Module 8 v1.0. Introduction to Hydrocarbon Fire Protection
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1 Module 8 v1.0 Introduction to Hydrocarbon Fire Protection
2 Hydrocarbon PFP The FIRETEX brand has been providing fire protection to hydrocarbon projects around the world for over 20 years. In this module we will explore the origins of hydrocarbon fire protection and how the FIRETEX product range has evolved for use on offshore platforms, FPSOs, refineries, petrochemical plants, LNG terminals and storage facilities globally, making FIRETEX the first choice for the oil, gas and petrochemical industry.
3 Hydrocarbon PFP What is a hydrocarbon fire? Testing of fire protection Products Specifying fire protection Fire/certification type Substrate type/section factor Special considerations
4 Types of fire No 2 real fires are the same! Conditions depend on: The type and quantity of fuel The availability of oxygen Ambient conditions For reproducible product testing standard fires have been defined
5 Temp ( C) Heating regimes 1200 Comparison of Standard Fire Test Heating Regimes BS476/EN Cellulosic Fire Heating Regime ASTM E119/UL263 Cellulosic Fire Heating Regime BS476/ISO 834/NPD Hydrocarbon Fire Heating Regime UL1709 Hydrocarbon Fire Heating Regime Time (mins)
6 What is a hydrocarbon fire? Fire type is defined by the fuel For hydrocarbon fire: - Oil, petrol, solvents, liquefied gasses, gas, etc. BS &21 Appendix D ISO 834/NPD UL1709
7 What is a hydrocarbon fire? Flammable liquids & gasses Atmospheric pressure release - Pool fire High pressure release - Jet fire
8 What is a hydrocarbon fire? Pool Fire Jet Fire
9 Fire testing BS 476 (parts 20 & 21) and Ul1709 describe how intumescent coatings are tested. Coating thicknesses Steel section types - I sections, hollow sections Section orientation - Beam, column
10 Fire testing ISO Jet fire test TRB 801 Pressure vessel test NFPA 58 (App H) Hose stream test IMO A754 (18) Division tests
11 Fire Testing Testing carried out by an independent organisation Thermocouples used to measure - Furnace temperature - Core/back face steel temperature Can t test every possible variation Results analysed to produce an Assessment of performance
12 Fire Testing - BS476 Parts 20&21
13 Fire Testing TRB 801
14 Fire Testing TRB 801
15 Fire Testing NFPA 58 Appendix H
16 Assessment/Type Approval
17 Assessment/Type Approval
18 Durability To protect steel in a fire the coating must: - Be intact at the time of the fire - Be resistant to the environment Fire may occur during construction May occur after 20 years service Durability is ESSENTIAL!
19 Durability Intumescent coatings contain key ingredients: - Ammonium polyphosphate - Melamine - Pentaerythritol Each are sensitive to moisture Careful formulation needed to produce durable products
20 Durability Epoxy binder system Epoxy resin Amine curing agent Produce a highly durable cross-linked 3D structure
21 Durability
22 Corrosion under Cementitious PFP
23 Corrosion under Cementitious PFP
24 Durability Testing Epoxy Intumescent - UL Norsok M-501 revision 6 - GOST - In-house data
25 UL1709 Durability Testing Short sections exposed to environments and then fire tested: Ageing 70 C (158 F) for 270 days Humidity - 35 C (95 F) for 180 days Industrial Atmosphere - SO 2 /CO 2, 35 C (95 F) for 30 days Salt Fog ASTM B117 for 90 days Cycle test Wet for 72 hrs; -40 C (-40 F) for 24 hrs; Dry 60 C (140 F) for 72 hrs Time must be at least 75% of nonexposed control May have top coat
26 Norsok M501 Durability Testing Cycle testing 72 hours UV/Condensation (60 C/50 C) (140 F/122 F) 72 hours Salt Fog 24 hours -20 C (-4 F) Fire Testing exposed panel against non-exposed control. Must be within 10% of each other. No top coat
27 In-house durability testing Coated steel I - Section & CHS Immersed in salt water One removed each year & fire tested against non-immersed control No reduction in performance after 15 years immersion in salt water 400µ Glass Flake Epoxy top coat
28 Epoxy Intumescent Durability Will not spall or crack in use Resistant to atmospheric and chemical attack Excellent bonding between substrate, primers and Intumescent combats the problems of under-film corrosion Re-coatable with itself even after prolonged curing Will provide Corrosion/Fire protection for the life of the asset
29 FIRETEX Intumescent Coatings FIRETEX M90 launched in years track record - Over 400 projects completed - More than 12 million kilo s applied FIRETEX M90/02 launched Improved performance - Reduced weight - Extended fire protection
30 FIRETEX M90/02 Tested to: BS476-20&21 Appendix D Hydrocarbon UL1709 TRB801 ISO IMO A754 (18) NFPA 58, Appendix H
31 FIRETEX M90/02 Weight reductions As low as ½ the weight of M90 Up to 30% less weight than market leader Extended fire protection range: UL1709 Up to 4 hours protection Lloyd s Register, Det Norske Veritas & American Bureau of Shipping: Up to 3½ pool and jet fire protection
32 Specifying fire protection Certification requirement UL1709 Lloyd s Register Type Approval Det Norske Veritas Type Approval Etc Fire case Pool fire Jet fire
33 Specifying fire protection Items to be protected Structural steel Vessels Divisions Critical steel temperature Divisions 140 C temperature rise Structural 200 up to 750 C Vessels 200 up to 350 C Section factor
34 Specifying fire protection Fire protection period ½ up to 4 hours Service environment Special requirements Blast resistance High or low substrate temperature Cryogenic spill protection
35 FIRETEX Application Can t abrasive blast? Water jet and prime with Epigrip M111 Hot substrate? Insulate with FIRETEX M89/02 PFP in the splash zone? Protect with Epigrip M922 Working deck area? Protect with Epidek M153/M339
36 Any Questions?
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