APP 721 MODBUS Mapping
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- Margery Moody
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1 SUMMARY This document is intended to be a reference for communicating with the Flygt APP721 controller using MODBUS RTU communication. Communication settings to the unit are as follows: MODBUS RTU, 8 data bits, No Parity, 1 Stop Bit. Connecting to the RTU will require a standard 9-pin serial cable or null modem 9-pin cable, depending on what type of equipment you are connecting. Modems and radios typically require standard cables, whereas PLC and direct computer connections typically require null modem connections. Plug in your serial cable to COM1 of the APP721 and ensure that the communications settings in the software are set to the following: Station ID: <<enter the MODBUS ID for the APP700 controller>> ID (fixed): <<enter the MODBUS ID for the APP700 controller>> Communic. COM1: RS232 Full Duplex Speed COM1: <<choose a communications speed, typically 9600 or above>> Protocol COM1: MODBUS RTS Delay COM1: <<Pick a delay before sending data after receiving a message, typically 20-50ms) >> 3X / 4X MODBUS Read Reg 16- bit Reg 32-bit Scaling Min Max Description R/W? 1 = 1 s Alarm delay for digital alarms. 1 = 1 s Alarm delay for analogue alarms. 1 = 1 s - - Generator Runtime, today R 1 = 1 h - - Generator Runtime, continuous R Generator Starts, today R Generator Starts, continuous R Max pumps allowed to run while a generator is running Max pumps allowed to run under normal conditions Pump 1 Failure Output Conditions: P1 Leakage, P1 High Temp, P1 Tripped, P1 High Current, P1 Low Current, P1 Switched Off, P1 No Response, P1 Low Capacity; P1 High Capacity Pump 2 Failure Output Conditions: P2 Leakage, P2 High Temp, P2 Tripped, P2 High Current, P2 Low Current, P2 Switched Off, P2 No Response, P2 Low 1
2 Capacity, P2 High Capacity Conditions to activate Common Alarm: Power Failure, High Level, High Level Float, Low Level, Low Level Float, Pump 1 High Temp, Pump 1 Tripped, Pump 1 Leakage, Pump 1 No Response, Pump 2 High Temp, Pump 2 Tripped, Pump 2 Leakage, Pump 2 No Response, Odor Control, Chemical Feed Failure, Generator Fail 1 = 1 s Alarm delay for high level alarms in sump 1 = 1 s Alarm delay for low level alarms in sump 1 = ft Low alarm level in sump. 1 = ft High alarm level in sump 1 = ft Alarm level hysteresis in sump 1 = ft Extremely high alarm level in sump 1 = ft Extremely low alarm level in sump 1 = ft Maximum sensor level in sump 1 = ft Minimum sensor level in sump 1 = 1 s Sensor control delay in sump 1 = ft Present level in sump R 1 = ft Minimum sensor level. Zero based. R 1 = 0.05 % Present level. Fixed scale. Scaled from R minimum sensor to used level in sump 1 = ft Maximum sensor level. Zero based. R 1 = ft Minimum used level. Calculated from sump form table or minimum sensor level. R 1 = ft Maximum used level. Calculated from R sump form table, overflow level or maximum sensor level Generator Starts, yesterday R = 1 s - - Generator Runtime, yesterday R = 0.1 A Alarm limit for high current pump = 0.1 A Alarm limit for low current pump 1 2
3 = 0.1 A Hysteresis for current alarms on pump 1 1 = 0.1 A Range of measurement for current transformer pump 1 1 = 0.05 % Present current P1. Fixed scale. Scaled R from 0 to maximum sensor. 1 = 0.1 A Present current for pump 1. R 1 = 0.1 A Calculated nominal current for pump 1. R 1 = 0.1 A Alarm limit for high current pump 2. 1 = 0.1 A Alarm limit for low current pump 2. 1 = 0.1 A Hysteresis for current alarms on pump 2. 1 = 0.1 A Range of measurement for current transformer pump 2. 1 = 0.05 % Present current P2. Fixed scale. Scaled R from 0 to maximum sensor. 1 = 0.1 A Present current for pump 2. R 1 = 0.1 A Calculated nominal current for pump 2. R 1 = 0.01 units - - Present general analogue 4 value. R 1 = ft Start level for pump 1. 1 = ft Stop level for pump 1. 1 = GPM Nominal capacity of P1. Used for capacity alarms. 1 = GPM Divergation limit for high and low 4 capacity alarms pump 1. Uses nominal capacity +/- this value. 1 = 1 s Service interval time. When pump 1 has 400 run this time a service alarm is sent. 1 = 1 s - - This is the time since the last pump service on pump 1. Updated by RTU. Reset this value after service P1 starts, today. R P1 starts, yesterday. R P1 run time, today. R 1 = 1 s - - P1 run time, yesterday. R Present start rate pump 1. R 3
4 = GPM - - Present calculated pump capacity of P1. R = 6 s - - P1 run time, today. R = 6 s - - P1 run time, yesterday. R = 1 h - - P1 run time, continuous R = ft Start level for pump = ft Stop level for pump = GPM Nominal capacity of P2. Used for capacity alarms = GPM Divergation limit for high and low capacity alarms pump 2. Uses nominal capacity +/- this value = 1 s Service interval time. When pump 2 has run this time a service alarm is sent = 1 s - - This is the time since the last pump 3133 service on pump 2. Updated by RTU. Reset this value after service P2 starts, today. R P2 starts, yesterday. R = 1 s - - P2 run time, today. R = 1 s - - P2 run time, yesterday. R Present start rate pump 2. R = GPM - - Present calculated pump capacity of P2. R = 6 s - - P2 run time, today. R = 6 s - - P2 run time, yesterday. R = 1 h - - P2 run time, continuous. R = 1 s High level float backup run time for sump = 1 s Low level float block time for sump = 1 start per Max start rate for pumps min = 1 s Alarm delay for pump response = 1 s Delay between the start condition and 3309 starting a pump = 1 s Delay between the stop condition and 4
5 3311 stopping the pump = 1 s Delay between two pump starts. Also delay between a pump start to a pump stop = 1 s Delay between two pump stops. Also delay between a pump stop to a pump start. 1 = 1 min Maximum continuous runtime of the pumps. When the pump has run this time it is stopped temporarily Running mode. 0=Alternating, 1=P1 first, 2=P2 first Max running pumps. Used to limit the number of pumps running at the same time. A zero will make all pumps run. 1 = 0.1 % Calibration for pumped flow. Change this value to adjust the calculated pumped flow. 1 = ft Lower level for capacity calculation. Has to be above than the highest stop level Number of cleaning cycles using the APF per day. 1 = 1 s Block time for pumps on low current. Zero gives no blocking Number of sprinkler flush starts for sump 1 each day. 1 = 1 s Cleaning time for sprinkler flush valve in sump Activate action on sump. Options: 0=Select action, 1=Activate APF, 2=Pump down. 1 = ft - - Overflow level, calculated when a float is R used. 1 = GPM - - Calculated inflow rate R 1 = GPM - - Calculated pumped flow rate R 1 = MG - - Outflow volume, today. R 1 = MG - - Outflow volume, yesterday. R 1 = MG - - Inflow volume, today. R 1 = MG - - Inflow volume, yesterday. R 1 = 1 s - - Two pump run time, today. R 1 = 1 s - Two pump run time, yesterday. R Two pump starts, today. R 5
6 Two pump starts, yesterday. R 1 = 6 s - - Two pump run time, today. R 1 = 6 s - - Two pump run time, yesterday. R 1 = 1 h - - Two pump run time, continuous. R 1 = MG - - Inflow volume, continuous. R 1 = MG - - Outflow volume, continuous. R Manual HOA Takeover- Controls if the FMC shall take over control of pump on manual run by local switch. Options: 0=Off, 1=On. 1 = GPM - - Present overflow rate. R Number of Overflow events, continuous. R Number of Overflow events, today. R Number of Overflow events, yesterday. R = 1 s Overflow time, today. R = 1 s Overflow time, yesterday. R = MG Overflow volume, today. R = MG Overflow volume, yesterday. R = MG Overflow volume, continuous. R = 6 s Overflow time, today. R = 6 s Overflow time, yesterday. R = 1 h Overflow time, continuous. R = 0.1 units - - Counter, today. R = 0.1 units - - Counter, yesterday. R = 0.1 units - - Counter, continuous. R = 1 kwh / pulse Energy calculation per pulse = 1 kwh Energy kwh, today. R = 1 kwh Energy kwh, yesterday. R 6
7 Number of Blocked events, today. R Number of Blocked events, yesterday. R 1 = 1 s Blocked time, today. R 1 = 1 s Blocked time, yesterday. R 1 = 6 s Blocked time, today. R 1 = 6 s Blocked time, yesterday. R 1 = 1 h Blocked time, continuous. R Function on input 04: 0=Not used, 1=P2 Tripped, 2=Spare alarm, 3=P1 Off switch, 4=Intruder sensor, 5=Personnel onsite, 6=Intr.sens+pers., 7=Block remote Function on input 05: 0=Not used, 1=P1 High temp., 2=Spare alarm, 3=P1 Off switch, 4=Intruder sensor, 5=Personnel onsite, 6=Intr.sens+pers., 7=Low Float Function on input 06: 0=Not used, 1=P2 High temp., 2=Spare alarm, 3=P2 Off switch, 4=Intruder sensor, 5=Personnel onsite, 6=Intr.sens+pers., 7=Block remote Function on input 07: 0=Not used, 1=P1 Leakage, 2=Chemical Feed Fail, 3=Odor Control Fail, 4=Intruder sensor, 5=Personnel onsite, 6=Intr.sens+pers., 7=Generator Low Fuel Function on input signal 08. Select function: 0=Not used, 1=P2 Leakage, 2=Chemical Feed Fail, 3=Odor Control Fail, 4=Intruder sensor, 5=Personnel onsite, 6=Intr.sens+pers., 7=Generator Running Function on input 09: 0=Not used, 1=Overflow sensor, 2=Generator Low Fuel, 3=P1 Off switch, 4=Intruder sensor, 5=Personnel onsite, 6=Intr.sens+pers., 7=Block remote Function on input 10: 0=Not used, 1=Power fail, 2=Spare alarm, 3=P2 Off switch, 4=Intruder sensor, 5=Personnel onsite, 6=Intr.sens+pers., 7=Block remote Function on input 11: 0=Not used, 1=High float, 2=Spare alarm, 3=P1 Off 7
8 switch, 4=Intruder sensor, 5=Personnel onsite, 6=Intr.sens+pers., 7=Block remote Function on input signal 12. Select function: 0=Not used, 1=Low float, 2=Generator Warning, 3=P2 Off switch, 4=Intruder sensor, 5=Personnel onsite, 6=Intr.sens+pers., 7=Generator Low Fuel Function on input 13: 0=Not used, 1=P1 Off switch, 2=Spare alarm, 3=Intruder sensor, 4=Personnel onsite, 5=Intr.sens+pers., 6=Block remote, 7=Energy pulse, 8=Counter pulse, 9=Timer 1, 10=Timer Function on input 14:0=Not used, 1=P2 Off switch, 2=Spare alarm, 3=Intruder sensor, 4=Personnel onsite, 5=Intr.sens+pers., 6=Block remote, 7=Energy pulse, 8=Counter pulse, 9=Timer 1, 10=Timer Function on input signal 15. Select function: 0=Not used, 1=Generator Running, 2=Spare alarm, 3=P1 Off switch, 4=Generator Warning, 5=Personnel onsite, 6=Intr.sens+pers., 7=Block remote, 8=Energy pulse, 9=Counter pulse, 10=Timer 1, 11=Timer Function on input signal 16. Select function: 0=Not used, 1=Generator Fail, 2=Spare alarm, 3=P2 Off switch, 4=Intruder sensor, 5=Personnel onsite, 6=Intr.sens+pers., 7=Block remote, 8=Energy pulse, 9=Counter pulse, 10=Timer 1, 11=Timer Function on output 03: 0=Not used, 1=P1 Failure, 2=Extrem high lev., 3=Generic analog 4, 4=Remote blocked, 5=Alarm pulse, 6=Alarm status, 7=Alarm active, 8=Sprinkler valve, 9=Timer 1 out, 10=Watchdog, 11=Remote 1, 12=Buzzer, 13=Siren, 14=Buzzer+siren, 15=Volume pulse Function on output 04: 0=Not used, 1=P2 Failure, 2=Low level., 3=Generic analog 4, 4=Remote blocked, 5=Alarm pulse, 6=Alarm status, 7=Alarm active, 8=Sprinkler valve, 9=Timer 2 out, 10=Watchdog, 11=Remote 2, 12=Buzzer, 13=Siren, 14=Buzzer+siren, 15=Volume pulse. 8
9 Function on output signal 05. Select function: 0=Not used, 1=High Level, 2=Extrem high lev., 3=Generic analog 4, 4=Remote blocked, 5=Alarm pulse, 6=Alarm status, 7=Alarm active, 8=Sprinkler valve, 9=Timer 1 out, 10=Watchdog, 11=Remote 1, 12=Buzzer, 13=Siren, 14=Buzzer+siren, 15=Volume pulse Function on output signal 06. Select function: 0=Not used, 1=Low Level, 2=Extrem low lev., 3=Generic analog 4, 4=Overflow, 5=Alarm pulse, 6=Alarm status, 7=Alarm active, 8=Sprinkler valve, 9=Timer 2 out, 10=Watchdog, 11=Remote 2, 12=Buzzer, 13=Siren, 14=Buzzer+siren, 15=Volume pulse Function on output signal 07. Select function: 0=Not used, 1=Common Alarm, 2=Extrem high lev., 3=Generic analog 4, 4=Remote blocked, 5=Alarm pulse, 6=Alarm status, 7=Alarm active, 8=Sprinkler valve, 9=Timer 1 out, 10=Watchdog, 11=Remote 1, 12=Buzzer, 13=Siren, 14=Buzzer+siren, 15=Volume pulse Function on output signal 08. Select function: 0=Not used, 1=Common Alarm, 2=Extrem low lev., 3=Generic analog 4, 4=Remote blocked, 5=Alarm pulse, 6=Alarm status, 7=Alarm active, 8=Sprinkler valve, 9=Timer 2 out, 10=Watchdog, 11=Remote 2, 12=Buzzer, 13=Siren, 14=Buzzer+siren, 15=Volume pulse. 1 = 1 s - - P1 run time, continuous. R P1 starts, continuous. R = 1 s - - P2 run time, continuous. R P2 starts, continuous. R = 1 s - - Two pump run time, continuous. R Two pump starts, continuous. R = MG - - Inflow volume, continuous. R = MG - - Outflow volume, continuous. R = MG - - General analog 4 volume, continuous. R 9
10 Number of Blocked events, continuous. R = 1 s - - Blocked time, continuous. R = 1 s - - Counter time, continuous. R = 1 kwh - - Energy kwh, continuous. R Number of Overflow events, continuous. R = 1 s - - Overflow time, continuous. R = MG - - Overflow volume, continuous. R For 32-bit register address = MSW and address + 1 = LSW Modbus Description R/W? 257 Input. Response P1. R 258 Input. Response P2. R 259 Input. Tripped motor protector P1. Stops the pump. R 513 Output. Run P1. R 514 Output. Run P2. R 1537 Input. High level float. Alarms and activates pumps. R 1538 Input. Low level float. Alarms and stops all pumps. R 1539 Input. Generator Running R 1542 Input. Water in oil P1. R 1543 Input. P1 HOA switch in Off Position R 1545 Input. High temperature P1. Stops the pump. R 1547 Input. Water in oil P2. R 1550 Input. High temperature P2. Stops the pump. R 1551 Input. Tripped motor protector P2. Stops the pump. R 1552 Input. Generator Low Fuel R 1562 Input. Overflow sensor. Starts overflow calculation. R 1564 Input. Power fail. Blocks pumps. R 1565 Input. Intruder sensor. R 1566 Input. Personnel on site. R 1567 Input. Block remote stations. R 1568 Pulse input. Energy counter. R 1569 Pulse input. General counter input. R 1570 Input. Function timer 1 input. R 1571 Input. Function timer 2 input. R 1793 Output. Extremely high level. Activated by an extremely high level alarm. R 1794 Output. Extremely low level. Activated by an extremely low level alarm. R 1795 Output. High level. Activated by a high level alarm. R 1796 Output. Low level. Activated by a low level alarm. R 1797 Output. Generic analogue 4 level. The output is controlled by the generic analogue signal. R 10
11 1798 Output. Remote blocked. The output is activated when the RTU gets remote blocked by R another RTU 1799 Output. Alarm pulse. One pulse on every new alarm. R 1800 Output. Alarm status. Shows the status of alarms. Low - no alarms, pulse - active not R acknowledged alarms, high - active alarms Output. Alarm active. Shows if there are any active alarms. R 1802 Output. Flush valve. Opens the valve at the end of a pumping cycle. R 1805 Output. Program watchdog. The output is high when the program has set-points and runs R properly Output. Remote out 1. The output is controlled by the user from status. R 1807 Output. Remote out 2. The output is controlled by the user from status. R 1808 Output. Personnel and burglary siren. Sounds on personnel in danger and on burglary R alarm Output. Personnel and intruder buzzer. Sounds when the personnel work time has passed R and it is time to acknowledge that the person is OK. Also sounds when the intruder alarm is turned on and off Output. Pump 1 Fail. Possible Conditions: P1 Leakage, P1 High Temp, P1 Tripped, P1 R High Current, P1 Low Current, P1 Switched Off, P1 No Response, P1 Low Capacity; P1 High Capacity 1812 Output. Pump 2 Fail. Possible Conditions: P2 Leakage, P2 High Temp, P2 Tripped, P2 R High Current, P2 Low Current, P2 Switched Off, P2 No Response, P2 Low Capacity, P2 High Capacity 1813 Output. Common Alarm Output. Conditions to activate Common Alarm: Power Failure, R High Level, High Level Float, Low Level, Low Level Float, Pump 1 High Temp, Pump 1 Tripped, Pump 1 Leakage, Pump 1 No Response, Pump 2 High Temp, Pump 2 Tripped, Pump 2 Leakage, Pump 2 No Response, Odor Control, Chemical Feed Failure, Generator Fail 2049 Remote command. Start APF cleaning cycle in sump Remote command. Pump down sump 1 now Remote command. Block this station Remote command. Un-block this station Remote command. Reset remote output Remote command. Make a pulse on remote output Remote command. Reset remote output Remote command. Make a pulse on remote output Remote command. Start P1. Set both remote start and stop to off for automatic mode Remote command. Stop P1. Set both remote start and stop to off for automatic mode Remote command. Start P2. Set both remote start and stop to off for automatic mode Remote command. Stop P2. Set both remote start and stop to off for automatic mode Remote command. Set remote output Remote command. Set remote output Alarm analogue signal < 4 ma R 2562 Alarm analogue signal > 20mA R 2567 Alarm high counter 24 h R 2568 Alarm high counter 5 min. R 2569 Alarm high rainfall. R 2570 Power fail alarm. R 2571 Intruder alarm. R 2572 Alarm intruder alarm deactivated. R 2573 Personnel alarm. R 11
12 2574 Station remote blocked alarm. R 2575 Remote blocking other station alarm. R 2576 Alarm overflowing sump 1. R 2578 High analog level alarm. R 2579 Low analog level alarm. R 2580 Extremely high level alarm. R 2581 Extremely low level alarm. R 2582 High level float alarm. R 2583 Low level float alarm. R 2584 Sensor freeze alarm R 2817 Alarm high current P1. R 2818 Alarm low current P1. R 2819 Alarm high capacity P1. R 2820 Alarm low capacity P1. R 2821 Alarm water in oil P1. R 2822 Alarm max starts P1 R 2823 Alarm P1 switched off. R 2824 Alarm no response P1. R 2825 Alarm service P1 R 2826 Alarm high temperature P1. R 2827 Alarm tripped motor protector P1 R 2829 Alarm high current P2. R 2830 Alarm low current P2. R 2831 Alarm high capacity P2. R 2832 Alarm low capacity P2. R 2833 Alarm water in oil P2. R 2834 Alarm max starts P2 R 2835 Alarm P2 switched off. R 2836 Alarm no response P2. R 2837 Alarm service P2 R 2838 Alarm high temperature P2. R 2839 Alarm tripped motor protector P2 R 2845 Alarm high general analog 4. R 2846 Alarm low general analog 4. R 8451 High analog level. R 8452 Low analog level. R 8453 Extremely high analog level. R 8454 Extremely low analog level. R Rev. 1: Document Creation- RD 12
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