INFRARED WINDOW SERIES

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Candice Freeman
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1 XDV SERIES IR & VISUAL INSPECTION WINDOW INFRARED WINDOW SERIES TURTLE TOUGH IR WINDOWS RANGE offers you a more EFFICIENT & SAFE PROCESS to perform visual & INFRARED INSPECTIONS Our products: LARGE-FORMAT DUAL-VIEW INDUSTRIAL-GRADE ULTRASOUND PORT ID # WARNING Products in miscomplete unless cover in CLOSED and SECURED when not in use.

2 XDV SERIES IR & VISUAL INSPECTION WINDOW LARGE-FORMAT DUAL-VIEW For Infrared, Visual & Ultrasound Inspections Broad field of view inside the enclosure Impact-resistant polycarbonate Scratch protection inside & out UV stabilised, oil resistant Vast field of view without cropping issues Impact-resistant optic Finger guard to maximise field of view Long and mid wave spectra transmission Polymer optic resistant to tough environments Large-Format Dual-View IR Window 3 Inspections, 1 Window Turtle Tough Dual-View Infrared Window combines a large-format infrared (IR) window, a visual inspection window and ultrasound ports in one inspection panel. The multi-inspection design allows technicians perform the three inspections required by preventive maintenance standards through the same window while de-risking their work process. Compliance made easy & quick Easily comply with OSHA, NFPA 70E, CSA Z462 and similar electrical safety mandates by using closed-panel inspection methods. Infrared (IR) Windows and Visual Inspection Windows allow workers to perform routine inspections while keeping energised electrical equipment closed, and in normal operating condition. Closed-panel inspections eliminate inherently high-risk tasks, such as removing panels or opening hinged doors. The resulting work task is safer for personnel, plant assets and processes. The more efficient work process can also reduce inspection costs by 75% to 95%, while improving worker safety. Access the inaccessible How does your facility inspect equipment that can no longer be opened while energised due to that equipment s voltage or incident energy rating? How does your facility inspect equipment protected by switched interlocks? The Turtle Tough Large-Format Dual-View Infrared Window provides safe access to inaccessible energised equipment. Over-engineered for your safety Turtle Tough Large-Format Dual-View Infrared Window is built to out-live your enclosure. The panel is fabricated from machined aluminum bar stock (base) and stainless steel (cover). Analyse better data Because using inspection windows does not increase risk of electrical hazards, inspections can be performed during peak load, when data collection is ideal, without worry of accidental process interruption.

LARGE-FORMAT DUAL-VIEW IR WINDOW More durability, field of view & accuracy Visual Inspection Window Viewing window provides broad field of view inside the enclosure, even across phase dividers

innovative multi-layer tear-away protective films UV stabilised, oil resistant.

enclosure) ensures a tight, flat resilient seal Stainless steel thread-locking screws ground and anchor the window into virtually and enclosure Gaskets between the cover and body, and between the

3 LARGE-FORMAT DUAL-VIEW IR WINDOW More durability, field of view & accuracy Visual Inspection Window Viewing window provides broad field of view inside the enclosure, even across phase dividers Durable, impact-resistant polycarbonate Impact-resistant polycarbonate: the durability and resilience you expect from Turtle Tough Scratch protection inside & out: peel scratches and marks with our innovative multi-layer tear-away protective films UV stabilised, oil resistant. Ultrasound Ports Two Ultrasound Ports allow line-of-sight access for technicians to identify the source of anomalies Other Structural Features 16 gauge stainless steel reinforcing plate (inside the enclosure) ensures a tight, flat resilient seal Stainless steel thread-locking screws ground and anchor the window into virtually and enclosure Gaskets between the cover and body, and between the body and enclosure provide a NEMA 4X seal for indoor and outdoor use Window Body & Cover 12 gauge stainless steel base, and 14 gauge stainless steel hinged cover for unmatched durability and integrity Window frames machined from bar stock aluminum-mil-spec anodised Stainless steel, spring loaded, captive cover screws for a safe, secure seal Entire assembly powder coated to endure aggressive environments Cover available in full or partial (IR only) Infrared (IR) Window IR window optic provides a wide field-of-view Impact-resistant optic for unsurpassed durability Finger guard allows user to place camera lens on the window optic to maximise field of view Polymer optic is inherently resistant to moisture, humidity, and a broad spectrum of acids and alkalis for longevity and stable transmission Transmission throughout the long wave and mid wave spectra for accurate temperate and T calculations Omni DualSaw Quick & easy installation Turtle Tough Dual-View IR windows require a one-time modification to the enclosure. A qualified person simply cuts an opening along the lines of the included template and drills pilot holes in the panel or door. The rectangular opening gives users the latitude to use a saw, cutoff wheel or nibbler. Properly equipped, a team of two technicians can install four to five windows an hour. Why polymer? Durability: Industrial electrical equipment requires impact resistant optics Longevity: Transmission characteristics must be resistant to humidity, moisture, chemicals Accuracy: Accurate Temperatures and ΔTs require an optic that transmits the entire LWIR spectrum Large field of view: Larger, square windows allow thermographers to evaluate more with less

4 LARGE-FORMAT DUAL-VIEW WINDOW IR & VISUAL INSPECTION Material Specifications Primary Panel & Cover Material Backer Plate & Finger Guard Window Bezel (behind primary panel) Hardware & Fasteners Mounting Screws IR Optic Viewing Window Optic Gaskets Cover Screws Anodised and Powder coated Machined Aluminum bar-stock Stainless Steel (Cover & Finger-Guard are Powder Coated) 0.35 in Machined Aluminum (Chem Filmed MIL-DTL-5541-II) Stainless Steel Thread-locking Stainless Steel Screws Transmissive Polymer 1/4 Polycarbonate: UV stabilised, oil resistant, includes scratch protective layers on both planes of window Closed-Cell Silicone Stainless Steel, Captive, Spring Loaded Dimension Specifications (nom.) TT-DV-10-FULL TT-DV-10-PAR TT-DV-15-FULL TT-DV-15-PAR TT-DV-20-FULL TT-DV-20-PAR Panel (L x H) 12.25in x 9.25in (311mm x 235mm) 17.25in x 9.25in (438mm x 235mm) 22.25in x 9.25in (565mm x 235mm Thickness: Body + Cover 0.60in (15mm) 0.60in (15mm) 0.60in (15mm) IR Aperture Dimension 10in x 3.75in (254mm x 95mm) 15in x 3.75in (381mm x 95mm) 20in x 3.75in (508mm x 95mm) Viewing Window Aperture Dimension 10in x 2.50in (254mm x 63.5mm) 15in x 2.50in (381mm x 63.5mm) 20in x 2.50in (508mm x 63.5mm) Cut-out Dimension (rough) 10in x 7in (254mm x 178mm) 15in x 7in (381mm x 178mm) 15in x 7in (508mm x 178mm) Tested NEMA Environmental Rating Ingress Protection (IP) ANSI/IEEE C Sec A.3.6 (Switchgear Window Impact resistance) Transmission Compatibility Mid Wave & Long Wave Imagers Vibration Broad Spectrum Acids / Alkalis Humidity & Moisture General Voltage Range Grounding Operating Temperature Installation Lifetime Warranty NEMA 4X (Full Cover), NEMA 1 (Partial Cover) IP65 (Full Cover), IP60 (Partial Cover) Yes All Brands Low, Medium & High Automatically grounds when mounted to grounded panel/door -40ºC (-40ºF) to 150ºC (300ºF) Saw-Cut, Nibbler or Plasma Cutter Unconditional for materials & workmanship

XDV SERIES IR & VISUAL INSPECTION WINDOW INDUSTRIAL-GRADE Get more out of your inspection windows Broad field of view inside the enclosure Impact-resistant polycarbonate Scratch protection inside &

resistant to tough environments ID # WARNING Products in miscomplete unless cover in CLOSED and SECURED when not in use.

Infrared (IR) Windows allow workers to perform IR inspections of electrical components while keeping energised electrical equipment closed, and in normal operating condition.

5 XDV SERIES IR & VISUAL INSPECTION WINDOW INDUSTRIAL-GRADE Get more out of your inspection windows Broad field of view inside the enclosure Impact-resistant polycarbonate Scratch protection inside & out UV stabilised, oil resistant Vast field of view without cropping issues Impact-resistant optic Finger guard to maximise field of view Long and mid wave spectra transmission Polymer optic resistant to tough environments ID # WARNING Products in miscomplete unless cover in CLOSED and SECURED when not in use. Turtle Tough IR Inspection Window Automatic compliance; Easy & quick Easily comply with OSHA, NFPA 70E, CSA Z462 and similar electrical safety mandates by using closed-panel inspection methods. Infrared (IR) Windows allow workers to perform IR inspections of electrical components while keeping energised electrical equipment closed, and in normal operating condition. Closed-panel inspections eliminate inherently high-risk tasks, such as removing panels or opening hinged doors, making IR inspections safer for personnel, plant assets and processes. Over-engineered for your safety Turtle Tough Infrared Inspection window is built to out-live your enclosure. Our window body and cover are machined from half-inch bar stock aluminum. All other components are stainless steel. Analyse better data Because using inspection windows does not increase risk of electrical hazards, inspections can be performed during peak load, when data collection is ideal, without worry of accidental process interruption. The more efficient work process can also reduce inspection costs by 75% to 95%, while improving worker safety. Access the inaccessible How does your facility inspect equipment that can no longer be opened while energised due to that equipment s voltage or incident energy rating? How does your facility inspect equipment protected by switched interlocks? Turtle Tough Infrared Inspection windows allow maintenance engineers to monitor otherwise inaccessible equipment.

INDUSTRIAL-GRADE IR WINDOW More durability, field of view & accuracy Visual Inspection Window Square IR window optic provides best in class field of view, with 28% to 65% more optic area than similar

When images are taken at broad angles through the window, the square aperture matches the camera s squared display resulting in little to no cropping Impact-resistant optic for unsurpassed durability

Polymer optic is inherently resistant to moisture, humidity, broad spectrum of acids and alkalis for longevity and stable transmission Transmission throughout the entire long wave and mid wave IR

6 INDUSTRIAL-GRADE IR WINDOW More durability, field of view & accuracy Visual Inspection Window Square IR window optic provides best in class field of view, with 28% to 65% more optic area than similar sized round windows Square format yields superior field of view. When images are taken at broad angles through the window, the square aperture matches the camera s squared display resulting in little to no cropping Impact-resistant optic for unsurpassed durability User gets full field of view by placing camera lens on the window optic. Polymer optic is inherently resistant to moisture, humidity, broad spectrum of acids and alkalis for longevity and stable transmission Transmission throughout the entire long wave and mid wave IR spectra for accurate temperature and ΔT calculations Fail safe stainless steel finger guard Window Body & Cover Machined from 1/2 aluminum bar stock for unmatched resilience (stainless steel available) Corrosion Resistant: Treated with Mil Spec anodising process and then powder coated for belt and suspenders protection against industrial environments Cover mounted on stainless steel hinges for ease of use and captivated component Cover fastens with 1/4-28 stainless steel captive Other Structural Features Stainless steel reinforcing plate (inside the enclosure) ensures a tight, flat seal in the event of blast forces Stainless steel studs with Nyloc nuts ground and anchor the window into virtually any enclosure Gaskets between the cover and body, and between the body and enclosure provide a NEMA 4X seal for indoor and outdoor use X-AAP-4040-X Knockout Punch Quick & easy installation Turtle Tough Infrared Inspection Panels require a one-time modification to the enclosure. A qualified person simply cuts a 4 x 4 opening and drills 8 pilot holes in the panel or door. The rectangular opening gives users the latitude to either use a knockout punch, saw, cutoff wheel or nibbler. Properly equipped, a team of two technicians can install five to eight windows an hour. Why polymer? Durability: Industrial electrical equipment requires impact resistant optics Longevity: Transmission characteristics must be resistant to humidity, moisture, chemicals Accuracy: Accurate Temperatures and ΔTs require an optic that transmits the entire LWIR spectrum Large field of view: Larger, square windows allow thermographers to evaluate more with less

7 INDUSTRIAL-GRADE Material Specifications Body & Cover Material Backer Plate & Finger Guard Hardware & Fasteners Self-Locking Nuts IR Optic Gaskets Cover Screws* Dimension Specifications (nom.) Body and Cover (L x H) Total Width (Body + Cover) Cover Thickness IR Aperture Dimension IR Aperture Area Tested / Certified UL 50V (IR Window Standard) NEMA Environmental Rating Ingress Protection (IP) UL 746C (Impact & Flame Resistance) ANSI/IEEE C Sec A.3.6 (Switchgear Window Impact resistance) CSA Compliant (cul) Transmission Compatibility Mid Wave & Long Wave Imagers Vibration Broad Spectrum Acids / Alkalis Humidity & Moisture General Voltage Range Grounding Operating Temperature Installation Lifetime Warranty Aluminum: Anodised & Powder Coated (Stainless Steel Available) Stainless Steel Stainless Steel Nickel-Plated, Nylon Insert Lock Nuts ( Nyloc ) Transmissive Polymer Silicone & Neoprene Stainless Steel, ¼-20, Captive 6.0 in x 6.0 in (152 mm) x (152 mm) 0.9 in (23 mm) 0.4 in (10 mm) 4.0 in x 4.0 in (102 mm) x (102 mm) 16 sq in (406 mm) Yes NEMA 4X IP66 Yes Yes Yes All Brands Low, Medium & High Automatically grounds when mounted to grounded panel/door -40ºC (-40ºF) to 150ºC (300ºF) Saw-cut or nibble Unconditional for materials & workmanship *Standard cover screw type: Allen head (5/32 hex socket). Other options available.

XDV SERIES IR & VISUAL INSPECTION WINDOW ULTRASOUND PORTS Get more out of your ultrasound inspections Turtle Tough ultrasound ports are design to troubleshoot switchgear or transformers prior to

TURTLETOUGH Direct line-of-site access to ultrasonic waves Eliminate inherently high-risk tasks Conical back-end to focus ultrasound waves Conical front-end to focus data collector Turtle Tough IR

8 XDV SERIES IR & VISUAL INSPECTION WINDOW ULTRASOUND PORTS Get more out of your ultrasound inspections Turtle Tough ultrasound ports are design to troubleshoot switchgear or transformers prior to opening enclosures to ensure absence of electrical discharges like arcing, corona and tracking. TURTLETOUGH Direct line-of-site access to ultrasonic waves Eliminate inherently high-risk tasks Conical back-end to focus ultrasound waves Conical front-end to focus data collector Turtle Tough IR Inspection Window Automatic compliance; Quick & easy Keep energised electrical equipment closed during ultrasound inspection, and easily comply with OSHA, NFPA 70E, CSA Z462 and similar electrical safety mandates. Closed-panel inspections eliminate inherently high-risk tasks, such as removing panels or opening hinged doors, making your work processes safer for personnel, plant assets and processes. Inspection ports provide direct line-of-site access to ultrasonic waves that are otherwise not accessible from equipment with tight seals. Over-engineered for your safety Turtle Tough Ultrasound Port is built to out-live your enclosure. Our port s body and cover are machined from half-inch bar stock aluminum. All other components are stainless steel. Analyse better data Our Ultrasound Ports feature a conical back-end to capture and focus ultrasonic waves from broad angles within the equipment. Conical front-end allows for the technician to angle data collection cones for line-of-site aim through the port of over 45º for direct access to most components in switchgear. Access the inaccessible How does your facility perform ultrasound inspections on equipment that is tightly sealed or can no longer be opened while energised due to that equipment s voltage or incident energy rating? How does your facility inspect equipment protected by switched interlocks? Turtle Tough Ultrasound ports provide safe access to inaccessible energized equipment.

ULTRASOUND PORTS Capture and focus ultrasonic waves from broad angles Ultrasound Port structure: A. 1/4 (6.4 mm) Diameter Opening: Complies with UL and IP standards for finger safe. B.

Window & Body Cover: Machined from 1/2 aluminum bar stock for unmatched resilience (stainless steel available) Treated with Mil Spec anodising process and then powder coated for belt and suspenders

9 ULTRASOUND PORTS Capture and focus ultrasonic waves from broad angles Ultrasound Port structure: A. 1/4 (6.4 mm) Diameter Opening: Complies with UL and IP standards for finger safe. B. Conical Opening: Reverse parabolic cone tool from portable ultrasound instrument easily pivots in all directions to locate source(s) of ultrasonic emissions. C. Window & Body Cover: Machined from 1/2 aluminum bar stock for unmatched resilience (stainless steel available) Treated with Mil Spec anodising process and then powder coated for belt and suspenders protection against industrial environments Cover mounted on stainless steel hinges for ease of use and captivated component Cover fastens with 1/4-28 stainless steel, spring loaded, captive screw for a safe, secure seal. D. Conical Back-end: Shaped to capture ultrasonic waves from wide angles and draw them to the opening for analysis, while allowing technicians broad angles to determine the precise origination of anomalies E. Mounting Fitting: Uses standard 1/2 conduit knockout and conduit nut for easy installation F. Gasket: NEMA 4X seal for indoor and outdoor use Quick & easy installation Turtle Tough Ultrasound Ports require a one-time modification to the enclosure. A qualified person simply cuts a 1/2 diameter opening in the panel or door. The opening can be cut with a standard 1/2 knockout punch, hole saw, or uni-bit tool. Properly equipped, a team of two technicians can install eight to 10 ultrasound ports an hour.

10 ULTRASOUND PORTS Material Specifications Body & Cover Material Hardware & Fasteners Conduit Nut Gaskets Cover Screws* Dimension Specifications (nom.) Body and Cover (L x H) Total Width (Body + Cover) Cover Thickness Port Aperture Dimension Standards NEMA Environmental Rating Ingress Protection (IP) General Voltage Range Grounding Operating Temperature Installation Lifetime Warranty Aluminum: Anodised & Powder Coated (Stainless Steel Available) Stainless Steel Nickel-Plated 1/2 Conduit Nut Neoprene Stainless Steel, ¼-20, Captive 1.5 in x 1.5 in (38 mm) x (38 mm) 0.9 in (23 mm) 0.4 in (10 mm) 0.25 in (6.4 mm) Diameter NEMA 4X (Closed) IP66 (Closed), IP20 (Open) Low, Medium & High Automatically grounds when mounted to grounded panel/door -40ºC (-40ºF) to 150ºC (300ºF) Standard 1/2 Conduit Punch Unconditional for materials & workmanship *Standard cover screw type: Allen head (5/32 hex socket). Other options available.

11 Contact us For enquiries please contact us: (Australia) +61 (03) (International) V2/112018

CAP Series ,,,,, The Clear Choice. CAP Series Features: Who Says Infrared Windows Have to be Round? Certifications:

CAP Series ,,,,, The Clear Choice. CAP Series Features: Who Says Infrared Windows Have to be Round? Certifications: CAP Series Who Says Infrared Windows Have to be Round? The durability and proven transmission stability o our patented reinforced polymer is the cornerstor of the CAP Series. Traditional round infrared