Process Analytics Catalog

Transcription

1 THORNTON Leading Pure Water Analytics Process Analytics Catalog ph DO TOC Conductivity/Resistivity Ozone Housings Flow Sodium U.S./Canada 2012/13 Process Analytics Measurement Solutions for Industrial and Pure Water Applications

2 World Headquarters Mettler -Toledo Thornton Headquarters, Bedford, USA For Technical Service Call For Fax Orders Call

3 METTLER TOLEDO Our Products for Your Application Product Overview Table of Contents Process Analytics Catalog Introduction About METTLER TOLEDO 4 Tools & Services 6 Measurement Systems 8 Process Parameters Introduction ph and ORP Systems 10 Oxygen Measurement Systems 12 Ozone 13 Conductivity 14 M800 and ISM Sensor Technology 16 Total Organic Carbon 18 Sodium Analyzer 2300Na 20 Conductivity/ Resistivity Sensors UniCond Conductivity/Resistivity Sensors for M800 & M300 ISM 22 Conductivity/ Resistivity Sensors for M300 & 770MAX 24 Boiler Water Conductivity Sensors Pure Light 32 Total Organic Carbon (TOC) 5000TOCi TOCe TOC 40 TOC Pump Module TOC 46 ph Electrodes ph/ ORP Sensors 48 phure Sensor with ISM 50 ph/ ORP Housings 52 Dissolved Oxygen and Ozone Sensors Dissolved Ozone Sensors with ISM 54 High Performance Dissolved Oxygen Sensor with ISM 56 Long-Life Dissolved Oxygen Sensor 58 Flow Sensors Paddlewheel Flow Sensors 60 Vortex Flow Meters 62 Forward-Swept Impeller Sensors with Fittings 66 Sanitary Flow Sensors 68 Transmitters M800 Multiparameter, Multi-Channel Transmitter (4-wire) 70 M300 & M300 ISM Transmitter MAX Multi-Parameter Analyzer 76 Miscellaneous Service, Calibration & Training 80 Notes 86 i Info General information about the product! Quick Tip Useful tips and tricks for the product? Did You Know Additional and helpful information 2

4 METTLER TOLEDO s Distribution Network Worldwide METTLER TOLEDO provides full sales and service coverage worldwide. Wherever our customers are, we are the competent partner. Many global manufacturers rely on our longstanding experience to ensure the highest levels of product and process quality control. Mettler-Toledo Process Analytics four producing organizations ensure faster logistics and response time to market demands in all global regions. Representative main office Representative branch office Manufacturing Market organization main office Market organization branch office Distribution network Based at several global production sites, with more than twenty market organizations, and numerous sales representatives, METTLER TOLEDO maintains a distribution network all around the world. Satisfaction of our customers is based on three pillars: Consulting: Our highly skilled experts are at your disposal to support you in finding the best solution for your measurement application, including planning, product selection, and installation. Products: A complete range of products and systems to meet your specific measurement requirements. After-sales service: With our customized, lifelong service management, we are able to assist in managing measurement loops throughout their entire life cycle. Switzerland/Urdorf Headquarters of Process Analytics Mettler -Toledo Thornton Headquarters, USA and Canada China/Shanghai Brazil/São Paulo 3

5 About METTLER TOLEDO Commitment to Innovation and Quality Introduction METTLER TOLEDO The Leader in Liquid Analytical Measurement METTLER TOLEDO Group METTLER TOLEDO specializes in providing precision instruments with the most comprehensive range of services on a global level. With more than 10,000 employees, the company generates annual sales of over 1.9 billion US$. Mettler-Toledo International Inc. has been listed on the New York Stock Exchange since 1997 (MTD). METTLER TOLEDO instruments are used for critical research and development applications and also for quality control purposes. The pharmaceutical, microelectronics, chemical, food & beverage, and cosmetic industries are among the principal users. METTLER TOLEDO enjoys an excellent reputation as an innovator, and currently invests between 60 and 70 million US$ per year in research and development, having increased overall R& D spending by an average of more than 10% each year for the past five years. METTLER TOLEDO makes every effort to meet the highest quality standards, resolutely applying Total Quality Management at both the product and process level, but specifically as part of our support for customers to comply with international guidelines. Mettler-Toledo Inc. Laboratory Division Industrial Division Process Analytics Division Retail Division Product Inspection INGOLD THORNTON Mettler-Toledo Process Analytics Within the METTLER TOLEDO Group, the Process Analytics division concentrates on analytical measurement solutions for industrial manufacturing processes. The division consists of two business units: INGOLD and THORNTON, both internationally recognized leaders in their respective markets and technologies. INGOLD is a worldwide leader in ph, dissolved oxygen, CO 2, conductivity and turbidity solutions for process analytical measurement systems in chemical, food & beverage, biotechnology and pharmaceutical industries. Its core competence is high quality inline measurement of these parameters in demanding chemical process and hygienic and sterile applications. THORNTON is the leader in pure and ultrapure industrial water monitoring instrumentation used in semiconductor, microelectronics, pharmaceutical, and biotech applications. Its core competence is the in-line measurement of conductivity, resistivity, TOC and ozone in determining and controlling water purity. 4

6 THORNTON Leading Pure Water Analytics THORNTON is the market leader in critical ultrapure and pure water analytics, where accuracy and reliability are essential to product yield. THORNTON Inc, founded in 1963 by Dr. Richard Thornton, a Professor at Massachusetts Institute of Technology, has been part of the Process Analytics Division since THORNTON s leading market position is demonstrated by its innovative analytical instruments and sensors for the measurement parameters of resistivity, conductivity, TOC, ph, dissolved oxygen (DO) and ozone. A new, revolutionary Smart TOC sensor integrated with a multiparameter transmitter is highly successful in challenging applications within the pharmaceutical, biotech and microelectronics sectors. INGOLD Leading Process Analytics INGOLD has a long track record of innovative high-quality solutions for demanding process analytics applications. INGOLD was founded in 1948 by Dr. Werner Ingold. Today, INGOLD provides the broadest range of in-line analytical measurement solutions for industrial processes in the biotechnology, pharmaceutical, chemical and beverage industries. INGOLD offers systems for the measurement parameters of ph/orp, dissolved oxygen (DO), dissolved CO2, conductivity and turbidity. One of the latest developments includes intelligent in-line sensor management solutions for optimized maintenance management in demanding applications. INGOLD and THORNTON A Qualified Team to Solve Your Requirements INGOLD and THORNTON provide high-quality measurement solutions tailored to specific applications in practically any area of process analytics. Our goal is to develop intelligent and innovative measurement solutions which help you to optimize the production processes with newest measurement technology for: accuracy and reliability reproducibility improved yield user-friendliness simplified validation procedures Our team of application specialists, spread over the whole world will assist you in sustaining high product quality, in increasing production yields and in lowering maintenance costs. 5

7 Tools & Services Whatever You Need, Wherever You Are On-line Information and Support thornton Fast and Competent On-line Support Visit our website at any time for fast and competent information. The very latest, updated product and support documentation is available in many different languages. Unlimited access What you need... Fast access to product documentation Suitable process analytical solution Access to documents What we offer... Information on products and measurement solutions Success stories about our solutions in your industry Country specific information and service offerings Personalized access Multilingual information Extensive download offerings Complete measuring solutions We provide measuring systems for: ph/orp O2 dissolved CO2 dissolved Conductivity / Resistivity TOC O3 (dissolved Ozone) Turbidity Flow Sodium, Silica Find our offerings in: Biotech and hygienic processes Chemical processes Water purification processes Wastewater applications Click and download Find everything you need at a click Product and application news Industry brochures and newsletters Flyers and technical data sheets Instruction manuals Service and support center Country specific sites with local information Device descriptions for digital communication Access through industry Country specific content Short product description Search by keywords Features and benefits Product and service documentation Request quotes and information Applications Access to product details 6

8 Customer Service/ Technical Service Seven Reasons to Choose METTLER TOLEDO Customer service at METTLER TOLEDO strives to provide our customers with added value whenever possible, including regular product service as well as any challenging technical support. Our focus is customer success The METTLER TOLEDO organization has the largest, best-trained global service network in the industry. Our global presence and reputation for outstanding quality make us the logical choice not only to provide classical services but also for services that go far beyond those of other service providers. We understand that customers today are interested in value-added solutions that give them competitive advantages in the marketplace. That is what we strive to provide our customers. When you purchase products from METTLER TOLEDO you have the satisfaction of relying on proven products in your process and having a world class service organization standing behind them. METTLER TOLEDO also offer comprehensive tailored service packages to meet your needs. Please contact your local METTLER TOLEDO representative for your individual solution. Please see phone number of your local representative on the last page of this catalog. Our customers receive Quicker repairs and calibration Reliable, professional, efficient service Fast response time when you need it Higher system uptime Innovative and leading edge support services that meet future needs Regulatory compliance Improved productivity and enhanced competitiveness Providing the highest levels of service and customer satisfaction is very important to METTLER TOLEDO and we understand that our customers expect not only the highest quality products, but also superior customer and technical support when they need it. The service that METTLER TOLEDO provides goes far beyond the initial purchase. We pride ourselves in being available for our customers, whether it is to answer a technical question, provide details on system operation or to manage requests for service. 7

9 Measurement Systems The Perfect System for Your Loop System Selection How to Build a Measurement System Select Your Components For proper operation and optimal performance in your process, each element of your measurement system must be carefully chosen. A complete measurement system requires components including an electrode, housing, process connection, cable and transmitter. 1. Electrode/ sensor selection METTLER TOLEDO electrodes and sensors are high performance and long lasting. However, the proper selection should be made according to the application and process environment to which it will be exposed. Basic selection considerations are: Measurement range Operating temperature range Pressure resistance Electrode length Accuracy Cable plug Built-in temperature compensation Hygienic requirements 2. Transmitter selection Transmitters are the component which communicate to the user and translates the electrode s reading into a displayed measurement. The transmitter transfers the data to the process control system. A variety of transmitters are available to suit each application and functional requirement. Basic selection considerations are: Available functionalities e.g. PID control, number of inputs and outputs, data logging etc. Communication protocol Ethernet, PROFIBUS. Power supply Process environment with waterproof rating and agency certifications Customer conveniences, such as backlit display, multi languages, password protection Area classification 3. Housing selection Housings hold the electrode or sensor while providing contact with the process medium. Basic selection considerations are: Sensor compatibility Housing design: Stationary for sensor protection; retractable for safely withdrawing the sensor without process shutdown Immersion depth into the medium Process connection style Appropriate material of construction for process compatibility 8

10 4. Process connection selection Our process connections fix the housing to the vessel, reactor, pipe or open basin. Basic selection considerations are: Straight or inclined type Sockets, flanges and appropriate thread Appropriate material 5. Cable (if needed) Various lengths of cable can be selected to provide flexibility in locating the sensor. 6. Preamplifier selection A preamplifier sends signals over long distances reliably. Preamplifiers are galvanically isolated to maximize electrical noise immunity and operate either with or without a solution ground. 7. Other components Handling and maintenance may also be enhanced by adding useful accessories such as sensor simulators or polarization units. 9

11 Introduction Increased Safety for Your Production Process ph ph and ORP Systems Reliable Even in Ultra Pure Water Applications With many decades of experience in designing ph/ ORP electrodes METTLER TOLEDO offers a state-of the-art solution for practically any type of process analytical application. Functional definition ph can be described as a measurement of the relative acidity of a solution. Oxidation reduction potential (ORP) as measured with an ORP electrode, provides an indication of the oxidative state of the solution. It is important to measure, and often to control the ph and/or ORP of a solution for several reasons: To produce products with consistent well defined properties To efficiently produce products at optimal cost To avoid health risks To protect our environment To prevent physical/ chemical damage to materials To meet regulatory requirements To expand scientific knowledge The accurate measurement of ph/ ORP is critical in most industries. Each application has unique physical requirements of chemical, temperature, and pressure resistance and possibly hygienic design. Another factor is what is to be done with the measurement: monitoring only, data logging or process control. ph electrode selection It is important to understand the details of the application before selecting a ph electrode. The table gives an initial glance at the various electrodes available and typical applications. Selection of a ph electrode requires a thorough knowledge of the process. Once the requirements are known, comparison of the electrode specifications detailed in this catalog will identify the appropriate sensor. 10

12 THORNTON ph electrode selection guide by industries and applications ORP* ph (ISM) (ISM) (ISM) phure Sensor Industrial processes Pharmaceutical Industry Makeup Water Wastewater Power Industry Makeup water Cycle chemistry Stator cooling Scrubber Wastewater Semiconductor Industry Makeup water Pure water Recycle, reclaim, waste Water Treatment Air scrubbers Cooling water Neutralization Potable water Wastewater Treatment Flue gas neutralization Galvanic wastewater Industrial wastewater Precipitation of heavy metals Sludge dewatering * New ph/orp Sensors with ISM allow measurement of ph and ORP with the same sensor! 11

13 Introduction High Process Efficiency Under Any Condition Dissolved and Gaseous Oxygen Oxygen Measurement Systems High Reliability and Wide Application Coverage METTLER TOLEDO provides sensors to measure dissolved oxygen (DO) in demanding low ppb-level applications. Measurement of dissolved oxygen Proper oxygen levels are important in many processes involving the use of pure and ultra pure water. Control of dissolved oxygen will ultimately ensure product quality,reduce costs and provide maximum product yield. Electrochemical oxygen sensors The THORNTON high-performance sensors have been designed for in-line measurements of dissolved oxygen in the low ppb-range in power plant cycle chemistry and stator cooling systems and in ultrapure water applications of the semiconductor industry. The long life sensor with its durable membrane and industry proven technology ensures low maintenance and long term stability. The high performance oxygen sensor excels in low ppbapplications providing high accuracy and rapid response. Professional service and validation Sensor service includes rebuilding, cleaning, testing, and recertification of your THORNTON sensor, done quickly and efficiently to minimize downtime. Validation and testing of oxygen equipment is done with equipment traceable to NIST. THORNTON High Performance THORNTON Long Life Sensor 12

14 THORNTON Ozone Measurement Systems Provide Accurate Response and Excellent Sensitivity THORNTON s dissolved ozone measurement systems show rapid and accurate response to ozone concentrations. The excellent sensitivity gives positive detection of zero ozone after destruction by UV light. Measuring principles Ozone passes through a gas-permeable reinforced membrane of exceptional durability producing an electrochemical reaction and current flow in direct proportion. Behind the membrane is the platinum cathode where ozone reacts to produce the measurement signal. The electrochemical reaction is completed at the silver anode. Full temperature compensation accounts for effects of both membrane permeability and solubility of ozone in water. Important features of an ozone sensor Rapid, accurate response Positive zero detection Low maintenance with drop-in modular membrane Ozone sanitization of pharmaceutical water systems Complete sanitization is achieved by controlling ozonation downstream of the storage tank. A second ozone measurement guarantees the removal of all ozone downstream of UV destruction. Ozone sanitization of semiconductor ultrapure water Ozone sanitization can be controlled by monitoring the ozone concentration downstream of the ozonator and UPW storage tank. To be sure all ozone has been decomposed after UV lights a second ozone measurement can confirm a zero level. Ozone sanitation of bottled water Continuous measurement and control to proper ozone levels of bottled water is a key quality practice that promotes consistent good taste and long shelf life. Ozone sanitization of beverage systems Ozonated water is used in place of chemicals for CIP operations when changing between flavors. Ozone provides cleaning and disinfection without risk of objectionable residuals or byproducts. Transmitter selection THORNTON sensors are commonly used together with the M800 multiparameter transmitter and the M300 transmitter. THORNTON dissolved ozone sensor 13

15 Introduction Control Your Process Regardless of Your Application Conductivity Inner electrode rod Conductivity Systems When Optimal Performance Is Essential Electrolytic conductivity is a widely used analytical parameter for water purity analysis, monitoring of reverse osmosis, cleaning procedures, control of chemical processes, and in industrial wastewater. Three commonly used techniques Electrolytic conductivity is a measure of the total ionic content of a solution. There are three main methodologies to measure conductivity: 2-electrode sensors are for measurements in high purity water and relatively low conductivity ranges 4-electrode sensors are for mid to high ranges. They are more resistant to fouling than two-electrode designs Inductive sensors cover mid to very high conductivity ranges, and are particularly resistant to fouling. METTLER TOLEDO offers all three methodologies. Outer electrode cylinder Fig. 1: Concentric 2-electrode design 2-electrode sensor design (Fig.1) An AC voltage is applied across the 2 electrodes, and the resistance between them is measured. The built-in temperature sensor provides fast accurate measurement. The cell geometry and the high solution resistance allow for very accurate and precise conductivity determination. Sensors are used for: water conditioning and purification stages where they are capable of detecting minute levels of impurities in ultrapure water. 4-electrode sensor design (Fig.2) An AC voltage is applied across the 2 outside electrodes. The principle is to measure the voltage drop across the 2 inner electrodes. Therewith polarization errors are eliminated. Since this technique measures potential drop the measurement remains accurate. It permits easier in-line cleaning and it can be installed in smaller piping than inductive sensors. UniCond Conductivity/Restivity Sensors with ISM (Fig.3) The UniCond conductivity/resistivity sensor advancement integrates the measuring circuit and the physical sensor into a single unit. UniCond conductivity/resistivity sensors provide exceptionally wide measurement ranges due to their advanced built-in measuring circuit. The on-board measuring circuit eliminates interference from lead wire resistance and capacitance. Only digital signals go back to the transmitter. The UniCond design mitigates the effects of polarization enabling the upper range of the conductivity sensor to be greatly expanded. UniCond sensors provide the ability to accurately measure from ultrapure water to brackish water (up to 50,000 µs/cm) with a single integrated sensor greatly simplifying water treatment instrumentation. AC voltage source AC voltage measurement Sensors are used for: concentration measurement of acids, alkalis, and salt process streams. Measuring electrodes Drive electrodes Four electrode sensor Fig. 2: 4-electrode sensor design Fig. 3: UniCond 14

16 Application guide for conductivity sensors Continuous conductivity monitoring according to USP <645> USP guideline <645> sets a standard for the quality assessment of USP waters based on measurement of the electrolytic conductivity. There is a 3-stage test in which stage 1 allows on-line, non-temperature compensated conductivity measurement. There are specific requirements for the sensors and transmitters (see table below). THORNTON instruments fulfill all these requirements. In addition, THORNTON instruments provide USP and EP setpoints for convenience electrode sanitary Specification USP <645> Conductivity sensor Verify cell constant within and cell constant accuracy 2% using a reference solution Conductivity meter NIST traceable 0.1% precision calibration resistors in place of sensor Instrument resolution 0.1µS/ cm Instrument accuracy 0.1µS/ cm at 1.3µS/cm Temperature compensation Must be read uncompensated Instrument dynamic range 10 2 METTLER TOLEDO instruments meet USP <645> water conductivity requirements E233 15

17 Introduction Enhanced functionality and Ease of use ISM Sensor Technology M800 and ISM Sensor Technology Simplifying your System Installation The M800 and ISM sensor technology combines power, flexibility and ease of use into a single package. With critical information such as sensor type, calibration data and serial number factory-stored in memory, the M800 and ISM sensors virtually eliminate the need for complex transmitter configuration. Plug and Measure When connected, the M800 transmitter automatically recognizes the sensor type, model, and serial number; selfconfiguring many basic characteristics of that measurement channel. Menu features for the transmitter are immediately customized for the detected parameter, calibration factors are loaded, and measurements are available within seconds. Intelligent Sensor Management (ISM) ISM enables you to take full advantage of digital sensor-transmitter communication for excellent signal stability, fast sensor commisioning, predictive maintenance and sensor diagnostics. Intuitive Touchscreen Operation Large, button-free front panel provides intuitive, simple operation and easy access to any menu or function. Mix and match parameters from a comprehensive range of sensors Two & four-channel M800 transmitters reduce the cost per measurement point by providing multiple measurements. Conductivity/Resistivity THORNTON provides a full complement of UniCond conductivity sensors with NPT or Tri-Clamp sanitary fittings. Membrane Process A single M800 can handle pretreatment and all important membrane performance measurements including % rejection and % recovery. 16

18 An assortment of sensor options are available, including various lengths, cell constants and materials. UniCond sensors provide exceptionally wide measurement ranges due to their on board digital measuring circuit. Precise factory calibration of cell constant and RTD is stored in sensor memory for immediate access by the M800. Total Organic Carbon (TOC) The 5000TOCi sensor utilizes UV Oxidation and differential conductivity in conjunction with the M800 instrument to perform ppb-level TOC measurements. ISM technology is employed allowing interface with the TOC sensor through standard M800 patch cables, and sensor functionality is completely controlled through a standard M800 transmitter ph & ORP METTLER TOLEDO Thornton provides a variety of ISM sensors with a platinum solution ground that can also provide ORP measurement. The high purity ph assembly uses a shielded flow chamber and self-pressurized reference electrode for stable measurement. Dissolved Oxygen THORNTON provides accurate, reliable dissolved oxygen sensors with ISM for measurement in high purity ranges. The high-performance sensor provides especially high accuracy and fast down-scale response. Dissolved Ozone To assure sanitization of pharmaceutical, semiconductor and bottled waters using ozone, the THORNTON Ozone Sensor with ISM provides reliable, accurate monitoring. Its drop-in replacement membrane design allows fast, simple, inexpensive maintenance. Flow A variety of flow sensors are available to provide pulse input to the M800 to meet the needs of most applications. Flow comparisons between two sensors can be made through the M800 to include difference, ratio, and % recovery. Deionization Process An additional M800 readily monitors & controls deionization process. Ionic loading on the DI resin can be tracked by THORNTON s unique DICap deionization capacity monitoring which integrates flow & TDS to yield total grains or total equivalents. 17

19 Introduction Real-time Release for Your USP Water Total Organic Carbon Total Organic Carbon (TOC) Smart Sensor Technology Introduction Smart Sensor Technology The 5000TOCi Sensor uses Intelligent Sensor Management technology interfacing with the M800 Multiparameter Analyzer/ Transmitter. This technology allows the M800 to recognize the configuration and sensor parameters when connected. The M800 instrument will allow up to two or four 5000TOCi Sensors to be connected to any of the four input channels. Any remaining channels are available for use with all other ISM Sensors. The M800 also provides two pulse input channels for additional flow measurements. The Sensor connects directly to the M800 instrument using standard patch cables. The 5000TOCi Sensor is designed to meet the requirements of today's industrial facilities with its UL rating. Combined with the M800 instrument it provides the most versatile and flexible TOC measurement platform available. Measurement technology UV Oxidation/ Differential Conductivity The 5000TOCi Sensor uses proven ultraviolet oxidation with differential conductivity (see Figure 1) as the method to effectively determine TOC concentrations. High performance digital conductivity sensors provide continuous conductivity measurement before and after sample oxidation. This is accomplished using a continuous flow-through spiral quartz tube design that allows the sample to flow continuously through the sensor. This design maximizes exposure to the 185 nanometer UV light, while minimizing measurement response time and providing complete oxidation. This simple and effective design requires no reagents or chemicals and has no moving mechanical components. The formation of hydroxyl radicals in the water during UV exposure produces a mechanism through which bonds in non-ionic organic compounds are broken and oxidization occurs to form products such as carbon dioxide and water. The carbon dioxide dissolves in the water and forms carbonic acid which dissociates into ionic-conductive species. This change in conductivity is associated with TOC (see Figure 2). USP/EP and SST In the Pharmaceutical Water production process, System Suitability Testing (SST) is an essential activity to verify the performance of a Total Organic Carbon monitoring system and to ensure its adequacy for TOC analysis. USP and EP Requirements In the requirements for TOC measurement, the United States Pharmacopoeia and European Pharmacopoeia have established specific Total Organic Carbon (TOC) tests as described in USP General Chapter <643> and EP Chapter , respectively. Conductivity Sensor (1) Quartz Coil UV Oxidation Conductivity Sensor (2) UV Lamp Figure 1 UV OH C x H y O z CO 2 + H 2 O H 2 CO 3 H + + HCO 3 non-ionic ionic-conductive (carbonated water) Figure 2 18

20 These chapters provide: Guidance on the methodology for TOC testing Criteria for establishing instrument acceptance TOC limits for the sample to be tested Challenges of System Suitability Testing Because organic carbon appears in various forms in nature and subsequently in water treatment processes, a wide variety of oxidation states and chemical forms are found in these systems. The goal of System Suitability Testing is to challenge the TOC measurement technique by verifying that two chemicals of very different chemical properties respond equally. In this case, the two chemicals specified in the pharmacopoeial chapters are sucrose and 1,4-benzoquinone. Because of their unique and different chemical structure, sucrose and 1,4-benzoquinone challenge the bondbreaking and oxidation capability of the TOC measurement technology. These solutions are commonly referred to as easy to oxidize and hard to oxidize chemicals, respectively. In addition to sucrose and 1,4-benzoquinone, reagent water (the water used to manufacture the sucrose and 1,4-benzoquinone solutions) is analyzed during the suitability testing. How is TOC System Suitability Verified? Once the measurements of sucrose, 1,4-benzoquinone and reagent water are complete, a simple calculation is applied: 1. Calculate the limit response by subtracting the Reagent Water (RW) TOC response from the response of the Sucrose (RS) Standard Solution. This is RS RW. 2. Calculate the corrected System Suitability Solution response by subtracting the Reagent Water TOC response from the 1,4-benzoquinone TOC response. This is RSS RW. 3. Fill in the responses to the following formula: Response Efficiency (%) = 100 R SS RW RS RW Response efficiency must fall within the limits as established in the table below: System Suitability Acceptance: 85% to 115% The TOC measurement system passes system suitability testing if the response efficiency is greater than or equal to 85% and less than or equal to 115%. Feature 5000TOCi 5000TOCe 4000TOC Number of TOC sensors per transmitter Measurement Range ppbC ppbc ppbc Transmitter M MAX M300 Multi-parameter Yes Yes No Plug and Measure Yes Yes Yes USP, EP, JP and Ch. P Compliant Yes Yes Yes Continuous Measurement Yes Yes Yes Automatic Flow Control Yes No No ISM Capability Yes No No Semi-Automated Cal/SST Yes No No 19

21 THORNTON Sodium Analyzer Trace Contamination Measurement Sodium NEW! 2300Na High Sensitivity, Low Maintenance The Thornton 2300Na Sodium Analyzer offers a new design for a traditional measurement for pure water treatment and power cycle chemistry monitoring. This Analyzer provides assurance of water purity to minimize corrosion and maximize water production. Early detection of trace contamination is enabled with minimal operator supervision. Features/Benefits - Fully automatic, unattended calibration assures reliable operation while saving technician time - Reagent addition confirmation by ph guarantees consistent measurement results - Convenient grab sample measurement for additional samples and QC checks for other areas of the plant - Slow and complete reagent consumption saves reagent costs and eliminates waste disposal issues - Simultaneous display of sodium, adjusted ph, temperature and calibration progress provides convenient analyzer and sample status at a glance, saving operator time - Automated electrode conditioning with each calibration minimizes the need for electrode etching - Choice of two enclosures: fully closed for dirty plant environments or with controls conveniently accessible for clean sample rooms - Four analog outputs for sodium, ph and temperature with choice of scaling enables full integration into data acquisition or control systems Specifications Measurements Range, sodium ,000 ppb or equivalent ppm, auto-ranging Resolution, sodium 4 digits with decimal, autoranging; ppb in lowest range Accuracy, sodium 10% of reading ± 0.05 ppb Response time (90%) 120 s Update rate once per second Reagent consumption diisopropylamine, DIPA, approximately 1 L per 2 months; more at higher temperatures and for cation exchange samples Sample ph Sample flowrate >40 ml/min (>20 ml/min for cation exchange samples) excess to drain Sample temperature 5 to 50 C ( F) Sample pressure bar(g) (5-100 psig) Calibration Automatic, unattended 3-point known addition; manual 1- or 2-point Electrode conditioning Part of auto-cal sequence Grab sample measurement Included Range, ph ph, reagent conditioned sample Range, temperature (Ambient) C ( F) 20

22 Microelectr. Power Specifications Outputs Analog outputs For sodium, conditioned ph, temperature; four powered 0/4-20 ma, 22 ma alarm, 500 ohm max load, not for use with externally powered circuits Analog output scaling Linear, bi-linear, logarithmic (1,2,3 or 4 decades) or auto ranging Analog output accuracy ±0.05 ma Relay contacts two unpowered, SPDT, 250 VAC/30VDC, 3 A resistive freely assignable to setpoints for sodium, ph, temperature; other relays used for auto-cal Installation/Power/Enclosure Operator interface 4-line backlit LCD, 5 tactile keys; simultaneous display of sodium, conditioned ph, auto-cal status (temperature optional) Connections Sample inlet: 1/4 or 6 mm OD tube SS compression fitting Drain hose: 19 x 25.4 mm (¾ x 1 ), 2 m (6 ft) length included Power VAC, Hz, 25 W; on power loss all settings are retained Dimensions HWD Enclosures: 900 x 450 x 190 mm (35.4 x 17.7 x 7.5 ) Weight 27 kg (60 lbs) Ambient operating temperature 5-50 C ( F) Humidity 10-90% non-condensing Ratings/approvals CE Ordering Information Description Order No. 2300Na Sodium Analyzer, with partial door for clean sample room Na Sodium Analyzer, with full dust & water resistant enclosure mm mm mm 7 Typical Applications Ultrapure water monitoring at sub-ppb sodium levels Pure water treatment cation exchange monitoring detects the first break through of sodium Power steam quality monitoring protects turbines from sodium attack Power condensate monitoring detects small leaks early to allow time to plan corrective action 21

23 THORNTON Conductivity/ Resistivity Sensors with ISM Accurate and Reliable Conductivity/Resistivity NEW! UniCond Conductivity/Resistivity Sensors for M800 & M300 Transmitters with ISM UniCond conductivity/resistivity sensors for the Thornton M800 and M300 ISM provide exceptionally wide measurement ranges due to their advanced built-in measuring circuit. The on-board measuring circuit eliminates interference from leadwire resistance and capacitance. Only digital signals go back to the transmitter. Advanced measuring techniques further contribute to superior accuracy over the expanded range. Specifications Cell Constant Accuracy 0.01cm 1 sensor: ±1% 0.1cm 1 sensors: ±1% for ,000 µs/cm; ±3% > 5,000 µs/cm Cell constant repeatability ±0.25%; Temperature sensor Pt1000 RTD, IEC 60751, Class A, with NIST-traceable calibration Temperature accuracy ±0.1 C at 25 C; Maximum cable length 91m (300ft) Finish (Sanitary 0.1 cm 1 Ra 0.2 micrometers (8 microinches), sensors) 316L SS is electropolished Insulator Material PEEK Response Time 90% of value in < 5 sec. Connector IP65, mates with X series cable Feature Overview Plug & Measure functionality Integral high-performance measuring circuit Robust digital output signal Calibration data stored internally Other Highlights Extremely wide rangeability: ultrapure to sea water Highest accuracy NPT and TriClamp connections Flow Housings

24 Microelectr. Power Pharma Water 104 mm / 4.1" 12.7 mm 0.50" Dimensions of the 316SS flow housing ( ) (for 0.1 constant 3 4" NPT short conductivity sensors only) 1/8" NPT Outflow port Dimensions of the UniCond NPT 0.01 constant conductivity sensor 109 mm / 4.3" 3/4" NPT Dimensions of the UniCond NPT 0.1 constant conductivity sensor 15.7 mm 0.62" 82.6 mm / 3.25 " 3/4" NPT Sensor port 31.8 mm 1.25" 25.4 mm 1.00" 1/8" NPT Inflow port 71 mm / 2.8 " X 1/4" NPT Outflow port 15.7 mm 0.62" 38.1 mm 1.50" 28.6 mm 1.13" Tri-Clamp fitting see table Dimensions of the UniCond sanitary 0.1 constant conductivity sensor 82.6 mm / 3.25 " 3/4" NPT Sensor port 1/4" NPT Inflow port Dimensions of the PVDF flow housing ( ) (for 0.1 constant 3 4" NPT short conductivity sensors only) Ordering Information Description Order Number Fitting Insertion Length Fitting/Body Range Cell Const. Electrode Max Pressure/Temp X mm (inch) material (µs/cm)* (cm 1 ) material Psig (bar(g)) at C ( F) 3 4" NPTM 34 (1.35) Teflon /SS , Titanium 250 (17) at 93 (200) " NPTM 132 (5.19) Teflon /SS , Titanium 250 (17) at 93 (200) " NPTM 34 (1.35) Teflon /SS , Monel 250 (17) at 93 (200) " NPTM 132 (5.19) Teflon /SS , Monel 250 (17) at 93 (200) " NPTM 29 (1.14) Teflon /SS , Titanium 250 (17) at 93 (200) " NPT 86 (2.38) Teflon /SS Titanium 250 (17) at 93 (200) " Tri-Clamp 86 (3.38) Titanium , Titanium 203 (14) at 130 (266) & 450 (31) at 25 (77) 1 1 2" Tri-Clamp 86 (3.38) 316L SS , L SS 203 (14) at 130 (266) & 450 (31) at 25 (77) 2" Tri-Clamp 105 (4.13) 316L SS , L SS 203 (14) at 130 (266) * Megohm-cm = 1/µS/cm FDA compliant materials with certification to meet EN B. & USP <88> Class VI Tri-Clamp is a registered trademark of Apha Laval Teflon is a registered trademark of Dupont & 450 (31) at 25 (77) 23

25 THORNTON Conductivity/ Resistivity Sensors Accurate and Reliable Conductivity/Resistivity Conductivity Sensors for M300 & 770MAX A Comprehensive Series to Meet Industry Requirements 243E i Sensor Selection Criteria THORNTON offers a wide variety of conductivity/ resistivity sensors to accomodate most applications. Use the following criteria to select the appropriate sensor for your installation: Conductivity or resistivity range Transmitter Mounting type: insertion, retractable or submersion Pipe connection and size Chemical compatibility, including cleaning and disinfection processes Temperature requirements, including steam and/ or hot chemical cleaning THORNTON provides a full complement of conductivity/ resistivity sensors for M300 or 770MAX with NPT or sanitary fittings. They include various lengths, cell constants and materials to match the application: titanium concentric electrodes for high purity water; monel electrodes for rinse waters containing HF; highly polished 316L stainless steel (SS) electrodes for pharmaceutical waters; CPVC and PEEK sensors with four flush electrodes for solutions with higher conductivity and/ or suspended material; and an epoxy sensor which can also measure chemical concentration. Specifications Cell constant accuracy ± 1%, except ± 5% system accuracy for 4-electrode & 10 constant Cell constant repeatability ± 0.25%, except ± 2% for 4-electrode & 10 constant Temperature sensor Pt1000 RTD, IEC 746, Class A, except 50 constant Temperature accuracy ± 0.1 C (± 0.2 F), except 4-electrode sensors at 25 C (77 F) Cable jacket material NPT: PVC, 80 C (176 F) rating Sanitary: Teflon, 200 C (392 F) rating M300. sensor 60 m (200 ft), except 15 m (50 ft) for 244-Series distance 770MAX. sensor 91m (300 ft), except 15m (50 ft) for 234 series distance Finish N4 (Ra <0.2µm/Ra <8µin), 316L SS is electropolished Insulator material PEEK (0.01 & 0.1 constant); Noryl (10 constant) Feature Overview Precise factory calibration and certification of each cell constant and RTD Optimized 4-wire measuring circuitry provides exceptional rangeability and accuracy, eliminating cable effects Quick and easy installation Typical Applications Pharmaceutical water Power and steam generation Semiconductor water treatment Recycle and reclaim water Wastewater treatment For detailed information about conductivity sensors for M300: Please refer to pages for ordering information and drawings For detailed information about conductivity sensors for 770MAX: Please refer to pages for ordering information and drawings 24

26 Microelectr. Power Pharma Water Calibration of Conductivity Sensors THORNTON Auto-loop Factory Calibration System THORNTON conductivity sensors are industry standards for determining water purity and solution concentration. THORNTON ISO 9001 factory calibration and certification are NIST and ASTM traceable using THORNTON s unique ultrapure auto-loop calibration system. Certification includes test and accuracy, plus materials as noted in sensor specifications. USP pharmaceutical water monitoring requirements are met with sanitary sensors which provide accurate conductivity and temperature measurement. 316L stainless steel Tri-Clamp mounting sensors have an electropolished finish with roughness average (Ra) <0.2µm, <8µin. 4-electrode sensors are ideal for monitoring clean-in-place (CIP) solutions and deionizer regenerant concentrations.? Did You Know THORNTON conductivity systems are routinely used by other instrument suppliers as the reference to provide traceability when calibrating their instrumentation. Conductivity Standard Solutions Provided for sensor verification and recalibration, conductivity standards are produced, analyzed and documented in the Mettler-Toledo Thornton ISO9001 certified facility with processes similar to those used to calibrate high accuracy THORNTON conductivity sensors. They are provided with label and certificate with lot number, certified value, expiration date, plus ASTM and NIST traceability data. These standards are analyzed and used at equilibrium with the atmosphere. Specifications Standard Accuracy Shelf Life Order Number 25µS/cm, 500ml, HCl ± 3% 6 months µS/cm, 500ml, KCl ± 1% 12 months µS/cm, 500ml, KCl ± 1% 12 months ,000µS/cm, 500ml, KCl ± 1% 12 months ,000µS/cm, 500ml, KCl ± 1% 12 months

27 THORNTON Conductivity/ Resistivity Sensors Accurate and Reliable Conductivity/Resistivity Conductivity Sensors for M300 Drawings NPT 0.01 and 0.1 Constant 3 4 " NPT Sanitary, Standard 25.4 mm 1.00" Sanitary, VP 42 mm 1.65" X < 3" 1 2 " or 3 4 " NPT 42 mm 1.65" X > 3" 25.4 mm 1.00" 64.5 mm 2.54" VP connector "X" 316SS Flow Housing ( ) 12.7 mm 0.50" 15.7 mm 0.62" Sanitary fitting, see table 6.35 mm/0.25" "X" see table 1 8 " NPT outflow port 15.7 mm 0.62" 15.9 mm 0.625" Tri-Clamp fitting, see table 10 Constant 3 4 " NPT Submersion 0.1 Constant 1" NPT 33.4 mm 1.32" 41 mm 1.62" NPT 4-Electrode, CVPC mm/5.96" VP connector NPT 4-Electrode, PEEK 86.6 mm 3.41" 12.7 mm 0.50" 3 4 " NPT mm 4.39" 82.3 mm/3.24" 1" NPT 29 mm 1.15" 27.9 mm 1.10" mm/4.99" 57.4 mm 27.9 mm 2.26" 1.10" 19.1 mm/0.75" 12.7 mm 0.50" 25.4 mm/1.00" 1" NPT 26.9 mm/1.06" wrench flats 25.4 mm/1.00" 31.8 mm 1.25" 82.6 mm 3.25" 3 4 " NPT sensor port PVDF Flow Housing ( ) 1 4 " NPT outflow port 25.4 mm/1.00" 1 8 " NPT inflow port VP connector Sanitary 4-Electrode mm/4.14" 38.1 mm 1.50" 26.9 mm/1.06" wrench flats "X" 1" NPT 25.4 mm/ 1.00" 38.1 mm 1.50" 82.6 mm 3.25" 3 4 " NPT sensor port 28.6 mm/1.13" 1 4 " NPT inflow port VP connector Tri-Clamp fitting, see table 26

28 Microelectr. Power Pharma Water Ordering Information Electrode Maximum Pressure Process Connection Insertion Cable Material Fitting Material Length "x" Length Connector Order Number 2-Electrode Sensors Measuring range ,000 µs/cm (cell constant 0.1 cm 1 ) a Titanium 17bar(g) at 93 C (250psig at 200 F) 3 4" NPTM Teflon /SS 34mm (1.35") 0.5m (1.5ft) S Titanium 17bar(g) at 93 C (250psig at 200 F) 3 4" NPTM Teflon /SS 132mm (5.19") 0.5m (1.5ft) S Monel 17bar(g) at 93 C (250psig at 200 F) 3 4" NPTM Teflon /SS 34mm (1.35") 0.5m (1.5ft) S Monel 17bar(g) at 93 C (250psig at 200 F) 3 4" NPTM Teflon /SS 132mm (5.19") 0.5m (1.5ft) S Titanium 7bar(g) at 95 C (100psig at 203 F) 3 4" NPTM PVDF 29mm (1.15") S bar(g) at 25 C (500psig at 77 F) 316L SS 4bar(g) at 131 C (58psig at 268 F) For SS 70mm (2.75") VP bar(g) at 95 C (100psig at 203 F) Retractable 17bar(g) at 25 C (250psig at 77 F) housing b Titanium 17bar(g) at 93 C (250psig at 200 F) 1 2" NPTM Noryl 29mm (1.14") 0.5m (1.5ft) S Titanium 17bar(g) at 93 C (250psig at 200 F) 3 4" NPTM Noryl 29mm (1.14") 0.5m (1.5ft) S Titanium 17bar(g) at 93 C (250psig at 200 F) 3 4" NPTM Teflon /SS 34mm (1.35") 3m (10ft) S Titanium 17bar(g) at 93 C (250psig at 200 F) 1 2" NPTM Teflon /SS 29mm (1.14") 0.5m (1.5ft) S Titanium 17bar(g) at 93 C (250psig at 200 F) 3 4" NPTM Teflon /SS 34mm (1.35") 6.1m (20ft) c Titanium 17bar(g) at 93 C (250psig at 200 F) 1 2" NPTM Teflon /SS 29mm (1.14") 3m (10ft) c Titanium 17bar(g) at 93 C (250psig at 200 F) 3 4" NPTM Teflon /SS 34mm (1.35") 9m (30ft) c Titanium 10bar(g) at 155 C (150psig at 311 F) 1.5" Tri-Clamp Titanium 86mm (3.38") 0.5m (1.5ft) S 243E221 d 31bar(g) at 25 C (450psig at 77 F) 316L SS 10bar(g) at 155 C (150psig at 311 F) 1.5" Tri-Clamp 316L SS 86mm (3.38") 0.5m (1.5ft) S 243E223 d 31bar(g) at 25 C (450psig at 77 F) 316L SS 10bar(g) at 155 C (150psig at 311 F) 2" Tri-Clamp 316L SS 105mm (4.13") 0.5m (1.5ft) S 243E227 d 31bar(g) at 25 C (450psig at 77 F) Titanium 17bar(g) at 93 C (250psig at 200 F) 3 4" NPTM Teflon /SS 34mm (1.35") 0.5m (1.5ft) VP Titanium 17bar(g) at 93 C (250psig at 200 F) 3 4" NPTM Teflon /SS 132mm (5.19") 0.5m (1.5ft) VP L SS 10bar(g) at 155 C (150psig at 311 F) 1.5" Tri-Clamp 316L SS 85mm (3.35") VP 243E233 d 31bar(g) at 25 C (450psig at 77 F) 316L SS 10bar(g) at 155 C (150psig at 311 F) 2" Tri-Clamp 316L SS 104mm (4.10") VP 243E237 d 31bar(g) at 25 C (450psig at 77 F) Measuring range µs/cm (cell constant 0.01 cm 1 ) a Titanium 17bar(g) at 93 C (250psig at 200 F) 3 4" NPTM Teflon /SS 60mm (2.38") 0.5m (1.5ft) S Measuring range 50 40,000 µs/cm (cell constant 10 cm 1 ) a Graphite 17bar(g) at 93 C (250psig at 200 F) 3 4" NPTM Teflon /SS 86mm (3.38") 0.5m (1.5ft) S Electrode Sensors e Measuring range ,000 µs/cm 316L SS d 5bar(g) at 150 C (70psig at 302 F) 1.5" Tri-Clamp PEEK 25mm (1.00") VP bar(g) at 50 C (200psig at 122 F) 316L SS d 5bar(g) at 150 C (70psig at 302 F) 2" Tri-Clamp PEEK 25mm (1.00") VP bar(g) at 50 C (200psig at 122 F) Hastelloy C d 5bar(g) at 150 C (70psig at 302 F) 1.5" Tri-Clamp PEEK 25mm (1.00") VP bar(g) at 50 C (200psig at 122 F) 316L SS d 5bar(g) at 150 C (70psig at 302 F) 1.5" Tri-Clamp PEEK 12mm (0.50") VP bar(g) at 50 C (200psig at 122 F) Hastelloy C d 7bar(g) at 93 C (100psig at 200 F) 1" NPTM PEEK 28mm (1.10") VP bar(g) at 25 C (200psig at 77 F) 316L SS d 3.5bar(g) at 80 C (50psig at 176 F) 1" NPTM CPVC 28mm (1.10") VP bar(g) at 25 C (100psig at 77 F) Hastelloy C d 3.5bar(g) at 80 C (50psig at 176 F) 1" NPTM CPVC 28mm (1.10") VP bar(g) at 25 C (100psig at 77 F) a MΩ cm = 1/(µS/cm) S = Standard connector used with 1XXX-67 patch cords only. b See pages for retractable housing (also used for ph and ORP) See page 74. c Tinned leads no patch cord required VP = VarioPin sealed connector used with X patch cords only d Includes material certification to meet EN B & USP<88> ClassVI ( ft adapter cable can connect an existing 1XXX-67 e 4-electrode sensor, maximum patch cord length 15m (50ft) patch cord to a VP sensor). See page

29 THORNTON Conductivity/ Resistivity Sensors Accurate and Reliable Conductivity/Resistivity Smart Conductivity Sensors for 770MAX Drawings See sensor table next page for "X" dimensions. 28

30 Microelectr. Power Pharma Water Ordering Information Electrode Maximum Pressure Process Connection Insertion Cable Order# Material Fitting Material Length "X" Length US/Canada 2-Electrode Sensors Measuring range ,000µS/cm (cell constant 0.1cm 1 ) a Titanium 7bar(g) at 95 C (100psig at 203 F) 3 4" NPTM & PVDF 29mm (1.14") 3m (10ft) bar(g) at 25 C (500psig at 77 F) 1" NPTM Titanium 17bar(g) at 93 C (250psig at 200 F) 3 4" NPTM Noryl 29mm (1.14") 0.5m (1.5ft) Titanium 17bar(g) at 93 C (250psig at 200 F) 3 4" NPTM Teflon /SS 34mm (1.35") 0.5m (1.5ft) L SS 4bar(g) at 131 C (58psig at 268 F) Retractable SS 70mm (2.75") 3m (10ft) bar(g) at 95 C (100psig at 203 F) for X 17bar(g) at 25 C (250psig at 77 F) housing Titanium 17bar(g) at 93 C (250psig at 200 F) 1 2" NPTM Teflon /SS 29mm (1.14") 0.5m (1.5ft) Monel 17bar(g) at 93 C (250psig at 200 F) 3 4" NPTM Teflon /SS 34mm (1.35") 0.5m (1.5ft) Monel 17bar(g) at 93 C (250psig at 200 F) 3 4" NPTM Teflon /SS 132mm (5.19") 0.5m (1.5ft) Titanium 17bar(g) at 93 C (250psig at 200 F) 3 4" NPTM Teflon /SS 132mm (5.19") 0.5m (1.5ft) Titanium b 10bar(g) at 155 C (150psig at 311 F) 1.5" Tri-Clamp Titanium 86mm (3.38") 0.5m (1.5ft) 233E221 31bar(g) at 25 C (450psig at 77 F) 316L SS b 10bar(g) at 155 C (150psig at 311 F) 1.5" Tri-Clamp SS 86mm (3.38") 0.5m (1.5ft) 233E223 31bar(g) at 25 C (450psig at 77 F) 316L SS b 10bar(g) at 155 C (150psig at 311 F) 2" Tri-Clamp SS 86mm (3.38") 0.5m (1.5ft) 233E227 31bar(g) at 25 C (450psig at 77 F) 316L SS b 10bar(g) at 155 C (150psig at 311 F) ISO-DN25 bund SS 60mm (2.37") 0.5m (1.5ft) 233E323 31bar(g) at 25 C (450psig at 77 F) 316L SS b 10bar(g) at 155 C (150psig at 311 F) ISO-DN25 bund SS 70mm (2.76") 0.5m (1.5ft) 233E327 31bar(g) at 25 C (450psig at 77 F) measuring range µS/cm (cell constant 0.01cm 1 ) a Titanium c 17bar(g) at 93 C (250psig at 200 F) 3 4" NPTM Teflon /SS 60mm (2.38") 0.5m (1.5ft) measuring range ,000µS/cm (cell constant 10cm 1 ) a Graphite 17bar(g) at 93 C (250psig at 200 F) 3 4" NPTM Teflon /SS/Noryl 87mm (3.41") 0.5m (1.5ft) measuring range 10 1,000KµS/cm (cell constant 50cm 1 ) a Graphite 7bar(g) at 93 C (100psig at 200 F) 1" NPTM PVDF/Epoxy 125mm (4.90") 0.5m (1.5ft) Electrode Sensors measuring range ,000µS/cm Hastelloy C b 7bar(g) at 93 C (100psig at 200 F) 1" NPTM PEEK 28mm (1.10") 3m (10ft) bar(g) at 25 C (200psig at 77 F) 316L SS b 3.5bar(g) at 80 C (50psig at 176 F) 1" NPTM CPVC 28mm (1.10") 3m (10ft) bar(g) at 25 C (100psig at 77 F) Hastelloy C b 3.5bar(g) at 80 C (50psig at 176 F) 1" NPTM CPVC 28mm (1.10") 3m (10ft) bar(g) at 25 C (100psig at 77 F) 316L SS b 14bar(g) at 50 C (200psig at 122) 1.5" Tri-Clamp PEEK 25mm (1.00") 0.5m (1.5ft) bar(g) at 140 C (70psig at 284 F) 316L SS b 14bar(g) at 50 C (200psig at 122) 2" Tri-Clamp PEEK 25mm (1.00") 0.5m (1.5ft) bar(g) at 140 C (70psig at 284 F) Hastelloy C b 14bar(g) at 50 C (200psig at 122) 2" Tri-Clamp PEEK 25mm (1.00") 0.5m (1.5ft) bar(g) at 140 C (70psig at 284 F) 316L SS b 14bar(g) at 50 C (200psig at 122) 1.5" Tri-Clamp PEEK 12mm (0.50") 0.5m (1.5ft) bar(g) at 140 C (70psig at 284 F) Certification of calibration included with all 0.1 and 0.01 cell constant and 4-E sensors; may be requested at additional cost on others. a MΩ cm = 1/(µS/cm) b Includes material certification to meet EN B & USP<88> Class VI c Recommended for non-aqueous samples 770MAX Smart Sensor Wiring Patch Cord Smart Sensor 29

31 THORNTON Conductivity/ Resistivity Sensors Accurate and Reliable Conductivity/Resistivity NEW! Boiler Water Conductivity Sensors Rugged and Reliable Boiler and steam piping can be protected from upset conditions using a continuous conductivity measurement with readout in µs/cm, ms/cm or ppm TDS. The sensor can monitor systems to 14.5 bar (210 psig) saturated steam conditions without sample cooling. Accurate temperature compensation is provided. The transmitter readout can be located up to 61 m (200 ft) away from the sensor and retransmit alarm, control and/ or analog signals even further. Automatic blowdown control allows close management of boiler water quality and usually reduces the amount of blowdown, saving a significant amount of energy. Specifications Process Connection 1" NPT Insertion length 28 mm (1.10") Cable length 3 m (10 ft) Cable jacket material; rating Teflon; 200 C (392 F) Wetted materials 316SS, PEEK, Viton Maximum Pressure/Temperature 35 bar(g) (500 psig) at 25 C (77 F); 17 bar(g) (250 psig) at 200 C (392 F) Range 10 to 20,000 µs/cm uncompensated Cell constant 0.4 cm -1 Temperature sensor Pt1000 RTD, IEC 751 Class A Temperature accuracy 0.1 C at 25 C (0.1 F at 77 F) Certification ASTM/NIST-traceable certificate of accuracy for conductivity and temperature Feature Overview Minimize corrosion and scaling with highest accuracy measurement and consistent blowdown control Reduce energy costs with continuous monitoring and automatic control rather than grab sampling with manual control Save operations costs by direct measurement without sample cooler and cooling water, for samples up to 14.5 bar(g) (210 psig) saturated steam Install with flexibility of in-line mounting or side-stream flow housing Use with versatile THORNTON M300 or 770MAX transmitters with choice of built-in control options 30

32 Microelectr. Power Pharma Water Ordering Information Sensor Order Number Boiler water conductivity sensor with VP connector for M Boiler water conductivity sensor with Smart connector for 770MAX Housing Flow housing, 316SS, 1 4" NPT inlet/outlet Dimensions of the boiler water conductivity sensor Dimensions of the flow housing Flow housing

33 THORNTON Pure Light Simple Water Quality Indication Water Quality NEW! 656 Pure Light Water Quality Indicator with Timer The Pure Light is a go/no-go indicator for the quality of pure water from purification systems including service deionization, reverse osmosis, and distillation. Under normal conditions, the green light is illuminated, indicating that the water is in the acceptable purity range. When the purity falls below the user selected set point, the indicator light switches from green to red. The user can activate the time function to also alarm based on time and prevent organic or biological fouling of the system. This easy to interpret, go/no-go, signal alerts the user to take appropriate action. Features/Benefits - Low voltage operation - the indicator operates on 6 VAC. - Five ranges, user-selectable - jumper permits the user to select the acceptable purity level threshold to meet the application. Threshold limit can be re-set as needed to one of the following five settings. Restivity Conductivity 50 kω-cm 20 µs/cm 200 kω-cm 5 µs/cm 500 kω-cm 2 µs/cm 1 MΩ-cm 1 µs/cm 2 MΩ-cm 0.05 µs/cm - BioFouling Timer - includes selectable timer that indicates the elapse of 90 or 180 days since the last servicing. - Dual Mounting Threads - supplied with two mounting threads of 1/2 NPT and 9/16-12 for convience and reduced inventory. - Multiple lights, one transformer - up to three Pure Lights can be operated from one 120V transformer which has screw terminals. Only one electrical outlet is required to monitor multiple points. Each light for 120V is supplied with a 10 ft (3 m) connecting wire. - Red & green LED s - for reliability, two bright Light Emitting Diodes (LED s) are used to indicate above or below threshold status, representing the need for regeneration or replacement of ion exchange resin. 32

34 Microelectr. Power Pharma Water Specifications Accuracy ± 10% at 25 C, typical Threshold Settings Restivity 50 k, 200 k, 500 k, 1 M & 2 MΩ-cm Conductivity 20, 5, 2, 1 & 0.5µS/cm Visual Indication continuous green = satisfactory water quality and operation within time limit continuous red = unacceptable water quality flashing red = time limit (90 or 180 days) exceeded, satisfactory water quality Power Requirement 115 VAC ± 10% 50/60 Hz, 230 VAC ± 10% 50/60 Hz, or 6 VAC 50/60 Hz Timer elapsed time is retained in memory on power loss Installation fittings 1/2 NPT & 9/16-12 Operating pressure psi (10 bar(g)) Operating temperature +5 C to +45 C (Measurement is not temperature compensated) Storage temperature -40 C to +50 C Materials Noryl SE 100X body, gold-plated electrodes, Viton o-ring, Lexan 121 cover Weight Light and transformer lbs (0.4 kg) Rating 120 VAC transformer culus listed (Canadian and US standards) 230 VAC transformer, CE compliant, European round pin plug Ordering Information Description Order No. Pure Light with 120 VAC Transformer Pure Light without Transformer Pure Light with 230 VAC Transformer Accessory 120 V Transformer (36143) φ 1.25 (32.74) 2.75 (70) 4.15 (105.3) 1.75 (44.4) 1.25 (32) Wrench Flats TRANSFORMER 1.57 (40) 1.09 (27.7) 1/2 NPT (16.7) 10 ft. (3 m) Cable (7.6) 9/16-12 UNC Thread Dimensions: inches (mm), except where noted otherwise 33

35 THORNTON Total Organic Carbon A TOC Sensor for Critical Water Release Total Organic Carbon NEW! 5000TOCi On-line, Fast and Continuous The 5000TOCi sensor uses proven ultraviolet oxidation with differential conductivity as the method to effectively determine TOC concentrations. High performance THORNTON conductivity sensors provide continuous conductivity measurement before and after sample oxidation. This is accomplished using a continuous flowthrough spiral quartz tube design that allows the sample to flow continuously through the sensor. This design maximizes exposure to the 185nm and 254nm UV light, while minimizing measurement response time and providing complete oxidation. This simple and effective design requires no reagents or chemicals and has no moving mechanical components. Feature Overview On-line continuous measurements, no batch measurement cycle Intelligent Sensor Management (ISM) Interface Intelligent diagnostics provided with imonitor in M800 Up to four TOC sensors connect to one M800 (4CH) Automated flow control Multi-Point Calibration Integrates standard M800 multi-parameter instrument features with specific TOC sensor functions: UV lamp run time status UV lamp ON/OFF control Fault and error messages for TOC measurement TOC sensor key lock function for safe operation Semi-automated SST and Calibration Auto start function allows TOC sensor to start automatically after power interruption Specifications 5000TOCi Sensor Measurement range Accuracy Repeatability Resolution Analysis time Initial response time Limit of detection ppbc (µgc/l) ± 0.1ppb C for TOC <2.0ppb (for water quality >15MΩ cm [0.067µS/cm]) ± 0.2ppb C for TOC >2.0ppb and <10.0ppb (for water quality >15MΩ cm) ± 5% of measurement for TOC >10.0ppb (for water quality 0.5 to 18.2MΩ cm) ± 0.05ppb C <5ppb, ± 1.0% >5ppb 0.001ppbC (µgc/l) Continuous <60 seconds 0.025ppbC 34

36 Microelectr. Power Pharma Water Specifications Conductivity Sensor Cell constant accuracy ± 2% Temperature sensor Pt1000 RTD, Class A Temperature accuracy ± 0.25 C Sample Water Requirements Temperature 0 to 100 C a Particle size <100micron Minimum water quality > 0.5MΩ cm (< 2µS/cm), ph <7.5 b Flow rate > 20mL/min Pressure 0.3bar(g) to 6.9bar(g) (4 to 100psig) at sample inlet connection c General Specifications Case dimensions 280mm (11") W 188mm (7.4") H 133mm (5.25") D Weight 2.3kg (5.0lb) Enclosure material Polycarbonate plastic, flame retardant, UV and chemical resistant UL # E75645, Vol.1, Set 2, CSA # LR Enclosure rating NEMA 4X, IP65 Industrial environment Ambient temperature/ 5 to 50 C (41 to 122 F) / 5 to 80% Humidity, non-condensing Humidity rating Power requirements VAC or VAC, 50/60Hz, 25W Maximum Local indicators Four LED lights for Fault, Error, Sensor Status and UV Lamp ON Ratings/approvals CE Compliant, UL and cul (CSA Standards) listed, Conductivity and temperature sensors traceable to NIST, ASTM D1125 and D5391. Meets ASTM D5173 Standard Test Method for On-line Monitoring of Carbon Compounds in Water by UV Light Oxidation Sample Connections Inlet connection 3mm (0.125") O.D. (2m [6"] FDA compliant PTFE tubing supplied) Outlet connection 6mm (0.25") O.D. Barb connection (1.5m [5"] flexible tubing provided) Inlet filter 316SS, in-line 60micron Wetted parts 316SS/Quartz/PEEK/Titanium/PTFE/Polyurethane (outlet tubing only)/epdm Wall mount Standard, mounting tabs provided Pipe mount Optional, with pipe-mount bracket accessory (for nominal pipe sizes 2.4 cm [1"]to 10 cm [4"]) Maximum sensor distance 91m (300ft) a Temperature above 70 C (158 F) requires sample conditioning coil (included with sensor) p/n b For power plant cycle chemistry samples, ph may be adjusted by measurement after cation exchange. c Process pressure above 5.9bar(g) (85psig) requires optional High Pressure Regulator p/n Ordering Information Description Order Number 5000TOCi Sensor, 110VAC TOCi Sensor, 220VAC TOCi Sensor for low PPB Calibration 110VAC TOCi Sensor for low PPB Calibration 220VAC System Suitability and Calibration Cal/SST Module For use with M800 Transmitters (refer to pg ) Description Order Number M800 Water 2-channel + 2 flow M800 Water 4-channel + 2 flow

37 THORNTON Total Organic Carbon A TOC Sensor for Critical Water Release Total Organic Carbon 5000TOCe On-line, Fast and Continuous The 5000TOCe sensor uses proven ultraviolet oxidation with differential conductivity as the method to effectively determine TOC concentrations. High performance THORNTON conductivity sensors provide continuous conductivity measurement before and after sample oxidation. This is accomplished using a continuous flow-through spiral quartz tube design that allows the sample to flow continuously through the sensor. This design maximizes exposure to the 185nm and 254nm UV light, while minimizing measurement response time and providing complete oxidation. This simple and effective design requires no reagents or chemicals and has no moving mechanical components. R 4X Feature Overview On-line continuous measurements, no batch measurement cycle 770MAX smart sensor interface Two TOC sensors connect to one 770MAX, with four channels remaining for other available sensors Multi-Point Calibration Integrates standard 770MAX multi-parameter instrument features with specific TOC sensor functions: UV lamp run time status UV lamp ON/OFF control Fault and error messages for TOC measurement TOC sensor key lock function for safe operation Auto start function allows TOC sensor to start automatically after power interruption Benefits Continuous flow design provides rapid TOC response with complete oxidation No gases or reagents to handle, store or replace and no moving parts minimize routine maintenance and service intervals Smart sensor design reduces installation and setup time Real-time continuous monitoring for precise data trending and better process control Wide dynamic operating range meets the needs of pure and ultrapure water applications Meets USP <643>, <645>, EP and JP requirements for the Pharmaceutical Industry Sensor platform allows easy integration into water purification make-up and distribution system designs Ultra low TOC detection for ultrapure water applications to continuously monitor critical organic levels in Semiconductor make-up, distribution and process systems Two TOC measurement points with one 770MAX instrument to manage performance of various unit processes within water purification systems Compact NEMA 4X rated enclosure for demanding industrial environments Meets ASTM D5173 standard test method for on-line TOC monitoring Conductivity/ temperature sensor and measurements traceable to NIST and ASTM D1125 and D

38 Microelectr. Power Pharma Water Specifications 5000TOCe Sensor Measurement range ppbc (µgc/l) Accuracy ± 0.1ppb C for TOC <2.0ppb (for water quality >15MΩ cm [0.067µS/cm]) ± 0.2ppb C for TOC >2.0ppb and <10.0ppb (for water quality >15MΩ cm) ± 5% of measurement for TOC >10.0ppb (for water quality 0.5 to 18.2MΩ cm) Repeatability ± 0.05ppb C <5ppb, ± 1.0% >5ppb Resolution 0.001ppbC (µgc/l) Analysis time Continuous Initial response time <60 seconds Limit of detection 0.025ppbC Conductivity Sensor Cell constant accuracy ± 2% Temperature sensor Pt1000 RTD, Class A Temperature accuracy ± 0.25 C Sample Water Requirements Temperature 0 to 100 C a Particle size <100micron Minimum water quality > 0.5MΩ cm (< 2µS/cm), ph <7.5 b Flow rate > 20mL/min Pressure 0.3bar(g) to 6.9bar(g) (4 to 100psig) at sample inlet connection c General Specifications Case dimensions 280mm (11") W 188mm (7.4") H 133mm (5.25") D Weight 2.3kg (5.0lb) Enclosure material Polycarbonate plastic, flame retardant, UV and chemical resistant UL # E75645, Vol.1, Set 2, CSA # LR Enclosure rating NEMA 4X, IP65 Industrial environment Ambient temperature/ 5 to 50 C (41 to 122 F) / 5 to 80% Humidity, non-condensing Humidity rating Power requirements VAC or VAC, 50/60Hz, 25W Maximum Local indicators Four LED lights for Fault, Error, Sensor Status and UV Lamp ON Ratings/approvals CE Compliant, UL and cul (CSA Standards) listed, Conductivity and temperature sensors traceable to NIST, ASTM D1125 and D5391. Meets ASTM D5173 Standard Test Method for On-line Monitoring of Carbon Compounds in Water by UV Light Oxidation Sample Connections Inlet connection 3mm (0.125") O.D. (2m [6"] FDA compliant PTFE tubing supplied) Outlet connection 6mm (0.25") O.D. Barb connection (1.5m [5"] flexible tubing provided) Inlet filter 316SS, in-line 60micron Wetted parts 316SS/Quartz/PEEK/Titanium/PTFE/Polyurethane (outlet tubing only)/epdm Wall mount Standard, mounting tabs provided Pipe mount Optional, with pipe-mount bracket accessory (for nominal pipe sizes 2.4 cm [1"]to 10 cm [4"]) Maximum sensor distance 91m (300ft) a Temperature above 70 C (158 F) requires sample conditioning coil (included with sensor) p/n b For power plant cycle chemistry samples, ph may be adjusted by measurement after cation exchange. c Process pressure above 5.9bar(g) (85psig) requires optional High Pressure Regulator p/n

39 THORNTON Total Organic Carbon A TOC Sensor for Critical Water Release Total Organic Carbon Ordering Information Description Order Number 5000TOCe Sensor, 110VAC, 50/60Hz TOCe Sensor, 220VAC, 50/60Hz TOCe Sensor for low TOC 110VAC, 50/60Hz TOCe Sensor for low TOC 220VAC, 50/60Hz Accessories Printer, Serial Thermal, 110V* Printer, Serial Thermal, 220V* Kit, Tool, 5000TOCe Sensor Kit, Pipe mounting, for 1-1/2 nominal pipe size Kit, Pipe monting for 2 nominal pipe size Kit, Pipe mounting for 3 nominal pipe size Kit, Pipe mounting for 4 nominal pipe size Adapter, 0.25" tube to 0.125" tube, compression type Adapter, 0.125" tube to 0.25" NPT-male connection Adapter, 0.125" tube to 0.25" NPT-female connection Adapter, 0.125" tube to 0.5" 316 Stainless Steel pipe (0.75" Tri-Clamp Connection) High Pressure Inlet Regulator, 1/4" NPT-female Outlet Drain Tube System Suitability and Calibration Kit, Calibration & System Suitability Test (SST & Calibration Standards Sold Seperately) Validation Support Package Combined System Suitability Standards and Calibration Solutions Set (Use with SST/Cal Kit Includes solutions from & ) System Suitability Standards (for use with SST/Cal Kit , includes ppb as Sucrose, 500 ppb as p-benzoquinone and reagent water for one test) Calibration Solutions (for use with SST/Cal Kit , includes ppb as Sucrose, 250 ppb s Sucrose verification and reagent water) Replacement Parts Replacement Inlet Filter Element, 60micron (Pkg. 2)(Recommended w/ light change) Replacement UV lamp (recommended every 4500 hours of operation) Kit, Fuse, Sensor PCB (for use on both 110 and 220VAC models) Replacement thermal paper * Printer connects to 770MAX RS-232 Serial output. Sample Conditioning Coil? Did You Know The sample conditioning coil optimizes the 5000TOCe sensor performance under adverse conditions such as: High sample temperature A highly humid environment Varying inlet pressure It also prevents CO2 ingress into the sample. 38

40 Microelectr. Power Pharma Water System Suitability Testing Since the THORNTON 5000TOCe sensor provides continuous monitoring capability, the System Suitability Test can be performed far faster than other TOC measurement technologies which rely on lengthy batch measurement or laboratory analysis. In addition, during the System Suitability Test, the operation of the instrument is identical to normal operating conditions with no extra oxidation cycle times, no chemicals and no alteration of existing protocols required. The solutions are easily introduced into the system, and results are available in minutes. The System Suitability Test Kit from THORNTON provides the equipment needed to perform a system suitability test on the 5000TOCe Sensor. Components contained in this kit include a bracket assembly, transfer cap assembly, assorted fittings, pump and universal power supply. The System Suitability Test Kit is designed for use with the System Suitability Standards Solutions Kit available from THORNTON. The Solutions Kit includes one bottle of 500ppb sucrose, one bottle of 500ppb 1,4 benzoquinone and two bottles of reagent TOC water. The solutions are produced from USP Reference Standards for assured consistency, quality and compliance. 5000TOCe SST Solution Set ( ) Scheduled Calibration, Lamp Change, and SST Service Maintenance Frequency/Schedule Recommendations/Comments Replace lamp 4500 hours of lamp operation or 1 calendar year, whichever is shorter. - TOC Calibration recommended after lamp change. - SST recommended after lamp change (where SST is required). Refer to SST operation manual (Part# ).* - Replace 60µ inlet filter element (p/n ) TOC Calibration As determined by user. - Recommended after lamp change, not to exceed 1 calendar year. Complete Calibration (includes flow, TOC, conductivity, temperature) As determined by user. - Recommended not to exceed 1 calendar year. System Suitability Test (SST) As determined by user - Recommended after lamp change, not to exceed 4500 hrs operation. *See USP <643> and EP TOCe Sensor Dimension Diagram 39

41 THORNTON Total Organic Carbon A TOC Sensor for Critical Water Release Total Organic Carbon NEW! 4000TOC On-line, Fast and Continuous The 4000TOC sensor uses proven ultraviolet oxidation with differential conductivity as the method to effectively determine TOC concentrations. High performance THORNTON conductivity sensors provide continuous conductivity measurement before and after sample oxidation. This is accomplished using a continuous flow-through spiral quartz tube design that allows the sample to flow continuously through the sensor. This design maximizes exposure to the 185 nanometer UV light, while minimizing measurement response time. This simple and effective design requires no reagents or chemicals and has no moving mechanical components. R Feature Overview On-line continuous measurements, no batch measurement cycle Dedicated M300 TOC Transmitter Local LED sensor status indication Integrates standard M300 transmitter features with specific TOC sensor functions: UV lamp run time status UV lamp ON/OFF control Fault and error messages for TOC measurement TOC sensor key lock function for safe operation Auto start function allows TOC sensor to start automatically after power interruption Multi-lingual support Benefits Continuous flow design provides rapid TOC response with complete oxidation No gases or reagents to handle, store or replace and no moving parts minimize routine maintenance and service intervals Plug and measure design reduces installation and setup time Real-time continuous monitoring for precise data trending and better process control Wide dynamic operating range meets the needs of pure and ultrapure water applications Meets USP <643>, <645>, EP , Ch P, and JP requirements for the Pharmaceutical Industry Sensor platform allows easy integration into water purification make-up and distribution system designs Compact NEMA 4X, IP 65 rated enclosure for demanding industrial environments Meets ASTM D5173 standard test method for on-line TOC monitoring Conductivity/ temperature sensor and measurements traceable to NIST and ASTM D1125 and D

42 Microelectr. Power Pharma Water Specifications TOC Sensor Measurement range ppbc (µgc/l) Accuracy ± 0.1ppb C for TOC <2.0ppb (for water quality >15MΩ cm [0.067µS/cm]) ± 0.2ppb C for TOC >2.0ppb and <10.0ppb (for water quality >15MΩ cm) ± 5% of measurement for TOC >10.0ppb (for water quality 0.5 to 18.2MΩ cm) Repeatability ± 0.05ppb C <5ppb, ± 1.0% >5ppb Resolution 0.001ppbC (µgc/l) Analysis time Continuous Initial response time <60 seconds Limit of detection 0.025ppbC Conductivity Sensor Conductivity accuracy ± 1%, µs/cm; ± 3%, µs/cm; 0.1 Constant Sensor Cell constant accuracy ± 2% Temperature sensor Pt1000 RTD, Class A Temperature accuracy ± 0.25 C Sample Water Requirements Temperature 0 to 100 C a Particle size <100micron Minimum water quality > 0.5MΩ cm (< 2µS/cm), ph <7.5 b Flow rate > 20mL/min Pressure 0.3bar(g) to 6.9bar(g) (4 to 100psig) at sample inlet connection c General Specifications Case dimensions 280mm (11") W 188mm (7.4") H 133mm (5.25") D Weight 2.3kg (5.0lb) Enclosure material Polycarbonate plastic, flame retardant, UV and chemical resistant UL # E75645, Vol.1, Set 2, CSA # LR Enclosure rating NEMA 4X, IP65 Industrial environment Ambient temperature/ 5 to 50 C (41 to 122 F) / 5 to 80% Humidity, non-condensing Humidity rating Power requirements VAC or VAC, 50/60Hz, 25W Maximum Local indicators Four LED lights for Fault, Error, Sensor Status and UV Lamp ON Ratings/approvals CE Compliant, UL and cul (CSA Standards) listed, Conductivity and temperature sensors traceable to NIST, ASTM D1125 and D5391. Meets ASTM D5173 Standard Test Method for On-line Monitoring of Carbon Compounds in Water by UV Light Oxidation Sample Connections Inlet connection 3mm (0.125") O.D. (2m [6"] FDA compliant PTFE tubing supplied) Outlet connection 6mm (0.25") O.D. Barb connection (1.5m [5"] flexible tubing provided) Inlet filter 316SS, in-line 60micron Wetted parts 316SS/Quartz/PEEK/Titanium/PTFE/Polyurethane (outlet tubing only)/epdm Wall mount Standard, mounting tabs provided Pipe mount Optional, with pipe-mount bracket accessory (for nominal pipe sizes 2.4 cm [1"]to 10 cm [4"]) Maximum sensor distance 91m (300ft) a Temperature above 70 C (158 F) requires sample conditioning coil (included with sensor) p/n b For power plant cycle chemistry samples, ph may be adjusted by measurement after cation exchange. c Process pressure above 5.9bar(g) (85psig) requires optional High Pressure Regulator p/n

43 THORNTON Total Organic Carbon A TOC Sensor for Critical Water Release Total Organic Carbon M300 TOC Transmitter Functional Conductivity Resolution Four significant digits, auto-ranged Temperature Resolution 0.1 Update rate Display and outputs, once per second Temperature Compensation for Selectable as: Std (standard high purity Thornton/Light) none Conductivity/Resistivity Sensor maximum distance 91m (300 ft) Outputs Setpoints/Alarms 4 high, low, outside, between, USP or EP Analog outputs Two powered 0/4 20 ma outputs, 22 ma alarm, 500 Ω maximum load; not for use with externally powered circuits Analog output accuracy ± 0.05 ma Analog output scaling Linear, bi-linear, logarithmic (1,2,3 or 4 decades), auto-ranging Relays All contacts are potential free, with adjustable hysteresis and time delay 2 SPDT 250VAC/30VDC, 3A, resistive 2 SPST reed 300VDC, 0.5A, 10W Digital communications USB, type B connector, for service interface Discrete input Accepts dry contact closure for remote PID control auto/manual selection Enclosure/Power Operator interface 4 line back-lit LCD; 5-tactile keys 1 4-DIN Model Dimensions (H W D) mm (4.01" 4.01" 5.51") Max. Depth,- panel mounted 126 mm (4.96"), excluding plug-in connectors 1 2-DIN Model Dimensions (H W D) mm (5.90" 5.90" 4.57") Max. Depth, -panel mounted 88 mm (3.46") Material Weight, 1 4-DIN Models Weight, 1 2-DIN Models UL Electrical Environment Ratings/Approvals Polycarbonate 0.7kg (1.5lb) 1kg (2lb) Installation (overvoltage) Category II UL listed, CE compliant; NEMA 4X, IP DIN wall mount and 1 4-DIN panel seal EMC Emissions Power According to EN55011 Class A Universal VAC, Hz or VDC; 5 W (on power loss, all settings are retained in non-volatile memory without batteries) Environmental Storage temperature 40 to 70 C ( 40 to 158 F) Ambient temperature operating range 10 to 50 C (14 to 122 F) Relative humidity 0 to 95% 42

44 Microelectr. Power Pharma Water Ordering Information 4000TOC Sensor Description Order Number 4000TOC Sensor, 110 VAC, 50/60 Hz TOC Sensor, 220 VAC, 50/60 Hz System Suitability and Calibration Calibration & System Suitability Test Kit (SST & Calibration Standards Sold Seperately) Validation Support Package Combined System Suitability Standards and Calibration Solutions Set (Use with SST/Cal Kit Includes solutions from & ) System Suitability Standards (for use with SST/Cal Kit , includes ppb as Sucrose, 500 ppb as p-benzoquinone and reagent water for one test) Calibration Standards (for use with SST/Cal Kit , includes ppb as Sucrose, 250ppb as Sucrose verification, and reagent water) Accessories Kit, Tool, TOC Sensor Kit, Pipe mounting, for 1 1 2" nominal pipe size Kit, Pipe mounting, for 2" nominal pipe size Kit, Pipe mounting, for 3" nominal pipe size Kit, Pipe mounting, for 4" nominal pipe size High Pressure Inlet Regulator, 1 4" NPT-female Outlet Drain Tube Replacement Parts Replacement Inlet Filter Element, 60 micron (Pkg.2) (Recommended w/ lamp change) Replacement UV lamp (recommended every 4500 hours of operation) Kit, Fuse, Sensor PCB (for use on both 110 and 220 VAC models) M300TOC Transmitter Description Order Number M300 TOC ¼ DIN Enclosure (Panel mounting kit included) M300 TOC ½ DIN Enclosure Accessories Panel Mount Kit for ½ DIN models Pipe Mount Kit for ½ DIN models Patch Cords 0.3 m (1 ft) m (5 ft) m (10 ft) m (15 ft) m (25 ft) m (50 ft) m (100 ft) m (150 ft) m (200 ft) m (300 ft)

45 THORNTON Total Organic Carbon Reliable Sample Delivery Total Organic Carbon NEW! TOC Pump Module Valveless Design, Drift-Free Performance The Pump Module uses a precision, positive displacement pump to provide a highly stable, metered flow of process water to the TOC sensor to ensure reliable and consistent TOC measurement performance. This accessory is recommended for applications where system pressure is either too low to provide adequate flow through the TOC sensor, or for low pressure applications where system pressure may vary routinely during operation. The Pump Module is ideally suited for applications such as distillation, RO permeate, CIP and pharmaceutical washing. Feature Overview - Positive Displacement Pumping Mechanism - Flow rate independent of supply pressure - Requires only a wetted-suction for operation - Flow pre-set for 20 ml/min - Universal AC Supply Installation Diagram 44

46 Microelectr. Power Pharma Water Specifications Sample Water Requirements Temperature 0 to 100 C * Particle size <100 micron Flow rate 20 +/-0/5ml/min Pressure flooded suction to 10 psig (0.69 bar(g)) at sample inlet connection General Specifications Overall dimensions 7.4 [188mm] W x 7.4 [188mm] H x 5.25 [133mm] D Sample connections Inlet [3mm] O.D. (6 [2m] FDA compliant PTFE tubing supplied) Outlet [3mm] O.D. PTFE flexible tubing Weight 5.0 lb. [2.3 kg] Ambient temperature/humidity rating 5 to 50 C / 5 to 80% Humidity, non-condensing Enclosure material Polycarbonate plastic, flame retardant, UV and chemical resistant UL #E75645, Vol.1, Set 2, CSA #LR Temperature accuracy VAC, 50/60 Hz, 0.2A Wall Mount Standard, mounting tabs provided Ratings/Approvals CE Compliant, UL and cul (CSA Standards) listed. Not NEMA or IP rated * Temperature above 70 C requires Sample Conditioning Coil p/n Dimension Diagram Ordering Information Description Order Number Pump Module Pump Module Spare Parts Pump Seal Replacement Kit Replacement Fitting Kit Replacement Fuse (Fuse rating 250V 0.375A 5x20 mm Type T (Time Log) Pulsation Dampener with Interconnect Pulsation Dampener Bellows Replacement Kit with Seal

47 THORNTON Total Organic Carbon A TOC Sensor for Critical Water Release Total Organic Carbon 550TOC Portable, Fast and Continuous Feature Overview Continuous analysis and rapid display updates Display TOC, resistivity or conductivity (compensated or uncompensated) and temperature simultaneously 4 20mA analog output, user-selectable for TOC, resistivity/ conductivity or temperature RS232 digital output for TOC, resistivity or conductivity (compensated or uncompensated) and temperature Two SPDT relay outputs for high/low setpoint alarms UV lamp run-time indication and expiration alarm User-defined password protection for setup and maintenance menus The 550TOC provides continuous and rapid TOC technology in a convenient portable analyzer. It is designed to minimize installation and setup time. The 550TOC has the widest dynamic water quality range that can be measured without the use of reagents. Specifications Ambient temp/humidity Location Display Analog outputs Alarm outputs Alarms displayed Voltage/current Size Weight Sample connections Wetted parts Optional Printer Print out Printer interval Power 5 40 C / 5 80% RH non-condensing Industrial environment (Indoor) LCD with back-light, displays TOC, resistivity, temperature, and operation/error indications One 4 20mA DC, output is selectable for TOC or resistivity or temperature Two SPDT contacts for hi-alarm, lo-alarm and error rated 0.4A at 120VAC, 2.0A at 30VDC UV lamp replacement alarm; error alarm (both on LCD) VAC at 50/60 Hz / 50W (max) 327mm (12.8") W 167mm (6.6") H 350mm (13.8") D 8kg (17.6lb.) 6mm (0.25") tube fittings 316SS, PVDF, high quality quartz glass Thermal, serial dot TOC, resistivity, temperature, date and time 1 99 seconds, 1 99 minutes, 1 99 hours (adjustable in increments of 1) 7VDC (provided by analyzer) Performance Measurement range ppb Repeatability ± 0.1ppb < 10ppb TOC ± 1% > 10ppb TOC Resolution 0.01ppb Limit of detection 0.1ppb Linearity (accuracy) 1.00 ± 0.05 Min. water quality > 0.5MΩ cm < 2.0µS/cm Sample water Resistivity/conductivity MΩ cm ( µS/cm) Temperature 5 90 C Particle size < 100µm Flow rate 20mL/min Pressure psig at Inlet 46

48 Microelectr. Power Pharma Water Ordering Information Description Order Number 550TOC-HT analyzer ppb, (5 90 C), VAC, 50/60Hz Accessories and Replacement Parts Replacement UV lamp Thermal printer, 7VDC (includes printer, serial interface cable, power cable and printer manual) Resistor set for sensor board calibration Validation Support Document Package (CD-ROM) Systems Suitability Standards 550TOC System Suitability Test Kit (includes pump, AC adapter, tubing and carrying case) System Suitability Standards Solution Set,including bottle* of 500ppb System Suitability Solution as 1,4-Benzoquinone, USP (Rss) 1 bottle* of 500ppb System Suitability Solution as sucrose, USP (Rs) 2 bottles of reagent water (Rw) *All 550TOC standard solutions are packaged in 1000ml bottles Benefits Wide dynamic operating range of 0.05 MΩ cm to 18.2 MΩ cm Real-time continuous monitoring, no time-consuming batch measurements Obtain real data as it happens and react with alarms when necessary Point-of-use or portable monitoring Low maintenance: No gases or reagents to handle, store or replace. No membranes or moving parts. Easy access to UV lamp with diagnostics and lamp expiration alarm Small, flexible, versatile: use as an on-line monitor or throughout a system to profile TOC, resistivity, and temperature Meets USP <643> and EP requirements for TOC and USP <645> for conductivity Meets ASTM D 5173 Standard Test methods for on-line TOC monitoring 47

49 THORNTON ph Electrodes Excellent Performance in Water Treatment ph/orp ph/orp Sensors Convenient Maintenance and Calibration Mettler-Toledo Thornton offers detachable ph and ORP sensors for M300 and 770MAX with VP connector directly on the electrode body to allow convenient maintenance and calibration. ISM versions are also available for use with the M800 and M300 ISM. A variety of housings match installation requirements. Preamplifiers are used with 770MAX and allow signal transmission up to 91m (300ft). Measuring circuits can operate with or without solution ground for maximum flexibility and stability. 4260i/SG i/SG-120 Specifications General Measuring electrode Reference electrode Temperature compensator ph range Maximum flow Max. cable lengths For electrode ratings see table Ordering Information on the next page. For housings see pages Glass ph, platinum ORP Silver-silver chloride with double junction or equivalent Pt1000 included in all ph sensors; not in ORP sensors 0 14pH, except InPro 4010 which is 2 12pH 3m/s (10ft/s) 20m (65ft) Feature Overview Convenient electrical and process connections for easy maintenance and calibration Advanced METTLER TOLEDO sensor technology for high performance and long life Integral temperature sensing for accurate measurement and compensation On-line ph sensor diagnostics in M300 for assurance of process surveillance Typical Applications Wastewater neutralization Pharmaceutical water treatment Power and steam generation cycle chemistry and scrubbers Semiconductor ultrapure water treatment 4260i/SG-225 For Retractable Housing " " " " " Dimensions of

50 Microelectr. Power Pharma Water Wastewater Ordering Information Electrodes Rating Sensor Type Electrode Conn. Housing Conn. Length Order Number - for ph, general purpose, low cost applications Pt to 60 C (32 to 140 F) Polysulfone VP Pg mm bar(g)/60 C (30psig/140 F) and glass 5bar(g)/45 C (75psig/113 F) - for ph, general purpose, high pressure applications Pt1000 See housing limits Glass VP Pg mm for ph & ORP, general purpose, high pressure applications 4260i-SG-120 See housing limits Glass and Pt K8S Pg mm for ph & ORP, retractable 4260i-SG-225 See housing limits Glass and Pt K8S Pg mm for ph, general purpose & moderately pure water applications* 3250SG-120-Pt to 100 C (32 to 212 F) Glass VP Pg mm bar(g) (60psig) - for ph & ORP, general purpose & moderately pure water 3250i-SG to 100 C (32 to 212 F) Glass and Pt K8S Pg mm for ph, HF-resistant applications Pt1000-VP See housing limits Glass VP Pg mm for ORP, general purpose & moderately pure waterapplications Pt4805-DPA-S to 100 C (32 to 212 F) Glass and Pt S8 Pg mm bar(g) (36psig) - for ORP, general purpose, high pressure applications Pt4805-DXK-S8-120 See housing limits Glass and Pt S8 Pg mm for ph, general purpose, high chemical resistance 4501-VP-Pt1000-SG 0 to 100 C (32 to 212 F) PVDF and VP 1" NPT insertion or bar(g)/65 C (100psig/149 F) glass 1" NPT submersion 3.5bar(g)/100 C (50psig/212 F) - for ph, retractable applications Pt1000 See housing limits Glass VP Pg13.5 retractable 225mm for ORP, retractable applications Pt4805-DXK-S8-225 See housing limits Glass and Pt S8 Pg13.5 retractable 225mm * For use with moderately pure waters (conductivity 5 to 50µS /cm) use housing in 3 4" NPT earth-grounded metal pipe tee with flow <100ml/min and discharge to open drain. For higher purity and/or higher accuracy in pure water see phure Sensor, page MAX ph/orp Preamps ph ORP Connector Cable Length Order Number Connector Cable Length Order Number VP 1 m (3 ft) AS9 1 m (3 ft) VP 3 m (10 ft) AS9 3 m (10 ft) VP 5 m (16 ft) AS9 5 m (16 ft) VP 10 m (33 ft) AS9 10 m (33 ft) Housing (2) Housing (2) Electrode (1) Cable (3) METTLER TOLEDO THORNTON M300 Electrode (1) Preamp (3) Patch Cord (4) 770MAX (Channels 1 to 4) With M300, a complete ph or ORP installation requires an electrode (1), a housing (2) and a VP or AS9 cable (3). For suitable housings consult the table on page 52. For suitable cables see table page No preamplifier is required. Each installation requires a THORNTON M300 transmitter. With 770MAX, a complete ph or ORP installation requires an electrode (1), a housing (2), a preamp (3), plus a patch cord (4). For suitable housings consult table on page 52. For patch cords see table page 78. Suitable Housings pg. Cross reference table

51 THORNTON ph Electrodes Excellent Performance in Water Treatment ph/orp phure Sensor with ISM Reliable ph Measurement in Pure Waters The Mettler-Toledo Thornton phure Sensor for M800 and M300 ISM uses a special internally-pressurized gel electrolyte reference electrode to produce results similar to a flowing junction but with much more convenient installation and maintenance. The electrode also includes a low resistance ph glass membrane, an integral, fast-responding RTD, and AK9 connection. All components of the phure Sensor have been optimized for performance and value and conform to ASTM Standard D5128. Various lengths of cable can be selected to provide flexibility in locating the sensor. A preamplifier is used with the 770MAX and allows signal transmission up to 91m (300ft). Specifications Wetted materials Process connections Flow housing volume Maximum pressure Sample temperature Sample ph Sample flowrate Sample conductivity Connection Components included Glass ph, platinum ORP 1 4" NPTF in/out 5 ml with electrode in place Atmospheric pressure for optimum stability; operational 0 to 2.5 bar(g) (0 to 35 psig); can safely withstand 7 bar(g) (100 psig) 0 to 80 C (32 to 176 F); short term to 100 C (212 F) 1 11 ph 50 to 150 ml/min > 0.8 µs/cm for highest accuracy VP cable from sensor to instrument or preamp Combination ph electrode, Flow housing (02385), and cable (and preamp with 770MAX) Feature Overview Pressurized gel electrolyte Accurate, fast responding temperature compensator Low resistance glass membrane Solution ground connection Low volume 316 stainless steel flow housing Typical Applications Reverse osmosis ph adjustment of clean recycle water or between membranes in two pass systems to optimize rejection rates Power plant cycle chemistry Monitoring and controlling ph levels to comply with guidelines and minimize corrosion and scaling 50

52 Microelectr. Power Pharma Water Ordering Information phure Sensor ISM Order Number phure Sensor with 1m (3ft) AK9 cable phure Sensor with 3m (10ft) AK9 cable phure Sensor with 5m (16ft) AK9 cable phure Sensor with 10m (33ft) AK9 cable Replacement ISM combination electrode with temperature compensator phure Sensor Used With M300 phure Sensor with 1m (3ft) VP cable phure Sensor with 3m (10ft) VP cable phure Sensor with 5m (16ft) VP cable phure Sensor with 10m (33ft) VP cable phure Sensor Used With 770MAX* phure Sensor with 1m (3ft) VP cable & preamp phure Sensor with 3m (10ft) VP cable & preamp phure Sensor with 5m (16ft) VP cable & preamp phure Sensor with 10m (33ft) VP cable & preamp Spare Parts for non-ism Sensors Replacement combination electrode with RTD * Requires separate patch cord, see page 78. For ph and ORP buffers, refer to page 53. phure Sensor dimensions? Did You Know The small volume and high sample velocity of the phure Sensor assures fast response by preventing power plant corrosion products from accumulating around the electrode membrane. 51

53 THORNTON ph Electrodes Excellent Performance in Water Treatment ph/orp ph/orp Housings Flexibility in Meeting Process Requirements Mettler-Toledo Thornton housings provide a fixed NPT or solvent weld process connection. For easy access to the electrode for cleaning, calibration or replacement, they have internal o-ring seals with hand-tightened mounting nut. The compact METTLER TOLEDO electrode design includes measuring, reference and fast-responding temperature compensator functions so only a single process connection is ever needed. Housings should be mounted to orient the tip of the electrode at least 15 below horizontal to assure reliable contact of internal electrolyte with the measuring membrane. They should not be mounted horizontally or upside-down X Specifications ph Housings Order Nr Wetted parts CPVC PVDF PVC Sensor fitting 3 4" NPT insertion 3 4" NPT insertion 1" weld tee or submersion a or submersion a Pressure rating 7 bar(g) at 20 C 6 bar(g) at 20 C 3.5 bar(g) at 60 C 100 psig at 68 F 87 psig at 68 F 50 psig at 140 F 2 bar(g) at 80 C 1 bar(g) at 100 C 30 psig at 176 F 15 psig at 212 F Suitable ph sensors (by Order Nr) b : ? Did You Know The ph electrode described on page 49 provides 1" NPT connections without a separate housing. It can be inserted into a 1 1 4" or larger NPT pipe tee with reducing bushing or can be immersed using a 1" NPT coupling and support pipe. ph Housings Order Nr Wetted parts CPVC PVDF 316 SS Sensor fitting Retractable 1 1 2" NPT Retractable 1 1 2" NPT Retractable 1" NPT Pressure rating 5 bar(g) at 80 C 5 bar(g) at 100 C 7 bar(g) at 100 C 75 psig at 176 F 75 psig at 212 F 100 psig at 212 F Suitable ph sensors (by Order Nr) b : a For insertion in plastic pipe, use 3 4 1" reducing bushing and 1" pipe tee. For submersion with plastic pipe, use 3 4 1" reducing coupling and 1" pipe. b For information about the corresponding ph sensors consult page

54 Microelectr. Power Pharma Water Wastewater Drawings of ph housings 19.3 mm 0.76" 31.8 mm 1.25" mm/5.24" Internal O-ring seal 22.3 mm/0.88" across flats 26.7 mm 1.05" Allow 230 mm/9" for electrode removal Pg 13.5 thread (internal) 10.8 mm 0.43" 62.5 mm 2.46" 3 4 " NPT 2 places 3 4" NPT insertion or submersion ( & ) Allow 230 mm / 9" for electrode removal Pg 13.5 thread mm 5.75" 99.9 mm 3.94" 25.4mm 1.00" 1" PVC pipe solvent weld 94.6 mm 3.73" 1" weld tee ( ) Allow 635 mm/25" for electrode removal 259 mm/10.2" 70 mm 2.75" " NPT (PVDF, CPVC) 1" NPT (316 SS) Retractable 1 1 2" NPT (1000-4X) ph and ORP (Redox) Standard Buffer Solutions Ordering Information ph and Redox Buffers Volume Order Number ph buffers ph 4.01 buffer 250 ml ph 7.00 buffer 250 ml ph 9.21 buffer 250 ml ph buffer 250 ml Redox buffers Redox buffer 220 mv ml

55 THORNTON ISM Dissolved Ozone Sensors Assured Sanitization Ozone NEW! Dissolved Ozone Sensors with ISM For Reliable Process Control Thornton dissolved ozone measurement capability uses a proven sensor technology with ISM for rapid and accurate response to a wide range of ozone concentrations, providing reliable ozone measurement in conjunction with M800 and M300 ISM transmitters. Intelligent sensor data is stored in memory, providing Plug & Measure simplicity with enhanced diagnostics capabilities. Robust sensor construction is coupled with a membrane cartridge which allows exceptionally fast and easy replacement of electrolyte and membrane when necessary Specifications Sample flowrate 200 to 500ml/min with housing; 0.3 to 1m/s (1 to 3ft/s) without housing Sample temperature 5 to 50 C (41 to 122 F) for measurement; probe can withstand 100 C (212 F) Sample pressure Normal operation, atmospheric; can withstand 3bar(g) (45psig) Sample connections 1 4" NPT Wetted materials Polycarbonate or 316 stainless steel flow housing, 316 stainless steel probe, silicone rubber membrane Cable lengths 1 to 10m (3 to 33ft) with cable Weight 0.5kg (1lb) with flow chamber Response time 90%* response in 30s Operating range 0 5,000ppb (mg/l); 0 5.0ppm (mg/l) short term; 0 500ppb (mg/l); 0 0.5ppm (mg/l) continuous System accuracy ± 4% of reading or 3ppb, whichever is greater; ± 0.5 C Included parts Probe with spare electrolyte, polycarbonate or stainless steel flow housing and cable as specified (and preamp with 770MAX). * Upscale response may be slower if sensor has recently been exposed to high ozone concentration Feature Overview Reinforced silicone membrane for exceptional durability Full temperature compensation accounts for effects of both membrane permeability and solubility of ozone in water Membrane cartridge provides easy replacement of electrolyte and membrane Applications Pharmaceutical water systems Monitors sanitization levels and ensures removal of all ozone to satisfy the no added substance requirement Semiconductor ultrapure water systems Monitors ozone concentration downstream of the ozonator and UPW storage tank Bottled water systems Continuous ozone measurement is a key quality practice to provide good, consistent taste and long product shelf life Beverage systems Ozone replaces caustic chemicals for clean-in-place operations, providing disinfection without objectionable byproducts 54

56 Microelectr. Pharma Water Ordering Information 6510i ISM Sensor with Polycarbonate (PC) and Stainless Steel (SS) Housings Order Number ISM Ozone sensor with PC housing, 1m (3ft) AK9 cable ISM Ozone sensor with PC housing, 3m (10ft) AK9 cable ISM Ozone sensor with PC housing, 5m (16ft) AK9 cable ISM Ozone sensor with PC housing, 10m (33ft) AK9 cable ISM Ozone sensor with SS housing, 1m (3ft) AK9 cable ISM Ozone sensor with SS housing, 3m (10ft) AK9 cable ISM Ozone sensor with SS housing, 5m (16ft) AK9 cable ISM Ozone sensor with SS housing, 10m (33ft) AK9 cable Sensor with Polycarbonate (PC) and Stainless Steel (SS) Housings M300 Ozone sensor with PC housing, 1m (3ft) VP cable M300 Ozone sensor with PC housing, 3m (10ft) VP cable M300 Ozone sensor with PC housing, 5m (16ft) VP cable M300 Ozone sensor with PC housing, 10m (33ft) VP cable M300 Ozone sensor with SS housing, 1m (3ft) VP cable M300 Ozone sensor with SS housing, 3m (10ft) VP cable M300 Ozone sensor with SS housing, 5m (16ft) VP cable M300 Ozone sensor with SS housing, 10m (33ft) VP cable MAX Ozone sensor with PC housing, preamp Max Ozone sensor with SS housing, preamp Spare Parts 6510i/6510 Maintenance kit (4 membranes, electrolyte) Maintenance kit (4 membranes, electrolyte) Replacement Probe, 6510i Replacement Probe, 6510/12/ Replacement Probe, Soln, Ozone Electrolyte mL Ozone Sensor Simulator (for VP sensors) * Also order patch cord 1XXX-70, see page 78. Dimensions Notes: Sensor/flow housing assembly must be in upright position as shown. Allow approximately 254mm (10") clearance to remove sensor. 55

57 THORNTON Dissolved Oxygen Sensors Dependable Low Level Measurement Dissolved Oxygen High Performance Dissolved Oxygen Sensors with ISM Fast, Accurate Response THORNTON s high performance ppb-level dissolved oxygen measurement capability for M300 ISM and M800 excels in the demanding low ppb-level applications. It provides a precise zero and a highly accurate response over the entire range of measurement. This allows it to perform well at any level as well as providing very fast response to changes from one level to another. Specifications Sample flowrate 50 to 1,000 ml/min Sample temperature 0 to 60 C (32 to 140 F) for temperature compensation; can tolerate 100 C (212 F) Sample pressure 0 to 5 bar(g) (0 to 72 psig) Sample connections 1 4" NPT Wetted materials Polyacetal flow housing, polyphenylene sulfide probe body, Teflon membrane reinforced with stainless steel and silicone rubber, Viton and silicone rubber O-rings Cable length Probe to instrument: 1 to 10 m (3 to 33 ft) for M300; up to 61m (300ft) for 770MAX Weight 1 kg (2 lb) with flow housing Response time 98% of final value in 90s Operating range 0 10,000 ppb (µg/l) System accuracy ± 1% of reading or 1 ppb, whichever is greater; ± 0.5 C Components included DO probe with spare electrolyte Housing (17490) and cable (and preamp with 770MAX) Feature Overview Very fast response High accuracy Simple maintenance with drop-in modular membrane Excellent long-term stability Temperature compensation for membrane permeability and oxygen solubility effects Typical Applications Power plant cycle chemistry monitoring Semiconductor ultrapure water Pure water treatment systems 56

58 Microelectr. Power Pharma Water Ordering Information ISM Order Number High Performance DO probe, flow housing and 1 m (3 ft) AK9 cable High Performance DO probe, flow housing and 3 m (10 ft) AK9 cable High Performance DO probe, flow housing and 5 m (16 ft) AK9 cable High Performance DO probe, flow housing and 10 m (33 ft) AK9 cable Replacement DO probe Used With M300 High Performance DO probe, housing and 1 m (3 ft) VP cable High Performance DO probe, housing and 3 m (10 ft) VP cable High Performance DO probe, housing and 5 m (16 ft) VP cable High Performance DO probe, housing and 10 m (33 ft) VP cable Used With 770MAX High Performance DO probe, housing and preamp with 1 m (3 ft) VP cable* Spare parts and accessories for all high performance sensors Replacement High Performance DO probe Maintenance kit (electrolyte and 4 membranes) Polarization module (for portable use) * also specify a 1XXX-79 patch cord, listed on page 78. Dimensions of the ISM High Performance Dissolved Oxygen Sensor? allows Did You Know The fast response of high performance DO sensors real time tracking of start-up deaeration. 57

59 THORNTON Dissolved Oxygen Sensors Dependable Low Level Measurement Dissolved Oxygen Long-Life Dissolved Oxygen Sensors Extremely Low Maintenance THORNTON S long-life dissolved oxygen measurement capability for M300 and 770MAX uses an industry-proven sensor design with major improvements in longevity. An especially durable membrane and controlled internal electrochemistry allow many years of operation with no internal maintenance, reducing radiation exposure in nuclear power plants. Specifications Sample flowrate 50 to 2,000ml/min Sample temperature 5 to 50 C (41 to 122 F) Sample pressure Normal operation, atmospheric; can withstand 3bar(g) (45psig) Sample connections 1 8" NPT Wetted materials Polyacetal flow chamber, 316 stainless steel and polyacetal probe, HDPE membrane Cable length Probe to preamplifier: 0.5m (1.5ft); preamplifier to instrument: 1.6 to 61m (5 to 200ft) M300; 1.6 to 91m (5 to 300ft) 770MAX Weight 1.5kg (3lb) with flow chamber Response time Within range, 90% of final value in 20s; from air calibration, dependent on air exposure time Operating range 0 10,000ppb (µg/l) with auto-ranging System accuracy ± 2% of reading or 1ppb, whichever is greater; ± 0.5 C Spare parts Maintenance kit of 7 membranes, and replacement electrolyte included DO sensor with preamp Feature Overview Very low maintenance Excellent long-term stability Industry-proven sensor technology No interference from hydrogen in stator cooling or nuclear power applications Other Highlights Self-polarized electrodes minimize upsets from power interruption Full temperature compensation accounts for effects on both membrane permeability and solubility of oxygen in water Typical Applications Power plant cycle chemistry and stator cooling Semiconductor ultrapure water Pure water treatment systems 58

60 Microelectr. Power Ordering Information Used With M300 Order Number Long Life DO probe, housing and preamp Patch cords* 1XXX-67 Used With 770MAX Long Life DO probe, housing and preamp Patch cords* 1XXX-79 * For patch cords to connect preamp to instrument see page 74 for M300 or page 78 for 770MAX. Dimensions of the long-life dissolved oxygen sensor 10 mm 0.39" 17.5 mm 0.69" 124 mm / 4.88" 80 mm 3.15" 14 mm / 0.55" 52 mm / 2.05" To patch cord Mounting hole (2 places) 4.8 mm / 0.19" 5.5 mm / 0.22" To probe cable length 0.5 m / 18" 57 mm 2.24" 113 mm / 4.45" 22 mm / 0.83" To preamplifier 7 mm 0.27" 7 mm 0.28" 149 mm / 5.87" Allow 254 mm / 10" clearance for removal 81 mm 3.18" 27 mm 1.08" 55 mm / 2.15" 13.5 mm 0.53" Inlet 58 mm 2.30" 76 mm 3.00" 90 mm 3.55" Outlet 1 8 " NPT 66 mm 2.60" 36 mm 1.42" 59

61 THORNTON Flow Sensors Flexible Designs for Ultrapure Applications Flow Paddlewheel Flow Sensors Reliable and Economical In-line Paddlewheel PVDF True Union Body Female NPT Threaded SS Flat Paddlewheel Stainless Steel Tri-Clamp In-line Paddlewheel flow sensors provide continuous flow measurement at a low cost for a variety of solids-free liquid applications. The open cell rotor is made of PVDF and the shaft and bearing of ceramic material offering superior life and operating performance. The modular quarter-turn electronics assembly makes service and maintenance fast and easy and allows the removal of the electronics without removing the entire sensor body. Specifications In-line Paddlewheel Mounting fitting Included with sensor, materials as noted Straight pipe requirements Pipe diameters: 10 upstream, 3 downstream Wetted materials PVC versions: PVC, PVDF, Ceramic, Viton PVDF versions: PVDF, Ceramic, Viton Tri-Clamp SST versions: SS, PVDF, Ceramic, EPDM NPT Threaded SST versions: SS, PVDF, Ceramic Flow ranges m/s (1 33ft) Pressure PVC versions: 10bar(g) at 50 C (140psig at 122 F), except insertion types: 6bar(g) at 50 C (85psig at 122 F) PVDF versions: 10bar(g) at 100 C (140psig at 212 F) SST versions: 16bar(g) at 100 C (230psig at 212 F) Accuracy ± 0.5% of full scale, + 2.5% of Reading with standard mean K-factor in reference conditions: water at 20 C (68 F) Linearity ± 0.5% of full scale, at 10m/s (32.8fps) Repeatability 0.4% of Reading Ambient/storage PVC and PVDF versions: 0 C to 60 C (32 F to 140 F) temperature SST versions: 10 C to 80 C (14 F to 176 F) Enclosure rating NEMA 4X (IP 65) Electronics enclosure material PC (Polycarbonate) Wiring Smart version uses standard 770MAX patch cables. Cable not provided for Pulse versions. Use 3-conductor, 20 gauge, shielded cable such as Belden 9364, or equivalent. Maximum recommended cable length is 50 m (160ft) Flat Paddlewheel Mounting fitting Must be obtained separately except for 1 4" NPT models Straight pipe requirements Pipe diameters: upstream, 5 downstream Wetted materials Hall effect: PVDF, Hastelloy C Magnetic: Polypropylene, Titanium, PVDF Flow ranges Hall effect: 0.1 6m/s (0.3 20ft) Magnetic: 0.3 6m/s (1 20ft) Pressure Please contact us for additional information Electrical connections Smart models: 0.5m (1.5ft) cable and smart connector, maximum patch cord length is 91m (300ft) Pulse input models: 7.6m (25ft) cables, may be extended up to 61m (200ft) for magnetic or 305m (1000ft) for Hall effect Linearity 1% FS Repeatability ± 0.5% of full scale, except ± 0.25% of full scale for 1 4" NPT models Certification CE rated 60

62 Microelectr. Power Pharma Water Ordering Information Pipe Size of Order Number Included Fitting Pulsed Smart In-line Paddlewheel Flow Sensors PVC, True-Union Body Style See Tables A and B 1 2" " " " " " " insertion type w/saddle " insertion type w/saddle " insertion type w/saddle SST, Stainless Steel Body with NPT Threaded Connections See Table C 1 2" " " " " " SST, ASME-BPE Tri-Clamp Body Style See Table D 3 4" " " " " Flat Paddlewheels (wetted materials) Hall Effect 1 2" 4" (Polypropylene, titanium, PVDF) " 8" (Polypropylene, titanium, PVDF) " 4" (PVDF, Hastelloy C) " 8" (PVDF, Hastelloy C) Magnetic 1 2" 4" (Polypropylene. titanium, PVDF) NA " 8" (Polypropylene, titanium. PVDF) NA " 1" (316SS, CD4Mcu, Fluoroloy B) NA "-12" (316SS, CD4Mcu, Fluoroloy B) NA i Many other options available Many other pipe sizes and configurations available. Please contact your local sales organization for detailed information. H B D A Table B Saddle for 8020 Style Insertion Sensors Orifice DN D A B mm/inch mm/inch mm/inch mm/inch 76/3 90/ / / /4 110/ / / /6 160/ / /5.17 Body Material: PP/PVC Seal Material: EPDM A L D Table C 8030 Style Female NPT Thread Stainless Steel (316L) Sensors Orifice DN D (NPT) A L H mm/inch inch mm/inch mm/inch mm/inch 25/0.99 1" 105/ / /3.52 H Dimensional Data Tables Table A 8030 Style Sensors True-Union Nut with Solvent Ends (PVC) or Fusion Spigot Ends (PVDF) Orifice DN D D1 A2 A1 A H mm/inch mm/inch mm/inch mm/inch mm/inch mm/inch mm/inch 25/ / / / / / / / / / / / / /4.10 A2 A1 A D1 D Table D 8030 Style Tri-Clamp Stainless Steel (316L) Sensors Body Orifice DN D2 D1 D A H Size mm/inch mm/inch mm/inch mm/inch mm/inch mm/inch 1 1 2" 40/ / / / / /3.82 H A D2 D D1 61

63 THORNTON Flow Sensors Flexible Designs for Ultrapure Applications Flow Vortex Flow Meters Maintenance Free, All-Plastic Construction The ultimate solution for measuring the flow rates of ultrapure water and chemicals, our range of Vortex Flow sensors consist of a molded unibody, available in PFA, PVC or PVDF. These sensors have no moving parts, and any potential for fluid contamination is eliminated by the corrosive-resistant all-plastic construction. PFA Version NPTM Threaded and Bead & Crevice Wafer Type Specifications PFA Version Display 4-digit LED plus high & low alarm indicators Connections Straight tube ends or Flaretek Straight tube requirements 10 diameter upstream and 2 diameter downstream. Wetted materials PFA Perfluoroalkoxy Temperature C ( F) Viscosity For liquids more viscous than water, consult THORNTON. Electrical connections 2m (6.5ft) cable may be extended with 22 gauge 6-conductor shielded cable up to 100m (325ft) for 770MAX pulse input only. Enclosure NEMA 4X, IP65 Power supply One external 12VDC isolated power supply is required for one or two pulse input sensors. Certificate CE rated, certificate of accuracy included PVC and PVDF Version Straight pipe requirement 10 diameter upstream and 5 diameter downstream. Pressure PVC: 10bar(g) at 21 C (150psi at 70 F), 6.5bar(g) at 38 C (93psi at 100 F) PVDF: 10bar(g) at 21 C (150psi at70 F), 9bar(g) at 65 C (130psi at150 F) Temperature Max. 95 C (203 F) Viscosity For liquids more viscous than water, consult THORNTON. Accuracy ±1% of full scale Enclosure NEMA 4X Electrical connections 1 2" NPTF port with screw terminal wiring. Wiring may be run up to 305m (1,000ft) with 3-conductor, 20 gauge, shielded cable, such as Belden Power supply For use with the 770MAX, one external 12V DC isolated power supply ( ) is required for one or two pulse input sensors. One kit ( ) is required for each pulse input sensor. Certificates CSA and CE, Certificate of Calibration included 62

64 Microelectr. Power Pharma Water Ordering Information Flow Vortex PFA Versions Maximum pressure Size Flow rate l/min (g/m) at 20 C (68 F) at 100 C (212 F) Order Number Straight tube-end connections 3 8" (0.1 1) 7bar(g) (100psig) 4bar(g) (58psig) " 2 20 (0.5 5) 10bar(g) (145psig) 7bar(g) (100psig) " (2.7 19) 7bar(g) (100psig) 4bar(g) (58psig) " (4 40) 5bar(g) (70psig) 3bar(g) (43psig) Male Flaretek-end connections 3 8" (0.1 1) 7bar(g) (100psig) 4bar(g) (58psig) " 2 20 (0.5 5) 10bar(g) (145psig) 7bar(g) (100psig) " (2.7 19) 7bar(g) (100psig) 4bar(g) (58psig) Female Flaretek-end connections 3 8" (0.1 1) 7bar(g) (100psig) 4bar(g) (58psig) " 2 20 (0.5 5) 10bar(g) (145psig) 7bar(g) (100psig) " (2.7 19) 7bar(g) (100psig) 4bar(g) (58psig) PVC and PVDF Versions Order Number Size Flow rate l/min (g/m) Length Pulsed Smart PVDF Bead & Crevice Free Butt End Connection 1 2" 5 57 (1.3 15) 124mm 4.87" " 8 95 (2.1 25) 124mm 4.87" " (4.2 50) 129mm 5.09" " ( ) 158mm 6.24" " ( ) 172mm 6.77" PVDF Wafer Type (Connects between 150X flanges) 1 2" 5 57 (1.3 15) 52mm 2.03" " 8 95 (2.1 25) 52mm 2.03" " (4.2 50) 57mm 2.25" " ( ) 67mm 2.63" " ( ) 82mm 3.22" " (25 300) 108mm 4.25"

65 THORNTON Flow Sensors Flexible Designs for Ultrapure Applications Flow Technical Data Vortex Sensors PFA Versions Flowrate Range for PFA Vortex Flowmeters Size Minimum Flowrate Max Flowrate (l/min) (l/min) cp* ** " " " " * cp = Viscosity of measurement fluid (in centipoises) ** Viscosity of water at 20 C Straight Tube-End Dimensions (mm) D d Size t 0.5 L 3 8" " " " Flaretek-End Dimensions (mm) Size L (male-ends) L (female-ends) 3 8" " " Male Flaretek end connection shown in dashed lines (typical both ends) 1 2", 3 4", 1" Models Flowell TM Tube Fittings 3 8" Model Only High Low VORTEX FLOWMETER L/min ENT 54 mm High Low VORTEX FLOWMETER L/min ENT 54 mm 54 mm "L" 54 mm "L" 2 m (6.5 ft) shield line with heat-proof vinyl insulation Arrow on body indicates flow direction 68.5 mm 50.5 mm Female Flaretek end Heat-fused 4-M mm 32 mm Mounting Dimensions (for all models) 64

66 Microelectr. Power Pharma Water Technical Data Vortex Sensors PVC and PVDF Versions PVDF Wafer Type Dimensions Refer to Figure A Body Size A B C D 1 2" 149mm 5.85" 20mm 0.78" 52mm 2.03" 44mm 1.75" 3 4" 150mm 5.90" 24mm 0.94" 52mm 2.03" 54mm 2.13" 1" 145mm 5.69" 30mm 1.19" 57mm 2.25" 63mm 2.47" 1 1 2" 152mm 6.00" 38mm 1.50" 67mm 2.63" 83mm 3.25" 2" 162mm 6.37" 48mm 1.88" 82mm 3.22" 102mm 4.00" 3" 175mm 6.88" 64mm 2.50" 108mm 4.25" 133mm 5.24" 1/2" NPT Female Conduit Connection A PVDF Wafer Type Flow Rates Body Size Minimum Flow Maximum Flow 1 2" 4.7l/m 1.3g/m 56.8l/m 15g/m 3 4" 7.9l/m 2.1g/m 94.6l/m 25g/m 1" 15.8l/m 4.2g/m 189.3l/m 50g/m 1 1 2" 31.5l/m 8.3g/m 378.5l/m 100g/m 2" 63.1l/m 16.7g/m 757.1l/m 200g/m 3" 94.6l/m 25.0g/m l/m 300g/m C Figure A B D PVDF Wafer Type Pressure-Temperature Rating Maximum Operating Pressure Maximum Fluid Temperature PVC PVDF 95 C/203 F NR 2.7bar(g) 40psig 66 C/150 F NR 8.9bar(g) 130psig 38 C/100 F 8.9bar(g) 130psig 10.3bar(g) 150psig 21 C/70 F 10.3bar(g) 150psig 10.3bar(g) 150psig NR=Not Recommended NPTM Threaded and Bead & Crevice Type Pressure-Temperature Rating Maximum Operating Pressure Maximum Fluid Temperature PVC PVDF 95 C/203 F NR 2.7bar(g) 40psig 66 C/150 F NR 8.9bar(g) 130psig 38 C/100 F 6.4bar(g) 93psig 10.3bar(g) 150psig 21 C/70 F 10.3bar(g) 150psig 10.3bar(g) 150psig NR=Not Recommended NPTM Threaded and Bead & Crevice Type Flow Rates Body Size Minimum Flow Maximum Flow 1 4" 2.3l/m 0.6g/m 18.9l/m 5g/m 1 2" 4.7l/m 1.3g/m 56.8l/m 15g/m 3 4" 7.9l/m 2.1g/m 94.6l/m 25g/m 1" 15.8l/m 4.2g/m 189.3l/m 50g/m 1 1 2" 31.5l/m 8.3g/m 378.5l/m 100g/m 2" 63.1l/m 16.7g/m 757.1l/m 200g/m Figure B C 1/2" NPT Female Conduit Connection NPT/Butt End A B D NPTM Threaded and Bead & Crevice Type Dimensions Refer to Figure B PVC PVDF Body Size A B C D A B C D 1 4" 97mm 3.81" 45mm 1.75" 133mm 5.25" 64 mm 2.50" 150mm 5.90" 16mm 0.63" 124mm 4.87" 33mm 1.31" 1 2" 97mm 3.81" 45 mm 1.75" 181 mm 7.13" 64 mm 2.50" 146mm 5.75" 20mm 0.78" 124 mm 4.87" 33 mm 1.31" 3 4" 97mm 3.81" 45mm 1.75" 194 mm 7.63" 64 mm 2.50" 146mm 5.75" 24 mm 0.94" 124 mm 4.87" 37 mm 1.44" 1" 100mm 3.92" 45mm 1.75" 204 mm 8.03" 64mm 2.50" 149mm 5.88" 30mm 1.19" 129 mm 5.09" 51mm 2.00" 1 1 2" 99mm 3.90" 51mm 2.00" 213mm 8.37" 64 mm 2.50" 158 mm 6.21" 38mm 1.50" 158mm 6.24" 64 mm 2.50" 2" 109mm 4.31" 51mm 2.00" 213 mm 8.37" 64 mm 2.50" 168mm 6.60" 48 mm 1.88" 172mm 6.77" 76 mm 3.00" 65

67 THORNTON Flow Sensors Flexible Designs for Ultrapure Applications Flow Forward-Swept Impeller Sensors with Fittings Economical non-magnetic measurement Specifications Mounting fitting Included with insertion sensor (flow-thru and socket union type sensors do not require fitting), wetted parts as noted. Straight pipe requirements 10 diameter upstream and 5 diameter downstream. Electrical connections Smart models have 0.5 m (1.5 ft) cable and smart connector and use patch cords up to 91 m (300 ft). Pulse input models have 6.1 m (20 ft) cables and may be extended up to 610 m (2,000 ft) using 20 gauge, shielded cable: 2-conductors for socket tee models, 3-conductors for other models. Power supply One external 12VDC isolated power supply (P/N ) is required for one or two pulse input sensors. One kit (P/N ) is required for each 1 1/2 and larger pulse input sensor. Accuracy ±1% of full scale over operating range Repeatability ±0.5% of full scale over operating range Pipe Size of Wetted Materials Flow Range Pulse Input Smart Input Included Fitting Order Number Order Number 1 2" flow-thru/pipe PVC, Viton, ceramic, Tefzel GPM " flow-thru/pipe PVC, Viton, ceramic, Tefzel GPM " flow-thru/pipe PVC, Viton, ceramic, Tefzel GPM " flow-thru/pipe PVC, Viton, ceramic, Tefzel GPM " flow-thru/pipe PVC, Viton, ceramic, Tefzel GPM " Socket tee PVC tee, PPS, Nylon, 1-30 ft/s tungsten carbide, EPDM 2" Socket tee PVC tee, PPS, Nylon, 1-30 ft/s tungsten carbide, EPDM 3" Socket tee PVC tee, PPS, Nylon, 1-30 ft/s tungsten carbide, EPDM 4" Socket tee PVC tee, PPS, Nylon, 1-30 ft/s tungsten carbide, EPDM 1 1 2" to 6" Repl. Sensor for PVC Pipe, 1-30 ft/s fitting not included* 1 1 2" to 6" Repl. Sensor for PVDF Pipe, 1-30 ft/s fitting not included* *Requires field configuration for pipe size 66

68 Microelectr. Power Pharma Water 2.16 (55 mm) A B 2.69 (68 mm) 3.50 (89 mm) PVC Size Millimeters (inches) 1/2 3/4 1 A 224 (8.83) 272 (10.69) 334 (13.15) B 104 (4.08) 119 (4.69) 137 (5.40) E Minimum Clearance D B C DIA A PVC Size Millimeters (inches) 1 1/ A 127 (5.00) 143 (5.63) 165 (6.50) 187 (7.38) B 131 (5.16) 143 (5.64) 173 (6.83) 199 (7.83) C 60 (2.38) 73 (2.88) 107 (4.23) 137 (5.38) D 101 (3.97) 107 (4.20) 119 (4.68) 130 (5.10) E 127 (5.00) 127 (5.00) 127 (5.00) 127 (5.00) 67

69 THORNTON Flow Sensors Flexible Designs for Ultrapure Applications Flow Sanitary Flow Sensors High Quality, Precision Thornton s 325-Series Compact Sanitary Turbine Flow Sensors provide another choice for applications demanding 3A sanitary certification and efficient flow measurement. 325-series flow sensors feature a compact flow sensor body with Tri-Clamp type connections and a magnetic variable reluctance type coil. Specifications Wetted Parts Certification Electrical connections Process Connections Linearity Repeatability * Based on manufacturer s calibration in water at 70 C Body 316 SS, Ra 32 microinch (0.8 micrometer) finish; 17-4PH SS rotor; PH 15-7 Mo SS retaining rings; hard carbon composite bearings. 3A Rated, manufactures calibration and materials certificates included. Smart models have 0.5 m (1.5 ft) cable and require patch cords, maximum length 91 m (300 ft). Pulse input models have 6.1 m (20 ft) twisted cable with 1/2 NPTM conduit connector. Wiring may be run up to 610 m (2,000 ft) with 3 conductor, 20 gauge, shielded cable, such as Belden To achieve optimum performance, maintain 3A certification and to protect the bearings from excess turbulance and damage, a minimum of 10 pipe diameters upstream and 5 pipe diameters downstream of turbine size pipe must be used. For example, the 1/4 turbine with 1-1/2 Tri-Clamp fittings must have 1/4 inlet and discharge piping. In addition, proper inside diameter flange gasket must be used. Consult Thornton for installation kit if needed. ±0.5% of reading* ±0.1% of reading* 68

70 Microelectr. Power Pharma Water Flow Range Tri-Clamp Fitting Turbine Size Pulse Input* Smart Input LPM (GPM) Order Number Order Number ( ) 3/4 1/ ( ) 1-1/2 1/ ( ) 3/4 3/ ( ) 1-1/2 3/ ( ) 3/4 1/ ( ) 1-1/2, 1/ ( ) 3/4 5/ ( ) 1-1/2 5/ (2.5-29) 1-1/2 3/ (4-60) 1-1/ (6-93) 1-1/2 1-1/ (8-130) 1-1/2, 1-1/ (15-225) ,514 (25-400) 3 2-1/ ,460 (40-650) * Pulse input flow sensors for use with M300 FLOW and 770MAX (channels 5 and 6 only) do not include Smart Sensor communication and do not use patch cables. A separate isolated 12 VDC power supply is required when sensor is used with 770MAX. Refer to 770MAX and M300 FLOW operating manuals for respective wiring instructions. Smart Sensor Patch Cords Patch Cord Order Number 0.3 m (1 ft.) m (5 ft.) m (10 ft.) m (15 ft.) m (25 ft.) m (50 ft.) m (100 ft.) m (150 ft.) m (200 ft.) m (300 ft.) Observe length limitations of pressure and level sensors 1XXX-79 Patch Cord with Connectors Smart Sensor w/connector 0.46 (11.7) Patch Cord 1XXX-79 φ 1.15 (29.2) Smart Sensor Connector φ 0.96 (24.4) φ 0.65 (16.5) 1 to 300 ft. (0.3 to 91 m) 10.9 (277) 69

71 THORNTON Transmitters Outstanding Performance, Advanced Electronics Transmitter NEW! M800 Multi-Parameter, Multi-Channel Transmitter (4-wire) Intuitive, Intelligent, Flexible The M800 transmitter series features premium Intelligent Sensor Management (ISM) technology measuring ph/ ORP, optical DO, amperometric oxygen (DO as well as O2 gas) and conductivity. The multi-parameter transmitter accepts any compatible combination of ISM sensors. Up to 4 channels of process measurement plus 2 flow provides immediate Plug & Measure installation and operation, predictive sensor maintenance and dynamic lifetime status. The color touchscreen ensures intuitive operation, with user selectable control and alarm management. Feature Overview Color touchscreen Intuitive operation Premium ISM functionality Multi-parameter measurement 2-channel/ 4-channel versions imonitor User management and logbook Other Highlights 8 current outputs 8 output relays Traffic light coded sensor status IP66 rated 2 PID process controller IP66 rated, UL Type 4X Specifications Performance Measurement parameters Conductivity, ph/orp, amperometric oxygen, ozone and temperature ISM Advanded Diagnostic (Lifetime Indicator, Adaptive Calibration Timer, CIP/SIP counter etc.) imonitor Conducitvity Conductivity ranges 2-electrode sensor: (C = cell constant) C = 0.1: 0.02 to 50,000µS/cm (20Ω cm to 50MΩ cm) C = 0.1 sanitary: 0.02 to 2,000µS/cm (500Ω cm to 50MΩ cm) C = 0.01: to 500µS/cm (2,000Ω cm to 500MΩ cm) 4-electrode sensor: 0.01 to 650 ms/cm (1.54 Ω cm to 0.1 MΩ cm) Temperature measuring range 40 to 200 C ( 40 to 392 F) Temperature compensation Auto/selectable as: Std. (standard high purity water Thornton/Light), Light 84, Std. pure water referenced to 75 C, linear %/ C (adjustable), 50% glycol, 100% glycol, cation, ammonia, isopropyl alcohol, none ph ph range 1 to 15 ORP input range 1500 to 1500 mv ph resolution Auto/0.001/0.01/0.1/1 (can be selected) Temperature measuring range 30 to 150 C ( 22 to 302 F) Temperature compensation Auto/Manual/STC Oxygen Oxygen range (amperometric) Dissolved oxygen: Saturation 0 to 500% air, 0 to 200% O2, Concentration 0.1ppb (µg/l) to 50.00ppm (mg/l) Oxygen resolution Auto/0.001/0.01/0.1/1 (can be selected) Temperature measuring range 30 to 150 C ( 22 to 302 F) Temperature compensation Auto Ozone Operating range 0 5,000ppb (mg/l); 0 5.0ppm (mg/l) short term; 0 500ppb (mg/l); 0 0.5ppm (mg/l) continuous System accuracy ± 4% of reading or 3ppb, whichever is greater; ± 0.5 C General Specifications Power supply 100 to 240VAC, or 20 to 30VDC, 12VA AC frequency 50 to 60Hz Current (analog) outputs 8 0/4 to 20mA, 22mA alarm 70

72 Microelectr. Power Pharma Water Wastewater Ordering Information Transmitters Order Number M800 Water 2-channel + 2 flow M800 Water 4-channel + 2 flow Installation Accessories Pipe mount kit Panel mount kit Protective hood ISM Sensor Cables 2-e Conductivity Order Number ph/do/o3/4-e Cond Order Number 0.3 m (1 ft) m (3 ft) m (5 ft) m (10 ft) m (10 ft) m (16 ft) m (15 ft) m (33 ft) m (25 ft) m (50 ft) m (100 ft) m (150 ft) m (200 ft) m (300 ft) Front dimensions of M800 General Specifications (cont.) User interface Color touchscreen 5.7", Resolution px, 256 colors Languages 10 (english, german, french, italian, spanish, portuguese, russian, japanese, korean and chinese) Ambient temperature 10 to 50 C (14 to 122 F) Relative humidity 0 to 95%, non-condensing Rating IP66 (when back cover is attached), UL Type 4X* PID process controller 2 Hold input Yes Control input Yes Alarm contact Yes (alarm delay 0 to 999s) Relays Mechanical rated at 250VAC, 3 Amps (Relay 1NC, Relay 2 to 4NO); 4-SPDT Type Reed 250VAC or DC, 0.5 Amps (Relay 5 to 8) Setpoints High, low, between, outside, USP, EP * Pending Cut-out dimensions of M800 Side dimensions of M800 71

73 THORNTON Transmitters Outstanding Performance, Advanced Electronics Transmitters M300 & M300 ISM Transmitter Reliable, Versatile, Easy to Use The THORNTON M300 transmitter line for conductivity/resistivity, ph/orp, dissolved oxygen, ozone and flow rate combines robustness with ease of use. Its versatility and solid measurement performance makes it the ideal choice for light industrial applications. The M300 transmitters are designed for comfortable operation: from the large display to the easily accessible wiring terminals to the plain text interface and quick setup menu. With its innovative USB port, the M300 is open to the future for remote configuration and commissioning. M300 ISM versions provide the beneficial Plug and Measure feature thanks to ISM functionality. Specifications Enclosure/Power Operator interface Material Weight, 1 4 DIN models Weight, 1 2 DIN models UL electrical environment Ratings/approvals EMC emissions Power Outputs Analog outputs (as specified for individual models) Analog output accuracy Analog output scaling Relays (as specified for individual models) Service interface Discrete input (as specified for individual models) 4 line backlit LCD; 5 tactile keys Polycarbonate 0.7kg (1.5lb) 1kg (2lb) Installation (overvoltage) Category II UL (US & Canada), CE compliant; 1 4 DIN: IP65 (front); 1 2 DIN: IP65/NEMA 4X According to EN55011 Class A Universal VAC, 50 60Hz or 20 30VDC; 5W Powered 0/4 20mA, 22mA alarm, 500 Ω maximum load; not for use with externally powered circuits ± 0.05mA Linear, bi-linear, logarithmic (1,2,3 or 4 decades), auto-ranging All contacts are potential free, with adjustable hysteresis and time delay SPDT, SPST NO, SPST NC: 250VAC/30VDC, 3A, resistive SPST reed: 300VDC, 0.5A, 10W USB, type B connector, for remote configuration and commissioning Accepts dry contact closure for remote flow totalizer reset or remote PID control auto/manual selection Other Highlights M300 for ISM: Plug and Measure functionality 4-wire installation Quick setup mode for fast installation Backlit high contrast display Basic diagnostics Feature Overview Conductivity versions available in single and dual-channel configurations PID controller with pulse length, pulse frequency or analog control Multi-level password protection against accidental parameter changes Multi-parameter version provides two user-configurable channels for conductivity/resistivity, ph, oxygen or ozone SW tools for configuration and commissioning using the USB port 72

74 Microelectr. Power Pharma Water Measurement Specifications Conductivity/resistivity Ranges 0.01 constant sensor: to 200µS/cm (5000 Ω cm to 500 MΩ cm) 0.1 constant sensor: 0.02 to 2000µS/cm (500 Ω cm to 50MΩ cm) 10 constant sensor: 50 to 40,000µS/cm (25 to 20KΩ cm) 4-electrode sensor: 0.01mS/cm to 650mS/cm (1.54Ω cm to 100KΩ cm) Accuracy ± 0.5% of reading or 0.5Ω, whichever is greater, up to 18MΩ-cm Concentration ranges of HCl, NaOH, H2SO4 0 20%, 0 15%, 0 20% TDS ranges (CaCO3 and NaCl) Cover equivalent conductivity ranges Calculated parameters (2-channel) % Rejection, power plant calculations of ph based on specific and cation conductivity, and C02 based on cation and degassed conductivity Temperature compensation Selectable as: Std (standard high purity Thornton/Light), Light 84, Std referenced to 75 C, linear %/ C, 50% glycol, 100% glycol, cation, ammonia, isopropyl alcohol, none ph ph, ORP ranges 1.00 to 15.00pH, 1500 to 1500mV Temperature range 30 to C ( 22 to 266 F) Accuracy ± 0.03pH, ± 2mV Temperature compensation Automatic/manual for electrode output, plus adjustable solution temperature coefficient for solution ionization effects Calibration 1- or 2-point, with auto buffer recognition Diagnostics Selectable continuous checking of membrane resistance and reference diaphragm/junction resistance (with solution ground sensors) Dissolved Oxygen Ranges 0 20,000ppb; 0 20ppm, 0 200% saturation; resolution 0.1ppb Temperature compensation Automatic, for membrane permeability and oxygen solubility Accuracy ± 1% (± 2% with long life probe) of reading or ±1ppb, system accuracy Dissolved Ozone Ranges 0 5,000ppb, 0 5ppm; resolution 0.1ppb Temperature compensation Automatic, for membrane permeability and ozone solubility Accuracy ± 2% of reading or ± 3ppb, system accuracy Flow Flowrate range 0 to 9999 GPM, L/min, m 3 /hr Total flow range 0 to 9,999,999Gallons, 37,850,000Liters, 37,850m 3 RO % recovery range 0 to 100% Flow velocity range Equivalent ft/s, m/s Frequency range 1 to 4000Hz Calculated parameters Ratio, sum and difference of two flowrates (4-channel) Resolution 4 significant digits, auto-ranged; up to 8 digits for total flow Update rate Display and outputs, once per 2 seconds Input pulses Low <1.0 volt; high >1.4 volts (36 volts max.) Accuracy ± 0.5Hz Repeatability ± 0.2Hz Temperature Range 40 to 200 C ( 40 to 392 F); resolution 0.1 Accuracy ± 0.25 C (± 0.45 F) Resolution 0.01 C for conductivity; 0.1 C for all other parameters PID Control Display Auto/manual status and %-output on bottom line of display Settings Auto/manual, setpoint, deadband, non-linear corner points, control limits, proportional gain, integral reset time (min), derivative rate time (min) Manual station Controlled by up/down arrow keys in manual mode; remote auto/manual selection by discrete input Control output types One or two analog signals, relays pulse frequency, or relays pulse length 73

75 THORNTON Transmitters Outstanding Performance, Advanced Electronics Transmitters Measurement Specifications (cont.) Outputs ph/cond/do & Ozone/Temperature Single-channel Two-channel Setpoints/alarms 4 high, low, outside, between, USP, EP 6 high, low, outside, between, USP or EP Relays 2 SPDT, 2 SPST reed 2 SPDT, 1 SPST NO, 1 SPST NC, 2 SPST reed Analog output signals 2 4 Discrete inputs 1 2 Flow Single-channel Four-channel Setpoints/alarms 4 high, low, outside, or between 8 high, low, outside, or between Relays 2 SPDT, 1 SPST NO,1 SPST NC 2 SPDT, 1 SPST NO, 1 SPST NC Analog output signals 2 4 Discrete inputs, for external totalizer reset 1 2 Ordering Information Order Number M300 Transmitters for analog sensors Outputs 1 4 DIN 1 2 DIN M300 1-channel Conductivity/resistivity 2 Analog; 4 Relays M300 2-channel Conductivity/resistivity 4 Analog; 6 Relays M300 1-channel ph/orp 2 Analog; 4 Relays M300 2-channel Multi-parameter 4 Analog; 6 Relays M300 1-channel Flow 2 Analog; 4 Relays M300 4-channel Flow 4 Analog; 4 Relays M300 Transmitters for ISM sensors Outputs 1 4 DIN 1 2 DIN M300 ISM 1-channel Multi-parameter 2 Analog; 4 Relays M300 ISM 2-channel Multi-parameter 4 Analog; 6 Relays Accessories Order Number Panel mount kit for 1 2 DIN models Pipe mount kit for 1 2 DIN models Conductivity calibration module (analog) Adapter, VP to standard, for calibrating conductivity with VP patch cord (analog) Conductivity calibration module (ISM) Configuration software & data logger kit Adapter panel M DIN to 200/2000 cutout Adapter raised panel M DIN to 200/2000 cutout Sensor cables for M300 (analog) Conductivity a Order Number ph/do c /Ozone Order Number Connector Standard VarioPin (VP) b VarioPin (VP) Cables 0.3 m (1 ft) for Use At Standard Temperatures 30 to 80 C / 22 to 176 F 1.5 m (5 ft) m (3 ft) m (10 ft) m (10 ft) m (15 ft) m (16 ft) m (25 ft) m (33 ft) m (50 ft) m (49 ft) m (75 ft) m (65 ft) m (100 ft) for Use At High Temperatures 40 to 135 C / 40 to 275 F 46.0 m (150 ft) m (3 ft) m (200 ft) m (10 ft) ORP 5.0 m (16 ft) m (3ft) m (33 ft) m (10ft) m (49 ft) m (16ft) m (65 ft) m (33ft) a 4-E sensors limited to 15.2m (50ft), b For VP Conductivity sensors only, c For long life dissolved oxygen sensor only, use standard conductivity sensor cables at left. 74

76 Microelectr. Power Pharma Water Sensor cables for M300 ISM Conductivity Order Number ph/do/ozone Order Number 0.3 m (1 ft) m (3 ft) m (5 ft) m (10 ft) m (10 ft) m (16 ft) m (15 ft) m (33 ft) m (25 ft) m (50 ft) m (100 ft) m (150 ft) m (200 ft) m (300 ft) Conductivity Calibration Modules The THORNTON M300 Conductivity Calibration modules provide a convenient solution for in-place calibration of the THORNTON M300 or M300 ISM conductivity measurement circuitry. Feature Overview Includes resistances for all ranges of conductivity/ resistivity and temperature Used with 1- and 2- channel conductivity and Multi-parameter models Provided with NIST-traceable certificate of calibration Enables efficient QA program Includes standard patch cord connection; VP patch cord adapter available Conductivity calibration module Front and side dimensions of M300, 1 4 DIN version Cut-out dimensions of M300, 1 4 DIN version Pipe mount kit for 1 2 DIN models mm " Panel cut-out Front and side dimensions of M300, 1 2 DIN version Cut-out dimensions of M300, 1 2 DIN version Panel cut-out 75

77 THORNTON Transmitters Outstanding Performance, Advanced Electronics Transmitters 770MAX Multi-parameter Analyzer Compact and Comprehensive The THORNTON 770MAX multi-parameter analyzer/ transmitter is a unique process monitoring tool, providing versatility through a multi-parameter, multichannel approach. Smart Sensors used with the 770MAX have sensor type, calibration data and serial number factory-stored providing automatic configuration of the 770MAX when connected. Smart Sensors are available for a wide variety of parameters. Feature Overview Extensive Measurement Capabilities 6 channels: 4 Smart Sensors, including conductivity/resistivity, temperature, flow, ph, ORP, dissolved oxygen, TOC, dissolved ozone, level and pressure, plus 2 pulse flow sensors Display 16 measurements on 4 line screen with auto or manual scrolling Metric, S.I., and english units for direct measurements; calculated values for % rejection, % recovery, difference, sum, ratio, power industry ph and CO2 from conductivity, and DI capacity. Custom names identify all measurements. Alarm/Control and Outputs 16 setpoints for high, low, USP, EP and reset (for totalizer) alarms 4 SPDT relay option within the 1/4 DIN case with individual hysteresis and time delay (optional) 2 discrete outputs for logic circuits 4 powered analog outputs (0/4 20mA) standard, 8 optional RS232 serial output 2 discrete inputs for totalizer reset Highest Accuracy and Easiest Calibration Unique 4-wire resistance measurement technique for highest installed accuracy THORNTON s temperature compensation provides highest accuracy for UPW, cation and ammonia conductivity NIST-traceable automatic meter calibration system Direct one and two-point sensor calibration Smart Sensors retain factory and user calibration data ph automatic buffer recognition during calibration Compact Size 1 4 DIN cutout, case only 12cm deep Sealed NEMA 4X panel mount standard, entire unit sealed with optional back cover Panel, wall, pipe mounting options 76

78 Microelectr. Power Pharma Water Measurement Specifications Functional Sensor inputs 4 smart sensor channels, 2 pulse flow channels Conductivity/resistivity ranges 0.01 constant 2-E cell: 0.001µS/cm to 2,000µS/cm; 0.5KΩ cm to 1,000MΩ cm 0.1 constant 2-E cell: 0.01µS/cm to 3,000µS/cm; 0.33KΩ cm to 100MΩ cm 10 constant 2-E cell: 10µS/cm to 200,000µS/cm 50 constant 2-E cell: 10µS/cm to 1.0S/cm 4-E cell: 10µS/cm to 800,000µS/cm; Readout in S/m is selectable Concentrations: HCl: 0 15 %, NaOH: 0 13%, H2SO4: 0 20%, by weight ph & ORP ranges 1 to 15pH, 1500 to +1500mV D.O. ranges 0 to 15,000ppb or µg/l, 0 to 15ppm or mg/l, with auto-ranging; 0 to 100% saturation Ozone ranges 0 to 5,000ppb, 0 to 5ppm or equivalent g/l ranges TOC range 0.05 to 1,000ppb or µg/l C Temperature ranges 40 C to 200 C, 40 F to 392 F with Pt1000 RTD or Pt100 RTD Flow ranges Sensor range in GPM, LPM, m 3 /hr, 0.5 4,000Hz Pressure ranges Sensor range in psi, bar, kpa, mmhg, kg/cm 2, inches, feet Tank level (volume) Sensor range in gallons, m 3, liters, % full, psi, inches, feet Derived meas. Total flow, % rejection, % recovery, sum, difference, ratio, ppm-gallons, total grains, power calculated ph & CO2 Electrical ranges Volts, Amps, based on proportional millivolt signal Temperature compensation Automatic, referenced to 25 C for resistivity, conductivity, % rejection and TDS. Field selectable for standard high purity (THORNTON/Light), cation, ammonia/eta (power industry), isopropyl alcohol, 50 and 100% glycol, HCl, H2SO4, or Light 84 (special microelectronics applications). ph temperature compensation for Nernst electrode output effects plus adjustable solution temperature compensation for high purity water ionization effects, referenced to 25 C. Pressure comp. Dissolved oxygen compensation for atmosphere pressure during calibration using barometer in preamp. Pressure read out available in bar or mmhg. Outputs Setpoints/alarms 16, set individually as high, low, reset, USP <645>, or EP limits on any measurement. Relays Optional: 4 SPDT potential-free relays, rated 5 amp max. resistive load up to 30VDC or 250VAC Discrete outputs Two standard, buffered TTL/CMOS level Analog output signals Four standard plus four optional, powered 0/4 20mA outputs; accuracy ± 0.05mA, typical. Serial output RS232 standard, maximum distance 50ft, field selectable up to 38.4kbaud Performance Resistance accuracy ± 0.3% of reading, 1,000 to 6MΩ; ± 0.5% of reading, 6 to 10MΩ; ± 1% of reading or ± 0.5Ω, whichever is greater, 10 to 1,000Ω (divide by cell constant for resistivity range) Volt/Temp. accuracy ± 3mV, ± 0.02pH, ± 0.2 C, see sensor specs for dissolved oxygen and ozone Frequency accuracy ± 0.1% or, ± 0.001Hz, whichever is greater Repeatability ± 0.2% of reading, 1,000 to 10 MΩ; ± 0.8% of reading, 10 to 1,000Ω for conductivity/resistivity; ± 0.05 C; ± 0.02pH; ± 0.3mV Ratings/approvals All models are UL and cul (CSA Standards) Recognized and CE compliant Environmental Temperature Humidity Enclosure/Power Display/keypad Material/weight Rating Power Storage: 20 to 80ºC ( 4 to 176ºF) Operating: Configuration Power Supply Relay A-Out 115VAC & 24VDC 230VAC C to 50 C 10 C to 50 C C to 50 C 10 C to 40 C C to 40 C 10 C to 40 C 0 to 95% RH, non-condensing 20 character 4 line backlit LCD or vacuum fluorescent; 20 tactile feedback keys ABS-PC alloy, UV and chemical resistant; 0.9kg (2lbs) NEMA 4X, panel mounting; sealed back cover also available VAC, 20W max, 47 63Hz; 20 32VDC, 30W max. DC power must be isolated and limited to 8A or less. 77

79 THORNTON Transmitters Outstanding Performance, Advanced Electronics Transmitters Ordering Information 770MAX Transmitters Display Power Analog Outputs Relays Order Number LCD AC LAO LCD AC LA1 LCD AC LA2 VFD AC VAO VFD AC VA1 VFD AC VA2 LCD DC LDO LCD DC LD1 LCD DC LD2 VFD DC VDO VFD DC VD1 VFD DC VD2 Accessories Rear cover for wall mounting and rear seal (requires cable grip kit, , or conduit) Cable grip kit one kit seals two cables into the rear cover above, with fittings large enough to accept patch cord connector or other cable 13.8mm (0.546") maximum diameter. Pipe mounting bracket for 50mm (2") pipe Automatic smart calibrator kit (for 770MAX) 1875 Portable conductivity/resistivity calibration system (for system including sensor) 1885 Sensor Cables for 770MAX Sensor Patch Cords a Order Number Ozone Sensor Patch Cords b Order Number 0.3m (1ft) m (5ft) m (5ft) m (10ft) m (10ft) m (15ft) m (15ft) m (25ft) m (25ft) m (50ft) m (50ft) m (100ft) m (100ft) m (150ft) m (150ft) m (200ft) m (200ft) m (300ft) m (300ft) a Not used with pulsed-input flow sensors. Observe length limitations for some sensors. b Used for ozone applications where CE compliance is necessary automatic smart calibrator 1875 Automatic Smart Calibrator At the push of a button, the 1875 calibrator automatically steps through NIST-traceable reference resistances, voltages and frequencies to calibrate and verify all ranges of the 770MAX to meet QA requirements and ensure highest accuracy performance. Results of sequential 770MAX calibrations are retained in the calibrators memory with a real time clock to allow subsequent downloading to a PC for printout of calibration certificates (for specifications consult next page). 78

80 Microelectr. Power Pharma Water Specifications 1875 Automatic Smart Calibrator Resistance accuracy ± 0.05% except ± 0.075% for 1 10MΩ Temperature accuracy ± 0.1 C Frequency accuracy ± 0.03% Voltage accuracy ± 0.5mV NIST traceability Documented on certificate of calibration for calibrator Ambient temperature C for rated accuracy Memory capacity 20 channels of calibration and/or verification (770MAX has 4 smart channels per instrument) Power supply rating V, 47 63Hz; CE compliant, CSA rated, UL Listed Dimensions mm ( ") The 1875 kit includes: Smart Automatic Calibrator with certificate of calibration Calibrator-to-770MAX cable, connects to smart channel input, 1.5m (5ft) RS232 DB9 cable for connection to computer port 770MAX Certificate Management Program for Windows 95 or higher on CD ROM Modular power supply and cable, used when Calibrator is not connected to a 770MAX during download to the computer mm 4.92" 45.3 mm 1.78" mm 4.50" mm 6.39" mm 4.61" mm 4.19" 92.0 mm 3.62" 32.7 mm 1.29" 7.6 mm 0.30" mm 8.84" mm 8.24" mm 4.82" 57.2 mm 2.25" 14.8 mm 0.58" 25 mm 0.98" 125 mm 4.92" mm 7.67" mm 4.92" 96.0 mm 3.78" 14.5 mm 0.57" 9.1 mm/0.36" mm 3.97" 2.4 mm/0.09" 4.3 mm 0.17", 4 Places mm 4.39" 7.7 mm/0.30" 96.0 mm/3.78" mm/4.50" 4.1 mm 0.16" mm 4.50" mm 8.16" mm 4.30" 54.6 mm 2.15" 5.1 mm 0.20", 4 Places 770MAX panel cut-out dimensions 770MAX with sealed rear cover 79

81 Aftermarket Services Service XXL Tailored Services To Ensure Product Performance METTLER TOLEDO specializes in the area of precision instruments and offers the most comprehensive range of services through a global network of dedicated professional staff. Product Lifecycle Support: Mettler-Toledo Thornton provides full service coverage worldwide to its customers, supports them with a customized, lifelong service management and assists them in managing measurement loops throughout the product life-cycle. Depot Service: Our Depot-Service center is based at our manufacturing excellence center in Bedford, MA and supports our worldwide sales and service channels. We offer fixed price calibration and repair services for all our manufactured products as well as some conductivity sensors and transmitters manufactured by our competitors. In summary, we offer the following depot services: Sensor and transmitter recalibration TOC calibration and system suitability testing Dissolved Oxygen probe remembrane/rebuild Loop verification Ozone Verification Testing Standard repair services Field and Training Service: For customers who cannot send their products back to our depot services, we offer field service coverage where our certified field service engineers travel to the customer s site to provide services ranging from a simple product commissioning to advanced troubleshooting. This service is especially useful for customers whose processes dictate in-line and real-time maintenance. Our training services are designed for customers who are interested in learning more about the technology and concepts behind the different measurement points. The training service can either be offered at our facility in Bedford, MA or at the customer s site. All of the above services can be availed by calling us at or using our website at Calibration of Sensors & Systems Our products and calibration equipment are all NIST traceable. All the records and certificates for our calibration equipment are maintained and documented in our ISO quality management system. This helps us to be very responsive to customer requests regarding traceability standards and certificates. 80

82 Microelectr. Power Pharma Water Wastewater Conductivity Sensor Calibration Conductivity Sensor - Standard Recalibration Item Description CAL-20 CAL-21 CAL-22 Standard conductivity recalibration of 0.1 and 0.01 constant sensors provides ASTMtraceable calibration of cell constant to ± 1% at 18.2 cm and NIST-traceable calibration of temperature to ± 0.1 C at 25 C. For 200 series, 770PC & 770MAX sensors only. INCLUDES AS FOUND READINGS. Standard conductivity recalibration of 10 cm -1, 50 cm -1 and 4 electrode sensors Provides ASTM traceable calibrations of the cell constant and NIST traceable calibrations of the temperature measurement at ambient temperature (22 C ± 5 C). This calibration is for conductivity sensors that measure high conductivity solutions (10 us/cm - 1 S/cm). INCLUDES AS FOUND READINGS. Same as CAL-20 for UniCond 2-electrode sensors. Conductivity Sensor - Special Calibrations Item CAL-31 CAL-32 Description Specified Temperature Sensor Calibration of 0.1 and 0.01 constant sensors provides NIST-traceable calibration of temperature to ± 0.1 C within 5 C of a user-specified temperature between 5 and 90 C, and ASTM-traceable calibration of cell constant to ±1% in pure water at the specified temperature. Includes calibration report. Recommended for high accuracy measurement in hot deionized water. Specify desired calibration temperature (± 5 C). One Point ASTM Directly Verified Calibration of 0.1 and 0.01 constant sensors-same as Standard Sensor Calibration of cell constant within ±1% plus verification directly in ASTM D1125 Solution D (146.9 us/cm). Includes calibration report. Recommended where direct ASTM traceability and/or verification over a range is required. CAL-33 One Point ASTM Directly Verified Calibration with AS FOUND Data of 0.1 and 0.01 constant sensors-same as CAL 32 but includes performance in ASTM solution using previous calibration data. Recommended where direct ASTM traceability and/or verifi cation over a range is required along with historical record of performance. CAL-34 CAL-35 CAL-36 CAL-37 Conductivity recalibration of 10, 50 and 4E constant sensors, Provides ASTM trace able calibrations of the cell constant and NIST traceable calibrations of the tempera ture measurement. This calibration is for conductivity sensors that measure high con ductivity solutions (10 ms/cm - 1 S/cm). This calibration includes AS FOUND readings taken at ambient temperature and at customer specified conductivity value. Includes only 1 point of as found data. Same as CAL-31 for UniCond 2-electrode sensors. Same as CAL-32 for UniCond 2-electrode sensors. Same as CAL-33 for UniCond 2-electrode sensors. For Service Information, please contact (800) or RepairService@mt.com 81

83 Aftermarket Services Service XXL Transmitter and Calibrator Calibration Meter Recalibration Item Description CAL-01 DOT 2, 770PC, 750LM and 800 Series Recalibration CAL and 2000 Meter Recalibration CAL MAX Recalibration M300 Recalibration Calibrator Recalibration Item CAL-10-1 CAL-10-2 CAL-10-3 CAL-10-4 CAL-11 CAL-12 Description 200, 2000, 770PC Calibrator Recalibration & Certification-provides NIST-trace able calibration of resistance, temperature and voltage values, as applicable. Price is per individual calibrator module. INCLUDES AS FOUND READINGS. Pricing for multiple modules (as in full calibration kits s/n need to match) will be charged at a reduced rate as listed below: 2 Calibration Modules 3 Calibration Modules 4 Calibration Modules 1875 Calibrator for 770MAX-provides NIST-traceable recalibration of resistance, temperature and voltage values. INCLUDES AS FOUND READINGS. Conductivity/Resistivity Calibration Module for M300 Calibrator provides NISTtraceable recalibration of resistance and temperature values. INCLUDES AS FOUND READINGS. System - Special Calibrations Item CAL-40 CAL-41 Description System Calibration of meter and 0.1 or 0.01 constant sensor Combination of CAL 02 or 03 plus, CAL 10 or -11 plus CAL 20 with the user s calibrators, instrument and sensor to provide ±1% cell constant and system accuracy at 18.2-cm and 25 C. Includes calibration report. Specified Temperature System Calibration of meter and 0.1 or 0.01 constant sensor Combination of CAL 02 or 03 plus, CAL 10 or 11 plus CAL 31 with the user s calibrators, instrument and sensor to provide ±1% cell constant and system accuracy near the specified temperature. Specify desired calibration temperature (± 5 C) on order. Includes calibration report. CAL-42 One Point ASTM Directly Verified System Calibration of meter and 0.1 or 0.01 constant sensor Combination of CAL 02 or 03 plus, CAL 10 or 11 plus CAL-32 with the user s calibrators, instrument and sensor to provide ±1% cell constant and system accuracy near 25 C, verified over a wider range. Includes calibration report. 82

84 Microelectr. Power Pharma Water System - Special Calibrations continued Item CAL-43 Description System calibration for a 200CR, 2000 or 770MAX with 4-E, 10/cm or 50/cm conductivity sensor calibrated in customer selected ASTM solution within the system measuring range, near 25 C. Wastewater CAL-44 System calibration for the 200CR, 2000 or 770MAX with a two point sensor temperature calibration at 0 C and 100 C. CAL-45 System calibration of meter and two sensors-system calibration for a 200CR, 2000, 770MAX or 770PC with TWO Sensors ( 0.1 and 0.01 constant sensor only) Combination of CAL 02 or 03 plus CAL 10 or 11 plus CAL 20 with the user s calibrators, instrument and sensor to provide ±1% cell constant and system accuracy at 18.2 Mohm-cm and 25 C Includes calibration report. Calibration & System Suitability TOC Calibration For 4000TOC, 5000TOCe, 5000TOCi Sensors, 550TOC Analyzer and 502P models Item Description SST-03 System Suitability System Suitability test to meet USP <643> and EP , performed at Thornton depot-center (Sucrose and Benzoquinone solutions, provided by Thornton). Only for 550TOC and 5000TOC models Standard Calibration for 5000TOC Consists of conductivity sensor calibration with ASTM traceability and TOC calibration at 500ppb using Sucrose solution. TOC-01 TOC-02 TOC-03 SSCAL-01 Standard Calibration for 550TOC model Consists of conductivity sensor calibration with ASTM traceability and TOC calibration below 20 ppb, plus board calibration with NIST traceable standards, performed at Thornton (Calibration does not include service or parts). High temperature TOC Calibration for 550 Model Consists of sensor calibration with ASTM traceability and TOC calibration at 500 ppb (±50 ppb) using Sucrose, plus board calibration with NIST traceable standards performed at Thornton depot-center (Calibration does not include service or parts). Standard Calibration for 502P model Consists of sensor calibration with ASTM trace ability and TOC calibration below 20 ppb, plus board calibration with NIST traceable standards, performed at Thornton depot-center (Calibration does not include service or parts). *The 502P model is an obsolete product. We recommend that you upgrade to the 5000TOC model. System Suitability and Calibration for 550TOC and 5000TOC models Consisting of conductivity sensor calibration with ASTM traceability, TOC calibration at 500 ppb using Sucrose (Calibration does not include service or parts) and System Suitability test to meet USP <643> and EP , performed at Thornton depot-center (Sucrose and Benzoquinone solutions, provided by Thornton). For the 550TOC, a board calibration is also performed using NIST traceable standards. For Service Information, please contact (800) or RepairService@mt.com 83

85 Aftermarket Services Service XXL Loop Verification This service verifies that the loop, which consists of a sensor, transmitter and a cable, is functioning to the specifications as listed by the product specifications. This service is especially useful for pharmaceutical customers, system fabricators and engineering firms who have to follow stringent regulatory and customer requirements. A Certificate of Verification will be shipped along with the products. Item Description Certifies the loop (sensor + transmitter + cable) when one conductivity sensor is connected to a transmitter via a cable Certifies the loop (sensor + transmitter + cable) when two conductivity sensors are connected to a transmitter via a cable. Transmitter Loaner and Extended Warranties Mettler-Toledo will provide loaner transmitters while customers units are being repaired or calibrated. Mettler-Toledo also offers extended warranties on their transmitters from one to two years. The extended warranty starts after the first year. Loaner Program Item Description Loaner for M300 Extended Warranties Item Description Extended Warranty, 1YR, 770 MAX Call Loaner for M Extended Warranty, 2YR, 770 MAX Loaner for 770MAX Extended Warranty, 1YR, M300 Call Loaner for M4000TOC Extended Warranty, 2 YR, M Loaner for 5000TOC Call Call Extended Warranty, 1 YR, M800 Extended Warranty, 2 YR, M800 Loaner items must be returned within 4 weeks from the date of receipt or when the customer receives the serviced product from MT-Thornton, whichever is less, and must be returned in their original condition. Failure to do so will result in a $155 service fee per week. On-Site Service and Training Mettler-Toledo provides on-site training modules consisting of theory of operation, installation & configuration, calibration, maintenance and troubleshooting. The training modules consist of a presentation, handouts, and hands on sessions. Pricing for the training modules include the price of the module, training fee per attendee and travel expenses. Item Description On-Site Training Class, Conductivity On-Site Training Class, DO On-Site Training Class, ph Call Call On-Site Training Class, Ozone On-Site Training Class, TOC 84

86 Microelectr. Power Pharma Water Wastewater On-Site Service and Training On-Site Service, Calibration Item Description On-site System Commissioning and Start-Up, ph Loop. A Thornton service technician will perform instrument calibration / start-up at the customer s site. All materials required for testing and calibration will be provided by Thornton On-site 200/2000 Instrument Calibration - uses Calibration Modules. A Thornton service technician will perform instrument calibration at the customer s site. All materials required for testing and calibration will be provided by Thornton On-site 770MAX Instrument Calibration - uses 1875 Calibration Module. A Thornton service technician will perform instrument calibration at the customer s site. All materials required for testing and calibration will be provided by Thornton On-Site Loop calibration for a 200CR, 2000, M300, 770MAX or 770PC with ONE Sensor ( 0.1 and 0.01 constant sensor only). Includes calibration report On-Site Ozone calibration for a 2000, M300 or 770MAX with ONE Sensor. Includes calibration report On-site System Suitability Testing for 5000TOC system System Suitability test to meet USP <643> and EP for the 5000 TOC system, performed at the customer s site (Sucrose and Benzoquinone solutions, provided by Thornton) On-site TOC Calibration for 5000TOC system A Thornton service engineer will perform TOC calibration at 500ppb using Sucrose for the 5000TOC system at the customer s site (Sucrose solution provided by Thornton) On-site FULL calibration for 5000TOC system A Thornton service engineer will perform a full blown calibration that includes TOC, Conductivity, Flow and Temperature at 500ppb using Sucrose solution provided by Thornton On-site System Suitability and Calibration for 550 and 5000TOC System A Thornton service technician will perform SSCAL 01 at the customer s site. All materials required for testing and calibration will be provided by Thornton On-site System Suitability and full system Calibration for 5000TOC system A Thornton service technician will perform SST and a full system calibration (TOC, Conductivity, Flow and Temperature) at the customer s site. All materials required for testing and calibration will be provided by Thornton On-Site Sensor calibration ( 0.1 and 0.01 constant sensor only). Includes calibration report On-Site Sensor calibration ph / ORP. Includes calibration report. For Service Information, please contact (800) or RepairService@mt.com 85

87 Notes Just to Remember The following are trademarks of METTLER TOLEDO: UniCond, 770MAX, 5000TOC, 550TOC, M300, UniCond, and Smart Sensor. The following are trademarks of their respective companies: Teflon is a trademark of DuPont. Viton and Kalrez are trademarks of DuPont Dow Elastomers. HART is a trademark of HART Communication Foundation. PROFIBUS is a trademark of PROFIBUS International. FOUNDATION fieldbus is a trademark of the Fieldbus Foundation Hastelloy is a trademark of Haynes International, Inc. Monel is a trademark of Special Metals Corp. Noryl is a trademark of GE Advanced Materials, Plastics and Five Panel, LLC. Tri-Clamp is a trademark of Ladish Co. The Information contained within this catalog is believed to be accurate. Mettler-Toledo Thornton, Inc. is not responsible for typographical or technical errors Mettler-Toledo Thornton, Inc. All rights reserved. Notes 86

88 Mettler-Toledo Thornton Regional Sales Managers Mettler-Toledo Thornton Representatives for the U.S., Canada and Puerto Rico Sales Manager East- US/Canada ACI Controls Inc. Process Controls Dave Ferragamo 295 Main Street, W. Seneca, N.Y Ferguson Street, Indianapolis, IN Cell: Tel: , Fax: Tel: , Fax: Sales Manager West US/Canada Applied Controls Process Integration Doug Brees East 58th Street South, Tulsa, OK Surrey Drive, Bonita, CA Cell: Tel: , Fax: Tell: Central Regional Sales Manager Controls West Inc Rocky Mountain Process Company John Groetsch 3045 North Norfolk Street, Mesa, AZ Grove Loop, Unit D Cell: Tell: , Fax: Westminster, CO john.groetsch@mt.com Tel: Fax: Intermountain Regional Sales Manager Entech Steve Pierce 1219 Winter Lane, Schwenksville, PA Tech Quip Inc Cell: Tell: , Fax: Playa Court, Houston, TX Steve.Pierce@mt.com Tel: Fax: Midatlantic Regional Sales Manager Escotech, Inc. Scott Edgell 2005 Italia, San Juan, PR TemPress Associates Inc Cell: Tel: , Fax: Southeast Sunnyside Road, # Scott.Edgell@mt.com Clackamas, OR Tell: Fax: Midwest Regional Sales Manager FLW Southeast Scott Little 4451 Canton Road, Marietta, GA Cell: Tel: , Fax: Thermo Cense Incorporated scott.little@mt.com Capital Drive,Lake Zurich, IL Tel: Fax: Northeast Regional Sales Manager Heartland Controls Erin White Jodi Road, Unit F Mokena, IL Cell: Tell: Rawson LP Erin.White@mt.com McAllister, Houston, TX Tel: , Fax: Southwest Regional Sales Manager Jasper Engineering Chris Oglesby 700 Hamel Road, Medina, MN Cell: Tel: , Fax: Vanguard Controls Inc. Chris.Oglesby@mt.com 1 Gold Mine Road, Flanders, NJ Tel: , Fax: Southeast Regional Sales Manager Katz Kontrols Larry Hale Elenda Drive, Cupertino, CA Cell: Phone , Fax Venture Technology Groups Larry.Hale@mt.com Industrial Park Drive Farmington Hills, MI West Coast Regional Sales Manager Latech Equipment Inc Tel: , Fax: Joe Hewitt 1950 South 900 West, Salt Lake City, UT Cell: Tel: Fax: Joe.Hewitt@mt.com WOA Controls 11 Old Mill Road, White Salmon, WA M-Tec Rise Tel: , Fax: Industriplex Blvd, Suite 23 Baton Rouge, LA WGS Equipment & Ctls Tel: , Fax: Plaza Drive,Suite 110, Garnet Valley, PA Tel: , Fax: Northeast Water Services 67 Green Street, Foxboro, MA Tel: , Fax: Canada Steveco Sales Agencies Inc. Optimal Biotech Group 210 Parkview Crescent, Newmarket, ON L3Y 2C8 6 Afton Court, San Mateo, CA Tel: , Fax: Tel: Fax: (Ontario Only) Westech Industrial/Calgary 2830 Argentia Road, Unit #1, Mississauga, ON L5N 8G4 Tel: , Fax: (All provinces except Ontario)

89 Your On-line Information Center Whether you need fast access to product information or you are interested in the latest application news, just enter our portal to get answers. Learn about the latest applications and product news to improve processes or reduce costs, and download the information you need. Your advantages: Always up to date Multilingual Visit our website for fast and competent information. Visit for more information Mettler-Toledo Thornton, Inc. 36 Middlesex Turnpike Bedford MA USA Mettler-Toledo Thornton Inc. 36 Middlesex Turnpike Bedford, MA USA Tel , Fax Subject to technical changes. Mettler-Toledo Thornton Inc. 10/2011 Printed in USA. ML0133