McDONALD S 30 ROOF ELEMENT
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- Elinor Hodge
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1 /16 PRE-DRILLED HOLES IN LEGS / /4 MCDO BRACKET 1-7 1/4 RIVNUT NALDS BRACKET /4 = DISTANCE FROM BOTTOM OF BASE PLATE TO CENTER OF TIE-BACK ASSEMBLY C L 22 1/16" FROM WALL CENTER TO WM BRACKET SEAM 6-4 3/4 FROM WALL CENTER TO RIGHT EDGE OF DUMMY LEG PLATE RCE INSTALLATION INSTRUCTIONS: 1. Uncrate and inspect element pieces. Notify Persona of any damage. Note: use extreme care when handling / assembling arch pieces to avoid causing damage to fiberglass. 2. RCE legs will have plates welded on both ends. Attach legs to each arch section using supplied bolts. 3. Verify exact position of RCE on wall ledge with GC and site plan. Short arch leg (with shroud) should be center justified with wall column below it. If site conditions do not allow for this, call Persona for further direction. 4. Determine distance from wall to back edge of legs. If necessary, cut off sq tie-back tubes & touch up paint on ends. Ensure there is at least 2 of overlap between the two tie-back sections for bolting together (see pg 2). Tie-back brackets have an adjustable range from 7 ½ - 12 overall length. Note: smaller tube bracket mounts to wall. 13 ½ C L 5. Attach tie-back assembly to left (short) leg with supplied hardware (see pg 2). See above sketch for placement. Secure the sleeve sections of tie-back tubes to the desired length (as determined from step 4) & drill one 9/16 hole through both tie back tubes. Install shroud back (only) onto tie-back tube (see shroud assembly sketch). Bolt tubes together with supplied hardware (see pg 2). Seal all mounting bolts / holes in tie-back assemblies AND openings between 1 ½ and 2 tie-back tubes with silver colored, 1-part polyurethane sealant appropriate for mating surfaces (see pg 4). 6. Using straps and spreader bar, lift element onto wall ledge. Ensure legs are level in both directions. Mark & drill 5/16 pilot holes for base plates (4 per leg). Shim bottom plates (only) with silver painted steel or aluminum, if leg height adjustment is needed. Fill pilot holes with sealant & secure legs to tower with ½ x 4 stainless steel lag screws (Persona supplied), or alternative stainless steel hardware for mounting surface (installer to supply, if necessary). 7. Determine and mark center of wall elevation below element. Place the far edge of the short, dummy leg's base plate 6' 4 ¾ to the right of the center mark (see above). Ensure that the front of the dummy leg is in line with the fronts of the other three RCE legs. Attach dummy leg as noted in step 6. NOTE: if no Wordmark sign is to be installed, this step can be eliminated. 4 SQ RCE LEG TIE-BACK ASSEMBLY 6 SHROUD BACK HAS 3 HOLE TO FIT OVER 2 SQ TIE-BACK TUBE 4 SQ TUBE LEGS BOTTOM 8. Center, right, & dummy RCE legs each have (2) 9/16 pre-drilled holes and (1) ½ rivnut. Follow Wordmark installation instructions on page 5 to attach Wordmark sign & tie-back assemblies to these legs. If no Wordmark sign is to be installed, use supplied ½ x 5 ½ zinc plated thru-bolts to attach tie-back assemblies to these legs. Complete tie-back assemblies for each leg, as noted in step 5. Install the supplied ½ x 1 ½ zinc-plated bolts in the rivnuts. 9. Mark & drill 5/16 pilot holes in back wall for tie-back plates (see pg 2). Fill pilot holes with sealant & secure plates to wall with appropriate hardware (hardware kit supplied by persona). Note: if mounting to corrugated wall surface, see additional instructions on pg Ensure all bolts in base plates & tie back plates are tight. Clean out any debris in & around mounting holes. Fill in entire hole cavity for all mounting bolts using silver colored, 1-part polyurethane sealant appropriate for mating surfaces. Tool sealant smooth to eliminate air pockets & ensure contact to both joint surfaces. Clean off any excess sealant to create finished look (see pg 4). SHROUD FRONT SITS AGAINST FRONT EDGE OF BASE PLATE SHROUD ASSEMBLY ATTACH SHROUD BACK / COVER TO BENT TABS ON FRONT SECTION, USING PROVIDED #8-18 5/8 SQ DRIVE PAN HEAD SCREWS 30 ROOF ELEMENT 11. Install shroud front around short leg with supplied hardware ( see shroud assembly sketch). Secure shroud back to shroud front with supplied screws. 12. Touch up any paint on sign, bolts or structure as required. 13. Clean area & dispose of installation debris off-premise.
2 TIE BACK ASSEMBLY ½ FLAT S.S. WASHER ½ 4 S.S. HE HEAD LAG SCREW* ½ 1 ½ ZINC PLATED HE HEAD BOLT * ½ 2 ½ S.S. LAG SCREW W/ EPANDABLE LEAD SHIELD ANCHOR ( WALL INSTALL PROFILES) ½ 3 ZINC PLATED HE HEAD BOLT ½ FLAT ZINC PLATED WASHER ½ ZINC PLATED LOCKNUT MOUNTING PLATE DRILL (1) 9/16 HOLE IN TUBES FOR ½ 3 BOLT WOOD WALL INSTALL ½ 4 S.S. LAG SCREW CMU WALL INSTALL 8" 6" (LEG) FOR ATTACHMENT TO RCE VERTICAL LEG SUPPORT 3 8 9/16 HOLES 2 2 SQTUBE ( ) FOR ATTACHMENT TO WALL 30 ROOF ELEMENT 10 1/2" 8 1/4" (WALL) 9/16" SLOTTED HOLES 10 1/2" 5/8" 1 ½ 1 ½ SQ TUBE ( ) ½ 2 ½ S.S. LAG SCREW WITH EPANDABLE LEAD SHIELD ANCHOR
3 TIE BACK ASSEMBLY FOR CORRUGATED WALL PRE-APPLIED BARRIER TAPE (TO BE PLACED AGAINST ) WOOD WALL INSTALL * ½ 3 ½ S.S. LAG SCREW W/ EPANDABLE LEAD SHIELD ANCHOR ( WALL INSTALL PROFILES) ½ FLAT S.S. WASHER ½ 5 S.S. HE HEAD LAG SCREW* ½ 1 ½ ZINC PLATED HE HEAD BOLT & WASHER PLACE 3 1 Ø GALVANIZED PIPES IN GROOVES OF WALL TO PREVENT PLATE FROM CRUSHING CORRUGATION. BARRIER TAPED SIDE OF PIPE TO BE AGAINST WALL SURFACE. SECURE TO WALL WITH MOUNTING PLATE BOLTS. 5/8 MOUNTING PRE-DRILLED HOLES GALVANIZED SPACER PIPE DETAIL 1" ½ 3 ZINC PLATED HE HEAD BOLT ½ FLAT ZINC PLATED WASHER ½ ZINC PLATED LOCKNUT 3 1 Ø GALVANIZED PIPE MOUNTING PLATE DRILL (1) 9/16 HOLE IN TUBES FOR ½ 3 BOLT CMU WALL INSTALL ½ 5 S.S. LAG SCREW 3 1 Ø GALVANIZED PIPES WITH BARRIER TAPE AGAINST 8" 6" (LEG) 3 8 9/16 HOLES 10 1/2" 8 1/4" (WALL) 9/16" SLOTTED HOLES 10 1/2" 5/8" 3 1 Ø GALVANIZED PIPES WITH BARRIER TAPE AGAINST 2 2 SQTUBE 1 ½ 1 ½ SQ TUBE ½ 3 ½ S.S. LAG SCREW WITH EPANDABLE LEAD SHIELD ANCHOR FOR ATTACHMENT TO RCE VERTICAL LEG SUPPORT ( ) 30 ROOF ELEMENT FOR ATTACHMENT TO WALL ( )
4 ROOF ELEMENT SEALING INSTRUCTIONS Clean out any debris in & around mounting holes. Fill in ENTIRE hole cavity for all mounting bolts, using 1-part polyurethane sealant appropriate for mating surfaces. Tool sealant smooth to eliminate air pockets & ensure contact to both joint surfaces. Clean off any excess sealant to create finished look Seal mounting bolt & holes into wall surface Seal mounting bolt & holes into tie-back leg Seal opening between tie back tubes & and mounting bolt / hole Seal mounting bolt & holes in base plate 30 ROOF ELEMENT
5 WALL MOUNT BRACKET SEAM LOCATION /16 SIGN SEAM LOCATION ACCESS HOLE BEHIND n OD 1. Uncrate and inspect sign. Remove the letter n access panel cover from the nald's section by removing the #10-18x5/8 zinc plated pan-head, self tapping screws located on the top and bottom of the wire way channel ( see figure 2, pg 6). Make a temporary electrical connection between the McDo and nald's sections to test light sign. Refer to figure 4, pg 6 for Scotch Lok connector signs, to determine how to make all electrical connections. Notify Persona if any damage /4.080 ALUMINUM WALL MOUNT BRACKET (LOCATE & DRILL 9/16 HOLES TO MATCH BOTTOM PRE- DRILLED HOLES & RIVNUTS IN RCE LEGS) 5. Lift the nald's mounting bracket and insert the left end into the completed McDo section. Ensure that there is no gap between the mounting brackets. Mark & drill (2) 9/16 holes in the mounting bracket to match the bottom thru-hole & the rivnut in the dummy RCE leg. Use supplied ½ x 5 ½ zinc plated thru-bolts to attach mounting bracket AND tie-back plates to the leg; use supplied ½ x 1 ½ zinc plated bolts to attach mounting bracket to rivnut (see figure 3, pg 7). Complete tie-back assemblies as noted in step 5 (page 1). 2. Disconnect any electrical connections to the power supply (disconnect temporary connections made to test light sign) power supplies remain in mounting bracket. Disconnect the two sign sections from the mounting brackets by removing the #10-18x5/8 zinc plated pan-head, self tapping screws located on the top and bottom of the wire way channels. 3. Determine and mark 22 1/16 left of center of wall elevation below display (see pg 1). Lift the McDo mounting bracket; position so it is level and vertically centered on the bottom thru-hole & the ½ rivnut in the middle RCE leg and so the right edge is flush with the mark left of center on the wall below. Mark & drill (2) 9/16 holes in the mounting bracket to match the bottom thru-hole & the rivnut in the RCE leg. Use supplied ½ x 5 ½ zinc plated thru-bolts to attach mounting bracket AND tie-back plates to the leg; use supplied ½ x 1 ½ zinc plated bolts to attach mounting bracket to rivnut (see figure 3, pg 7). Complete tie- back assemblies as noted in step 5 (page 1). 6. Lift nald's sign section into position so the two sign sections are flush together (see figure 6, pg 7). Be sure to secure the n to the frame so it isn't damaged during lifting. Line up the screw holes in the top and bottom of the sign channel and mounting bracket. Attach the sign channel to the mounting bracket using the #10-18x5/8 zinc plated pan-head, self tapping screws that were removed earlier. (16 required to complete sign). Ensure the sign is level and plumb. 7. Make the required electrical connections ( see figure 4, pg 6) from the McDo and nald's sections to the power supply through the access hole in the wire way channel behind the letter n ( see figure 2, pg 6). Re-attach the letter n access cover to the wire way channel using the #10-18x5/8 zinc plated pan-head, self tapping screws that were removed earlier (4 required). Installer to make final electrical connections to primary power, if licensed to do so. Test light sign. 4. Lift McDo sign section and position so screw holes line up with the holes in the top and bottom of the ELECTRICAL SPECIFICATIONS: 1. ILLUMINATION: WHITE LEDS 2. POWER SUPPLY: (2) LED POWER SUPPLIES 3. LOAD: 1.30 AMPS 4. CIRCUITS: (1) 20 AMP VOLT mounting bracket. Mounting bracket will slide inside wire way channel on sign back, (see figure 5, pg 7). Attach the sign channel to the mounting bracket using the #10-18x5/8 zinc plated pan-head, self tapping screws that were removed earlier. (10 required at this time). WORDMARK - RCE MOUNT THIS SIGN IS INTENDED TO BE INSTALLED IN ACCORDANCE WITH THE REQUIREMENTS OF ARTICLE 600 OF THE NATIONAL ELECTRICAL CODE AND / OR APPLICABLE LOCAL CODES. THIS INCLUDES PRO GROUNDING AND BONDING OF THE SIGN. 8. Touch up any paint on sign, bolts, or structure as required. Clean area & dispose of installation debris off-premise. GENERAL NOTES: 1. THE INSTALLER SHALL VERIFY ALL CONDITIONS AND DIMENSIONS. 2. THE INSTALLER SHALL PROVIDE MOUNTING HARDWARE AS REQUIRED. 3. THE CUSTOMER S BUILDING ENGINEER IS TO DETERMINE IF THE BUILDING STRUCTURE WILL SUPPORT THE SIGN. THE CUSTOMER SHALL SUPPLY ANY ADDITIONAL STRUCTURE THAT IS REQUIRED ON OR BEHIND WALL.
6 FIGURE 2 #10-18 x 5/8 zinc plated pan-head, self tapping screws for access cover (2 located on top, 2 on bottom) NOTE: ACCESS HOLE COVER & LETTER n ARE ONE PIECE. TAKE CARE TO NOT PULL WIRES LOOSE WHEN REMOVEING n / COVER TO ACCESS POWER SUPPLY FIGURE 4 1. Make any temporary connections with installer provided wire nuts. Use the Persona supplied one-time use, blue Scotch Lok wire connectors for final / permanent connections. NOTE: The wires must NOT be stripped. WORDMARK - RCE MOUNT 2. To make a connection insert the like-marked, un-stripped wires into to the connector until both wire ends are against the stop. 3. Using a linesman pliers, apply pressure to the metal crimp until it is fully engaged.
7 FIGURE 3 ½ LOCKNUT ½ FLAT WASHER ½ 5 ½ ZINC PLATED THRU BOLTS S RCE LEG MOUNTING BRACKET SEAM FIGURE 6 ½ 1 ½ ZINC PLATED BOLT DRILL (4) 9/16 HOLES IN BACKET FOR ½ 5 ½ THRU BOLTS & ½ x 1 ½ BOLTS /16 DRILL (4) 9/16 HOLES WHERE NEEDED TO MATCH BOTTOM THU-HOLES & RIVNUTS IN EACH RCE LEG). FIGURE 5 3 7/8" 4" SIGN SECTION SEAM LOCATION POWER SUPPLY.06 ALUMINUM LETTER BACK.080" ALUMINUM C-CHANNEL RACEWAY (ON SIGN) 8 1/8 ID.080" ALUMINUM C-CHANNEL MOUNTING BRACKET (ON WALL) 8 OD ELECTRICAL OUT PROVISION: THRU BACK OF MOUNTING BRACKET (NOTE: INSTALLER TO SUPPLY CONDUIT) LED POWER SUPPLY # /8 ZINC PLATED, PAN HEAD, SELF-TAPPING SCREW WORDMARK - RCE MOUNT
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