BRIGHTER LIGHT MORE CONTROLS FLEXIBLE MOUNTING OPTIONS NEW INSPECTION APPLICATIONS GREATER ENVIRONMENTAL SUSTAINABILITY NO OZONE EMISSIONS
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1 BRIGHTER LIGHT MORE CONTROLS FLEXIBLE MOUNTING OPTIONS NEW INSPECTION APPLICATIONS GREATER ENVIRONMENTAL SUSTAINABILITY NO OZONE EMISSIONS winner! C2 innovation award ICE 2013
2 ABOUT UNILUX The Unilux LED2000 Series is the product of more than 50 years of dedicated design, engineering and manufacturing innovation to make operations more cost-efficient and profitable. Unilux stroboscopic surface inspection lights help maximize the yield on value-added processes and enable users to see surface flaws in real-time at full production speed across the full product width. Operators can use their knowledge of manufactured products and processes to determine the severity of a problem and make decisions to minimize economic impact. Unilux lights are used primarily in steel mills, paper mills and printing and converting plants around the world. Our extensive product offering, on-going product development and unparalleled customer service ensure that we meet the ever-growing needs of our customers and their various applications. Unilux currently has sales representatives in 58 countries and five service centers worldwide. Unilux, Inc. 59 North 5th Street Saddle Brook, NJ USA (t) (f) unilux@unilux.com Unilux Europe GmbH POB , Düsseldorf Tichauer Weg 19, Düsseldorf Germany (t) (f) europe@unilux.com Unilux Asia 179/177 Supalai Place Sukhumvit Soi 39 Bangkok, Thailand (t) (f) kirk@unilux.com Unilux China Apt. 10-B Pudong Ave. Shanghai, China (t) (f) joezhao@unilux.com Unilux India Flat No. 16, 3rd Floor B-2 Extn. Plot No.12, Krishna Kunj Sewak Park, Uttam Nagar New Dehli India (t) ashwani@unilux.com Bringing Quality to Light For further information visit our website at Unilux, Inc All rights reserved. Specifications subject to change without notice.
3 Light OUTPUT AND coverage Coverage at 30cm (12in) 9, in(250mm) in(500mm) Light Output 50 µsec in(1000mm) in(1500mm) in(2000mm) (2500mm) Coverage at 100cm (39in) 1,070 2, in(400mm) in(900mm) 12in (300mm) Light Output 50 µsec 3,510 3, in(1400mm) in(1900mm) 3, in(2400mm) 3, in(2900mm) Note: Larger areas can be illuminated by mounting the light further away and controlling ambient lighting. Unilux recommends strobe lighting levels be at least four times brighter than the ambient lighting. Peak light output is 2500 LUX (20 µsec flash 6,000 F/M from a 35cm(14in) distance to the target.
4 Inspection Lighting Re-imagined Unilux continues to expand its inspection solutions with latest generation of stroboscopic inspection lights. The Unilux LED2000 Series strobe light family combines operational and environmental benefits of LEDs with the power of xenon-based strobes. The new lights deliver: Increased inspection capabilities enabled by control of flash rate and flash duration, softer light for highly reflective surfaces, and smaller size for more flexible mounting options; More evenly distributed light across the entire web, achieved by new lens designs; Greater operating efficiency, including only 25% to 35% of the power consumption of traditional strobe lights and longer lamp life for lower maintenance costs; Environmental benefits, including no ozone emissions. The Unilux LED2000 family includes six models from the 250 to the 2500 covering widths of 250mm (10in) to 2.9m (9.5ft) depending on mounting location and ambient lighting control to help best match inspection requirements. APPLICATIONS PRINTING CONVERTING PAPER METALS OTHER Packaging Labels Laminating and coating inspection Specialty paper and calendar inspection Galvanizing lines Coating and paint lines Motion analysis Water displays Slitting Rewinding Embossing Slitting Rewinding Doctor machines Slitting Rewinding Doctor machines Blanking lines Aluminum inspection Special effect lighting Doctor machines Metalizing Die-cutting Bridle rolls Die-cutting Die-cutting
5 NEW DESIGN, BRIGHTER FUTURE... LIGHT EMITTING DIODES (LEDs) LEDs are solid state and do not use a gas to create illumination. As a result, LED technology allows strobe lights to be built into virtually any shape or size, and the projected light pattern can be tailored to fit almost any application. Diodes prevent complete burnout which halts inspection, leading to greater manufacturing and cost efficiencies. White Light Emission The LED2000 inspection lights emit an excellent white light approaching the visible spectrum of sunlight, revealing the true colors of the inspected material. Easy Expansion Chain up to ten lights to provide additional flexibility to meet usage requirements. Flexible Mounting The slim profile with hinged mounting yoke allows installation in tight or inaccessible areas such as bridle roll areas or any frame member of a typical label press. Re-orient the controller end cap depending on position and location of light. Improved Lens Design The new lens design concentrates the light output and reduces spillage into areas outside the intended target. The result is a more uniform output where hot-spots and arc wander no longer occur. Constant On The strobe can provide a simulated constant on lighting effect that can be used for illuminating the production line without requiring additional incandescent or fluorescent lights. multiple Triggering Options The LED2000 Series strobes accept external synchronization signals from Isolated Pulse, Open Collector and Contact Closure drivers as well as signals from an optional encoder wheel for automatic synchronization to a system s line speed. Independent Light Intensity Settings Operators can choose between three intensity settings for Constant On and internal/ external triggering options. Greater Flash Rate Range Choose from 0 to 50,000 FPM to cover all combinations of repeat patterns and line speeds. Adjustable Flash Duration Choose from 2 to 100 µsec to maximize detailed inspection needs. Higher durations increase the apparent brightness provided by the strobe, while decreasing the ability of the strobe to freeze the target. Shorter durations decrease the apparent brightness while increasing the clarity. Extensive Functional Controls Operators can fine-tune inspection parameters for each job including constant on timeout, encoder type, encoder wheel diameter, flash delay, flash duration, intensity, and flash rate.
6 Specifications Model Technical Data Power Requirements 100 to 240VAC 50/60 Hz Watts Max Amps Max External Trigger Source 0Hz to 833 Hz Pulse (TTL) Open Collector Contact Closure 2.5v 3mA(12V Max), 5 µsec 2.5v 3mA(12V Max), 5 µsec 12v and ground supplied Flash Rates Internal Trigger Mode External Trigger Mode Encoder Mode ,000 flashes per minute 0-50,000 flashes per minute 0-50,000 flashes per minute Physical Dimensions Length Width Height 11.2 (28.45) 20.2 ( (102.61) inches (centimeters) 60.6 (153.92) 80.8 (205.23) 101 (256.54) 6.09 (15.47) pounds (kilograms) Weight 5.45 (2.47) 9.3 (4.22) (7.64) 24.3 (11.02) 31.8 (14.42) 39.3 (17.83) Environmental Operating Temperature Humidity 32 F to 104 F (0 C to 40 C) 95% noncondensing ACCESSORIES Remote Control Analog line speed cable Rotary Encoder Splitter Cable Termination Plug The Remote Control unit uses a 4-button membrane keypad and a single multifunction control knob to exercise all operating modes. It provides the same control features as the LED2000 Series control panel. Synchronize the flash rate to your line speed using industry standard 0-10V or 4-20mA signaling. For automatic web synchronization, the Rotary Encoder is designed to ride the web material and provide a signal to the strobe that is proportional to the speed of the web. 60/500/1000 PPR Use the Splitter Cable in conjunction with the Interconnect Cable to link multiple strobes in a daisy chain fashion. Terminate both ends of a daisy chained network by using the Termination Plug.
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