The Key to Success with GRP Piping
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1 The Key to Success with GRP Piping
2 ?
3 Corrosion problems?
4 Problems with weight?
5 Facing squeezed maintenance budgets?
6 GLASSFIBER REINFORCED PLASTIC PIPE SYSTEMS TAKING YOUR PROBLEMS AWAY
7 Why Glassfiber Reinforced Plastic? Totally corrosion resistant Maintenance free Light weight Low life cycle cost Smooth bore resulting in low internal friction and lower pumping cost
8 Interior deterioration of cement mortar lining Fire water (foam) Nerefco Refinery (NL)
9 Glassfiber Reinforced Plastic Pipe Systems» Epoxy (GRE)» Vinylester (GRVE)» Polyester (GRP)
10 Pressure (bar) Glassfiber Reinforced Plastic Pipe Systems Available Product Example Experience Envelope Diameter (mm)
11 Markets WATER Water Transmission Irrigation Water Distribution Municipal & Infrastructure Desalination & Power OIL & GAS Flow Gathering & Water Injection Lines Downhole Tubing & Well Casing Transmission Lines Offshore Platforms Fuel handling & Storage Tanks INDUSTRIAL Petrochemicals Sector Oil & Gas (Downstream) Sector Refinery & Petrochemical Plant Piping Marine
12 Manufacturing
13 Filament winding 54-¾ typical winding angle
14 Production process - Pipes
15 Production process - Fittings
16 Continuous Winding (up to DN4000) Resin Sand (optional) Chopped Glass Fibres Continuous Glass Fibres Heat Curing
17 Joints Non-Restrained Joints (Underground) Restrained Joints (Above and Underground) Laminated Joint Adhesive Bonded Joint Double Bell Coupler Flanged Joint Rubber Seal Lock Joint Mechanical Coupler Threaded joint
18 Recipe for Success Qualified Products & Joints Proper System Design Installation by Qualified Installers CHANE OF QUALITY
19 ISO ISO : ISO : ISO : ISO : Vocabulary, symbols, applications, materials Qualification and manufacture System design Fabrication, installation and operation
20 log (pressure) Strength of Components: Qualification ASTM D hrs. Survival Test TP1000 Regression line small bore pipe (+joint) p q log (time) log (time) 1,000 hrs. (6 wks) 175,400 hrs. (20 yr.)
21 Basic Design Considerations Forces acting on a pipe Pressure Stiffness Vacuum Temperature Chemical composition Pressure calculation Stiffness calculation Vacuum calculation
22 Theoretical Training Contractors / Installers Training in Oman 22
23 Practical Training Demonstration of skills by production of pipe spools 23
24 Examination Theoretical Exam (Exam questions defined by Manufacturer) Manufacturers Certificate Practical Exam (Pressure Test on Produced Spool) 24
25 Site Installation 25
26 What is needed to start Engineers need to know how to deal with build-in dimensions P.D.M.S. for GRE is available Specific tools for Fabrication / Installation
27 Tools - Shavers
28 Fire resistance of GRE IMO L3 6 hours endurance at 650 C Jet fire Jet fire test
29 Jet Fire Test
30 Weight comparision KG/m Duplex sched.10 (+/- equal to CS and SS) Titanium sched.10 GRE 20 bar
31 Temperatures Design temperatures from - 60 to +120 C Norwegian Institute Sintef has carried the following tests on GRE at temperatures +20ºC, -10ºC -30ºC and -60ºC Flexural properties Inter-laminar Shear Stress Impact.
32 Flexural Testing
33 Flexural Testing
34 Fire Water Systems
35 GRE conductive line
36 Statoil Norway Cooling water 1400 mm
37 Effluent lines BP U.K.
38 GRE pipe system for foam fire fighting system
39 Cooling water ID 800 mm Degussa Antwerp
40 Bio treatment plant Shell Refinery Pernis
41 CO2 exhaust gas lines - DSM Geleen/Elf Leuna 2000
42 Wavistrong FR for Offshore Fire Water
43 Large Cooling Water Systems Offshore
44 Scrubber Unit Mv Tor Ficaria (DFDS)
45 Cooling Water Systems
46 Cooling Water Systems
47 Large Bore Cooling Water Systems
48 Powerplant Kårstø
49 Barcelona Desalination Plant (Spain)
50 Maurid MMPS pipeline, PDO/installation of GRE pipe system, 10, 50 bars, 75 site pressure test, 65 C design temp., 29 km
51 8 inch, 32 bar system for TATNEFT
52 Glassfiber Reinforced Pipe Systems Today Increase of usage Applications from Sewer system to High Pressure Flow Lines Perfect Fire Resistance, contributing to Safety Takes the Cold ISO Standard
53 Conclusions A successful GRP pipe system completion is a well managed function of: Product and system design Fabrication and installation Offering: Fit for purpose solutions
54 GRP: FIT & FORGET
WAVISTRONG FROM DESIGN TO INSTALLATION WAVISTRONG FROM DESIGN TO INSTALLATION FROM DESIGN TO INSTALLATION
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