE WebAccess/SCADA Process Visualization 25
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