Kiwa Hydrogen Services
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1 Kiwa Hydrogen Services Michael Burford Business Development Manager Energy Products 14 th November 2017 Trust Quality Progress
2 Presentation Outline Kiwa UK - Hydrogen Consultancy HyHouse Leeds H21 Parts 1 and 2 HyDeploy BEIS Hydrogen for Heat Training Course Kiwa Automotive Hydrogen Kiwa Fuel Cell Certification 2
3 Kiwa UK Consultancy Projects 3
4 Kiwa UK Consultancy Projects HyHouse Gas Leak Explosion Risk NG current position in UK Towns Gas (50% H 2, 25% NG, 25% CO 2 ) 3% H 2 97% NG 10% H 2 90% NG 100% H 2 3 x House Air Tightness Working with SGN (G. MacIntosh) 4 Test House Glenn Glass Cottage, Dumfries & Galloway, Scotland, UK
5 Kiwa UK Consultancy Projects HyHouse: Gas Leak Locations Hallway (under stairs) Kitchen Living room 5
6 Kiwa UK Consultancy Projects HyHouse: Gas Measurement Locations
7 Kiwa UK Consultancy Projects HyHouse: Leakage Scenarios Gas leakage rate of 64kW into living room at greatest air tightness Natural Gas 7.5% v/v Peak Volume Percentage Energy Hydrogen 129kWh Content 64kWh 80% Retained (160kWh 40% Injected) 12.5% v/v 7
8 Kiwa UK Consultancy Projects Leeds H21 Citygate Can a major UK city s gas infrastructure be repurposed to deliver H 2 for heating and cooking? Can enough H 2 be produced to fulfil current energy demands? What changes to the infrastructure are required and at what cost? How will consumers convert domestic, commercial and industrial premises to H 2? Working alongside Dan Sadler at NGN, Kiwa have helped to answer these questions 8
9 Kiwa UK Consultancy Projects Leeds H21 Citygate Provided by 4 SMRs in Teeside Daily Storage Demand Mapping MW of pure continuous H 2 Supply is required Overall cost 2bn 50:50 between appliance upgrades and H 2 production pipeline & storage Initial annual costs of 140m/yr Incremental transition by area to allow for appliance upgrades over 3 years Seasonal demand storage in Humberside salt caverns IMRP 9 Polyethylene pipes are ideal for H 2 use some areas still require upgrades
10 Kiwa UK Consultancy Projects Leeds H 21 Citygate Following on Following the success of Leeds H 21 City Gate Kiwa Gastec are now mapping demand for other parts of the grid Determining the feasibility of rolling H 2 out across the UK 10
11 HyDeploy Keele University Own discrete gas network 17 buildings and 100 residential properties Up to 20% H 2 mixed with NG to supply the properties What effects will there be on appliance operation and performance? Will they need modification? Kiwa are testing a range of appliances the effects of H 2 on: Combustion characteristics Ignition Emissions Operating temperatures Safety and compliance 11
12 BEIS Hydrogen for Heat Programme 25M BEIS Programme Feasibility of converting a small village or estate to 100% hydrogen gas Facilitate design and manufacture of new appliances for 100% hydrogen Project will also be used to monitor public attitude to hydrogen conversion Kiwa to provide technical expertise in an Arup-led consortium 12
13 Kiwa Hydrogen Training Course Hydrogen & The Natural Gas Network 13
14 Kiwa Automotive Apeldoorn, The Netherlands Testing, Inspection and Certification services for automotive components Specialising in LPG, CNG, LNG and H 2 powered vehicles H 2 Storage Tanks Automotive EMC, pressure components & climatic testing Automotive Fuel Cells Authorized to issue: E4 certification by the Dutch Vehicle Authority (RDW) E1 certification by the KBA (Federal Motor Transport Authority) of Germany. Either certificate is recognised and accepted by the VCA in the UK 14
15 Kiwa Automotive Hydrogen Laboratory EC 79/2009 (EU 406/2010) EC 79/2009 Regulation (EU) no 406/2010 implementing regulation on type approval of hydrogen-powered vehicles 15
16 Kiwa Automotive Hydrogen Laboratory EC 79/2009 (EU 406/2010) Kiwa can also certify to: UN ECE R134 GTR No.13 HGV 3.1/HPRD1 Approvals Outside Europe: North America (agreement with CSA) Australia (agreement with SAI Global) China (Notified by CSEI and AQSIQ) Japan (Certification through German KBA) 16
17 Kiwa Energy Division Fuel Cells Testing and Certification Fuel Cells PEM (EN IEC series) Solid Oxide (EN IEC series) Micro CHP & Stationary Power (EN 50465) Back-up Power (EN IEC series) Portable/Transportable (EN IEC series) Automotive Propulsion Systems (EN IEC series) Hydrogen Generators Electrolysers (ISO 22734) Fuel Processing Systems (e.g. SMR) (IEC 16110) Fuel Cell Applicable Directives Gas Appliances Directive/Regulation Machinery Directive Low Voltage Directive EMC Directive Pressure Equipment Directive Transportable Pressure Equipment Directive ATEX Directive Solid Phase H 2 Storage Media (ISO 16111) 17
18 Kiwa Energy Division Fuel Cells Safety & Performance Testing Leakage Test Flammable Fuel Gas Concentration Test Surface & Component Temperature Test Wall, Floor & Ceiling Temperature Test Dielectric Strength Test Humidity Test Leakage Current Test Abnormal Operation Test Strain Relief Test Insulating Material Test Earthing Test Tank Pressure Tests Stability Test Impact Test Free Drop Test Adhesion & Legibility of Marking Materials Test Flammable Gas Accumulation Test O 2 Depletion Test Emission of Effluents Test Alternative CO 2 Emissions Test Wind Test Strength Test Stress Relief Test Fuel Supply Securement Test Shut-Down Parameters Non-Metallic Tubing Conductivity Test Non-Metallic Tubing Static Electricity Test Rated Power Test Current Voltage Characteristic Test Effective Fuel Utilisation Dependency Test Long Term Durability Test Thermal Cycling Durability Test Internal Reforming Performance Test Resistance Components Identification Test 18
19 Conclusion Kiwa has helped to demonstrate: H 2 could be rolled out using the existing gas infrastructure Appliances and infrastructure could be upgraded to H 2 with minimum disruption & cost Its rollout would appear today as technically feasible & economically feasible The safety case is underway Kiwa supports tech developers in the H 2 supply chain, offering testing & certification for: H 2 vehicle components H 2 storage tanks H 2 (and non-h 2 ) fuel cells Electrolysers and SMRs Solid fuel H 2 Storage Media The H 2 revolution has begun. Its feasibility as an energy vector is well underway Kiwa will continue to lead the way through the transition to a sustainable H 2 future 19
20 Kiwa Group Since 1948 (Gastec since 1933) Active in 50 countries 4,500+ employees California Representative Japan Representative 20 Kiwa 2005
21 Kiwa Group - Expertise Testing, Inspection, Certification and Consultancy Water and sanitary products Building & construction products Solar energy (PV, CPV and Thermal) Gas related products Renewable energy technologies (Solar, Wind Power, Heat Pumps, Biomass) Hydrogen Energy Electrical products Automotive & transportation Healthcare Agriculture, Food & Feed Safety & Security processes and installations Certification of persons (Gas-safe installers, Pilot, Shipmaster licenses) 21 Kiwa 2005
22 Kiwa Automotive Component Tests A wide range of tests for automotive pressure components Shock temperature test, in extreme conditions Pressure cycles (up to 5.5 Bar) Test and pressure cycles with real gases (LPG, CNG or H 2 ) Determination of Kv or Cv value (estimated flow) Mechanical resistance test, in extreme conditions Emission and combustion tests (NOx, CO, CO2, etc.) Bonfire on gas cylinders Ballistic test on gas cylinders (Bio)gas analysis Hydrostatic tests Hydrostatic cycling with 2 boosters Pressurized Hydrogen / Methane, etc. Temperature range / Thermal cycles Safety device Flow tests Leakage tests Endurance tests Particle / pollution tests Corrosion tests Vibration during environmental conditions UV Aging tests 22
23 Kiwa Automotive A wide range of services 1. Materials testing Kiwa Gastec Certification can perform all kinds of tests on materials, such as corrosion tests, tires compatibility to fuels, defect analysis, aging of plastic components due to thermal shock. Moreover, the electronic components can be tested for electromagnetic compatibility, including emission of radio interferences. 2. Safety controls and defect analysis Kiwa Gastec Certification can perform safety controls and risk analyses on fuels, fuel tanks and engines. We can identify the real causes for malfunctioning through defect analysis, in collaboration with product development departments. 3. Demonstrative pilot projects Kiwa Gastec Certification has conducted several demonstrative projects in the Netherlands. Some examples are natural gas fed taxicabs, barges, garbage trucks, road cleaning vehicles and corporate cars. Such projects are sources of pride of the Green Image campaign of firms and local authorities. 4. Training Kiwa Gastec Certification can offer specific corporate training, tailored to the needs of the firm and to the level of participating staff. 23
24 Kiwa - Automotive Your knowledge center for tank testing Testing & Certification according to: ECE R67 ECE R110 EN EN ISO ISO ISO PED TPED 24
25 Kiwa - your Automotive Partner EMC facilities Notified Body for the EMC directive. 25
26 Thank you Michael Burford Business Development Manager Energy Products Kiwa UK Ltd Kiwa House Malvern View Business Park Stella Way Bishops Cleeve Cheltenham GL52 7DQ Tel: +44(0) Mob: +44(0)
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