METRON FIRE PUMP CONTROLS

Transcription

1 METRON FIRE PUMP CONTROLS Standard Catalog Catalog Sections: General Information Diesel Engine Controllers Electric Fire Pump Controllers Transfer Switches Limited Service Controllers Jockey Pump, Alarm Panels, Additive Controllers Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division MSC0213

2 GENERAL INFORMATION SECTION CONTENTS: Representatives Recommended Long Term Storage Approximate Controller Shipping Weights Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division 4301 Cheyenne Dr., Archdale, NC MSC0213 2

3 ALABAMA ALASKA ARIZONA ARKANSAS Cybertronic Coatings LLC 1905 West Thomas Street Suite D-181 Hammond, LA (985) Mr. Glenn Bradshaw Metron, Inc W. Third Avenue Denver, CO (303) Fax (303) Service Department Ken Cramer Co Torrance Blvd. #296 Torrance, CA (310) Fax (310) Mr. Tom Stolarski J.A. Controls Inc Suzanne Stanford, TX (281) Fax (281) Mr. Jim Adams CALIFORNIA Northern Control Central, Inc. 12 La Serena Court Alamo, CA (925) Fax (925) Mr. Kenneth Pearce Southern Ken Cramer Co Torrance Blvd. #296 Torrance, CA (310) Fax (310) Mr. Tom Stolarski COLORADO Metron, Inc W. Third Avenue Denver, CO (303) Fax (303) Service Department METRON SERVICE REPRESENTATIVES CONNECTICUT Walter E. Dawson dba E J Enterprises 33 Bartlett Loop Warner, NH (603) Fax (603) Mr. Walt Dawson DELAWARE GDS Controls 5301 Carlisle Road Dover, PA (717) Fax (717) Mr. Dave Stephens DISTRICT OF COLUMBIA GDS Controls 5301 Carlisle Road Dover, PA (717) Fax (717) Mr. Dave Stephens FLORIDA Horton & Company Tampa & 3421 San Jose Street Central Tampa, FL (813) Fax (813) Mr. Lee Horton Mr. Bob Horton Southern Panhandle GEORGIA Metron, Inc 1505 W. Third Avenue Denver, CO (303) Fax (303) Service Department Cybertronic Coatings LLC 1905 West Thomas Street Suite D-181 Hammond, LA (985) Mr. Glenn Bradshaw Aqua Flow Service 4220 Steve Reynolds Blvd, Suite 16 Norcross, GA (770) Fax (770) Mr. James Girsch Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division 4301 Cheyenne Dr., Archdale, NC MSC0213 3

4 METRON SERVICE REPRESENTATIVES HAWAII IDAHO ILLINOIS North Southeast Southwest Northwest IOWA East IOWA West Introl Hawaii, Inc A Kahai Street Honolulu, HI (808) Fax (808) Mr. Les Lum Metron, Inc W. Third Avenue Denver, CO (303) Fax (303) Service Department Metron, Inc Woodgate Drive Wheatfield, IN (219) Fax (219) Dana Everett Custom Enterprises Wenonga Leawood, KS (913) Mr. Dick Kerr Metron, Inc Woodgate Drive Wheatfield, IN (219) Fax (219) Dana Everett Metron, Inc Woodgate Drive Wheatfield, IN (219) Fax (219) Dana Everett Custom Enterprises Wenonga Leawood, KS (913) Mr. Dick Kerr KANSAS Custom Enterprises Wenonga Leawood, KS (913) Mr. Dick Kerr KENTUCKY Metron, Inc W. Third Avenue Denver, CO (303) Fax (303) Service Department LOUISIANA Cybertronic Coatings LLC 1905 West Thomas Street Suite D-181 Hammond, LA (985) Mr. Glenn Bradshaw MAINE Walter E. Dawson dba E J Enterprises 33 Bartlett Loop Warner, NH (603) Fax (603) Mr. Walt Dawson MARYLAND GDS Controls 5301 Carlisle Road Dover, PA (717) Fax (717) Mr. Dave Stephens MASSACHUSETTS Walter E. Dawson dba E J Enterprises 33 Bartlett Loop Warner, NH (603) Fax (603) Mr. Walt Dawson MICHIGAN So. Central Metron, Inc W. Third Avenue Denver, CO (303) Fax (303) Service Department Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division 4301 Cheyenne Dr., Archdale, NC MSC0213 4

5 METRON SERVICE REPRESENTATIVES North Ainslie Co Fremont Dr Zimmerman, MN (612) Fax (612) Mr. Bill Book MINNESOTA Ainslie Co Fremont Dr Zimmerman, MN (612) Fax (612) Mr. Bill Book MISSISSIPPI Cybertronic Coatings LLC 1905 West Thomas Street Suite D-181 Hammond, LA (985) Mr. Glenn Bradshaw MISSOURI MONTANA Custom Enterprises Wenonga Leawood, KS (913) Mr. Dick Kerr Metron, Inc W. Third Avenue Denver, CO (303) Fax (303) Service Department NEBRASKA Custom Enterprises Wenonga Leawood, KS (913) Mr. Dick Kerr NEVADA Control Central, Inc. 12 La Serena Court Alamo, CA (925) Fax (925) Mr. Kenneth Pearce NEVADA Las Vegas Ken Cramer Co Torrance Blvd. #296 Torrance, CA (310) Fax (310) Mr. Tom Stolarski NEW HAMPSHIRE Walter E. Dawson dba E J Enterprises 33 Bartlett Loop Warner, NH (603) Fax (603) Mr. Walt Dawson NEW JERSEY GDS Controls 5301 Carlisle Road Dover, PA (717) Fax (717) Mr. Dave Stephens NEW MEXICO Metron, Inc W. Third Avenue Denver, CO (303) Fax (303) Service Department NEW YORK Walter E. Dawson Except dba E J Enterprises New York City 33 Bartlett Loop Long Island Warner, NH (603) Fax (603) Mr. Walt Dawson New York City Metron, Inc. Long Island 1505 W. Third Avenue Denver, CO (303) Fax (303) Service Department Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division 4301 Cheyenne Dr., Archdale, NC MSC0213 5

6 METRON SERVICE REPRESENTATIVES NORTH CAROLINA E. H. Walters & Assoc., Inc Tabernacle Rd. Lancaster, SC (803) , Fax same Mr. Eustice Walters Mr. Van Walters NORTH DAKOTA Ainslie Co Fremont Dr Zimmerman, MN (612) Fax (612) Mr. Bill Book OHIO Northern Southern Metron, Inc West Third Avenue Denver, CO (303) Fax (303) Service Department Metron, Inc West Third Avenue Denver, CO (303) Fax (303) Service Department OKLAHOMA Metron, Inc West Third Avenue Denver, CO (303) Fax (303) Service Department OREGON Metron, Inc W. Third Avenue Denver, CO (303) Fax (303) Service Department PENNSYLVANIA Western Metron, Inc W. Third Avenue Denver, CO (303) Fax (303) Service Department PENNSYLVANIA Eastern GDS Controls 5301 Carlisle Road Dover, PA (717) Fax (717) Mr. Dave Stephens RHODE ISLAND Walter E. Dawson dba E J Enterprises 33 Bartlett Loop Warner, NH (603) Fax (603) Mr. Walt Dawson SOUTH CAROLINA E. H. Walters & Assoc Tabernacle Rd. Lancaster, SC (803) , Fax same Mr. Eustice Walters Mr. Van Walters SOUTH DAKOTA Ainslie Co Fremont Dr Zimmerman, MN (612) Fax (612) Mr. Bill Book TENNESSEE Metron, Inc W. Third Avenue Denver, CO (303) Fax (303) Service Department Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division 4301 Cheyenne Dr., Archdale, NC MSC0213 6

7 METRON SERVICE REPRESENTATIVES TEXAS UTAH VERMONT VIRGINIA Southern Northern J.A. Controls Inc Suzanne Stanford, TX (281) Fax (281) Mr. Jim Adams Metron, Inc W. Third Avenue Denver, CO (303) Fax (303) Service Department Walter E. Dawson dba E J Enterprises 33 Bartlett Loop Warner, NH (603) Fax (603) Mr. Walt Dawson E. H. Walters & Assoc Tabernacle Rd. Lancaster, SC (803) , Fax same Mr. Eustice Walters Mr. Van Walters GDS Controls 5301 Carlisle Road Dover, PA (717) Fax (717) Mr. Dave Stephens WEST VIRGINIA GDS Controls 5301 Carlisle Road Dover, PA (717) Fax (717) Mr. Dave Stephens WISCONSIN Metron, Inc Woodgate Drive Wheatfield, IN (219) Fax (219) Dana Everett WYOMING Metron, Inc W. Third Avenue Denver, CO (303) Fax (303) Service Department WASHINGTON Metron, Inc W. Third Avenue Denver, CO (303) Fax (303) Service Department Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division 4301 Cheyenne Dr., Archdale, NC MSC0213 7

8 METRON INTERNATIONAL SERVICE REPRESENTATIVES LATIN AMERICA Brazil Sao Paulo Coenger Comercio, Engenharia Ltda. Ing. Luiz Alberto Benedetti Ing. Joao de Moraes Barbosa Rua Martim Bruchard, 310 Sao Paulo, CEP Brazil Tel: Fax: Cell: Chile Macam Ltda Ing. Carlos Sarquis Aracena Infanta No 188 San Joaquin Santiago, Chile Tel: Fax: Mexico SKMOL TECHNOLOGY SA DE CV Ing. Gustavo Balboa 5 de Mayo Sur No. 212A Apodaca Centro N.L. Mexico CP gustavo.balboa@skmol.com.mx Tel: 52 (81) Cell: 52 (81) ASIA China & Singapore NKH Technology Thomas Ng Block 1048 Eunos Avenue 6 # SINGAPORE, Singapore Tel: Fax: MIDDLE EAST Egypt Arabian Engineering Business (AEB) Metron Fire Pump Controllers UL/FM Clarke Fire Engine UL/FM Middle East Sole Agent #12 Khalil Kamel St. Heliopolis, Cairo Cell: , Work: aebpumps@gmail.com aebpumps@hotmail.com Israel E. Shlomi Services Eliezer Shlomi Gonot 73 Israel Tel: Fax: United Arab Emirates Alaman Mr. Qais Khader Dubai- UAE Tel: Fax: Bawabat Al Aman Security and Safety Amro Ibrahim Sayed Abou Salem Dubai, UAE Tel: PLEASE CONSULT FACTORY FOR LOCATIONS/ REGIONS NOT LISTED. Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division 4301 Cheyenne Dr., Archdale, NC MSC0213 8

9 METRON RECOMMENDED LONG TERM STORAGE It is recommended that controllers be inspected upon receipt at job or storage facility for any damage that may have incurred during shipment. Metron should be notified of any long term storage requirements, so the controllers can be shipped in plywood crates (completely enclosed). It is recommended that the controller be returned to its crate after inspection, resealed and stored in an environmentally controlled atmosphere (room temperature) free of moisture, splashing liquids or dust. It is also recommended when controllers are to be stored in excess of two (2) months that a moisture inhibitor (desiccant) be installed in various points within the shipping crate and replaced periodically. Prior to installation, another visual inspection should be made to insure that moisture or excessive dirt is not present within the controller. When installing conduit for wiring, extra care should be taken to insure that metal particles, cut wires, etc. do not fall into any of the components. Should a Metron serviceperson be required for repair due to inadequate storage or handling, the customer will assume all expenses for PARTS, FOOD, LODGING along with STANDARD SERVICE DEPARTMENT LABOR CHARGES for repair. Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division 4301 Cheyenne Dr., Archdale, NC MSC0213 9

10 METRON CONTROLLER SHIPPING WEIGHTS Weight with Weight Transfer Switch Controller Model Pounds Kilograms Pounds Kilograms FD FD4 with legs MP M15 Jockey Pump M30 (limited service) MP VAC up to 75 HP VAC up to 125 HP VAC up to 125 HP VAC HP VAC HP VAC HP VAC HP VAC 350 HP VAC 500 HP MP VAC up to 75 HP VAC up to 125 HP VAC up to 125 HP VAC HP VAC 150 HP MP VAC up to 75 HP VAC up to 125 HP VAC up to 125 HP VAC HP VAC HP VAC HP VAC HP NA NA 380VAC 350 HP NA NA 460VAC 500 HP NA NA MP VAC up to 75 HP VAC up to 125 HP VAC up to 150 HP VAC HP VAC HP Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division 4301 Cheyenne Dr., Archdale, NC MSC

11 METRON CONTROLLER SHIPPING WEIGHTS Weight with Weight Transfer Switch Controller Model Pounds Kilograms Pounds Kilograms VAC HP 208VAC HP 380VAC HP 460VAC 500 HP MP VAC up to 75 HP 380VAC up to 125 HP 460VAC up to 150 HP 208VAC 100 HP 380VAC 150 HP 460VAC 200 HP 208VAC HP 380VAC HP 460VAC HP 208VAC HP 380VAC HP 460VAC 500 HP MP VAC up to 20 HP 380VAC up to 40 HP 460VAC up to 50 HP 208VAC HP 380VAC HP 460VAC HP 208VAC 100 HP 380VAC HP 460VAC HP 208VAC HP 380VAC HP 460VAC HP MP VAC HP 380VAC HP 460VAC HP 208VAC HP 380VAC HP 460VAC HP Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division 4301 Cheyenne Dr., Archdale, NC MSC

12 DIESEL ENGINE CONTROLLERS Contents: SECTION CONTENTS: FD4 Bulletin FD4 Price Sheets FD4 Drawings Liquid Level Switch, AA10519E Model FD4 - Diesel Driven Fire Pumps Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division 4301 Cheyenne Dr., Archdale, NC MSC

13 Fire Pump Controller For Diesel Driven Fire Pumps Series FD4 The Metron Model FD4 controller is designed to specifically meet the latest NFPA 20 and UL 218 standards for Diesel Engine Fire Pump Controllers. This controller implements the latest component and microprocessor logic technology available. It incorporates years of experience in the design and manufacture of fire pump control systems. The components are installed in a NEMA 2 dust and drip proof enclosure with optional NEMA 3R, 4, 4X, or 12 ratings available. The Operator Interface Device (OlD), manual start pushbuttons, stop push button and Auto-Off-Manual selector switch are located on the exterior door for easy access. The battery disconnect switches are located on the main mounting panel inside the enclosure. The controller s logic is based on discrete components using the latest technology with high quality, highly reliable printed circuit boards (PCBs) and PCB mounted relays. The controller uses a microprocessor to control automatic engine and alternation between batteries during cranking. It also monitors and records system alarms and pressure, battery voltage and engine functions. This controller is suitable for all engine types with either energized to run or energize to stop fuel solenoids. Inside the controller are two independent fully automatic microprocessor controlled battery chargers rated at 10 Amps each. The battery chargers operate in such a manner as to ensure that the engine batteries are fully charged within 24 hours. PCB mounted LED s are provided for indication of AC Power On, and Battery Power On. The controller is supplied with wall mounting brackets as standard. It may be supplied with optional 24 (609.6 mm) legs for free standing floor or skid mounting. FD4 Fire Pump Controller

14 Standard and Optional Features Standard Features Operator Interface Device (OID) with LED Annunciator and Digital Display: General Controller Description The Fire Pump Controller conforms to all requirements of the latest edition of NFPA 20, NFPA 70 and is Listed by Underwriters Laboratories (UL) and Approved by Factory Mutual (FM). The controller is available for either 12VDC or 24VDC operation. Included as standard, the controller is suitable for 120VAC or 208/240VAC input power at no additional cost. Controller Standard Features The controller includes two 10 Amp battery chargers that are temperature compensated and includes integral LED s for indication of charge AC Failure, and Battery Power On. Two outer door mounted manual crank pushbuttons and two battery on/off switches located on the interior back panel. Outer door mounted AUTO, OFF, MANUAL selector switch with mode condition illuminated on OID with colored LED's Operator Interface Device (OlD) with 4 lines by 20 character display with large character backlit LCD capable of being read in both direct sunlight or dark lighting conditions. English or Spanish languages are standard and selectable through the OlD. Additional languages available upon request. The OlD includes 12 pushbuttons for easy screen navigation, system mode changes, alarm reset, horn silencing, and lamp test. The built in annunciator includes multicolored LED s for alarm and mode indications. The annunciation LED s have removable labels that allow the user to easily make changes, if additional alarms and/or language changes are needed. All controller settings are programmable through the OlD. Programming changes are protected by two levels of passwords to prevent unauthorized modification. All features are enabled or disabled through the OlD, so no jumpers or external wires are needed, making control logic field modification very easy. The OlD displays System Pressure, Start Pressure, Battery 1 Voltage, Battery 2 Voltage, Battery 1 Charger Amps, and Battery 2 Charger Amps providing the operator instant system status, Status of Automatic Stop Setting. LED indication of Loss of DC Power. A detailed Battery Voltage and Charging Current screen is also supplied. Current time and date, Number of starts, Total engine run hours, Displayed countdown timers for: Sequential engine start and engine stop, and Time until AC Power fail start. The state of the art microprocessor based logic includes a real time/date clock that can operate for a minimum of 14 days without DC power connected to controller. An SD Memory card is used to record pressure log, event log, and auxiliary user programs. The pressure log is stored in separate comma delimited ASCII text files with each file containing data for one day. The SD card is removable and can be read by any PC equipped with an SD card reader. One RS485 data port is included as standard. MODBUS Communication Protocol via RS485 port If there is ever a need to change the internal components all wiring to the internal board is removable without the use of any special tools or soldering. Auxiliary alarms and contacts As standard the controller includes 6 discrete auxiliary inputs, 8 form C auxiliary relay outputs. These auxiliary inputs and outputs are in addition to those mandated by NFPA 20. All auxiliary inputs, outputs, and OlD LED s are field programmable making it very easy to make changes to the controller in the field. Through the OlD the operator can select any 8 of the following auxiliary alarms which will be recorded in the event/alarm logs and annunciated with an LED and/or output relay contact: ENGINE QUIT FAULT PRESSURE TRANSDUCER FAULT PUMP ON DEMAND LOW DISCHARGE PRESSURE HIGH DISCHARGE PRESSURE REMOTE START SIGNAL DELUGE VALVE START HIGH FUEL LEVEL HIGH ENGINE OIL TEMP LOW JACKET WATER FLOW LOW JACKET WATER LEVEL LOW HYDRAULIC PRESSURE GAS DETECTION LOW FIREWATER PRESSURE AIR DAMPER CLOSED AIR DAMPER OPEN Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division 4301 Cheyenne Dr., Archdale, NC MSC

15 FUEL SPILL FUEL TANK RUPTURE LOW PUMP ROOM TEMP RESERVOIR LOW RESERVOIR EMPTY RESERVOIR HIGH FLOW METER ON RELIEF VALVE OPEN LOW SUCTION PRESSURE LOW PURGE PRESSURE LOW GEAR OIL PRESSURE LOW COOLANT LEVEL HIGH GEAR OIL TEMP HIGH VIBRATION LOW FUEL PRESSURE HIGH EXHAUST TEMP HIGH FUEL TEMP PUMP ON DEMAND Data logging: Pressure Log: The Pressure log provides a continuous pressure recording for one month of data. Each time the pressure log records a pressure it includes the time and date of the reading and is stored on the SD memory card. The data recorded in the pressure log can be searched by each sample, by minute, or by hour allowing for easy access to specific data. Event Log: The event log is also stored on the SD memory card. It will hold a maximum of 3000 events. These events include any of the following events/alarms: BATTERY 1 FAULT SYSTEM AUTO MODE BATTERY 2 FAULT ENGINE LOCKOUT SIGNAL BATTERY 1 LOW VOLTAGE SYSTEM AUTO MODE BATTERY 2 LOW VOLTAGE SYSTEM MANUAL MODE CHARGER 1 FAULT SYSTEM OFF MODE CHARGER 2 FAULT SYSTEM TEST RUN AC POWER FAIL ALARM RESET ENGINE OVERSPEED LOW PRESSURE CONDITION ENGINE FAILED TO START LOW PRESSURE START ENGINE QUIT DELUGE START ENGINE LOW OIL PRESSURE REMOTE START ENGINE HIGH WATER TEMP AC POWER FAIL START PRESSURE DROP HORN SILENCED STOP PUSHBUTTON PRESSURE TRANSDUCER PRESSED FAULT SPEED SWITCH FAILURE CONTACTOR COIL FAILURE Plus any of the 8 programmable auxiliary alarms listed above Every event or alarm that is recorded includes the following data with the recorded event or alarm: Time and Date of Event or Alarm System Pressure Descriptive Text Message of the Event/Alarm System Auto Mode Status Engine Running Status Charger 1 Status Charger 2 Status Battery 1 Status Battery 2 Status Controller Operation Automatic Mode: Starting conditions such as pressure drop, and deluge valve start, will cause the user adjustable sequential start delay timer to begin operation. After start delay is completed the engine will start and the operation will be recorded in the event log. In addition to the sequential start timer the Automatic Weekly Test Start, AC Power Fail Start are programmable by the user through the OlD. All system statistics are continuously monitored and changes are logged into the internal logs. System statistics include, but are not limited to, battery charger volts/amps, battery voltage, and system pressure are continuously monitored and changes are logged. Stopping conditions: Auto engine stop delay, engine lockout, low suction shutdown, automatic stop during automatic weekly test for low oil pressure and high water temperature are all OlD user programmable features. Manual Mode: If a control logic failure occurs, two crank pushbuttons are provided that will bypass all internal logic and allow manual operation of the engine. Options Option H: Space Heater If the ambient atmosphere is especially damp or humid, a space heater rated at 100 watts may be supplied to reduce moisture in the cabinet. A thermostat is supplied as standard with this option. A humidistat may be substituted at no additional charge. Option N: Step-down Transformer When AC voltage exceeds 240 VAC single phase, an integral transformer may be provided for operation from 380 to 600 VAC 50/60 Hz input. Exact voltage and frequency must be specified when ordering. Option W: 24 Inch (609.6 mm) Legs Provided for free standing installations when wall mounting is not practical. If specified, lifting eyes may also be supplied. Enclosure The following NEMA type enclosures are also available: 3R, 4, 4X (Painted Cold Rolled Steel), 4X (304 or 316 Stainless Steel), and 12.

16 Fire Pump Controller For Diesel Driven Fire Pumps Specifications General Controller Description The Fire Pump Controller shall be factory assembled, wired and tested as a unit and shall conform to all requirements of the latest edition of NFPA 20, NFPA 70 and be Third Party Listed by Underwriters Laboratories (UL) and Approved by Factory Mutual (FM). The controller shall be available for either 12VDC or 24VDC systems. Controller Equipment Features The controller shall include the following standard features: NEMA Type 2 drip proof metal wall mount enclosure Dual Battery chargers, 10 amp microprocessor temperature compensated with integral volt/amp digital display and integral LEDs for indication of AC Power On and Battery Power On Two outer door mounted crank pushbuttons and two inner panel mounted battery on/off switches Outer door mounted key operated AUTO, OFF, MANUAL, mode selector switch Operator Interface Device (OID) with 4 lines by 20 character display with large character backlit LCD capable of being read in both direct sunlight or dark lighting conditions 12 pushbuttons for easy screen navigation, alarm reset, and horn silencing Multicolored LED s for alarm and mode annunciation LEDs shall be labeled with removable labels to allow for easy field modification if additional alarms and/or language changes All controller settings shall be programmable through the OlD and shall be protected by two password levels All features shall be enabled or disabled through the OlD, no jumpers or external wires shall be needed or allowed to activate or deactivate a feature The system status data shall be displayed on the OlD. The displayed items shall include: Speed Switch Failure, Contactor Coil Failure, System pressure, Battery 1 Voltage, Battery 2 Voltage, Battery 1 Charger Amps, Battery 2 Charger Amps, Current time and date, Number of starts, Total engine run hours, Displayed countdown timers for: Sequential engine start and engine stop, and Time until AC Power fail start, Status of Automatic Stop Setting. LED indication of Loss of DC Power. Audible horn with horn silence feature for silenceable alarms Lamp test feature English or Spanish languages selectable through the OlD Microprocessor based logic with real time/date clock capable of running a minimum of 14 days without DC power connected to controller and non-volatile flash memory to permanently store the continuous pressure log, event log, alarm log and all user changeable set points and system data. Battery backup of any kind not allowed. Input and output status LED s to provide visual indication of each discrete input s or output s on/off status One RS485 Serial Port MODBUS Communication Protocol via RS485 port All wiring terminals on PCB s shall be removable type Auxiliary alarms: As standard the controller shall include 6 discrete auxiliary inputs, 8 form C auxiliary relay outputs. These auxiliary inputs and outputs are in addition to those mandated by NFPA 20. All auxiliary inputs, outputs, and OlD LED s shall be field programmable through the OlD. This permits a multitude of customizable controller configurations to meet each installations unique needs without adding cost to the controller. The use of jumpers, soldering, or other external components is not allowed. The user can select any 8 of the following auxiliary alarms that can be programmed and recorded in the event/alarm logs and annunciated with an LED and output relay contact: ENGINE QUIT FAULT PRESSURE TRANSDUCER FAULT PUMP ON DEMAND LOW DISCHARGE PRESSURE HIGH DISCHARGE PRESSURE REMOTE START SIGNAL DELUGE VALVE START HIGH FUEL LEVEL FUEL SPILL FUEL TANK RUPTURE LOW PUMP ROOM TEMPERATURE RESERVOIR LOW RESERVOIR EMPTY RESERVOIR HIGH FLOW METER ON RELIEF VALVE OPEN LOW SUCTION PRESSURE HIGH ENGINE OIL TEMPERATURE LOW JACKET WATER FLOW LOW JACKET WATER LEVEL LOW HYDRAULIC PRESSURE GAS DETECTION LOW FIREWATER PRESSURE AIR DAMPER CLOSED AIR DAMPER OPEN LOW PURGE PRESSURE LOW GEAR OIL PRESSURE LOW COOLANT LEVEL HIGH GEAR OIL TEMPERATURE HIGH VIBRATION LOW FUEL PRESSURE HIGH EXHAUST TEMPERATURE HIGH FUEL TEMPERATURE PUMP ON DEMAND Data logging: The controller shall have separate data logs for storing system event and pressure data that is readable through the OlD or printable on the internal printer. The data logs shall be stored on a removable SD memory card. The file format shall be standard ASCII text. These logs shall be as follows: Pressure Log: The controller shall have a Pressure log with continuous pressure recording one month of data. Each day s data shall be in a separate file. The pressure log samples shall be time and date stamped and stored in permanent non-volatile flash memory. The pressure log shall be searchable by each sample, by minute, or by hour. Event Log: The event log shall be capable of storing no less than 3000 events. These events shall include any of the following events/alarms: BATTERY 1 FAULT BATTERY 2 FAULT BATTERY 1 LOW VOLTAGE BATTERY 2 LOW VOLTAGE CHARGER 1 FAULT CHARGER 2 FAULT AC POWER FAIL ENGINE OVERSPEED ENGINE FAILED TO START ENGINE QUIT ENGINE LOW OIL PRESSURE ENGINE HIGH WATER TEMP PRESSURE TRANSDUCER FAULT SYSTEM AUTO MODE ENGINE LOCKOUT SIGNAL SYSTEM AUTO MODE SYSTEM MANUAL MODE SYSTEM OFF MODE SYSTEM TEST RUN ALARM RESET LOW PRESSURE CONDITION LOW PRESSURE START DELUGE START REMOTE START AC POWER FAIL START HORN SILENCED STOP PUSHBUTTON PRESSURE DROP PRESSED SPEED SWITCH CONTACTOR COIL FAILURE FAILURE (PLUS ANY OF THE 8 PROGRAMMABLE AUXILIARY ALARMS LISTED ABOVE) Each event or alarm recorded in the either event log or alarm logs shall have the following data recorded with the event/alarm: Time and Date of Event or Alarm System Pressure Descriptive Text Message of the Event/Alarm System Auto Mode Status Engine Running Status Charger 1 Status Charger 2 Status Battery 1 Status Battery 2 Status The internal logic of the controller shall be capable of operation in a temperature range of 4.4 C to 40 C and high, non-condensing, humidity levels. The controller shall be manufactured by Metron Inc. Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division 4301 Cheyenne Dr., Archdale, NC MSC

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21 ELECTRIC FIRE PUMP CONTROLLERS Contents: Electric Controller Option Details Model MP300 - Across the Line Start Model MP600 - High Voltage Across the Line Start Model MP400 - Primary Resistance Reduced Voltage Start Model MP420 - Part Winding Reduced Voltage Model MP430/MP435 - Wye-Delta Reduced Current Model MP450 - Autotransformer Closed Transisiton Reduced Voltage Model MP700 - Solid State Reduced Voltage Model MP800 - Solid State Reduced Voltage Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division 4301 Cheyenne Dr., Archdale, NC MSC

22 TYPE MP FULL SERVICE CONTROLLERS (See Individual Bulletins For Various Motor Starting Methods) The following features are standard on all Type MP Full Service Electric Controllers: NEMA Type 2 Drip-proof Enclosure Microprocessor Control Logic Data Logging Operator Interface Device (OID) Pressure Transducer Automatic Weekly Test Solenoid Starting Contactor(s) Manual Start and Stop Pushbuttons Minimum Running Period Timer Remote Start Circuit Deluge Start Circuit Weekly Test Solenoid Drain Valve Dry set of form C N.O. and N.C. contacts and visual indication of PUMP RUNNING, PHASE REVERSAL, PRIMARY POWER AVAILABLE, and CONTROLLER NOT IN AUTO Voltage Surge Arrester Service Entrance Rated OPTION H: SPACE HEATER If the ambient atmosphere is especially damp, a space heater rated at 100 watts may be supplied to reduce moisture in the cabinet. A thermostat is supplied as standard with this option. A humidistat may be substituted if specified. OPTION W: OMIT LEGS (specify) For systems where the controller is mounted on a common skid with the pump and engine, the legs of the controller may be omitted, and 3 mounting channels or wall mounting brackets can be supplied. If specified lifting eyes may also be supplied. Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division 4301 Cheyenne Dr., Archdale, NC MSC

23 Fire Pump Controller For Electric Motor Driven Fire Pumps Across The Line Type Series MP300 Combined Manual and Automatic Metron Fire Pump Controllers conform to the latest requirements of Chapter 10, National Fire Protection Association Pamphlet 20, Standard for Centrifugal Fire Pumps as adopted by Underwriters Laboratories and Factory Mutual. They are withstand rated and listed by Underwriters Laboratories and approved by Factory Mutual Research Corporation. Sizes range from 15 to 600 horsepower, 200 to 600 volts, 60 Hz. These controllers are for use on Across-the-Line type installations. Only the highest quality components, all UL listed or UL recognized, are used throughout to assure the best possible reliability. The cabinet is fabricated of heavy gauge reinforced steel with drip-proof hood. All field wiring and service connections may be made from the front, allowing the controller to be mounted flush against a wall. The controller is completely wired, assembled, and tested at the factory before shipment, and ready for immediate installation. MP300 Fire Pump Controller 0212

24 Standard and Optional Features Standard Features Operator Interface Device (OID) with LED Annunciator and Digital Display NEMA Type 2 drip proof metal freestanding enclosure Operator Interface Device (OID) with 4 lines by 20 character display with large character backlit Liquid Crystal Display (LCD) capable of being read in both direct sunlight or dark lighting conditions 10 pushbuttons for easy screen navigation, LED lamp test, alarm reset, controller test and horn silencing Removable labels to allow for easy field language changes All controller settings are programmable through the OID. All features are enabled or disabled through the OID, no jumpers or external wires are needed allowing easy field modification The system status data is displayed on the OID. The displayed items include: System pressure, Phase to Phase (AB, BC, AC) voltage, Phase current (A, B, C), Current time and date, System Events and Notifications such as Remote Start, Local Start etc., Number of starts, Total motor run hours, Time remaining on sequential motor start and motor stop timers, Status of automatic stop setting. Auxiliary alarm functions displayed on the OID LCD screen Audible horn with silence feature for silencable alarms Lamp test feature Foreign languages selectable through the OID Microprocessor based logic with real time/date clock capable of running a minimum of 14 days without AC power connected to controller SD Memory card used to record pressure log, event and log, and auxiliary user programs. Pressure log is stored in separate comma delimited ASCII text files with each file containing data for one day. The SD card is removable and can be read by any PC equipped with an SD card reader. Input and output status LED's provide visual indication of each discrete input's or output's on/off status One RS485 Serial Port MODBUS Communication Protocol via RS485 port Service Entrance Rated Standard Auxiliary alarms: The controller includes as standard six (6) discrete auxiliary inputs, nine (9) form 'C' auxiliary relay outputs. These auxiliary inputs and outputs are in addition to those mandated by NFPA 20. All auxiliary inputs, outputs, and OID Display can be field programmed through the OID. Nine (9) of the following auxiliary alarms can be programmed and recorded in the event/alarm logs and annunciated on the OID display screen and/or output relay contact(s). These alarm conditions include: LOW PUMP ROOM TEMP RESERVOIR LOW RESERVOIR EMPTY RESERVOIR HIGH FLOW METER ON RELIEF VALVE OPEN LOW SUCTION PRESSURE HIGH PUMP ROOM TEMPERATURE LOW FIREWATER PRESSURE LOW PURGE PRESSURE LOW GEAR OIL PRESSURE HIGH GEAR OIL TEMPERATURE Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division 4301 Cheyenne Dr., Archdale, NC MSC

25 GAS DETECTION HIGH VIBRATION EMERGENCY POWER ON PUMP ROOM DOOR OPEN Data logging: The controller includes two (2) separate data logs for storing system data that is readable through the OID or copied to a computer equipped with an SD card reader. The 2 data logs are as follows: Pressure Log: The pressure log provides a continuous pressure record for 30 days. The pressure log samples shall be time and date stamped and stored in permanent non-volatile SD memory card. The pressure log can be searched by each sample, by minute, or by hour through the OID. Event Log: The event log will store up to 300 of the most current events. These events can include, but is not limited to, any of the following events/alarms: PUMP RUNNING POWER AVAILABLE PHASE REVERSAL MOTOR OVERLOAD REMOTE START LOCAL START PUMP ON DEMAND SYSTEM FAULT PRESSURE TRANSDUCER FAULT PUMP FAILED TO START LOW INTAKE SHUTDOWN ALARM SUPERVISORY POWER FAILURE LOW PRESSURE AUTO WEEKLY TEST START UNDER FREQUENCY OVER FREQUENCY LOW ZONE / HIGH ZONE CONTACTS HIGH DISCHARGE PRESSURE NO LOAD CONDITION Options Option H: Space Heater If the ambient atmosphere is especially damp, a space heater rated at 100 watts may be supplied to reduce moisture in the cabinet. A thermostat is supplied as standard with this option. A humidistat may be substituted if specified. Option W: Omit Legs For systems where the controller is mounted on a common skid with the pump and motor, the legs of the controller may be omitted, 3 (76.2mm) channels or wall mounting brackets can be supplied. If specified, lifting eyes may also be supplied. Enclosure The following NEMA type enclosures are also available: 3R, 4, 4X (Painted Cold Rolled Steel), 4X (304 or 316 Stainless Steel), and 12 Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division 4301 Cheyenne Dr., Archdale, NC MSC

26 Fire Pump Controller For Electric Motor Driven Fire Pumps Model MP300 Across the line Start Microprocessor Electric Motor Fire Pump Controller Specifications General Controller Description The Fire Pump Controller shall be factory assembled, wired and tested as a unit and shall conform to all requirements of the latest edition of NFPA 20, NFPA 70 and be Third Party Listed by Underwriters Laboratories (UL) and Approved by Factory Mutual (FM). The controller shall be available for 208, 230, , or 480 volt three phase power. Controller Equipment Features The controller shall include the following standard features: NEMA Type 2 drip proof metal freestanding enclosure Operator Interface Device (OID) with 4 lines by 20 character display with large character backlit LCD capable of being read in both direct sunlight or dark lighting conditions 10 pushbuttons for easy screen navigation, system test, lamp test, alarm reset, and horn silencing Multicolored LED's for alarm and mode annunciation LEDs shall be labeled with removable labels to allow for easy field modification of language changes All controller settings shall be programmable through the OID and shall be protected by two password levels All features shall be enabled or disabled through the OID, no jumpers or external wires shall be needed or allowed to activate or deactivate a feature The system status data shall be displayed on the OID. The displayed items shall include: System pressure, Phase to Phase (AB, BC, AC) voltage, Phase current (A, B, C), System Events and Notifications, Current time and date, Number of starts, Total motor run hours, Displayed countdown timers for: Sequential motor start and motor stop, Status of Automatic Stop Setting. Audible horn with silence feature for silencable alarms Lamp test feature Foreign languages selectable through the OID Microprocessor based logic with real time/date clock capable of running a minimum of 14 days without AC power connected to controller and non-volatile flash memory to permanently store the continuous pressure log, event log, alarm log and all user changeable set points and system data. Battery backup of any kind not allowed. Input and output status LED's to provide visual indication of each discrete input's or output's on/off status One RS485 Serial Port MODBUS Communication Protocol via RS485 port All wiring terminals on PCB's shall be removable type Service Entrance Rated Auxiliary alarms As standard the controller shall include 6 discrete auxiliary inputs, 9 form 'C' auxiliary relay outputs. These auxiliary inputs and outputs are in addition to those mandated by NFPA 20. All auxiliary inputs, outputs, and OID screens shall be field programmable through the OID. This permits a multitude of customizable controller configurations to meet each installations unique needs without adding cost to the controller. The use of jumpers, soldering, or other external components are not allowed. The user can select any 9 of the following auxiliary alarms that can be programmed and recorded in the event log and annunciated with an OID screen and output relay contact for conditions such as but not limited to: LOW PUMP ROOM TEMP RESERVOIR LOW RESERVOIR EMPTY RESERVOIR HIGH FLOW METER ON RELIEF VALVE OPEN LOW SUCTION PRESSURE HIGH PUMP ROOM TEMPERATURE LOW FIREWATER PRESSURE LOW PURGE PRESSURE LOW GEAR OIL PRESSURE HIGH GEAR OIL TEMPERATURE GAS DETECTION HIGH VIBRATION EMERGENCY POWER ON PUMP ROOM DOOR OPEN Data logging The controller shall have separate data logs for storing system data that is readable through the OID. Pressure Log: The controller shall have a Pressure log with continuous pressure recording of 30 days of data. The pressure log samples shall be time and date stamped and stored on a removable SD card memory. The pressure log shall be searchable by each sample, by minute, or by hour. Each day s entries shall be stored in a separate file on the SD card. SD memory shall be readable by any PC equipped with an SD memory card reader. Event Log: The event log shall be capable of storing no less than 3000 events. These events shall include, but is not limited to, any of the following events/alarms: PUMP RUNNING POWER AVAILABLE PHASE REVERSAL MOTOR OVERLOAD REMOTE START LOCAL START PUMP ON DEMAND SYSTEM FAULT PRESSURE TRANSDUCER FAULT PUMP FAILED TO START LOW INTAKE SHUTDOWN ALARM SUPERVISORY POWER FAILURE LOW PRESSURE AUTO WEEKLY TEST START UNDER FREQUENCY OVER FREQUENCY LOW ZONE / HIGH ZONE CONTACTS HIGH DISCHARGE PRESSURE NO LOAD CONDITION Each event or alarm recorded in the event log shall have the following data recorded with the event/alarm: Time and Date of Event or Alarm System Pressure Descriptive Text Message of the Event/Alarm Motor Running Status Phase to Phase Volts Phase Amps The internal logic of the controller shall be capable of operation in a temperature range of 4.4ºC to 40ºC and high, non-condensing, humidity levels. The controller shall be manufactured by Metron. Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division 4301 Cheyenne Dr., Archdale, NC MSC

27 Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division 4301 Cheyenne Dr., Archdale, NC MSC

28 Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division 4301 Cheyenne Dr., Archdale, NC MSC

29 Fire Pump Controller For Electric Motor Driven Fire Pumps High Voltage Controllers Series MP600 Combined Manual and Automatic The Metron Series MP600 High Voltage Fire Pump Controllers are a modular concept system, which utilize state-of-the-art vacuum bottle technology. The primary control element in the MP600 is a fixed mount style vacuum bottle contactor with isolating disconnect switch. Integral to the disconnect switch are R rated current limiting cartridge style fuses. Space is provided for storage of three spare fuses on the rear of the outer door. Two fused potential/control transformers (PTs) are also contained within the cabinet. These transformers provide both input signals to the monitor circuits as well as control power for the MP600. For testing purposes, it is possible to supply 120VAC power directly to the control section through a built-in test receptacle and test switch. The MP600 has both front and rear access. Front access is for easy access to the control circuits. Rear access is provided for termination of the incoming power and termination of the motor connections. Incoming power and motor connections enter through the bottom of the controller enclosure. Locked rotor motor protection is provided by the microprocessor control unit per the requirements of NFPA 20, Chapter 10. The microprocessor control unit also provides contacts for remote alarm of phase reversal, low voltage, single phase, loss of voltage, motor tripped, and motor overload. The Operator Interface Device (OID) has LED lamps for Power On, Power Failure, System Failure, Motor Overload, and Motor Tripped. The OID also displays three phase voltage and current along with system water pressure. The standard MP600 is supplied in a NEMA type 2 enclosure which is fabricated from 12 gauge steel. Minimum floor clearance of 12 inches (304.8 mm) is provided with allowances for floor anchoring. The MP600 is protected with two hinged removable, gasketed doors, equipped with a 3-point latch, one door for the control section and one door for the high voltage section. Access to the vacuum contactor is provided by a lockable and interlocked second door, which requires the contactor to be disengaged from the bus prior to opening the door. Control wiring and components are accessible behind their own access door. Access to control components does not require motor de-energization. A solid copper ground bus is provided through the incoming high voltage and motor termination compartments. MP600 Fire Pump Controller 0212 v12

30 Standard and Optional Features Standard Features Operator Interface Device (OID) with LED Annunciator and Digital Display NEMA Type 2 drip proof metal freestanding enclosure Vacuum Bottle Contactor R Rated Current Limiting Fuses Emergency Mechanical Start Mechanism Rated Voltage Rated Current 400A Built-in Spare Fuse Storage UL Listed to 7.2Kv Operator Interface Device (OID) with 4 lines by 20 character display with large character backlit Liquid Crystal Display (LCD) capable of being read in both direct sunlight or dark lighting conditions 10 pushbuttons for easy screen navigation, LED lamp test, alarm reset, controller test and horn silencing Removable labels to allow for easy field language changes All controller settings are programmable through the OID. All features are enabled or disabled through the OID, no jumpers or external wires are needed allowing easy field modification The system status data is displayed on the OID. The displayed items include: System pressure, Phase to Phase (AB, BC, AC) voltage, Phase current (A, B, C), Current time and date, System Events and Notifications such as Remote Start, Local Start etc., Number of starts, Total motor run hours, Time remaining on sequential motor start and motor stop timers. Auxiliary alarm functions displayed on the OID LCD screen Audible horn with silence feature for silencable alarms Lamp test feature Foreign languages selectable through the OID Microprocessor based logic with real time/date clock capable of running a minimum of 14 days without AC power connected to controller SD Memory card used to record pressure log, event and log, and auxiliary user programs. Pressure log is stored in separate comma delimited ASCII text files with each file containing data for one day. The SD card is removable and can be read by any PC equipped with an SD card reader. Input and output status LED's provide visual indication of each discrete input's or output's on/off status RS485 Communications Port MODBUS Communication Protocol via RS485 port Standard Auxiliary alarms: The controller includes as standard six (6) discrete auxiliary inputs, seven (7) form 'C' auxiliary relay outputs. These auxiliary inputs and outputs are in addition to those mandated by NFPA 20. All auxiliary inputs, outputs, and OID Display can be field programmed through the OID. Seven (7) of the following auxiliary alarms can be programmed and recorded in the event/alarm logs and annunciated on the OID display screen and/or output relay contact(s). These alarm conditions include: LOW PUMP ROOM TEMP RESERVOIR LOW RESERVOIR EMPTY RESERVOIR HIGH FLOW METER ON RELIEF VALVE OPEN Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division 4301 Cheyenne Dr., Archdale, NC MSC

31 LOW SUCTION PRESSURE HIGH PUMP ROOM TEMP. LOW FIREWATER PRESSURE LOW PURGE PRESSURE LOW GEAR OIL PRESSURE HIGH GEAR OIL TEMP. GAS DETECTION HIGH VIBRATION PUMP ROOM DOOR OPEN LOW INTAKE Data logging: The controller includes two (2) separate data logs for storing system data that is readable through the OID or copied to a computer equipped with an SD card reader. The 2 data logs are as follows: Pressure Log: The pressure log provides a continuous pressure record for 30 days. The pressure log samples shall be time and date stamped and stored in permanent non-volatile SD memory card. The pressure log can be searched by each sample, by minute, or by hour through the OID. Event Log: The event log will store up to 3000 of the most current events. These events can include, but is not limited to, any of the following events/alarms: PUMP RUNNING POWER AVAILABLE PHASE REVERSAL MOTOR OVERLOAD MOTOR TRIPPED REMOTE START LOCAL START PUMP ON DEMAND SYSTEM FAULT AUTO MODE PRESSURE TRANSDUCER FAULT PUMP FAILED TO START LOW INTAKE SHUTDOWN ALARM SUPERVISORY POWER FAILURE LOW PRESSURE AUTO WEEKLY TEST START UNDER FREQUENCY OVER FREQUENCY LOW ZONE / HIGH ZONE CONTACTS HIGH DISCHARGE PRESSURE NO LOAD CONDITION Options Option H: Space Heater If the ambient atmosphere is especially damp, a space heater rated at 100 watts may be supplied to reduce moisture in the cabinet. A thermostat is supplied as standard with this option. A humidistat may be substituted if specified. Option T: Weekly Test Start Solenoid In some cases it may be desirable to have the electric motor run at a preset time each week for approximately 30 minutes. The controller includes a built in weekly test function. This option complements the standard function by simulating a loss of pressure. Simulation of pressure loss is accomplished by opening a solenoid valve, which reduces the system pressure below the starting pressure of the controller. Option W: Omit Legs For systems where the controller is mounted on a common skid with the pump and motor, the legs of the controller may be omitted, 3 (76.2mm) channels may be substituted in lieu of standard legs. If specified, lifting eyes may also be supplied. Enclosure The following NEMA type enclosures are also available: 3R, 4, 4X (Painted Cold Rolled Steel), 4X (304 or 316 Stainless Steel), and v12

32 Fire Pump Controller For Electric Motor Driven Fire Pumps Model MP600 Across the line Start Microprocessor Electric Motor Fire Pump Controller Specifications General Controller Description The fire pump controller shall be listed by Underwriters Laboratories and approved by Factory Mutual for fire pump service. The fire pump shall be completely factory wired, assembled, and tested prior to shipment. The motor contactor shall be rated at least 400 amps, 7200 VAC, be of the vacuum type, and shall be suitable for use on a circuit capable of delivering not more than 50KA at 7200 VAC short circuit current. The contactor shall be interlocked with the controller door to prohibit the door from being opened while the contactor is racked in. The main disconnect switch shall contain integral fuse clips capable of holding R rated motor protection type fuses. Suitable high voltage fuses shall be supplied and sized to hold motor locked rotor current as per NFPA 20. Internal space shall be provided for spare fuse storage. Controller Equipment Features The controller shall include the following standard features: NEMA Type 2 drip proof metal freestanding enclosure Operator Interface Device (OID) with 4 lines by 20 character display with large character backlit LCD capable of being read in both direct sunlight or dark lighting conditions 10 pushbuttons for easy screen navigation, system test, lamp test, alarm reset, and horn silencing LED's for alarm and status annunciation LEDs shall be labeled with removable labels to allow for easy field modification of language changes All controller settings shall be programmable through the OID and shall be protected by two password levels All features shall be enabled or disabled through the OID, no jumpers or external wires shall be needed or allowed to activate or deactivate a feature The system status data shall be displayed on the OID. The displayed items shall include: System pressure, Phase to Phase (AB, BC, AC) voltage, Phase current (A, B, C), System Events and Notifications, Current time and date, Number of starts, Total motor run hours, Displayed countdown timers for: Sequential motor start and motor stop Audible horn with silence feature for silencable alarms Lamp test feature Foreign languages selectable through the OID Microprocessor based logic with real time/date clock capable of running a minimum of 14 days without AC power connected to controller and non-volatile flash memory to permanently store the continuous pressure log, event log, alarm log and all user changeable set points and system data. Battery backup of any kind not allowed Input and output status LED's to provide visual indication of each discrete input's or output's on/off status RS485 Communications Port MODBUS Communication Protocol via RS485 port All wiring terminals on PCB's shall be removable type Auxiliary alarms As standard the controller shall include 6 discrete auxiliary inputs, 7 form 'C' auxiliary relay outputs. These auxiliary inputs and outputs are in addition to those mandated by NFPA 20. All auxiliary inputs, outputs, and OID screens shall be field programmable through the OID. This permits a multitude of customizable controller configurations to meet each installations unique needs without adding cost to the controller. The use of jumpers, soldering, or other external components are not allowed. The user can select any 7 of the following auxiliary alarms that can be programmed and recorded in the event log and annunciated with an OID screen and output relay contact for conditions such as, but not limited to: LOW PUMP ROOM TEMP RESERVOIR LOW RESERVOIR EMPTY RESERVOIR HIGH FLOW METER ON RELIEF VALVE OPEN LOW SUCTION PRESSURE HIGH PUMP ROOM TEMPERATURE LOW FIREWATER PRESSURE LOW PURGE PRESSURE LOW GEAR OIL PRESSURE HIGH GEAR OIL TEMPERATURE GAS DETECTION HIGH VIBRATION PUMP ROOM DOOR OPEN LOW INTAKE Data logging The controller shall have separate data logs for storing system data that is readable through the OID. Pressure Log: The controller shall have a Pressure log with continuous pressure recording of 30 days of data. The pressure log samples shall be time and date stamped and stored on a removable SD card memory. The pressure log shall be searchable by each sample, by minute, or by hour. Each days entries shall be stored in a separate file on the SD card. SD memory shall be readable by any PC equipped with an SD memory card reader. Event Log: The event log shall be capable of storing no less than 3000 events. These events shall include, but is not limited to, any of the following events/alarms: PUMP RUNNING POWER AVAILABLE PHASE REVERSAL MOTOR OVERLOAD MOTOR TRIPPED REMOTE START LOCAL START PUMP ON DEMAND SYSTEM FAULT AUTO MODE PRESSURE TRANSDUCER FAULT PUMP FAILED TO START LOW INTAKE SHUTDOWN ALARM SUPERVISORY POWER FAILURE LOW PRESSURE AUTO WEEKLY TEST START UNDER FREQUENCY OVER FREQUENCY LOW ZONE / HIGH ZONE CONTACTS HIGH DISCHARGE PRESSURE NO LOAD CONDITION Each event or alarm recorded in the event log shall have the following data recorded with the event/alarm: Time and Date of Event or Alarm System Pressure Descriptive Text Message of the Event/Alarm Motor Running Status Phase to Phase Volts Phase Amps The internal logic of the controller shall be capable of operation in a temperature range of 4.4ºC to 40ºC and high, non-condensing, humidity levels. The controller shall be manufactured by Metron. Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division 4301 Cheyenne Dr., Archdale, NC MSC

33 Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division 4301 Cheyenne Dr., Archdale, NC MSC

34 Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division 4301 Cheyenne Dr., Archdale, NC MSC

35 Fire Pump Controller For Electric Motor Driven Fire Pumps Primary Resistance Reduced Voltage Type Series MP400 Combined Manual and Automatic Metron Fire Pump Controllers conform to the latest requirements of Chapter 10, National Fire Protection Association Pamphlet 20, Standard for Centrifugal Fire Pumps as adopted by Underwriters Laboratories and Factory Mutual. They are withstand rated and listed by Underwriters Laboratories and approved by Factory Mutual Research Corporation. Sizes range from 15 to 600 horsepower, 200 to 600 volts, 60 Hz. These controllers are for use on Reduced Voltage type installations. Only the highest quality components, all UL listed or UL recognized, are used throughout to assure the best possible reliability. The cabinet is fabricated of heavy gauge reinforced steel with drip-proof hood. All field wiring and service connections may be made from the front, allowing the controller to be mounted flush against a wall. The controller is completely wired, assembled, and tested at the factory before shipment, and ready for immediate installation. MP400 Fire Pump Controller 0212 v12

36 Standard and Optional Features Standard Features Primary Resistance Fire Pump controllers incorporate heavy-duty resistors which reduce inrush current to approximately 50% of normal. An adjustable timing relay is provided to control time between reduced voltage start and full voltage operation. An emergency start lever to close starting contactor independent of automatic control circuits is also supplied as standard. When used, this lever will bypass the reduced voltage start features and start the motor with full inrush current drawn from the power source. Operator Interface Device (OID) with LED Annunciator and Digital Display NEMA Type 2 drip proof metal freestanding enclosure Operator Interface Device (OID) with 4 lines by 20 character display with large character backlit Liquid Crystal Display (LCD) capable of being read in both direct sunlight or dark lighting conditions 10 pushbuttons for easy screen navigation, LED lamp test, alarm reset, controller test and horn silencing Removable labels to allow for easy field language changes All controller settings are programmable through the OID. All features are enabled or disabled through the OID, no jumpers or external wires are needed allowing easy field modification The system status data is displayed on the OID. The displayed items include: System pressure, Phase to Phase (AB, BC, AC) voltage, Phase current (A, B, C), Current time and date, System Events and Notifications such as Remote Start, Local Start etc., Number of starts, Total motor run hours, Time remaining on sequential motor start and motor stop timers, Status of automatic stop setting. Auxiliary alarm functions displayed on the OID LCD screen Audible horn with silence feature for silencable alarms Lamp test feature Foreign languages selectable through the OID Microprocessor based logic with real time/date clock capable of running a minimum of 14 days without AC power connected to controller SD Memory card used to record pressure log, event and log, and auxiliary user programs. Pressure log is stored in separate comma delimited ASCII text files with each file containing data for one day. The SD card is removable and can be read by any PC equipped with an SD card reader. Input and output status LED's provide visual indication of each discrete input's or output's on/off status One RS485 Serial Port MODBUS Communication Protocol via RS485 port Service Entrance Rated Standard Auxiliary alarms: The controller includes as standard six (6) discrete auxiliary inputs, nine (9) form 'C' auxiliary relay outputs. These auxiliary inputs and outputs are in addition to those mandated by NFPA 20. All auxiliary inputs, outputs, and OID Display can be field programmed through the OID. Nine (9) of the following auxiliary alarms can be programmed and recorded in the event/alarm logs and annunciated on the OID display screen and/or output relay contact(s). These alarm conditions include: LOW PUMP ROOM TEMP RESERVOIR LOW RESERVOIR EMPTY RESERVOIR HIGH FLOW METER ON RELIEF VALVE OPEN LOW SUCTION PRESSURE HIGH PUMP ROOM TEMPERATURE LOW FIREWATER PRESSURE LOW PURGE PRESSURE LOW GEAR OIL PRESSURE HIGH GEAR OIL TEMPERATURE GAS DETECTION Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division 4301 Cheyenne Dr., Archdale, NC MSC

37 HIGH VIBRATION EMERGENCY POWER ON PUMP ROOM DOOR OPEN Data logging: The controller includes two (2) separate data logs for storing system data that is readable through the OID or copied to a computer equipped with an SD card reader. The 2 data logs are as follows: Pressure Log: The pressure log provides a continuous pressure record for 30 days. The pressure log samples shall be time and date stamped and stored in permanent non-volatile SD memory card. The pressure log can be searched by each sample, by minute, or by hour through the OID. Event Log: The event log will store up to 300 of the most current events. These events can include, but is not limited to, any of the following events/alarms: PUMP RUNNING POWER AVAILABLE PHASE REVERSAL MOTOR OVERLOAD REMOTE START LOCAL START PUMP ON DEMAND SYSTEM FAULT PRESSURE TRANSDUCER FAULT PUMP FAILED TO START LOW INTAKE SHUTDOWN ALARM SUPERVISORY POWER FAILURE LOW PRESSURE AUTO WEEKLY TEST START UNDER FREQUENCY OVER FREQUENCY LOW ZONE / HIGH ZONE CONTACTS HIGH DISCHARGE PRESSURE NO LOAD CONDITION Options Option H: Space Heater If the ambient atmosphere is especially damp, a space heater rated at 100 watts may be supplied to reduce moisture in the cabinet. A thermostat is supplied as standard with this option. A humidistat may be substituted if specified. Option W: Omit Legs For systems where the controller is mounted on a common skid with the pump and motor, the legs of the controller may be omitted, 3 (76.2mm) channels or wall mounting brackets can be supplied. If specified, lifting eyes may also be supplied. Enclosure The following NEMA type enclosures are also available: 3R, 4, 4X (Painted Cold Rolled Steel), 4X (304 or 316 Stainless Steel), and v12

38 Fire Pump Controller For Electric Motor Driven Fire Pumps Model MP400 Primary Resistance Start Microprocessor Electric Motor Fire Pump Controller Specifications General Controller Description The Fire Pump Controller shall be factory assembled, wired and tested as a unit and shall conform to all requirements of the latest edition of NFPA 20, NFPA 70 and be Third Party Listed by Underwriters Laboratories (UL) and Approved by Factory Mutual (FM). The controller shall be available for 208, 230, , or 480 volt three phase power. Controller Equipment Features The controller shall include the following standard features: NEMA Type 2 drip proof metal freestanding enclosure The controller shall be designed for Primary Resistance starting. The controller shall start the motor in two steps, using heavy-duty starting resistors to reduce the inrush current to approximately 50% of normal. Operator Interface Device (OID) with 4 lines by 20 character display with large character backlit LCD capable of being read in both direct sunlight or dark lighting conditions 10 pushbuttons for easy screen navigation, system test, lamp test, alarm reset, and horn silencing Multicolored LED's for alarm and mode annunciation LEDs shall be labeled with removable labels to allow for easy field modification of language changes All controller settings shall be programmable through the OID and shall be protected by two password levels All features shall be enabled or disabled through the OID, no jumpers or external wires shall be needed or allowed to activate or deactivate a feature The system status data shall be displayed on the OID. The displayed items shall include: System pressure, Phase to Phase (AB, BC, AC) voltage, Phase current (A, B, C), System Events and Notifications, Current time and date, Number of starts, Total motor run hours, Displayed countdown timers for: Sequential motor start and motor stop, Status of Automatic Stop Setting. Audible horn with silence feature for silencable alarms Lamp test feature Foreign languages selectable through the OID Microprocessor based logic with real time/date clock capable of running a minimum of 14 days without AC power connected to controller and non-volatile flash memory to permanently store the continuous pressure log, event log, alarm log and all user changeable set points and system data. Battery backup of any kind not allowed. Input and output status LED's to provide visual indication of each discrete input's or output's on/off status One RS485 Serial Port MODBUS Communication Protocol via RS485 port All wiring terminals on PCB's shall be removable type Service Entrance Rated Auxiliary alarms As standard the controller shall include 6 discrete auxiliary inputs, 9 form 'C' auxiliary relay outputs. These auxiliary inputs and outputs are in addition to those mandated by NFPA 20. All auxiliary inputs, outputs, and OID screens shall be field programmable through the OID. This permits a multitude of customizable controller configurations to meet each installations unique needs without adding cost to the controller. The use of jumpers, soldering, or other external components are not allowed. The user can select any 9 of the following auxiliary alarms that can be programmed and recorded in the event log and annunciated with an OID screen and output relay contact for conditions such as but not limited to: LOW PUMP ROOM TEMP RESERVOIR LOW RESERVOIR EMPTY RESERVOIR HIGH FLOW METER ON RELIEF VALVE OPEN LOW SUCTION PRESSURE HIGH PUMP ROOM TEMPERATURE LOW FIREWATER PRESSURE LOW PURGE PRESSURE LOW GEAR OIL PRESSURE HIGH GEAR OIL TEMPERATURE GAS DETECTION HIGH VIBRATION EMERGENCY POWER ON PUMP ROOM DOOR OPEN Data logging The controller shall have separate data logs for storing system data that is readable through the OID. Pressure Log: The controller shall have a Pressure log with continuous pressure recording of 30 days of data. The pressure log samples shall be time and date stamped and stored on a removable SD card memory. The pressure log shall be searchable by each sample, by minute, or by hour. Each days entries shall be stored in a separate file on the SD card. SD memory shall be readable by any PC equipped with an SD memory card reader. Event Log: The event log shall be capable of storing no less than 3000 events. These events shall include, but is not limited to, any of the following events/alarms: PUMP RUNNING POWER AVAILABLE PHASE REVERSAL MOTOR OVERLOAD REMOTE START LOCAL START PUMP ON DEMAND SYSTEM FAULT PRESSURE TRANSDUCER FAULT PUMP FAILED TO START LOW INTAKE SHUTDOWN ALARM SUPERVISORY POWER FAILURE LOW PRESSURE AUTO WEEKLY TEST START UNDER FREQUENCY OVER FREQUENCY LOW ZONE / HIGH ZONE CONTACTS HIGH DISCHARGE PRESSURE NO LOAD CONDITION Each event or alarm recorded in the event log shall have the following data recorded with the event/alarm: Time and Date of Event or Alarm System Pressure Descriptive Text Message of the Event/Alarm Motor Running Status Phase to Phase Volts Phase Amps The internal logic of the controller shall be capable of operation in a temperature range of 4.4ºC to 40ºC and high, non-condensing, humidity levels. The controller shall be manufactured by Metron. Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division 4301 Cheyenne Dr., Archdale, NC MSC

39 Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division 4301 Cheyenne Dr., Archdale, NC MSC

40 Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division 4301 Cheyenne Dr., Archdale, NC MSC

41 Fire Pump Controller For Electric Motor Driven Fire Pumps Part Winding Reduced Current Types Series MP420 Combined Manual and Automatic Metron Fire Pump Controllers conform to the latest requirements of Chapter 10, National Fire Protection Association Pamphlet 20, Standard for Centrifugal Fire Pumps as adopted by Underwriters Laboratories and Factory Mutual. They are withstand rated and listed by Underwriters Laboratories and approved by Factory Mutual Research Corporation. Sizes range from 15 to 700 horsepower, 200 to 600 volts, 60 Hz. These controllers are for use on Reduced Voltage type installations. Only the highest quality components, all UL listed or UL recognized, are used throughout to assure the best possible reliability. The cabinet is fabricated of heavy gauge reinforced steel with drip-proof hood. All field wiring and service connections may be made from the front, allowing the controller to be mounted flush against a wall. The controller is completely wired, assembled, and tested at the factory before shipment, and ready for immediate installation. MP420 Fire Pump Controller 0212 v12

42 Standard and Optional Features Standard Features Series M420 Part Winding Fire Pump controllers can be used when full voltage starting may not be desired or practical. Starting contactors operate in sequence to energize a portion of the motor windings on start which reduces inrush current to approximately 65% of normal. An adjustable timing relay is provided to control time between reduced current start and normal running operation. An emergency start lever to close starting contactor independent of automatic control circuits is also supplied as standard. When used, this lever will bypass the reduced voltage start feature and start the motor with full inrush current drawn from the power source. Operator Interface Device (OID) with LED Annunciator and Digital Display NEMA Type 2 drip proof metal freestanding enclosure Operator Interface Device (OID) with 4 lines by 20 character display with large character backlit Liquid Crystal Display (LCD) capable of being read in both direct sunlight or dark lighting conditions 10 pushbuttons for easy screen navigation, LED lamp test, alarm reset, controller test and horn silencing Removable labels to allow for easy field language changes All controller settings are programmable through the OID. All features are enabled or disabled through the OID, no jumpers or external wires are needed allowing easy field modification The system status data is displayed on the OID. The displayed items include: System pressure, Phase to Phase (AB, BC, AC) voltage, Phase current (A, B, C), Current time and date, System Events and Notifications such as Remote Start, Local Start etc., Number of starts, Total motor run hours, Time remaining on sequential motor start and motor stop timers, Status of automatic stop setting. Auxiliary alarm functions displayed on the OID LCD screen Audible horn with silence feature for silencable alarms Lamp test feature Foreign languages selectable through the OID Microprocessor based logic with real time/date clock capable of running a minimum of 14 days without AC power connected to controller SD Memory card used to record pressure log, event and log, and auxiliary user programs. Pressure log is stored in separate comma delimited ASCII text files with each file containing data for one day. The SD card is removable and can be read by any PC equipped with an SD card reader. Input and output status LED's provide visual indication of each discrete input's or output's on/off status One RS485 Serial Port MODBUS Communication Protocol via RS485 port Service Entrance Rated Standard Auxiliary alarms: The controller includes as standard six (6) discrete auxiliary inputs, nine (9) form 'C' auxiliary relay outputs. These auxiliary inputs and outputs are in addition to those mandated by NFPA 20. All auxiliary inputs, outputs, and OID Display can be field programmed through the OID. Nine (9) of the following auxiliary alarms can be programmed and recorded in the event/alarm logs and annunciated on the OID display screen and/or output relay contact(s). These alarm conditions include: LOW PUMP ROOM TEMP RESERVOIR LOW RESERVOIR EMPTY RESERVOIR HIGH FLOW METER ON RELIEF VALVE OPEN LOW SUCTION PRESSURE HIGH PUMP ROOM TEMPERATURE LOW FIREWATER PRESSURE LOW PURGE PRESSURE LOW GEAR OIL PRESSURE Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division 4301 Cheyenne Dr., Archdale, NC MSC

43 HIGH GEAR OIL TEMPERATURE GAS DETECTION HIGH VIBRATION EMERGENCY POWER ON PUMP ROOM DOOR OPEN Data logging: The controller includes two (2) separate data logs for storing system data that is readable through the OID or copied to a computer equipped with an SD card reader. The 2 data logs are as follows: Pressure Log: The pressure log provides a continuous pressure record for 30 days. The pressure log samples shall be time and date stamped and stored in permanent non-volatile SD memory card. The pressure log can be searched by each sample, by minute, or by hour through the OID. Event Log: The event log will store up to 300 of the most current events. These events can include, but is not limited to, any of the following events/alarms: PUMP RUNNING POWER AVAILABLE PHASE REVERSAL MOTOR OVERLOAD REMOTE START LOCAL START PUMP ON DEMAND SYSTEM FAULT PRESSURE TRANSDUCER FAULT PUMP FAILED TO START LOW INTAKE SHUTDOWN ALARM SUPERVISORY POWER FAILURE LOW PRESSURE AUTO WEEKLY TEST START UNDER FREQUENCY OVER FREQUENCY LOW ZONE / HIGH ZONE CONTACTS HIGH DISCHARGE PRESSURE NO LOAD CONDITION Options Option H: Space Heater If the ambient atmosphere is especially damp, a space heater rated at 100 watts may be supplied to reduce moisture in the cabinet. A thermostat is supplied as standard with this option. A humidistat may be substituted if specified. Option W: Omit Legs For systems where the controller is mounted on a common skid with the pump and motor, the legs of the controller may be omitted, 3 (76.2mm) channels or wall mounting brackets can be supplied. If specified, lifting eyes may also be supplied. Enclosure The following NEMA type enclosures are also available: 3R, 4, 4X (Painted Cold Rolled Steel), 4X (304 or 316 Stainless Steel), and 12 Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division 4301 Cheyenne Dr., Archdale, NC MSC

44 Fire Pump Controller For Electric Motor Driven Fire Pumps Model MP420 Part Winding Start Microprocessor Electric Motor Fire Pump Controller Specifications General Controller Description The Fire Pump Controller shall be factory assembled, wired and tested as a unit and shall conform to all requirements of the latest edition of NFPA 20, NFPA 70 and be Third Party Listed by Underwriters Laboratories (UL) and Approved by Factory Mutual (FM). The controller shall be available for 208, 230, , or 480 volt three phase power. Controller Equipment Features The controller shall include the following standard features: NEMA Type 2 drip proof metal freestanding enclosure The Controller shall be designed for Part Winding starting. The starting contactors shall operate in sequence to energize a portion of the motor windings on start which reduces inrush current to approximately 65% of normal. An adjustable timing relay shall be provided to control time between reduced current start and normal running operation. Operator Interface Device (OID) with 4 lines by 20 character display with large character backlit LCD capable of being read in both direct sunlight or dark lighting conditions 10 pushbuttons for easy screen navigation, system test, lamp test, alarm reset, and horn silencing Multicolored LED's for alarm and mode annunciation LEDs shall be labeled with removable labels to allow for easy field modification of language changes All controller settings shall be programmable through the OID and shall be protected by two password levels All features shall be enabled or disabled through the OID, no jumpers or external wires shall be needed or allowed to activate or deactivate a feature The system status data shall be displayed on the OID. The displayed items shall include: System pressure, Phase to Phase (AB, BC, AC) voltage, Phase current (A, B, C), System Events and Notifications, Current time and date, Number of starts, Total motor run hours, Displayed countdown timers for: Sequential motor start and motor stop, Status of Automatic Stop Setting. Audible horn with silence feature for silencable alarms Lamp test feature Foreign languages selectable through the OID Microprocessor based logic with real time/date clock capable of running a minimum of 14 days without AC power connected to controller and non-volatile flash memory to permanently store the continuous pressure log, event log, alarm log and all user changeable set points and system data. Battery backup of any kind not allowed. Input and output status LED's to provide visual indication of each discrete input's or output's on/off status One RS485 Serial Port MODBUS Communication Protocol via RS485 port All wiring terminals on PCB's shall be removable type Service Entrance Rated Auxiliary alarms As standard the controller shall include 6 discrete auxiliary inputs, 9 form 'C' auxiliary relay outputs. These auxiliary inputs and outputs are in addition to those mandated by NFPA 20. All auxiliary inputs, outputs, and OID screens shall be field programmable through the OID. This permits a multitude of customizable controller configurations to meet each installations unique needs without adding cost to the controller. The use of jumpers, soldering, or other external components are not allowed. The user can select any 9 of the following auxiliary alarms that can be programmed and recorded in the event log and annunciated with an OID screen and output relay contact for conditions such as but not limited to: LOW PUMP ROOM TEMP RESERVOIR LOW RESERVOIR EMPTY RESERVOIR HIGH FLOW METER ON RELIEF VALVE OPEN LOW SUCTION PRESSURE HIGH PUMP ROOM TEMPERATURE LOW FIREWATER PRESSURE LOW PURGE PRESSURE LOW GEAR OIL PRESSURE HIGH GEAR OIL TEMPERATURE GAS DETECTION HIGH VIBRATION EMERGENCY POWER ON PUMP ROOM DOOR OPEN Data logging The controller shall have separate data logs for storing system data that is readable through the OID. Pressure Log: The controller shall have a Pressure log with continuous pressure recording of 30 days of data. The pressure log samples shall be time and date stamped and stored on a removable SD card memory. The pressure log shall be searchable by each sample, by minute, or by hour. Each days entries shall be stored in a separate file on the SD card. SD memory shall be readable by any PC equipped with an SD memory card reader. Event Log: The event log shall be capable of storing no less than 3000 events. These events shall include, but is not limited to, any of the following events/alarms: PUMP RUNNING POWER AVAILABLE PHASE REVERSAL MOTOR OVERLOAD REMOTE START LOCAL START PUMP ON DEMAND SYSTEM FAULT PRESSURE TRANSDUCER FAULT PUMP FAILED TO START LOW INTAKE SHUTDOWN ALARM SUPERVISORY POWER FAILURE LOW PRESSURE AUTO WEEKLY TEST START UNDER FREQUENCY OVER FREQUENCY LOW ZONE / HIGH ZONE CONTACTS HIGH DISCHARGE PRESSURE NO LOAD CONDITION Each event or alarm recorded in the event log shall have the following data recorded with the event/alarm: Time and Date of Event or Alarm System Pressure Descriptive Text Message of the Event/Alarm Motor Running Status Phase to Phase Volts Phase Amps The internal logic of the controller shall be capable of operation in a temperature range of 4.4ºC to 40ºC and high, non-condensing, humidity levels. The controller shall be manufactured by Metron. Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division 4301 Cheyenne Dr., Archdale, NC MSC

45 Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division 4301 Cheyenne Dr., Archdale, NC MSC

46 Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division 4301 Cheyenne Dr., Archdale, NC MSC

47 Fire Pump Controller For Electric Motor Driven Fire Pumps Wye Delta Reduced Current Types Series MP430 and Series MP435 Combined Manual and Automatic Metron Fire Pump Controllers conform to the latest requirements of Chapter 10, National Fire Protection Association Pamphlet 20, Standard for Centrifugal Fire Pumps as adopted by Underwriters Laboratories and Factory Mutual. They are withstand rated and listed by Underwriters Laboratories and approved by Factory Mutual Research Corporation. Sizes range from 15 to 700 horsepower, 200 to 600 volts, 60 Hz. These controllers are for use on Reduced Voltage type installations. Only the highest quality components, all UL listed or UL recognized, are used throughout to assure the best possible reliability. The cabinet is fabricated of heavy gauge reinforced steel with drip-proof hood. All field wiring and service connections may be made from the front, allowing the controller to be mounted flush against a wall. The controller is completely wired, assembled, and tested at the factory before shipment, and ready for immediate installation. MP430 Fire Pump Controller 0212 v12

48 Standard and Optional Features Standard Features Series MP430/MP435 Wye- Delta motors have all six leads brought out to the motor terminal box. These leads are connected by the controller first in the Wye configuration which draws only 33% of normal starting current and develops 33% of normal starting torque. After a short time delay, the controller then connects the motor winding in a Delta configuration, applying full voltage and drawing full load running current and developing full running torque. With the MP430 open transition types, there is a very short period of time where no voltage is applied to the motor during transition from Wye to Delta connections. This condition can cause current surges or disturbances being fed back into the main power source. The magnitude of the surges is proportional to the phase difference between the voltage generated by the running motor and the power source. These transients can in some instances, affect other equipment which are sensitive to current surges. The MP435 closed transition types provide a smoother transition from Wye to Delta by keeping the motor continuously energized during the transition period. This is accomplished by means of resistors which are connected in the circuit during the momentary period of transition from Wye to Delta. Metron Wye-Delta Controllers incorporate a mechanical as well as electrical interlock to prevent the Wye connecting contactor from being energized at the same time as the Delta contactor. An emergency start lever to close starting contactor independent of automatic control circuits. When used, this lever will bypass the reduced current start feature and start the motor with full inrush current drawn from the power source. Operator Interface Device (OID) with LED Annunciator and Digital Display NEMA Type 2 drip proof metal freestanding enclosure Operator Interface Device (OID) with 4 lines by 20 character display with large character backlit Liquid Crystal Display (LCD) capable of being read in both direct sunlight or dark lighting conditions 10 pushbuttons for easy screen navigation, LED lamp test, alarm reset, controller test and horn silencing Removable labels to allow for easy field language changes All controller settings are programmable through the OID. All features are enabled or disabled through the OID, no jumpers or external wires are needed allowing easy field modification The system status data is displayed on the OID. The displayed items include: System pressure, Phase to Phase (AB, BC, AC) voltage, Phase current (A, B, C), Current time and date, System Events and Notifications such as Remote Start, Local Start etc., Number of starts, Total motor run hours, Time remaining on sequential motor start and motor stop timers, Status of automatic stop setting. Auxiliary alarm functions displayed on the OID LCD screen Audible horn with silence feature for silencable alarms Lamp test feature Foreign languages selectable through the OID Microprocessor based logic with real time/date clock capable of running a minimum of 14 days without AC power connected to controller SD Memory card used to record pressure log, event and log, and auxiliary user programs. Pressure log is stored in separate comma delimited ASCII text files with each file containing data for one day. The SD card is removable and can be read by any PC equipped with an SD card reader. Input and output status LED's provide visual indication of each discrete input's or output's on/off status One RS485 Serial Port MODBUS Communication Protocol via RS485 port Service Entrance Rated Standard Auxiliary alarms: The controller includes as standard six (6) discrete auxiliary inputs, nine (9) form 'C' auxiliary relay outputs. These auxiliary inputs and outputs are in addition to those mandated by NFPA 20. All auxiliary inputs, outputs, and OID Display can be field programmed through the OID. Nine (9) of the following auxiliary alarms can be programmed and recorded in the event/alarm logs and annunciated on the OID display screen and/or output relay contact(s). These alarm conditions include: LOW PUMP ROOM TEMP RESERVOIR LOW RESERVOIR EMPTY RESERVOIR HIGH FLOW METER ON RELIEF VALVE OPEN LOW SUCTION PRESSURE HIGH PUMP ROOM TEMPERATURE LOW FIREWATER PRESSURE LOW PURGE PRESSURE LOW GEAR OIL PRESSURE Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division 4301 Cheyenne Dr., Archdale, NC MSC

49 HIGH GEAR OIL TEMPERATURE GAS DETECTION HIGH VIBRATION EMERGENCY POWER ON PUMP ROOM DOOR OPEN Data logging: The controller includes two (2) separate data logs for storing system data that is readable through the OID or copied to a computer equipped with an SD card reader. The 2 data logs are as follows: Pressure Log: The pressure log provides a continuous pressure record for 30 days. The pressure log samples shall be time and date stamped and stored in permanent non-volatile SD memory card. The pressure log can be searched by each sample, by minute, or by hour through the OID. Event Log: The event log will store up to 300 of the most current events. These events can include, but is not limited to, any of the following events/alarms: PUMP RUNNING POWER AVAILABLE PHASE REVERSAL MOTOR OVERLOAD REMOTE START LOCAL START PUMP ON DEMAND SYSTEM FAULT PRESSURE TRANSDUCER FAULT PUMP FAILED TO START LOW INTAKE SHUTDOWN ALARM SUPERVISORY POWER FAILURE LOW PRESSURE AUTO WEEKLY TEST START UNDER FREQUENCY OVER FREQUENCY LOW ZONE / HIGH ZONE CONTACTS HIGH DISCHARGE PRESSURE NO LOAD CONDITION Options Option H: Space Heater If the ambient atmosphere is especially damp, a space heater rated at 100 watts may be supplied to reduce moisture in the cabinet. A thermostat is supplied as standard with this option. A humidistat may be substituted if specified. Option W: Omit Legs For systems where the controller is mounted on a common skid with the pump and motor, the legs of the controller may be omitted, 3 (76.2mm) channels or wall mounting brackets can be supplied. If specified, lifting eyes may also be supplied. Enclosure The following NEMA type enclosures are also available: 3R, 4, 4X (Painted Cold Rolled Steel), 4X (304 or 316 Stainless Steel), and v12

50 Fire Pump Controller For Electric Motor Driven Fire Pumps Model MP430/435 Wye Delta Start Microprocessor Electric Motor Fire Pump Controller Specifications General Controller Description The Fire Pump Controller shall be factory assembled, wired and tested as a unit and shall conform to all requirements of the latest edition of NFPA 20, NFPA 70 and be Third Party Listed by Underwriters Laboratories (UL) and Approved by Factory Mutual (FM). The controller shall be available for 208, 230, , or 480 volt three phase power. Controller Equipment Features The controller shall include the following standard features: NEMA Type 2 drip proof metal freestanding enclosure The controller shall be designed for Wye-Delta starting and shall start the motor in the Wye configuration drawing 33% of normal current, then connect the motor in the Delta configuration applying full voltage. Operator Interface Device (OID) with 4 lines by 20 character display with large character backlit LCD capable of being read in both direct sunlight or dark lighting conditions 10 pushbuttons for easy screen navigation, system test, lamp test, alarm reset, and horn silencing Multicolored LED's for alarm and mode annunciation LEDs shall be labeled with removable labels to allow for easy field modification of language changes All controller settings shall be programmable through the OID and shall be protected by two password levels All features shall be enabled or disabled through the OID, no jumpers or external wires shall be needed or allowed to activate or deactivate a feature The system status data shall be displayed on the OID. The displayed items shall include: System pressure, Phase to Phase (AB, BC, AC) voltage, Phase current (A, B, C), System Events and Notifications, Current time and date, Number of starts, Total motor run hours, Displayed countdown timers for: Sequential motor start and motor stop, Status of Automatic Stop Setting. Audible horn with silence feature for silencable alarms Lamp test feature Foreign languages selectable through the OID Microprocessor based logic with real time/date clock capable of running a minimum of 14 days without AC power connected to controller and non-volatile flash memory to permanently store the continuous pressure log, event log, alarm log and all user changeable set points and system data. Battery backup of any kind not allowed. Input and output status LED's to provide visual indication of each discrete input's or output's on/off status One RS485 Serial Port MODBUS Communication Protocol via RS485 port All wiring terminals on PCB's shall be removable type Service Entrance Rated Auxiliary alarms As standard the controller shall include 6 discrete auxiliary inputs, 9 form 'C' auxiliary relay outputs. These auxiliary inputs and outputs are in addition to those mandated by NFPA 20. All auxiliary inputs, outputs, and OID screens shall be field programmable through the OID. This permits a multitude of customizable controller configurations to meet each installations unique needs without adding cost to the controller. The use of jumpers, soldering, or other external components are not allowed. The user can select any 9 of the following auxiliary alarms that can be programmed and recorded in the event log and annunciated with an OID screen and output relay contact for conditions such as but not limited to: LOW PUMP ROOM TEMP RESERVOIR LOW RESERVOIR EMPTY RESERVOIR HIGH FLOW METER ON RELIEF VALVE OPEN LOW SUCTION PRESSURE HIGH PUMP ROOM TEMPERATURE LOW FIREWATER PRESSURE LOW PURGE PRESSURE LOW GEAR OIL PRESSURE HIGH GEAR OIL TEMPERATURE GAS DETECTION HIGH VIBRATION EMERGENCY POWER ON PUMP ROOM DOOR OPEN Data logging The controller shall have separate data logs for storing system data that is readable through the OID. Pressure Log: The controller shall have a Pressure log with continuous pressure recording of 30 days of data. The pressure log samples shall be time and date stamped and stored on a removable SD card memory. The pressure log shall be searchable by each sample, by minute, or by hour. Each days entries shall be stored in a separate file on the SD card. SD memory shall be readable by any PC equipped with an SD memory card reader. Event Log: The event log shall be capable of storing no less than 3000 events. These events shall include, but is not limited to, any of the following events/alarms: PUMP RUNNING POWER AVAILABLE PHASE REVERSAL MOTOR OVERLOAD REMOTE START LOCAL START PUMP ON DEMAND SYSTEM FAULT PRESSURE TRANSDUCER FAULT PUMP FAILED TO START LOW INTAKE SHUTDOWN ALARM SUPERVISORY POWER FAILURE LOW PRESSURE AUTO WEEKLY TEST START UNDER FREQUENCY OVER FREQUENCY LOW ZONE / HIGH ZONE CONTACTS HIGH DISCHARGE PRESSURE NO LOAD CONDITION Each event or alarm recorded in the event log shall have the following data recorded with the event/alarm: Time and Date of Event or Alarm System Pressure Descriptive Text Message of the Event/Alarm Motor Running Status Phase to Phase Volts Phase Amps The internal logic of the controller shall be capable of operation in a temperature range of 4.4ºC to 40ºC and high, non-condensing, humidity levels. The controller shall be manufactured by Metron. Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division 4301 Cheyenne Dr., Archdale, NC MSC

51 Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division 4301 Cheyenne Dr., Archdale, NC MSC

52 Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division 4301 Cheyenne Dr., Archdale, NC MSC

53 Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division 4301 Cheyenne Dr., Archdale, NC MSC

54 Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division 4301 Cheyenne Dr., Archdale, NC MSC

55 Fire Pump Controller For Electric Motor Driven Fire Pumps Autotransformer Closed Transition Reduced Voltage Type Series MP450 Combined Manual and Automatic Metron Fire Pump Controllers conform to the latest requirements of Chapter 10, National Fire Protection Association Pamphlet 20, Standard for Centrifugal Fire Pumps as adopted by Underwriters Laboratories and Factory Mutual. They are withstand rated and listed by Underwriters Laboratories and approved by Factory Mutual Research Corporation. Sizes range from 15 to 600 horsepower, 200 to 600 volts, 60 Hz. These controllers are for use on Reduced Voltage type installations. Only the highest quality components, all UL listed or UL recognized, are used throughout to assure the best possible reliability. The cabinet is fabricated of heavy gauge reinforced steel with drip-proof hood. All field wiring and service connections may be made from the front, allowing the controller to be mounted flush against a wall. The controller is completely wired, assembled, and tested at the factory before shipment, and ready for immediate installation. MP450 Fire Pump Controller MSC0212 v11

56 Standard and Optional Features Standard Features Series MP450 Autotransformer Fire Pump Controllers incorporate a heavy-duty autotransformer with taps available at 50%, 65%, and 80% to reduce the starting voltage to the motor. The autotransformer is factory wired to the 65% taps unless specified otherwise. The starting inrush current drawn from the power source is reduced to approximately 25% of normal when using the 50% tap, 42% of normal on 65% tap, and 64% of normal on 80% tap. Taps other than listed above are also available. Consult factory for information. An adjustable timing relay is provided to control time between reduced voltage start and full voltage operation. An emergency start handle to close starting contactor independent of automatic control circuits is also supplied as standard. When used, this handle will bypass the reduced voltage start feature and start the motor with full inrush current drawn from the power source. Operator Interface Device (OID) with LED Annunciator and Digital Display NEMA Type 2 drip proof metal freestanding enclosure Operator Interface Device (OID) with 4 lines by 20 character display with large character backlit Liquid Crystal Display (LCD) capable of being read in both direct sunlight or dark lighting conditions 10 pushbuttons for easy screen navigation, LED lamp test, alarm reset, controller test and horn silencing Removable labels to allow for easy field language changes All controller settings are programmable through the OID. All features are enabled or disabled through the OID, no jumpers or external wires are needed allowing easy field modification The system status data is displayed on the OID. The displayed items include: System pressure, Phase to Phase (AB, BC, AC) voltage, Phase current (A, B, C), Current time and date, System Events and Notifications such as Remote Start, Local Start etc., Number of starts, Total motor run hours, Time remaining on sequential motor start and motor stop timers, Status of automatic stop setting. Auxiliary alarm functions displayed on the OID LCD screen Audible horn with silence feature for silencable alarms Lamp test feature Foreign languages selectable through the OID Microprocessor based logic with real time/date clock capable of running a minimum of 14 days without AC power connected to controller SD Memory card used to record pressure log, event and log, and auxiliary user programs. Pressure log is stored in separate comma delimited ASCII text files with each file containing data for one day. The SD card is removable and can be read by any PC equipped with an SD card reader. Input and output status LED's provide visual indication of each discrete input's or output's on/off status RS485 Communications Port MODBUS Communication Protocol via RS485 port Service Entrance Rated Standard Auxiliary alarms: The controller includes as standard six (6) discrete auxiliary inputs, nine (9) form 'C' auxiliary relay outputs. These auxiliary inputs and outputs are in addition to those mandated by NFPA 20. All auxiliary inputs, outputs, and OID Display can be field programmed through the OID. Nine (9) of the following auxiliary alarms can be programmed and recorded in the event/alarm logs and annunciated on the OID display screen and/or output relay contact(s). These alarm conditions include: LOW PUMP ROOM TEMP RESERVOIR LOW RESERVOIR EMPTY RESERVOIR HIGH Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division 4301 Cheyenne Dr., Archdale, NC MSC

57 FLOW METER ON RELIEF VALVE OPEN LOW SUCTION PRESSURE HIGH PUMP ROOM TEMPERATURE LOW FIREWATER PRESSURE LOW PURGE PRESSURE LOW GEAR OIL PRESSURE HIGH GEAR OIL TEMPERATURE GAS DETECTION HIGH VIBRATION EMERGENCY POWER ON PUMP ROOM DOOR OPEN Data logging: The controller includes two (2) separate data logs for storing system data that is readable through the OID or copied to a computer equipped with an SD card reader. The 2 data logs are as follows: Pressure Log: The pressure log provides a continuous pressure record for 30 days. The pressure log samples shall be time and date stamped and stored in permanent non-volatile SD memory card. The pressure log can be searched by each sample, by minute, or by hour through the OID. Event Log: The event log will store up to 300 of the most current events. These events can include, but is not limited to, any of the following events/alarms: PUMP RUNNING POWER AVAILABLE PHASE REVERSAL MOTOR OVERLOAD REMOTE START LOCAL START PUMP ON DEMAND SYSTEM FAULT PRESSURE TRANSDUCER FAULT PUMP FAILED TO START LOW INTAKE SHUTDOWN ALARM SUPERVISORY POWER FAILURE LOW PRESSURE AUTO WEEKLY TEST START UNDER FREQUENCY OVER FREQUENCY LOW ZONE / HIGH ZONE CONTACTS HIGH DISCHARGE PRESSURE NO LOAD CONDITION Options Option H: Space Heater If the ambient atmosphere is especially damp, a space heater rated at 100 watts may be supplied to reduce moisture in the cabinet. A thermostat is supplied as standard with this option. A humidistat may be substituted if specified. Option W: Omit Legs For systems where the controller is mounted on a common skid with the pump and motor, the legs of the controller may be omitted, 3 (76.2mm) channels or wall mounting brackets can be supplied. If specified, lifting eyes may also be supplied. Enclosure The following NEMA type enclosures are also available: 3R, 4, 4X (Painted Cold Rolled Steel), 4X (304 or 316 Stainless Steel), and 12 MSC0212 v11

58 Fire Pump Controller For Electric Motor Driven Fire Pumps Model MP450 Autotransformer Start Microprocessor Electric Motor Fire Pump Controller Specifications General Controller Description The Fire Pump Controller shall be factory assembled, wired and tested as a unit and shall conform to all requirements of the latest edition of NFPA 20, NFPA 70 and be Third Party Listed by Underwriters Laboratories (UL) and Approved by Factory Mutual (FM). The controller shall be available for 208, 230, , or 480 volt three phase power. Controller Equipment Features The controller shall include the following standard features: NEMA Type 2 drip proof metal freestanding enclosure The controller shall be designed for Autotransformer starting and shall start the motor using a heavy-duty motor starting autotransformer, reducing inrush current to 42% of normal using the 65% tap. Taps of 25% and 80% shall be supplied. Operator Interface Device (OID) with 4 lines by 20 character display with large character backlit LCD capable of being read in both direct sunlight or dark lighting conditions 10 pushbuttons for easy screen navigation, system test, lamp test, alarm reset, and horn silencing Multicolored LED's for alarm and mode annunciation LEDs shall be labeled with removable labels to allow for easy field modification of language changes All controller settings shall be programmable through the OID and shall be protected by two password levels All features shall be enabled or disabled through the OID, no jumpers or external wires shall be needed or allowed to activate or deactivate a feature The system status data shall be displayed on the OID. The displayed items shall include: System pressure, Phase to Phase (AB, BC, AC) voltage, Phase current (A, B, C), System Events and Notifications, Current time and date, Number of starts, Total motor run hours, Displayed countdown timers for: Sequential motor start and motor stop, Status of Automatic Stop Setting. Audible horn with silence feature for silencable alarms Lamp test feature Foreign languages selectable through the OID Microprocessor based logic with real time/date clock capable of running a minimum of 14 days without AC power connected to controller and non-volatile flash memory to permanently store the continuous pressure log, event log, alarm log and all user changeable set points and system data. Battery backup of any kind not allowed. Input and output status LED's to provide visual indication of each discrete input's or output's on/off status RS485 Communications Port MODBUS Communication Protocol via RS485 port All wiring terminals on PCB's shall be removable type Service Entrance Rated Auxiliary alarms As standard the controller shall include 6 discrete auxiliary inputs, 9 form 'C' auxiliary relay outputs. These auxiliary inputs and outputs are in addition to those mandated by NFPA 20. All auxiliary inputs, outputs, and OID screens shall be field programmable through the OID. This permits a multitude of customizable controller configurations to meet each installations unique needs without adding cost to the controller. The use of jumpers, soldering, or other external components are not allowed. The user can select any 9 of the following auxiliary alarms that can be programmed and recorded in the event log and annunciated with an OID screen and output relay contact for conditions such as but not limited to: LOW PUMP ROOM TEMP RESERVOIR LOW RESERVOIR EMPTY RESERVOIR HIGH FLOW METER ON RELIEF VALVE OPEN LOW SUCTION PRESSURE HIGH PUMP ROOM TEMPERATURE LOW FIREWATER PRESSURE LOW PURGE PRESSURE LOW GEAR OIL PRESSURE HIGH GEAR OIL TEMPERATURE GAS DETECTION HIGH VIBRATION EMERGENCY POWER ON PUMP ROOM DOOR OPEN Data logging The controller shall have separate data logs for storing system data that is readable through the OID. Pressure Log: The controller shall have a Pressure log with continuous pressure recording of 30 days of data. The pressure log samples shall be time and date stamped and stored on a removable SD card memory. The pressure log shall be searchable by each sample, by minute, or by hour. Each days entries shall be stored in a separate file on the SD card. SD memory shall be readable by any PC equipped with an SD memory card reader. Event Log: The event log shall be capable of storing no less than 3000 events. These events shall include, but is not limited to, any of the following events/alarms: PUMP RUNNING POWER AVAILABLE PHASE REVERSAL MOTOR OVERLOAD REMOTE START LOCAL START PUMP ON DEMAND SYSTEM FAULT PRESSURE TRANSDUCER FAULT PUMP FAILED TO START LOW INTAKE SHUTDOWN ALARM SUPERVISORY POWER FAILURE LOW PRESSURE AUTO WEEKLY TEST START UNDER FREQUENCY OVER FREQUENCY LOW ZONE / HIGH ZONE CONTACTS HIGH DISCHARGE PRESSURE NO LOAD CONDITION Each event or alarm recorded in the event log shall have the following data recorded with the event/alarm: Time and Date of Event or Alarm System Pressure Descriptive Text Message of the Event/Alarm Motor Running Status Phase to Phase Volts Phase Amps The internal logic of the controller shall be capable of operation in a temperature range of 4.4ºC to 40ºC and high, non-condensing, humidity levels. The controller shall be manufactured by Metron. Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division 4301 Cheyenne Dr., Archdale, NC MSC

59 Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division 4301 Cheyenne Dr., Archdale, NC MSC

60 Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division 4301 Cheyenne Dr., Archdale, NC MSC

61 Fire Pump Controller For Electric Motor Driven Fire Pumps Solid State Reduced Voltage Types Series MP700 Soft Start, Soft Stop Metron Fire Pump Controllers conform to the latest requirements of Chapter 10, National Fire Protection Association Pamphlet 20, Standard for Centrifugal Fire Pumps as adopted by Underwriters Laboratories and Factory Mutual. Sizes range from 15 to 600 horsepower, 200 to 600 volts, 60 Hz. These controllers are used on reduced voltage type installations using a solid state starter for Soft starting and Soft stopping of electric motors. Only the highest quality components, all UL listed or UL recognized, are used throughout to assure the best possible reliability. The cabinet is fabricated of heavy gauge reinforced steel with drip-proof hood. All field wiring and service connections may be made from the front, allowing the controller to be mounted flush against a wall. The controller is completely wired, assembled, and tested at the factory before shipment, and ready for immediate installation. MP700 Fire Pump Controller MSC0212 v11

62 Nine (9) of the following auxiliary alarms can be programmed and recorded in the event/alarm logs and annunciated on the OID display screen and/or output relay contact(s). These alarm conditions include: LOW PUMP ROOM TEMP RESERVOIR LOW RESERVOIR EMPTY RESERVOIR HIGH FLOW METER ON RELIEF VALVE OPEN LOW SUCTION PRESSURE HIGH PUMP ROOM TEMPERATURE LOW FIREWATER PRESSURE LOW PURGE PRESSURE LOW GEAR OIL PRESSURE HIGH GEAR OIL TEMPERATURE GAS DETECTION HIGH VIBRATION EMERGENCY POWER ON PUMP ROOM DOOR OPEN Data logging: The controller includes two (2) separate data logs for storing system data that is readable through the OID or copied to a computer equipped with an SD card reader. The 2 data logs are as follows: Pressure Log: The pressure log provides a continuous pressure record for 30 days. The pressure log samples shall be time and date stamped and stored in permanent non-volatile SD memory card. The pressure log can be searched by each sample, by minute, or by hour through the OID. Event Log: The event log will store up to 300 of the most current events. These events can include, but is not limited to, any of the following events/alarms: PUMP RUNNING POWER AVAILABLE PHASE REVERSAL MOTOR OVERLOAD REMOTE START LOCAL START PUMP ON DEMAND SYSTEM FAULT PRESSURE TRANSDUCER FAULT PUMP FAILED TO START LOW INTAKE SHUTDOWN ALARM SUPERVISORY POWER FAILURE LOW PRESSURE AUTO WEEKLY TEST START UNDER FREQUENCY OVER FREQUENCY LOW ZONE / HIGH ZONE CONTACTS HIGH DISCHARGE PRESSURE NO LOAD CONDITION Options Option H: Space Heater If the ambient atmosphere is especially damp, a space heater rated at 100 watts may be supplied to reduce moisture in the cabinet. A thermostat is supplied as standard with this option. A humidistat may be substituted if specified. Option W: Omit Legs For systems where the controller is mounted on a common skid with the pump and motor, the legs of the controller may be omitted, 3 (76.2mm) channels or wall mounting brackets can be supplied. If specified, lifting eyes may also be supplied. Enclosure The following NEMA type enclosures are also available: 3R, 4, 4X (Painted Cold Rolled Steel), 4X (304 or 316 Stainless Steel), and 12 MSC0212 v11

63 Standard and Optional Features Standard Features Function - The MP700 series Soft Start electric fire pump controllers utilizes a state of the art solid state motor controller. The motor voltage is raised to an initial torque value. This is an adjustable value of locked rotor torque. The motor voltage is gradually increased during the acceleration ramp time. The acceleration ramp time is set to 10 seconds as required by NFPA 20, but it is adjustable from approximately 3 to 30 seconds. After a minimum run period and all starting causes have returned to normal, the solid state controller will initiate a stop sequence. This function will reduce surges in the pumping system during stopping of a centrifugal pump by smoothly decelerating the motor at a selectable rate. This will reduce the possibility of surges occurring in the system. Operator Interface Device (OID) with LED Annunciator and Digital Display The solid state unit is supplied with the following protection features: Instantaneous Overcurrent Detection; Shorted SCR Detection; Phase Loss Monitor; Heatsink Over Temperature Switch NEMA Type 2 drip proof metal freestanding enclosure Operator Interface Device (OID) with 4 lines by 20 character display with large character backlit Liquid Crystal Display (LCD) capable of being read in both direct sunlight or dark lighting conditions 10 pushbuttons for easy screen navigation, LED lamp test, alarm reset, controller test and horn silencing Removable labels to allow for easy field language changes All controller settings are programmable through the OID. All features are enabled or disabled through the OID, no jumpers or external wires are needed allowing easy field modification The system status data is displayed on the OID. The displayed items include: System pressure, Phase to Phase (AB, BC, AC) voltage, Phase current (A, B, C), Current time and date, System Events and Notifications such as Remote Start, Local Start etc., Number of starts, Total motor run hours, Time remaining on sequential motor start and motor stop timers, Status of automatic stop setting. Auxiliary alarm functions displayed on the OID LCD screen Audible horn with silence feature for silencable alarms Lamp test feature Foreign languages selectable through the OID Microprocessor based logic with real time/date clock capable of running a minimum of 14 days without AC power connected to controller SD Memory card used to record pressure log, event and log, and auxiliary user programs. Pressure log is stored in separate comma delimited ASCII text files with each file containing data for one day. The SD card is removable and can be read by any PC equipped with an SD card reader. Input and output status LED's provide visual indication of each discrete input's or output's on/off status RS485 Communications Port MODBUS Communication Protocol via RS485 port Service Entrance Rated Standard Auxiliary alarms: The controller includes as standard six (6) discrete auxiliary inputs, nine (9) form 'C' auxiliary relay outputs. These auxiliary inputs and outputs are in addition to those mandated by NFPA 20. All auxiliary inputs, outputs, and OID Display can be field programmed through the OID. Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division 4301 Cheyenne Dr., Archdale, NC MSC

64 Fire Pump Controller For Electric Motor Driven Fire Pumps Model MP700 Soft Start/Soft Stop Microprocessor Electric Motor Fire Pump Controller Specifications The Fire Pump Controller shall be factory assembled, wired and tested as a unit and shall conform to all requirements of the latest edition of NFPA 20, NFPA 70 and be Third Party Listed by Underwriters Laboratories (UL) and Approved by Factory Mutual (FM). The controller shall be available for 208, 230, , or 480 volt three phase power. Controller Equipment Features The controller shall include the following standard features: NEMA Type 2 drip proof metal freestanding enclosure The controller shall be designed for Soft Start starting and shall incorporate a special Pump Control feature which eliminates excessive acceleration torque problems (water hammer) and related effects. The controller shall stop the motor by reducing the speed in a manner that prevents any sudden changes in torque and minimizes surges in the system resulting in a smooth deceleration to the pump Operator Interface Device (OID) with 4 lines by 20 character display with large character backlit LCD capable of being read in both direct sunlight or dark lighting conditions 10 pushbuttons for easy screen navigation, system test, lamp test, alarm reset, and horn silencing Multicolored LED's for alarm and mode annunciation LEDs shall be labeled with removable labels to allow for easy field modification of language changes All controller settings shall be programmable through the OID and shall be protected by two password levels All features shall be enabled or disabled through the OID, no jumpers or external wires shall be needed or allowed to activate or deactivate a feature The system status data shall be displayed on the OID. The displayed items shall include: System pressure, Phase to Phase (AB, BC, AC) voltage, Phase current (A, B, C), System Events and Notifications, Current time and date, Number of starts, Total motor run hours, Displayed countdown timers for: Sequential motor start and motor stop, Status of Automatic Stop Setting Audible horn with silence feature for silencable alarms Lamp test feature Foreign languages selectable through the OID Microprocessor based logic with real time/date clock capable of running a minimum of 14 days without AC power connected to controller and non-volatile flash memory to permanently store the continuous pressure log, event log, alarm log and all user changeable set points and system data. Battery backup of any kind not allowed Input and output status LED's to provide visual indication of each discrete input's or output's on/off status RS485 Communications Port MODBUS Communication Protocol via RS485 port All wiring terminals on PCB's shall be removable type Service Entrance Rated Auxiliary alarms As standard the controller shall include 6 discrete auxiliary inputs, 9 form 'C' auxiliary relay outputs. These auxiliary inputs and outputs are in addition to those mandated by NFPA 20. All auxiliary inputs, outputs, and OID screens shall be field programmable through the OID. This permits a multitude of customizable controller configurations to meet each installations unique needs without adding cost to the controller. The use of jumpers, soldering, or other external components are not allowed. The user can select any 9 of the following auxiliary alarms that can be programmed and recorded in the event log and annunciated with an OID screen and output relay contact for conditions such as but not limited to: LOW PUMP ROOM TEMP RESERVOIR LOW RESERVOIR EMPTY RESERVOIR HIGH FLOW METER ON RELIEF VALVE OPEN LOW SUCTION PRESSURE HIGH PUMP ROOM TEMPERATURE LOW FIREWATER PRESSURE LOW PURGE PRESSURE LOW GEAR OIL PRESSURE HIGH GEAR OIL TEMPERATURE GAS DETECTION HIGH VIBRATION EMERGENCY POWER ON PUMP ROOM DOOR OPEN Data logging The controller shall have separate data logs for storing system data that is readable through the OID. Pressure Log: The controller shall have a Pressure log with continuous pressure recording of 30 days of data. The pressure log samples shall be time and date stamped and stored on a removable SD card memory. The pressure log shall be searchable by each sample, by minute, or by hour. Each days entries shall be stored in a separate file on the SD card. SD memory shall be readable by any PC equipped with an SD memory card reader. Event Log: The event log shall be capable of storing no less than 3000 events. These events shall include, but is not limited to, any of the following events/alarms: PUMP RUNNING POWER AVAILABLE PHASE REVERSAL MOTOR OVERLOAD REMOTE START LOCAL START PUMP ON DEMAND SYSTEM FAULT PRESSURE TRANSDUCER FAULT PUMP FAILED TO START LOW INTAKE SHUTDOWN ALARM SUPERVISORY POWER FAILURE LOW PRESSURE AUTO WEEKLY TEST START UNDER FREQUENCY OVER FREQUENCY LOW ZONE / HIGH ZONE CONTACTS HIGH DISCHARGE PRESSURE NO LOAD CONDITION Each event or alarm recorded in the event log shall have the following data recorded with the event/alarm: Time and Date of Event or Alarm System Pressure Descriptive Text Message of the Event/Alarm Motor Running Status Phase to Phase Volts Phase Amps The internal logic of the controller shall be capable of operation in a temperature range of 4.4ºC to 40ºC and high, non-condensing, humidity levels. The controller shall be manufactured by Metron. Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division 4301 Cheyenne Dr., Archdale, NC MSC

65 Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division 4301 Cheyenne Dr., Archdale, NC MSC

66 Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division 4301 Cheyenne Dr., Archdale, NC MSC

67 Fire Pump Controller For Electric Motor Driven Fire Pumps Variable Frequency Drive (VFD) Reduced Voltage Types Series MP800 Variable Frequency Drive (VFD) Metron Fire Pump Controllers conform to the latest requirements of Chapter 10, National Fire Protection Association Pamphlet 20, Standard for Centrifugal Fire Pumps as adopted by Underwriters Laboratories and Factory Mutual. Sizes range from 50 to 350 horsepower, 200 to 480 volts, 60 Hz. These controllers are used on reduced voltage installations using a variable frequency drive to adjust the speed of the pump to compensate for variations in suction pressure and system demand to maintain a constant output pressure from shutoff to full flow of the pump. Only the highest quality components, all UL listed or UL recognized, are used throughout to assure the best possible reliability. The NEMA 12 standard cabinet is fabricated of heavy gauge reinforced steel with drip-proof hood. All field wiring and service connections may be made from the front, allowing the controller to be mounted flush against a wall. The controller is completely wired, assembled, and tested at the factory before shipment, and ready for immediate installation. MP with Transfer Switch in NEMA 12 Enclosure Fire Pump Controller MSC0212 v11

68 Standard and Optional Features Function - The MP800 series Variable Frequency Drive (VFD) electric motor fire pump controllers utilizes a state of the art VFD with Swinging Choke Filter that is suitable for operation of a motor rated for VFD operation. The controller is designed for operation of motors that operate with a 1.0 service factor. The controller compensates for the effects of changing suction pressures that result in a higher pump discharge pressure. The VFD provides soft start (ramp up) and soft stop (ramp down) to minimize water hammer. Due to the operation characteristics of the VFD the inrush current is greatly reduced. The current limit is factory default at 125% of full load current but is field adjustable. Standard Features Operator Interface Device (OID) with LED Annunciator and Digital Display NEMA Type 2 drip proof metal freestanding enclosure Operator Interface Device (OID) with 4 lines by 20 character display with large character backlit Liquid Crystal Display (LCD) capable of being read in both direct sunlight or dark lighting conditions 10 pushbuttons for easy screen navigation, LED lamp test, alarm reset, controller test and horn silencing Removable labels to allow for easy field language changes All controller settings are programmable through the OID. All features are enabled or disabled through the OID, no jumpers or external wires are needed allowing easy field modification The system status data is displayed on the OID. The displayed items include: System pressure, Phase to Phase (AB, BC, AC) voltage, Phase current (A, B, C), Current time and date, System Events and Notifications such as Remote Start, Local Start etc., Number of starts, Total motor run hours, Time remaining on sequential motor start and motor stop timers, Status of automatic stop setting. Auxiliary alarm functions displayed on the OID LCD screen Audible horn with silence feature for silenceable alarms Lamp test feature Foreign languages selectable through the OID Microprocessor based logic with real time/date clock capable of running a minimum of 14 days without AC power connected to controller SD Memory card used to record pressure log, event and log, and auxiliary user programs. Pressure log is stored in separate comma delimited ASCII text files with each file containing data for one day. The SD card is removable and can be read by any PC equipped with an SD card reader. Input and output status LED's provide visual indication of each discrete input's or output's on/off status One RS485 Serial Port MODBUS Communication Protocol via RS485 port Service Entrance Rated Auxiliary alarms: The controller includes as standard five (5) discrete auxiliary inputs, seven (7) form 'C' auxiliary relay outputs. These auxiliary inputs and outputs are in addition to those mandated by NFPA 20. All auxiliary inputs, outputs, and OID Display can be field programmed through the OID. Five (5) of the following auxiliary alarms can be programmed and recorded in the event/alarm logs and annunciated on the OID display screen and/or output relay contact(s). These alarm conditions include: LOW PUMP ROOM TEMP RESERVOIR LOW RESERVOIR EMPTY RESERVOIR HIGH FLOW METER ON RELIEF VALVE OPEN LOW SUCTION PRESSURE HIGH PUMP ROOM TEMPERATURE LOW FIREWATER PRESSURE LOW PURGE PRESSURE LOW GEAR OIL PRESSURE HIGH GEAR OIL TEMPERATURE GAS DETECTION HIGH VIBRATION EMERGENCY POWER ON PUMP ROOM DOOR OPEN Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division 4301 Cheyenne Dr., Archdale, NC MSC

69 Data logging: The controller includes two (2) separate data logs for storing system data that is readable through the OID or copied to a computer equipped with an SD card reader. The 2 data logs are as follows: Pressure Log: The pressure log provides a continuous pressure record for up to 31 days. The pressure log samples are time and date stamped and stored in permanent non-volatile SD memory card. The pressure log can be searched by each sample, by minute, or by hour through the OID. Event Log: The event log will store up to 3000 of the most current events. These events can include, but is not limited to, any of the following events/alarms: PUMP RUNNING POWER AVAILABLE PHASE REVERSAL MOTOR OVERLOAD REMOTE START LOCAL START PUMP ON DEMAND SYSTEM FAULT PRESSURE TRANSDUCER FAULT PUMP FAILED TO START LOW INTAKE SHUTDOWN ALARM SUPERVISORY POWER FAILURE LOW PRESSURE AUTO WEEKLY TEST START UNDER FREQUENCY OVER FREQUENCY LOW ZONE / HIGH ZONE CONTACTS HIGH DISCHARGE PRESSURE NO LOAD CONDITION Options Option H: Space Heater If the ambient atmosphere is especially damp, a space heater rated at 100 watts may be supplied to reduce moisture in the cabinet. A thermostat is supplied as standard with this option. A humidistat may be substituted if specified. Option W: Omit Legs For systems where the controller is mounted on a common skid with the pump and motor, the legs of the controller may be omitted, 3 (76.2mm) channels or wall mounting brackets can be supplied. If specified, lifting eyes may also be supplied. Additional Options Reduced voltage bypass starting: Autotransformer Start or Solid State Soft Start/Stop. Enclosure The following NEMA 12 standard. Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division 4301 Cheyenne Dr., Archdale, NC MSC

70 Fire Pump Controller For Electric Motor Driven Fire Pumps Model MP800 Variable Frequency Drive (VFD) Electric Motor Fire Pump Controller Specifications The Fire Pump Controller shall be factory assembled, wired and tested as a unit and shall conform to all requirements of the latest edition of NFPA 20, NFPA 70 and be Third Party Listed by Underwriters Laboratories (UL). The controller shall be available for 208, 230, , or 480 volt three phase power. Controller Equipment Features The controller shall include the following standard features: NEMA Type 12 drip proof metal freestanding enclosure Variable Frequency Drive (VFD) electric motor fire pump controllers utilizes a state of the art VFD with Swinging Choke Filter that is suitable for operation of a motor rated for VFD operation. The controller is designed for operation of motors that operate with a 1.0 service factor only. The controller compensates for the effects of changing suction pressures that result in a higher pump discharge pressure. The VFD provides soft start (ramp up) and soft stop (ramp down) to minimize water hammer. Due to the operation characteristics of the VFD the inrush current is greatly reduced. The current limit is factory default at 125% of full load current but is field adjustable. Operator Interface Device (OID) with 4 lines by 20 character display with large character backlit LCD capable of being read in both direct sunlight or dark lighting conditions 10 pushbuttons for easy screen navigation, system test, lamp test, alarm reset, and horn silencing Multicolored LED's for alarm and mode annunciation LEDs shall be labeled with removable labels to allow for easy field modification of language changes All controller settings shall be programmable through the OID and shall be protected by two password levels All features shall be enabled or disabled through the OID, no jumpers or external wires shall be needed or allowed to activate or de-activate a feature The system status data shall be displayed on the OID. The displayed items shall include: System pressure, Phase to Phase (AB, BC, AC) voltage, Phase current (A, B, C), System Events and Notifications, Current time and date, Number of starts, Total motor run hours, Displayed countdown timers for: Sequential motor start and motor stop, Status of Automatic Stop Setting. Audible horn with silence feature for silenceable alarms Lamp test feature Foreign languages selectable through the OID Microprocessor based logic with real time/date clock capable of running a minimum of 14 days without AC power connected to controller and non-volatile flash memory to permanently store the continuous pressure log, event log, alarm log and all user changeable set points and system data. Battery backup of any kind not allowed. Input and output status LED's to provide visual indication of each discrete input's or output's on/off status One RS485 Serial Port MODBUS Communication Protocol via RS485 port All wiring terminals on PCB's shall be removable type Service Entrance Rated Auxiliary alarms As standard the controller shall include 5 discrete auxiliary inputs, 7 form 'C' auxiliary relay outputs. These auxiliary inputs and outputs are in addition to those mandated by NFPA 20. All auxiliary inputs, outputs, and OID screens shall be field programmable through the OID. This permits a multitude of customizable controller configurations to meet each installations unique needs without adding cost to the controller. The use of jumpers, soldering, or other external components are not allowed. The user can select any 5 of the following auxiliary alarms that can be programmed and recorded in the event log and annunciated with an OID screen and output relay contact for conditions such as but not limited to: LOW PUMP ROOM TEMP RESERVOIR LOW RESERVOIR EMPTY RESERVOIR HIGH FLOW METER ON RELIEF VALVE OPEN LOW SUCTION PRESSURE HIGH PUMP ROOM TEMPERATURE LOW FIREWATER PRESSURE LOW PURGE PRESSURE LOW GEAR OIL PRESSURE HIGH GEAR OIL TEMPERATURE GAS DETECTION HIGH VIBRATION EMERGENCY POWER ON PUMP ROOM DOOR OPEN Data logging The controller shall have separate data logs for storing system data that is readable through the OID. Pressure Log: The controller shall have a pressure log with continuous pressure recording for up to 31 days of data. The pressure log samples shall be time and date stamped and stored on a removable SD card memory. The pressure log shall be searchable by each sample, by minute, or by hour. Each days entries shall be stored in a separate file on the SD card. SD memory shall be readable by any PC equipped with an SD memory card reader. Event Log: The event log shall be capable of storing no less than 3000 events. These events shall include, but is not limited to, any of the following events/alarms: PUMP RUNNING POWER AVAILABLE PHASE REVERSAL MOTOR OVERLOAD REMOTE START LOCAL START PUMP ON DEMAND SYSTEM FAULT PRESSURE TRANSDUCER FAULT PUMP FAILED TO START LOW INTAKE SHUTDOWN ALARM SUPERVISORY POWER FAILURE LOW PRESSURE AUTO WEEKLY TEST START UNDER FREQUENCY OVER FREQUENCY LOW ZONE / HIGH ZONE CONTACTS HIGH DISCHARGE PRESSURE NO LOAD CONDITION Each event or alarm recorded in the event log shall have the following data recorded with the event/alarm: Time and Date of Event or Alarm System Pressure Descriptive Text Message of the Event/Alarm Motor Running Status Phase to Phase Volts Phase Amps The internal logic of the controller shall be capable of operation in a temperature range of 4.4ºC to 40ºC and high, non-condensing, humidity levels. The controller shall be manufactured by Metron. Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division 4301 Cheyenne Dr., Archdale, NC MSC

71 Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division 4301 Cheyenne Dr., Archdale, NC MSC

72 Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division 4301 Cheyenne Dr., Archdale, NC MSC

73 Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division 4301 Cheyenne Dr., Archdale, NC MSC

74 TRANSFER SWITCHES Contents: Full Service Power Transfer Switches Model MP300 - Across the Line Start Model MP600 - High Voltage Across the Line Start Model MP400 - Primary Resistance Reduced Voltage Start Model MP420 - Part Winding Reduced Voltage Model MP430/MP435 - Wye-Delta Reduced Current Model MP450 - Autotransformer Closed Transisiton Reduced Voltage Model MP700 - Solid State Reduced Voltage Model MP800 - Solid State Reduced Voltage Limited Service with Transfer Switch Model M30 - Combined Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division 4301 Cheyenne Dr., Archdale, NC MSC

75 Power Transfer Switches For Electric Motor Driven Fire Pumps MP435 Fire Pump Controller with Automatic Transfer Switch Series MTS Automatic Transfer Switch Metron MTS Automatic Transfer Switch provide operation of electric fire pump motors from a alternate source of power when the normal source fails. They may be used with any Metron electric fire pump controller Across the Line, Primary Resistance, Part Winding, Wye-Delta, Auto Transformer or Solid State Reduced Voltage Types. These transfer switches are an integral part of the fire pump controller. They are factory assembled, shipped and installed as a part of the controller. The combination fire pump controller/transfer switch is listed by Underwriters Laboratories, Factory Mutual, and meets all the latest requirements of Chapter 10 of NFPA 20 Standard for Installation of Centrifugal Fire Pumps. The MTS Automatic Transfer Switch is a mechanically held double throw switch with a fast acting drive mechanism. Operating coils are momentarily energized from the source to which the load is being transferred. The switch is interlocked electrically and mechanically to prevent both services form feeding the load at the same time. The transfer switch is capable of manual (non-electrical) operation. Under voltage sensing devices are supplied which monitor each phase of normal service. When the voltage of any phase falls below the pre-set level the transfer switch automatically transfers to the alternate source. Voltage and frequency sensing devices are provided to monitor one phase of the alternate source and will inhibit transfer to the alternate source until adequate voltage and frequency are available. The transfer switch provides a special circuit that de-energizes the motor control circuit five (5) second prior to transfer in either direction to prevent high current transients due to an out-of-phase condition between the motor and the source to which it is being connected. A contact is provided to actuate the engine starting circuit when normal source fails. To prevent false starts, a time delay (factory set at 1/2 to 3 seconds) is provided between normal source failure and actuation of the engine start contact. An isolation switch ahead of the alternate source input terminals of the transfer switch is provided. When the switch is opened, auxiliary contacts in the generator start circuit prevent starting if commanded to by the transfer switch. An additional auxiliary contact on the isolation switch is provided for remote annunciation of isolation switch position. An adjustable time delay (0-30 min.) prevents restoration to normal service for a pre-set period of time to assure normal line stabilization. An auxiliary N.O. contact is provided for remote annunciation of transfer to emergency. This contact is operated by the transfer mechanism as a direct indication of switch position. Pilot lights for indication of Switch in Normal position, Switch in Emergency position, and Emergency Isolation Switch in Off. Audible indication of Emergency Isolation Switch in Off is also included. A test switch is also provided which simulates loss of normal power so that the transfer switch operation can be checked without interrupting normal service to the fire pump controller. All photographs and/or images are typical and may not represent actual product supplied MSC0212 v11

76 Power Transfer Switches For Electric Motor Driven Fire Pumps Electric Motor Fire Pump Controller with Automatic Transfer Switch Specifications The controller shall include the following standard features: NEMA Type 2 drip proof metal freestanding enclosure AUTO, MANUAL, TEST, and OFF mode buttons illuminated with colored LED's for controller mode operation Operator Interface Device (OID) with 4 lines by 20 character display with large character backlit LCD capable of being read in both direct sunlight or dark lighting conditions 10 pushbuttons for easy screen navigation, system test, lamp test, alarm reset, and horn silencing Multicolored LED's for alarm and mode annunciation LEDs shall be labeled with removable labels to allow for easy field modification if additional alarms and/or language changes All controller settings shall be programmable through the OID and shall be protected by two password levels All features shall be enabled or disabled through the OID, no jumpers or external wires shall be needed or allowed to activate or de-activate a feature The system status data shall be displayed on the OID. The displayed items shall include: System pressure, Phase to Phase (AB, BC, AC) voltage, Phase current (A, B, C), Current time and date, Number of starts, Total motor run hours, Displayed countdown timers for: Sequential motor start and motor stop, Status of Automatic Stop Setting. Audible horn with silence feature for silencable alarms Lamp test feature English or Spanish languages selectable through the OID Microprocessor based logic with real time/date clock capable of running a minimum of 14 days without AC power connected to controller and non-volatile flash memory to permanently store the continuous pressure log, event log, alarm log and all user changeable set points and system data. Battery backup of any kind not allowed. Input and output status LED's to provide visual indication of each discrete input's or output's on/off status One RS485 Serial Port MODBUS Communication Protocol via RS485 port All wiring terminals on PCB's shall be removable type Automatic Transfer Switch: UL Listed for Fire Pump Service, sized at least 115% of motor full load current and shall conform to all requirements of NFPA 20 Chapter 10. It shall be installed in a barriered compartment of the fire pump controller. The complete assembly, controller and transfer switch, shall be shipped as a single unit. The Transfer Switch shall be supplied with a special circuit to prevent higher than normal starting currents when transferring from one source to the other. This circuit shall deactivate the fire pump motor five (5) seconds prior to transfer in either direction. Alternate Source Isolation Switch: Externally operable, quick break type sized at least 115% of motor full load current. Auxiliary contacts on the isolation switch shall be interwired with the engine start contacts to prevent starting of the engine should the isolation switch be in the open position. Shall be front mounted and wired for ease of maintenance and allowing the unit to be mounted flush against a wall. Auxiliary alarms: As standard the controller shall include 6 discrete auxiliary inputs, 9 form 'C' auxiliary relay outputs. These auxiliary inputs and outputs are in addition to those mandated by NFPA 20. All auxiliary inputs, outputs, and OID LED's shall be field programmable through the OID. This permits a multitude of customizable controller configurations to meet each installations unique needs without adding cost to the controller. The use of jumpers, soldering, or other external components are not allowed. The user can select any 9 of the following auxiliary alarms that can be programmed and recorded in the event/alarm logs and annunciated with an LED and output relay contact for conditions such as: LOW PUMP ROOM TEMP RESERVOIR LOW RESERVOIR EMPTY RESERVOIR HIGH FLOW METER ON RELIEF VALVE OPEN GAS DETECTION LOW SUCTION PRESSURE LOW HYDRAULIC PRESSURE LOW FIREWATER PRESSURE LOW PURGE PRESSURE LOW GEAR OIL PRESSURE HIGH VIBRATION EMERGENCY POWER ON PUMP ROOM DOOR OPEN Data logging: The controller shall have separate data logs for storing system data that is readable through the OID. Pressure Log: The controller shall have a Pressure log with continuous pressure recording of 30 days of data. The pressure log samples shall be time and date stamped and stored on a removable SD card memory. The pressure log shall be searchable by each sample, by minute, or by hour. Each days entries shall be stored in a separate file on the SD card. SD memory shall be readable by any PC equipped with an SD memory card reader. Event Log: The event log shall be capable of storing no less than 3000 events. These events shall include, but is not limited to, any of the following events/alarms: MOTOR QUIT FAULT MOTOR OVERLOAD PHASE REVERSAL PUMP FAILED TO START LOW VOLTAGE HIGH VOLTAGE PRESSURE TRANSDUCER FAULT PUMP ON DEMAND LOW DISCHARGE PRESSURE HIGH DISCHARGE PRESSURE REMOTE START SIGNAL DELUGE VALVE START LOW PUMP ROOM TEMPERATURE RESERVOIR LOW RESERVOIR EMPTY RESERVOIR HIGH FLOW METER ON RELIEF VALVE OPEN GAS DETECTION LOW SUCTION PRESSURE LOW FIREWATER PRESSURE LOW PURGE PRESSURE HIGH GEAR OIL TEMPERATURE LOW GEAR OIL PRESSURE HIGH VIBRATION PUMP ROOM DOOR OPEN Alarm Log: The Alarm Log shall be a separate subset of the event log and shall display the last 10 alarms recorded in the system. Each event or alarm recorded in the either event log or alarm logs shall have the following data recorded with the event/alarm: Time and Date of Event or Alarm System Pressure Descriptive Text Message of the Event/Alarm Motor Running Status Phase to Phase Volts Phase Amps The internal logic of the controller shall be capable of operation in a temperature range of 4.4ºC to 40ºC and high, non-condensing, humidity levels. The controller shall be manufactured by Metron. Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division 4301 Cheyenne Dr., Archdale, NC MSC

77 Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division 4301 Cheyenne Dr., Archdale, NC MSC

78 Limited Service Controller For Electric Motor Driven Pumps Metron MTS Automatic Transfer Switches provide operation of Limited Service Pump motors from an alternate source of power when the normal source fails. These transfer switches are a part of the Limited Service pump controller; although mounted in a separate compartment, they are factory assembled, shipped and installed as a part of the controller. The combination Limited Service controller/ transfer switch is listed by Underwriters Laboratories and meets all the latest requirements of NFPA 20 Standard for Installation of Centrifugal Fire Pumps. Use of this controller must be acceptable to the authority having jurisdiction. The MTS Automatic Transfer Switch is a mechanically held double throw switch with a fast acting drive mechanism. Operating coils are momentarily energized from the source to which the load is being transferred. The switch is interlocked electrically and mechanically to prevent both services from feeding the load at the same time. The transfer switch is capable of manual (nonelectrical) operation. Hubbell Industrial Controls, Inc. Metron Fire Pump Control Division MSC0212 v11

79 Standard and Optional Features Standard Features Operator Interface Device (OID) with LED Annunciator and Digital Display NEMA Type 2 drip proof metal freestanding enclosure Operator Interface Device (OID) with 4 lines by 20 character display with large character backlit Liquid Crystal Display (LCD) capable of being read in both direct sunlight or dark lighting conditions 10 pushbuttons for easy screen navigation, LED lamp test, alarm reset, controller test and horn silencing Removable labels to allow for easy field language changes All controller settings are programmable through the OID. All features are enabled or disabled through the OID, no jumpers or external wires are needed which allows easy field modification The system status data is displayed on the OID. The displayed items include: System Pressure, Phase to Phase (AB, BC, AC) Voltage, Phase Current (A, B, C), Current Time and Date, System Events and Notifications such as Remote Start, Local Start etc., Number of Starts, Total Motor Run Hours, Time Remaining on Sequential Motor Start and Motor Stop Timers, Status of Automatic Stop Setting Auxiliary alarm functions displayed on the OID LCD screen Audible horn with silence feature for silencable alarms Lamp test feature Foreign languages selectable through the OID Microprocessor based logic with real time/date clock capable of running a minimum of 14 days without AC power connected to controller SD Memory card used to record pressure log, event log, and auxiliary user programs. Pressure log is stored in separate comma delimited ASCII text files with each file containing data for one day. The SD card is removable and can be read by any PC equipped with an SD card reader. Input and output status LED's provide visual indication of each discrete input's or output's on/off status One RS485 Serial Port MODBUS Communication Protocol via RS485 port Service Entrance Rated Automatic Transfer Switch: UL Listed for Fire Pump Service, sized at least 115% of motor full load current and shall conform to all requirements of NFPA 20 Chapter 10. It shall be installed in a barriered compartment of the fire pump controller. The complete assembly, controller and transfer switch, shall be shipped as a single unit. The Transfer Switch shall be supplied with a special circuit to prevent higher than normal starting currents when transferring from one source to the other. This circuit shall deactivate the fire pump motor five (5) seconds prior to transfer in either direction. Alternate Source Isolation Switch: Externally operable, quick break type sized at least 115% of motor full load current. Auxiliary contacts on the isolation switch shall be inter-wired with the engine start contacts to prevent starting of the engine should the isolation switch be in the open position. Shall be front mounted and wired for ease of maintenance and allowing the unit to be mounted flush against a wall. Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division 4301 Cheyenne Dr., Archdale, NC MSC

80 HIGH VIBRATION GAS DETECTION EMERGENCY POWER ON PUMP ROOM DOOR AJAR LOW INTAKE Data logging: The controller includes two (2) separate data logs for storing system data that is readable through the OID or copied to a computer equipped with an SD card reader. The 2 data logs are as follows: Pressure Log: The pressure log provides a continuous pressure record for 30 days. The pressure log samples shall be time and date stamped and stored in a permanent nonvolatile SD memory card. The pressure log can be searched by each sample, by minute, or by hour through the OID. Event Log: The event log will store up to 300 of the most current events. These events can include, but are not limited to, any of the following events/alarms: PUMP RUNNING POWER AVAILABLE PHASE REVERSAL MOTOR OVERLOAD REMOTE START LOCAL START PUMP ON DEMAND / FIRE CONDITION SYSTEM FAULT AUTO MODE MANUAL MODE OFF MODE PRESSURE TRANSDUCER FAULT FAILED TO START LOW INTAKE SHUTDOWN SUPERVISORY POWER FAILURE LOW PRESSURE AUTO WEEKLY TEST START UNDER FREQUENCY OVER FREQUENCY LOW ZONE / HIGH ZONE CONTACT HIGH DISCHARGE PRESSURE NO LOAD CONDITION HIGH VOLTS LOW VOLTS Options Option H: Space Heater If the ambient atmosphere is especially damp, a space heater rated at 100 watts may be supplied to reduce moisture in the cabinet. A thermostat is supplied as standard with this option. A humidistat may be substituted if specified. Option T: Weekly Test Start Solenoid In some cases it may be desirable to have the electric motor run at a preset time each week for approximately 30 minutes. The controller includes a built in weekly test function. This option complements the standard function by simulating a loss of pressure. Simulation of pressure loss is accomplished by opening a solenoid valve, which reduces the system pressure below the starting pressure of the controller. Option W: Omit Legs For systems where the controller is mounted on a common skid with the pump and motor, the legs of the controller may be omitted, 3 (76.2mm) channels or wall mounting brackets can be supplied. If specified, lifting eyes may also be supplied. Enclosure The following NEMA type enclosures are also available: 3R, 4, 4X (Painted Cold Rolled Steel), 4X (304 or 316 Stainless Steel), and 12 MTS100A Power Transfer Switches Motor HP Line Voltage Catalog Number VAC / 3 Phase MTS VAC / 1 Phase MTS100 MSC0212 v11

81 Limited Service Controller For Electric Motor Driven Pumps Model MP30 Limited Service Across the line Start Electric Motor Controller with Dual Utility Transfer Switch Specifications The Limited Service Controller shall include the following standard features: NEMA Type 2 drip proof metal freestanding enclosure AUTO, MANUAL, TEST, and OFF mode buttons illuminated with colored LED's for controller mode operation Operator Interface Device (OID) with 4 lines by 20 character display with large character backlit LCD capable of being read in both direct sunlight or dark lighting conditions 10 pushbuttons for easy screen navigation, system test, lamp test, alarm reset, and horn silencing Multicolored LED's for alarm and mode annunciation LEDs shall be labeled with removable labels to allow for easy field modification if additional alarms and/or language changes All controller settings shall be programmable through the OID and shall be protected by two password levels All features shall be enabled or disabled through the OID, no jumpers or external wires shall be needed or allowed to activate or de-activate a feature The system status data shall be displayed on the OID. The displayed items shall include: System pressure, Phase to Phase (AB, BC, AC) voltage, Phase current (A, B, C), Current time and date, Number of starts, Total motor run hours, Displayed countdown timers for: Sequential motor start and motor stop, Status of Automatic Stop Setting. Audible horn with silence feature for silencable alarms Lamp test feature English or Spanish languages selectable through the OID Microprocessor based logic with real time/date clock capable of running a minimum of 14 days without AC power connected to controller and non-volatile flash memory to permanently store the continuous pressure log, event log, alarm log and all user changeable set points and system data. Battery backup of any kind not allowed. Input and output status LED's to provide visual indication of each discrete input's or output's on/off status One RS485 Serial Port MODBUS Communication Protocol via RS485 port All wiring terminals on PCB's shall be removable type Automatic Transfer Switch: UL Listed for Fire Pump Service, sized at least 115% of motor full load current and shall conform to all requirements of NFPA 20 Chapter 10. It shall be installed in a barriered compartment of the fire pump controller. The complete assembly, controller and transfer switch, shall be shipped as a single unit. The Transfer Switch shall be supplied with a special circuit to prevent higher than normal starting currents when transferring from one source to the other. This circuit shall deactivate the fire pump motor five (5) seconds prior to transfer in either direction. Alternate Source Isolation Switch: Externally operable, quick break type sized at least 115% of motor full load current. Auxiliary contacts on the isolation switch shall be inter-wired with the engine start contacts to prevent starting of the engine should the isolation switch be in the open position. Shall be front mounted and wired for ease of maintenance and allowing the unit to be mounted flush against a wall. Auxiliary alarms: As standard the controller shall include 6 discrete auxiliary inputs, 9 form 'C' auxiliary relay outputs. These auxiliary inputs and outputs are in addition to those mandated by NFPA 20. All auxiliary inputs, outputs, and OID LED's shall be field programmable through the OID. This permits a multitude of customizable controller configurations to meet each installations unique needs without adding cost to the controller. The use of jumpers, soldering, or other external components are not allowed. The user can select any 9 of the following auxiliary alarms that can be programmed and recorded in the event/alarm logs and annunciated with an LED and output relay contact for conditions such as: LOW PUMP ROOM TEMPERATURE RESERVOIR LOW RESERVOIR EMPTY RESERVOIR HIGH FLOW METER ON RELIEF VALVE OPEN LOW SUCTION PRESSURE HIGH PUMP ROOM TEMPERATURE LOW FIREWATER PRESSURE LOW PURGE PRESSURE LOW GEAR OIL PRESSURE HIGH GEAR OIL TEMPERATURE HIGH VIBRATION GAS DETECTION EMERGENCY POWER ON PUMP ROOM DOOR AJAR LOW INTAKE Data logging: The controller shall have separate data logs for storing system data that is readable through the OID. Pressure Log: The controller shall have a Pressure log with continuous pressure recording of 30 days of data. The pressure log samples shall be time and date stamped and stored on a removable SD card memory. The pressure log shall be searchable by each sample, by minute, or by hour. Each days entries shall be stored in a separate file on the SD card. SD memory shall be readable by any PC equipped with an SD memory card reader. Event Log: The event log shall be capable of storing no less than 3000 events. These events shall include, but is not limited to, any of the following events/alarms: PUMP RUNNING POWER AVAILABLE PHASE REVERSAL MOTOR OVERLOAD REMOTE START LOCAL START PUMP ON DEMAND / FIRE CONDITION SYSTEM FAULT AUTO MODE MANUAL MODE OFF MODE PRESSURE TRANSDUCER FAULT FAILED TO START LOW INTAKE SHUTDOWN SUPERVISORY POWER FAILURE LOW PRESSURE AUTO WEEKLY TEST START UNDER FREQUENCY OVER FREQUENCY LOW ZONE / HIGH ZONE CONTACT HIGH DISCHARGE PRESSURE NO LOAD CONDITION HIGH VOLTS LOW VOLTS Alarm Log: The Alarm Log shall be a separate subset of the event log and shall display the last 10 alarms recorded in the system. Each event or alarm recorded in the either event log or alarm logs shall have the following data recorded with the event/alarm: Time and Date of Event or Alarm System Pressure Descriptive Text Message of the Event/Alarm Motor Running Status Phase to Phase Volts Phase Amps The internal logic of the controller shall be capable of operation in a temperature range of 4.4ºC to 40ºC and high, non-condensing, humidity levels. The controller shall be manufactured by Metron. Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division 4301 Cheyenne Dr., Archdale, NC MSC

82 Limited Service Controller For Electric Motor Driven Pumps These controllers are for use with squirrel cage motors, 30 horsepower or less, 575 volts or less, across-the-line type starting and must be acceptable to the authority having jurisdiction. Limited Service controllers are withstand rated and listed by Underwriters Laboratories. Construction of these controllers differs from the Electric Fire Pump controllers in that the manually operated isolation switch is not supplied and the circuit breaker is of the thermal-magnetic type. The controller is completely wired, assembled, and tested at the factory before shipment, and ready for immediate installation. Hubbell Industrial Controls, Inc. Metron Fire Pump Control Division MSC0212 v11

83 Standard and Optional Features Standard Features Operator Interface Device (OID) with LED Annunciator and Digital Display NEMA Type 2 drip proof metal freestanding enclosure Operator Interface Device (OID) with 4 lines by 20 character display with large character backlit Liquid Crystal Display (LCD) capable of being read in both direct sunlight or dark lighting conditions 10 pushbuttons for easy screen navigation, LED lamp test, alarm reset, controller test and horn silencing Removable labels to allow for easy field language changes All controller settings are programmable through the OID. All features are enabled or disabled through the OID, no jumpers or external wires are needed which allows easy field modification The system status data is displayed on the OID. The displayed items include: System Pressure, Phase to Phase (AB, BC, AC) Voltage, Phase Current (A, B, C), Current Time and Date, System Events and Notifications such as Remote Start, Local Start etc., Number of Starts, Total Motor Run Hours, Time Remaining on Sequential Motor Start and Motor Stop Timers, Status of Automatic Stop Setting Auxiliary alarm functions displayed on the OID LCD screen Audible horn with silence feature for silencable alarms Lamp test feature Foreign languages selectable through the OID Microprocessor based logic with real time/date clock capable of running a minimum of 14 days without AC power connected to controller SD Memory card used to record pressure log, event log, and auxiliary user programs. Pressure log is stored in separate comma delimited ASCII text files with each file containing data for one day. The SD card is removable and can be read by any PC equipped with an SD card reader. Input and output status LED's provide visual indication of each discrete input's or output's on/off status One RS485 Serial Port MODBUS Communication Protocol via RS485 port Service Entrance Rated Standard Auxiliary alarms: The controller includes, as standard, six (6) discrete auxiliary inputs, and nine (9) form 'C' auxiliary relay outputs. These auxiliary inputs and outputs are in addition to those mandated by NFPA 20. All auxiliary inputs, outputs, and OID screens can be field programmed through the OID. Nine (9) of the following auxiliary alarms can be programmed and recorded in the event/alarm logs and annunciated on the OID display screen and/or output relay contact(s). These alarm conditions include: LOW PUMP ROOM TEMPERATURE RESERVOIR LOW RESERVOIR EMPTY RESERVOIR HIGH FLOW METER ON RELIEF VALVE OPEN LOW SUCTION PRESSURE HIGH PUMP ROOM TEMPERATURE LOW FIREWATER PRESSURE LOW PURGE PRESSURE LOW GEAR OIL PRESSURE HIGH GEAR OIL TEMPERATURE Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division 4301 Cheyenne Dr., Archdale, NC MSC

84 HIGH VIBRATION GAS DETECTION EMERGENCY POWER ON PUMP ROOM DOOR AJAR LOW INTAKE Data logging: The controller includes two (2) separate data logs for storing system data that is readable through the OID or copied to a computer equipped with an SD card reader. The 2 data logs are as follows: Pressure Log: The pressure log provides a continuous pressure record for 30 days. The pressure log samples shall be time and date stamped and stored in a permanent non-volatile SD memory card. The pressure log can be searched by each sample, by minute, or by hour through the OID. Event Log: The event log will store up to 300 of the most current events. These events can include, but are not limited to, any of the following events/alarms: PUMP RUNNING POWER AVAILABLE PHASE REVERSAL MOTOR OVERLOAD REMOTE START LOCAL START PUMP ON DEMAND / FIRE CONDITION SYSTEM FAULT AUTO MODE MANUAL MODE OFF MODE PRESSURE TRANSDUCER FAULT FAILED TO START LOW INTAKE SHUTDOWN SUPERVISORY POWER FAILURE LOW PRESSURE AUTO WEEKLY TEST START UNDER FREQUENCY OVER FREQUENCY LOW ZONE / HIGH ZONE CONTACTS HIGH DISCHARGE PRESSURE NO LOAD CONDITION HIGH VOLTS LOW VOLTS Options Option H: Space Heater If the ambient atmosphere is especially damp, a space heater rated at 100 watts may be supplied to reduce moisture in the cabinet. A thermostat is supplied as standard with this option. A humidistat may be substituted if specified. Option T: Weekly Test Start Solenoid In some cases it may be desirable to have the electric motor run at a preset time each week for approximately 30 minutes. The controller includes a built in weekly test function. This option complements the standard function by simulating a loss of pressure. Simulation of pressure loss is accomplished by opening a solenoid valve, which reduces the system pressure below the starting pressure of the controller. Option W: Omit Legs For systems where the controller is mounted on a common skid with the pump and motor, the legs of the controller may be omitted, 3 (76.2mm) channels or wall mounting brackets can be supplied. If specified, lifting eyes may also be supplied. Enclosure The following NEMA type enclosures are also available: 3R, 4, 4X (Painted Cold Rolled Steel), 4X (304 or 316 Stainless Steel), and 12 MSC0212 v11

85 Limited Service Controller For Electric Motor Driven Pumps Model MP30 Limited Service Across the line Start Electric Motor Pump Controller Specifications General Controller Description The Limited Service Controller shall be factory assembled, wired and tested as a unit and shall conform to all requirements of the latest edition of NFPA 20, NFPA 70 and be Third Party Listed by Underwriters Laboratories (UL). The controller shall be available for 208, 230, , 480 or 575 volt three phase power. Controller Equipment Features The controller shall include the following standard features: NEMA Type 2 drip proof metal freestanding enclosure Operator Interface Device (OID) with 4 lines by 20 character display with large character backlit LCD capable of being read in both direct sunlight or dark lighting conditions 10 pushbuttons for easy screen navigation, system test, lamp test, alarm reset, and horn silencing Multicolored LED's for alarm and mode annunciation LEDs shall be labeled with removable labels to allow for easy field modification of language changes All controller settings shall be programmable through the OID and shall be protected by two password levels All features shall be enabled or disabled through the OID, no jumpers or external wires shall be needed or allowed to activate or deactivate a feature The system status data shall be displayed on the OID. The displayed items shall include: System pressure, Phase to Phase (AB, BC, AC) voltage, Phase current (A, B, C), System Events and Notifications, Current time and date, Number of starts, Total motor run hours, Displayed countdown timers for: Sequential motor start and motor stop, Status of Automatic Stop Setting. Audible horn with silence feature for silencable alarms Lamp test feature Foreign languages selectable through the OID Microprocessor based logic with real time/date clock capable of running a minimum of 14 days without AC power connected to controller and non-volatile flash memory to permanently store the continuous pressure log, event log, alarm log and all user changeable set points and system data. Battery backup of any kind not allowed. Input and output status LED's to provide visual indication of each discrete input's or output's on/off status One RS485 Serial Port MODBUS Communication Protocol via RS485 port All wiring terminals on PCB's shall be removable type Service Entrance Rated Auxiliary alarms As standard the controller shall include 6 discrete auxiliary inputs, 9 form 'C' auxiliary relay outputs. These auxiliary inputs and outputs are in addition to those mandated by NFPA 20. All auxiliary inputs, outputs, and OID screens shall be field programmable through the OID. This permits a multitude of customizable controller configurations to meet each installations unique needs without adding cost to the controller. The use of jumpers, soldering, or other external components are not allowed. The user can select any 9 of the following auxiliary alarms that can be programmed and recorded in the event log and annunciated with an OID screen and output relay contact for conditions such as but not limited to: LOW PUMP ROOM TEMP RESERVOIR LOW RESERVOIR EMPTY RESERVOIR HIGH FLOW METER ON RELIEF VALVE OPEN LOW SUCTION PRESSURE HIGH PUMP ROOM TEMPERATURE LOW FIREWATER PRESSURE LOW PURGE PRESSURE LOW GEAR OIL PRESSURE HIGH GEAR OIL TEMPERATURE GAS DETECTION HIGH VIBRATION EMERGENCY POWER ON PUMP ROOM DOOR AJAR LOW INTAKE Data logging The controller shall have separate data logs for storing system data that is readable through the OID. Pressure Log: The controller shall have a Pressure log with continuous pressure recording of 30 days of data. The pressure log samples shall be time and date stamped and stored on a removable SD card memory. The pressure log shall be searchable by each sample, by minute, or by hour. Each days entries shall be stored in a separate file on the SD card. SD memory shall be readable by any PC equipped with an SD memory card reader. Event Log: The event log shall be capable of storing no less than 3000 events. These events shall include, but are not limited to, any of the following events/alarms: PUMP RUNNING POWER AVAILABLE PHASE REVERSAL MOTOR OVERLOAD REMOTE START LOCAL START PUMP ON DEMAND / FIRE CONDITION SYSTEM FAULT AUTO MODE MANUAL MODE OFF MODE PRESSURE TRANSDUCER FAULT PUMP FAILED TO START LOW INTAKE SHUTDOWN SUPERVISORY POWER FAILURE LOW PRESSURE AUTO WEEKLY TEST START UNDER FREQUENCY OVER FREQUENCY LOW ZONE / HIGH ZONE CONTACTS HIGH DISCHARGE PRESSURE NO LOAD CONDITION HIGH VOLTS LOW VOLTS Each event or alarm recorded in the event log shall have the following data recorded with the event/alarm: Time and Date of Event or Alarm System Pressure Descriptive Text Message of the Event/Alarm Motor Running Status Phase to Phase Volts Phase Amps The internal logic of the controller shall be capable of operation in a temperature range of 4.4ºC to 40ºC and high, non-condensing, humidity levels. The controller shall be manufactured by Metron. Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division 4301 Cheyenne Dr., Archdale, NC MSC

86 Contents: JOCKEY PUMP ALARM PANELS RESIDENTIAL Jockey Pump Controllers Model M15 - Jockey FIRE Pump Controller PUMP Model MS3 - Jockey Pump Controller Alarm Panels CONTROLLER Remote Alarm Panel Electric Remote Alarm Panel Diesel Engine Remote Alarm Panel SECTION CONTENTS: M15 Bulletin M15 Price Sheets Model M15 Drawings MS3 Bulletin MS3 Price Sheets Remote Alarm Panel Bulletin Electric Remote Alarm Panel Price Sheet Diesel Engine Remote Alarm Panel Price Sheet Model 1701C Drawings Model Foam 1802B Pump Drawings Controller Residential Fire Pump Controller RFP Price Sheet RFP Drawings Additive Controllers Model FDF4-J - Diesel Foam Pump Controller Model MPF30 - Electric Foam Pump Controller Model MPF300 - Across the Line Start Electric Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division 4301 Cheyenne Dr., Archdale, NC MSC

87 M15 Series Jockey Pump Controllers M15 Series Jockey Pump Controllers The M15 Jockey (or make-up) Pump Controllers are in the same system as the main fire pump controller(s). Their purpose is to maintain normal water pressure and to help prevent unnecessary cycling of the main fire pump(s). The M15 series jockey Pump Controllers are listed to UL 508 Standard for Industrial Controls. Each controller contains an externally operable fused disconnect switch with fuses which are horsepower rated, a motor contactor with protective overload relay, and a door mounted hand-off-auto switch all housed in a NEMA 2 drip proof enclosure. As an option, a circuit breaker is available in lieu of the fused disconnect The M15A and M15B Jockey Pump Controllers include a pressure switch with independent high and low set points for automatic starting and stopping. The pressure switch is piped to an external 1/4 inch NPT connector. The M15A incorporates a control power transformer and run period timer. The M15B omits the run period timer and the control power transformer (transformer is available as an optional adder) Standard features of the M15A Externally operable disconnect Horsepower rated fuses Hand-Off-Auto selector switch Pressure switch ( PSI) Control power transformer Minimum run period timer NEMA 2 enclosure M15A Jockey Pump Controller Bulletin M15 04/09 MSC0212 v11

88 Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division 4301 Cheyenne Dr., Archdale, NC MSC

89 Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division 4301 Cheyenne Dr., Archdale, NC MSC

90 Remote Alarm Panels For Fire Pump Controllers Features This microprocessor based remote monitor from Metron is the latest version of a whole line of successful products. This unit features state-of-the art microcontroller devices, designed around the latest UL standards. The unit offers a compact, robust and reliable product, offering a great deal more flexibility than its predecessors. It features 16 channel monitoring, designed primarily for use with the Metron range of fire pump control systems, providing remote supervision of complete installations from any manned point. (for example; gate houses and reception points) The features in this model include DIP switches which enables banks of inputs to be configured on site for active high/low operation, smaller footprint, and attractive packaging in a style that will blend into most environments without being intrusive, yet impossible to ignore when an alarm state is triggered. The indicators are identified by two removable channel allocation labels. These labels may be pre-printed to order by Metron, or you may decide to legend the panel yourself on site. One label is intended for channel allocation and the other for zone information. When in an alarm state, the unit will sound the alarm, and flash the corresponding indicator on the front panel, in order to alert the operator. Depressing the MUTE button will silence the alarm and active channel indicators will cease to flash, holding steady in the ON state. Pressing the RESET button will return all inactive fault channels to the STANDBY state, clear the corresponding indicators. This will be the case for intermittent, or infrequent alarm states, or faults which have been cleared. Channels that remain in the alarm state, however, willl return to the active flashing state, sounding the alarm once more. A Lamp test facility is included. This version also now has a more cost effective integral battery back up and charger option along with a new low cost repeat alarm output-card. NFPA / LPC / EN Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division 4301 Cheyenne Dr., Archdale, NC MSC

91 Remote Alarm Panels For Fire Pump Controllers Maximum power rating Power supply Dimensions Enclosure Inputs Outputs <300mA 12v D.C./240v A.C. (selectable 110v) 10.3 in wide x 8 in high x 4.5 in deep Mild steel, wall mounting 16, 12v digital 1 volt-free, single pole, c/o relay o/p, 5A rated. (For remote common fault) High output audible alarm. Weight 16 l.e.d. indicators, plus A.C. status indicator. 6.5lbs approx. Voltage Supply Options 120v/110V 240v/230V When ordering please specify: No. of active channels. Normally open / normally closed standby state. Channel legend. Supply voltage. Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division 4301 Cheyenne Dr., Archdale, NC MSC

92 Additive Pump Controller Diesel Engine Additive Foam Pump Controller The Metron Model FD4F-J controller is designed to specifically meet the latest NFPA 20 and UL 218 standards for Diesel Engine Additive Pump Controllers. This controller implements the latest component and microprocessor logic technology available. It incorporates years of experience in the design and manufacture of fire pump control systems. The components are installed in a NEMA 2 dust and drip proof enclosure with optional NEMA 3R, 4, 4X, or 12 ratings available. The Operator Interface Device (OlD), manual start pushbuttons, stop push button and Auto-Off-Manual selector switch are located on the exterior door for easy access. The battery disconnect switches are located on the main mounting panel inside the enclosure. An internal variable has been added to control the pressure relieving dump valve. The dump valve contact must be supplied with an external power source for operation of the valve. The dump valve contact will close upon the controller receiving a start command such as a pressure drop or deluge valve signal. The dump valve will remain open after the engine starts for approximately 10 seconds. The controller s logic is based on discrete components using the latest technology with high quality, highly reliable printed circuit boards (PCBs) and PCB mounted relays. The controller uses a microprocessor to control automatic engine and alternation between batteries during cranking. It also monitors and records system alarms and pressure, battery voltage and engine functions. This controller is suitable for all engine types with either energized to run or energize to stop fuel solenoids. Inside the controller are two independent fully automatic microprocessor controlled battery chargers rated at 10 Amps each. The battery chargers operate in such a manner as to ensure that the engine batteries are fully charged within 24 hours. PCB mounted LED s are provided for indication of AC Power On, and Battery Power On. The controller is supplied with wall mounting brackets as standard. It may be supplied with optional 24 (609.6 mm) legs for free standing floor or skid mounting. Stainless steel plumbing is provided as standard. Hubbell Industrial Controls, Inc. Metron Fire Pump Control Division MSC0212 v11

93 Standard and Optional Features Standard Features Operator Interface Device (OID) with LED Annunciator and Digital Display: General Controller Description The Additive Pump Controller conforms to all requirements of the latest edition of NFPA 20, NFPA 70 and is Listed by Underwriters Laboratories (UL) and Approved by Factory Mutual (FM). The controller is available for either 12VDC or 24VDC operation. Included as standard, the controller is suitable for 120VAC or 208/240VAC input power at no additional cost. Controller Standard Features The controller includes two 10 Amp battery chargers that are temperature compensated and includes integral LED s for indication of charge AC Failure, and Battery Power On. Two outer door mounted manual crank pushbuttons and two battery on/off switches located on the interior back panel. Includes stainless steel plumbing as well as a standard dry contact to operate a dump valve with time delay setting. Outer door mounted AUTO, OFF, MANUAL selector switch with mode condition illuminated on OID with colored LED's Operator Interface Device (OlD) with 4 lines by 20 character display with large character backlit LCD capable of being read in both direct sunlight or dark lighting conditions. English or Spanish languages are standard and selectable through the OlD. Additional languages available upon request. The OlD includes 12 pushbuttons for easy screen navigation, system mode changes, alarm reset, horn silencing, and lamp test. The built in annunciator includes multicolored LED s for alarm and mode indications. The annunciation LED s have removable labels that allow the user to easily make changes, if additional alarms and/or language changes are needed. All controller settings are programmable through the OlD. Programming changes are protected by two levels of passwords to prevent unauthorized modification. The OlD displays System Pressure, Start Pressure, Battery 1 Voltage, Battery 2 Voltage, Battery 1 Charger Amps, and Battery 2 Charger Amps providing the operator instant system status, Status of Automatic Stop Setting. LED indication of Loss of DC Power. A detailed Battery Voltage and Charging Current screen is also supplied. Current time and date, Number of starts, Total engine run hours, Displayed countdown timers for: Sequential engine start and engine stop, and Time until AC Power fail start. The state of the art microprocessor based logic includes a real time/date clock that can operate for a minimum of 14 days without DC power connected to controller. An SD Memory card is used to record pressure log (feature can be turned on/off), event log, and auxiliary user programs. The pressure log is stored in separate comma delimited ASCII text files with each file containing data for one day. The SD card is removable and can be read by any PC equipped with an SD card reader. One RS485 data port is included as standard. MODBUS Communication Protocol via RS485 port If there is ever a need to change the internal components all wiring to the internal board is removable without the use of any special tools or soldering. Auxiliary alarms and contacts As standard the controller includes 6 discrete auxiliary inputs, 8 form C auxiliary relay outputs. These auxiliary inputs and outputs are in addition to those mandated by NFPA 20. All auxiliary inputs, outputs, and OlD LED s are field programmable making it very easy to make changes to the controller in the field. Through the OlD the operator can select any 8 of the following auxiliary alarms which will be recorded in the event/alarm logs and annunciated with an LED and/or output relay contact: ENGINE QUIT FAULT PRESSURE TRANSDUCER FAULT PUMP ON DEMAND LOW DISCHARGE PRESSURE HIGH DISCHARGE PRESSURE REMOTE START SIGNAL DELUGE VALVE START HIGH FUEL LEVEL HIGH ENGINE OIL TEMP LOW JACKET WATER FLOW LOW JACKET WATER LEVEL LOW HYDRAULIC PRESSURE GAS DETECTION LOW FIREWATER PRESSURE AIR DAMPER CLOSED AIR DAMPER OPEN Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division 4301 Cheyenne Dr., Archdale, NC MSC

94 Diesel Engine Additive Pump Controller FUEL SPILL FUEL TANK RUPTURE LOW PUMP ROOM TEMP RESERVOIR LOW RESERVOIR EMPTY RESERVOIR HIGH FLOW METER ON RELIEF VALVE OPEN LOW SUCTION PRESSURE LOW PURGE PRESSURE LOW GEAR OIL PRESSURE LOW COOLANT LEVEL HIGH GEAR OIL TEMP HIGH VIBRATION LOW FUEL PRESSURE HIGH EXHAUST TEMP HIGH FUEL TEMP PUMP ON DEMAND Data logging: Pressure Log: The Pressure log provides a continuous pressure recording for one month of data. Each time the pressure log records a pressure it includes the time and date of the reading and is stored on the SD memory card. If the controller is set for nonpressure actuation there will not be any pressure logs provided. The data recorded in the pressure log can be searched by each sample, by minute, or by hour allowing for easy access to specific data. Event Log: The event log is also stored on the SD memory card. It will hold a maximum of 3000 events. These events include any of the following events/alarms: BATTERY 1 FAULT SYSTEM AUTO MODE BATTERY 2 FAULT ENGINE LOCKOUT SIGNAL BATTERY 1 LOW VOLTAGE SYSTEM AUTO MODE BATTERY 2 LOW VOLTAGE SYSTEM MANUAL MODE CHARGER 1 FAULT SYSTEM OFF MODE CHARGER 2 FAULT SYSTEM TEST RUN AC POWER FAIL ALARM RESET ENGINE OVERSPEED LOW PRESSURE CONDITION ENGINE FAILED TO START LOW PRESSURE START ENGINE QUIT DELUGE START ENGINE LOW OIL PRESSURE REMOTE START ENGINE HIGH WATER TEMP AC POWER FAIL START PRESSURE DROP HORN SILENCED STOP PUSHBUTTON PRESSURE TRANSDUCER PRESSED FAULT CONTACTOR COIL FAILURE Plus any of the 8 programmable auxiliary alarms listed above Every event or alarm that is recorded includes the following data with the recorded event or alarm: Time and Date of Event or Alarm System Pressure Descriptive Text Message of the Event/Alarm System Auto Mode Status Engine Running Status Charger 1 Status Charger 2 Status Battery 1 Status Battery 2 Status Controller Operation Automatic Mode: Starting conditions such as pressure drop, and deluge valve start, will cause the user adjustable sequential start delay timer to begin operation. After start delay is completed the engine will start and the operation will be recorded in the event log. In addition to the sequential start timer the Automatic Weekly Test Start, AC Power Fail Start are programmable by the user through the OlD. All system statistics are continuously monitored and changes are logged into the internal logs. System statistics include, but are not limited to, battery charger volts/amps, battery voltage, and system pressures are continuously monitored and changes are logged. Stopping conditions: Auto engine stop delay, engine lockout, low suction shutdown, automatic stop during automatic weekly test for low oil pressure and high water temperature are all OlD user programmable features. Manual Mode: If a control logic failure occurs, two crank pushbuttons are provided that will bypass all internal logic and allow manual operation of the engine. Options Option H: Space Heater If the ambient atmosphere is especially damp or humid, a space heater rated at 100 watts may be supplied to reduce moisture in the cabinet. A thermostat is supplied as standard with this option. A humidistat may be substituted at no additional charge. Option N: Step-down Transformer When AC voltage exceeds 240 VAC single phase, an integral transformer may be provided for operation from 380 to 600 VAC 50/60 Hz input. Exact voltage and frequency must be specified when ordering. Option W: 24 Inch (609.6 mm) Legs Provided for free standing installations when wall mounting is not practical. If specified, lifting eyes may also be supplied. Enclosure The following NEMA type enclosures are also available: 3R, 4, 4X (Painted Cold Rolled Steel), 4X (304 or 316 Stainless Steel), and 12. Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division 4301 Cheyenne Dr., Archdale, NC MSC

95 Additive Pump Controller Diesel Engine Additive Foam Pump Controller Specifications General Controller Description The Additive Pump Controller shall be factory assembled, wired and tested as a unit and shall conform to all requirements of the latest edition of NFPA 20, NFPA 70 and be Third Party Listed by Underwriters Laboratories (UL) and Approved by Factory Mutual (FM). The controller shall be available for either 12VDC or 24VDC systems. Controller Equipment Features The controller shall include the following standard features: NEMA Type 2 drip proof metal wall mount enclosure Stainless steel plumbing. Dual Battery chargers, 10 amp microprocessor temperature compensated with integral volt/amp digital display and integral LEDs for indication of AC Power On and Battery Power On Two outer door mounted crank pushbuttons and two inner panel mounted battery on/off switches Outer door mounted key operated AUTO, OFF, MANUAL, mode selector switch Operator Interface Device (OID) with 4 lines by 20 character display with large character backlit LCD capable of being read in both direct sunlight or dark lighting conditions 12 pushbuttons for easy screen navigation, alarm reset, and horn silencing Multicolored LED s for alarm and mode annunciation LEDs shall be labeled with removable labels to allow for easy field modification if additional alarms and/or language changes All controller settings shall be programmable through the OlD and shall be protected by two password levels All features shall be enabled or disabled through the OlD, no jumpers or external wires shall be needed or allowed to activate or deactivate a feature The system status data shall be displayed on the OlD. The displayed items shall include: Pump On Demand, Contactor Coil Failure, System pressure, Battery 1 Voltage, Battery 2 Voltage, Battery 1 Charger Amps, Battery 2 Charger Amps, Current time and date, Number of starts, Total engine run hours, Displayed countdown timers for: Sequential engine start and engine stop, and Time until AC Power fail start, Status of Automatic Stop Setting. LED indication of Loss of DC Power. Audible horn with horn silence feature for silenceable alarms Lamp test feature English or Spanish languages selectable through the OlD Microprocessor based logic with real time/date clock capable of running a minimum of 14 days without DC power connected to controller and non-volatile flash memory to permanently store the continuous pressure log, event log, alarm log and all user changeable set points and system data. Battery backup of any kind not allowed. Input and output status LED s to provide visual indication of each discrete input s or output s on/off status Internal variable to control dump valve. Ability to turn on/off pressure display. One RS485 Serial Port MODBUS Communication Protocol via RS485 port All wiring terminals on PCB s shall be removable type Auxiliary alarms: As standard the controller shall include 6 discrete auxiliary inputs, 8 form C auxiliary relay outputs. These auxiliary inputs and outputs are in addition to those mandated by NFPA 20. All auxiliary inputs, outputs, and OlD LED s shall be field programmable through the OlD. This permits a multitude of customizable controller configurations to meet each installations unique needs without adding cost to the controller. The use of jumpers, soldering, or other external components is not allowed. The user can select any 8 of the following auxiliary alarms that can be programmed and recorded in the event/alarm logs and annunciated with an LED and output relay contact: ENGINE QUIT FAULT PRESSURE TRANSDUCER FAULT PUMP ON DEMAND LOW DISCHARGE PRESSURE HIGH DISCHARGE PRESSURE REMOTE START SIGNAL DELUGE VALVE START HIGH FUEL LEVEL FUEL SPILL FUEL TANK RUPTURE LOW PUMP ROOM TEMPERATURE RESERVOIR LOW RESERVOIR EMPTY RESERVOIR HIGH FLOW METER ON RELIEF VALVE OPEN LOW SUCTION HIGH ENGINE OIL TEMPERATURE LOW JACKET WATER FLOW LOW JACKET WATER LEVEL LOW HYDRAULIC PRESSURE GAS DETECTION LOW FIREWATER PRESSURE AIR DAMPER CLOSED AIR DAMPER OPEN LOW PURGE PRESSURE LOW GEAR OIL PRESSURE LOW COOLANT LEVEL HIGH GEAR OIL TEMPERATURE HIGH VIBRATION LOW FUEL PRESSURE HIGH EXHAUST TEMPERATURE HIGH FUEL TEMPERATURE PUMP ON DEMAND PRESSURE Data logging: The controller shall have separate data logs for storing system event and pressure data that is readable through the OlD or printable on the internal printer. The data logs shall be stored on a removable SD memory card. The file format shall be standard ASCII text. These logs shall be as follows: Pressure Log - if provided: The controller shall have a Pressure log with continuous pressure recording one month of data. Each day s data shall be in a separate file. The pressure log samples shall be time and date stamped and stored in permanent non-volatile flash memory. The pressure log shall be searchable by each sample, by minute, or by hour. Event Log: The event log shall be capable of storing no less than 3000 events. These events shall include any of the following events/alarms: BATTERY 1 FAULT BATTERY 2 FAULT BATTERY 1 LOW VOLTAGE BATTERY 2 LOW VOLTAGE CHARGER 1 FAULT CHARGER 2 FAULT AC POWER FAIL ENGINE OVERSPEED ENGINE FAILED TO START ENGINE QUIT ENGINE LOW OIL PRESSURE ENGINE HIGH WATER TEMP PRESSURE TRANSDUCER FAULT SYSTEM AUTO MODE ENGINE LOCKOUT SIGNAL SYSTEM AUTO MODE SYSTEM MANUAL MODE SYSTEM OFF MODE SYSTEM TEST RUN ALARM RESET LOW PRESSURE CONDITION LOW PRESSURE START DELUGE START REMOTE START AC POWER FAIL START HORN SILENCED STOP PUSHBUTTON PRESSURE DROP PRESSED CONTACTOR COIL FAILURE (PLUS ANY OF THE 8 PROGRAMMABLE AUXILIARY ALARMS LISTED ABOVE) Each event or alarm recorded in the either event log or alarm logs shall have the following data recorded with the event/alarm: Time and Date of Event or Alarm System Pressure Descriptive Text Message of the Event/Alarm System Auto Mode Status Engine Running Status Charger 1 Status Charger 2 Status Battery 1 Status Battery 2 Status The internal logic of the controller shall be capable of operation in a temperature range of 4.4 C to 40 C and high, non-condensing, humidity levels. Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division 4301 Cheyenne Dr., Archdale, NC MSC

96 Limited Service Controller Electric Additive Foam Pump Controller These controllers are for use with squirrel cage motors, 30 horsepower or less, 575 volts or less, across-the-line type starting and must be acceptable to the authority having jurisdiction. Limited Service controllers are withstand rated and listed by Underwriters Laboratories. Construction of these controllers differs from the Electric Additive Pump controllers in that the manually operated isolation switch is not supplied and the circuit breaker is of the thermalmagnetic type. An internal variable has been added to control the pressure relieving dump valve. The dump valve contact must be supplied with an external power source for operation of the valve. The dump valve contact will close upon the controller receiving a start command such as a pressure drop or deluge valve signal. The dump valve will remain open after the engine starts for approximately 10 seconds. The controller is completely wired, assembled, and tested at the factory before shipment, and ready for immediate installation. MPF30 Limited Service Controller MSC0212 v11

97 Standard and Optional Features Standard Features Operator Interface Device (OID) with LED Annunciator and Digital Display NEMA Type 2 drip proof metal freestanding enclosure Operator Interface Device (OID) with 4 lines by 20 character display with large character backlit Liquid Crystal Display (LCD) capable of being read in both direct sunlight or dark lighting conditions 10 pushbuttons for easy screen navigation, LED lamp test, alarm reset, controller test and horn silencing Includes stainless steel plumbing as well as a standard dry contact to operate a dump valve with time delay setting All controller settings are programmable through the OID. All features are enabled or disabled through the OID, no jumpers or external wires are needed which allows easy field modification The system status data is displayed on the OID. The displayed items include: System Pressure, Phase to Phase (AB, BC, AC) Voltage, Phase Current (A, B, C), Current Time and Date, System Events and Notifications such as Remote Start, Local Start etc., Number of Starts, Total Motor Run Hours, Time Remaining on Sequential Motor Start and Motor Stop Timers, Status of Automatic Stop Setting Audible horn with silence feature for silencable alarms Lamp test feature Foreign languages selectable through the OID Microprocessor based logic with real time/date clock capable of running a minimum of 14 days without AC power connected to controller SD Memory card used to record pressure log, event log, and auxiliary user programs. Pressure log is stored in separate comma delimited ASCII text files with each file containing data for one day. The SD card is removable and can be read by any PC equipped with an SD card reader. Input and output status LED's provide visual indication of each discrete input's or output's on/off status One RS485 Serial Port MODBUS Communication Protocol via RS485 port Service Entrance Rated Standard Auxiliary alarms: The controller includes, as standard, six (6) discrete auxiliary inputs, and nine (9) form 'C' auxiliary relay outputs. These auxiliary inputs and outputs are in addition to those mandated by NFPA 20. All auxiliary inputs, outputs, and OID screens can be field programmed through the OID. Nine (9) of the following auxiliary alarms can be programmed and recorded in the event/alarm logs and annunciated on the OID display screen and/or output relay contact(s). These alarm conditions include: LOW PUMP ROOM TEMPERATURE RESERVOIR LOW RESERVOIR EMPTY RESERVOIR HIGH FLOW METER ON RELIEF VALVE OPEN LOW SUCTION PRESSURE HIGH PUMP ROOM TEMPERATURE LOW FIREWATER PRESSURE LOW PURGE PRESSURE LOW GEAR OIL PRESSURE HIGH GEAR OIL TEMPERATURE Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division 4301 Cheyenne Dr., Archdale, NC MSC

98 Electric Additive Foam Pump Controller HIGH VIBRATION GAS DETECTION EMERGENCY POWER ON PUMP ROOM DOOR AJAR LOW INTAKE Data logging: The controller includes two (2) separate data logs for storing system data that is readable through the OID or copied to a computer equipped with an SD card reader. If the controller is set for non pressure actuation there will not be any pressure logs provided. The 2 data logs are as follows: Pressure Log: The pressure log provides a continuous pressure record for 30 days. The pressure log samples shall be time and date stamped and stored in a permanent non-volatile SD memory card. The pressure log can be searched by each sample, by minute, or by hour through the OID. This feature can be toggled on/off. Event Log: The event log will store up to 300 of the most current events. These events can include, but are not limited to, any of the following events/alarms: PUMP RUNNING POWER AVAILABLE PHASE REVERSAL MOTOR OVERLOAD REMOTE START LOCAL START PUMP ON DEMAND / FIRE CONDITION SYSTEM FAULT AUTO MODE MANUAL MODE OFF MODE PRESSURE TRANSDUCER FAULT FAILED TO START LOW INTAKE SHUTDOWN SUPERVISORY POWER FAILURE LOW PRESSURE AUTO WEEKLY TEST START UNDER FREQUENCY OVER FREQUENCY LOW ZONE / HIGH ZONE CONTACTS HIGH DISCHARGE PRESSURE NO LOAD CONDITION HIGH VOLTS LOW VOLTS Options Option H: Space Heater If the ambient atmosphere is especially damp, a space heater rated at 100 watts may be supplied to reduce moisture in the cabinet. A thermostat is supplied as standard with this option. A humidistat may be substituted if specified. Option T: Weekly Test Start Solenoid In some cases it may be desirable to have the electric motor run at a preset time each week for approximately 30 minutes. The controller includes a built in weekly test function. This option complements the standard function by simulating a loss of pressure. Simulation of pressure loss is accomplished by opening a solenoid valve, which reduces the system pressure below the starting pressure of the controller. Option W: Omit Legs For systems where the controller is mounted on a common skid with the pump and motor, the legs of the controller may be omitted, 3 (76.2mm) channels or wall mounting brackets can be supplied. If specified, lifting eyes may also be supplied. Enclosure The following NEMA type enclosures are also available: 3R, 4, 4X (Painted Cold Rolled Steel), 4X (304 or 316 Stainless Steel), and 12 Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division 4301 Cheyenne Dr., Archdale, NC MSC

99 Additive Pump Controller Electric Additive Foam Pump Controller Metron Additive Pump Controllers conform to the latest requirements of Chapter 10, National Fire Protection Association Pamphlet 20, Standard for Centrifugal Fire Pumps as adopted by Underwriters Laboratories and Factory Mutual. They are withstand rated and listed by Underwriters Laboratories and approved by Factory Mutual Research Corporation. Sizes range from 15 to 50 horsepower, 200 to 600 volts, 60 Hz. These controllers are for use on Across-the-Line type installations. Only the highest quality components, all UL listed or UL recognized, are used throughout to assure the best possible reliability. The cabinet is fabricated of heavy gauge reinforced steel with drip-proof hood. All field wiring and service connections may be made from the front, allowing the controller to be mounted flush against a wall. An internal variable has been added to control the pressure relieving dump valve. The dump valve contact must be supplied with an external power source for operation of the valve. The dump valve contact will close upon the controller receiving a start command such as a pressure drop or deluge valve signal. The dump valve will remain open after the engine starts for approximately 10 seconds. The controller is completely wired, assembled, and tested at the factory before shipment, and ready for immediate installation. MPF300 Additive Pump Controller MSC0212 v11

100 Standard and Optional Features Standard Features Operator Interface Device (OID) with LED Annunciator and Digital Display NEMA Type 2 drip proof metal freestanding enclosure Operator Interface Device (OID) with 4 lines by 20 character display with large character backlit Liquid Crystal Display (LCD) capable of being read in both direct sunlight or dark lighting conditions 10 pushbuttons for easy screen navigation, LED lamp test, alarm reset, controller test and horn silencing Removable labels to allow for easy field language changes Includes stainless steel plumbing as well as a standard dry contact to operate a dump valve with time delay setting. All controller settings are programmable through the OID. All features are enabled or disabled through the OID, no jumpers or external wires are needed allowing easy field modification The system status data is displayed on the OID. The displayed items include: System pressure, Phase to Phase (AB, BC, AC) voltage, Phase current (A, B, C), Current time and date, System Events and Notifications such as Remote Start, Local Start etc., Number of starts, Total motor run hours, Time remaining on sequential motor start and motor stop timers, Status of automatic stop setting. Auxiliary alarm functions displayed on the OID LCD screen Audible horn with silence feature for silencable alarms Lamp test feature Foreign languages selectable through the OID Microprocessor based logic with real time/date clock capable of running a minimum of 14 days without AC power connected to controller SD Memory card used to record pressure log, event and log, and auxiliary user programs ASCII text files with each file containing data for one day. The SD card is removable and can be read by any PC equipped with an SD card reader. Input and output status LED's provide visual indication of each discrete input's or output's on/off status One RS485 Serial Port MODBUS Communication Protocol via RS485 port Service Entrance Rated Standard Auxiliary alarms: The controller includes as standard six (6) discrete auxiliary inputs, nine (9) form 'C' auxiliary relay outputs. These auxiliary inputs and outputs are in addition to those mandated by NFPA 20. All auxiliary inputs, outputs, and OID Display can be field programmed through the OID. These alarm conditions include: LOW PUMP ROOM TEMP RESERVOIR LOW RESERVOIR EMPTY RESERVOIR HIGH FLOW METER ON RELIEF VALVE OPEN LOW SUCTION PRESSURE HIGH PUMP ROOM TEMPERATURE LOW FIREWATER PRESSURE LOW PURGE PRESSURE LOW GEAR OIL PRESSURE HIGH GEAR OIL TEMPERATURE Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division 4301 Cheyenne Dr., Archdale, NC MSC

101 Electric Additive Foam Pump Controller GAS DETECTION HIGH VIBRATION EMERGENCY POWER ON PUMP ROOM DOOR OPEN Data logging: The controller includes separate data logs for storing system data that is readable through the OID or copied to a computer equipped with an SD card reader. If the controller is set for non pressure actuation there will not be any pressure logs provided. The data logs are as follows: Pressure Log: The pressure log provides a continuous pressure record for 30 days. The pressure log samples shall be time and date stamped and stored in permanent non-volatile SD memory card. The pressure log can be searched by each sample, by minute, or by hour through the OID.(Not used on remote applications). Event Log: The event log will store up to 300 of the most current events. These events can include, but is not limited to, any of the following events/alarms: PUMP RUNNING POWER AVAILABLE PHASE REVERSAL MOTOR OVERLOAD REMOTE START LOCAL START PUMP ON DEMAND SYSTEM FAULT PRESSURE TRANSDUCER FAULT PUMP FAILED TO START LOW INTAKE SHUTDOWN ALARM SUPERVISORY POWER FAILURE LOW PRESSURE AUTO WEEKLY TEST START UNDER FREQUENCY OVER FREQUENCY LOW ZONE / HIGH ZONE CONTACTS HIGH DISCHARGE PRESSURE NO LOAD CONDITION Options Option H: Space Heater If the ambient atmosphere is especially damp, a space heater rated at 100 watts may be supplied to reduce moisture in the cabinet. A thermostat is supplied as standard with this option. A humidistat may be substituted if specified. Option W: Omit Legs For systems where the controller is mounted on a common skid with the pump and motor, the legs of the controller may be omitted, 3 (76.2mm) channels or wall mounting brackets can be supplied. If specified, lifting eyes may also be supplied. Enclosure The following NEMA type enclosures are also available: 3R, 4, 4X (Painted Cold Rolled Steel), 4X (304 or 316 Stainless Steel), and 12 Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division 4301 Cheyenne Dr., Archdale, NC MSC