VariCool VAV Engineering Guide

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1 Engineering Guide Effective September 2017 Water-Cooled and Chilled Water, Variable Air Volume

2 Contents Product Features... 3 UNIT FEATURES... 3 Product Features... 4 Marvel Plus Microprocessor Control Features:... 4 Alarms (* Optional):... 4 Options:... 4 Physical Data to 35 tons... 5 Physical Data to 70 tons... 6 Water-Cooled Performance Data... 7 Small Cabinet Two Compressors... 7 Medium Cabinet Two Compressors... 7 Water-Cooled Performance Data... 8 Electrical Data... 9 Small Cabinet Two Compressors... 9 Electrical Data Medium Cabinet Two Compressors Electrical Data Large Cabinet Four Compressors Electrical Data Large Cabinet Four Compressors Electrical Data Large Cabinet Four Compressors Electrical Data Large Cabinet Four Compressors Unit Dimensions Service Clearances Application Data Water Connections Condensate Drain Connections Vibration Absorbers BASIC MODEL DESIGNATION

3 Product Features The VariCool VAV is a self-contained air conditioning system for use with floor-by-floor cooling applications. The VariCool VAV was designed and engineered specifically for fast, trouble-free installation in renovation and retrofit applications. The modular, knock-down, three-piece construction allows easy access through standard doorways andelevators preserving the building s architectural integrity. It also eliminates unnecessary construction, saving both time and money. The unit is shipped in three sections and fully charged with refrigerant eliminating brazing, evacuation and charging in the field. All components are pre-wired for reduced installation time and expense without sacrificing reliability. The VariCool can be custom tailored with many options and special features for your unique application. UNIT FEATURES Total Cooling MBH (9½ - 71 Equivalent Tons) Water-Cooled, Self-Contained Modular Construction (Shipped in 3 Sections) Indoor Configuration with Compact Footprint and Vertical Design Functionally Run Tested at the Factory R-410A, Factory Charged Unit (R-407C optional) Single-Point Power Connection (Dual-Point Power required for larger KW Electric Heaters) Right or Left Hand Access to Control Panel Resealable Refrigerant Connections All Major Components Located Out of Air Stream Air Discharge Top, Right or Left Removable Hinged Access Doors with Tool Operated Latches Welded Frame and Heavy-Gauge Sheet Metal Panels High Density Thermal / Acoustical Insulation Co-axial Counterflow Heat Exchangers Water Regulating Head Pressure Control Hot Gas Bypass 2 to 4 Scroll Compressors (Max. 15 Tons/Circuit) Filter Drier & Sight Glass with Moisture Indication on Each Circuit High and Low Pressure Controls Aluminum Fin / Copper Tube Evaporator Coil, Draw Through Design High-Capacity Row-Split Evaporator Coil Double-Sloped Stainless Steel IAQ Drain Pan, 30% Pleated Throwaway Filters Accessible from Both Sides of Unit Maximum Operating Pressure (MOP) Externally Equalized TXV s Isolated VFD Compartment VFD Air Volume Control with Monitored Duct Static Pressure Capability Premium Efficiency Motor Seismic Spring Isolated Air Foil Plenum Fan and Motor Assembly Pillow Block Bearings on Plenum Fan with 200,000 Hour Life Expectancy DDC Controls with Time Clock 24 Volt Control Circuits Air Flow Switch, High Static Switch, Dirty Filter Switch, Drain Pan Overflow Switch One Year Limited Warranty on Parts and Five Year Limited Warranty on Compressor (Labor Not Included) Marvel Plus Microprocessor Control 3

4 Product Features Marvel Plus Microprocessor Control Features: 10 Analogue Inputs 18 Digital Inputs 6 Analogue Outputs 18 Digital Outputs Four Line by 20 Character LCD Display Manual Control is Possible for Any System from the Controller Keypad Password Protection (Optional) Automatic Restart from a loss of Power SCR Capability (Modulating or 3-Stage On / Off) Built In Real Time Clock Return Air Temperature Sensor Supply Air Temperature Sensor Water Temperature Sensor Duct Static Transducer High Duct Static Switch High & Low Refrigerant Pressure Switch Input 4MB Flash Memory Plastic Housing with Standard DIN Rail Mounting Plug-in Screw Type Connectors Alarm History Stored in Memory (Up to 36 Alarms) Operating Conditions -10 C to 60 C, <90% RH Non-Condensing Alarms (* Optional): High Static High & Low Refrigerant Pressure Loss of Water Flow * Loss of Air Flow Evaporator Motor Overload High & Low Supply Air Temperature Dirty Filter Smoke Detector / Firestat * Drain Pan Overflow Heater High Limit Options: BACNET, LONWORKS & MODBUS Compatible Relative Humidity Sensor (Return Air Only) Outside Air Temperature Sensor Outside Air Humidity Sensor Water Flow Switch Input Smoke Detector and / or Firestat Freezestat Air Side Economizer Controls (mixing box, dampers & actuators by others) 4 Water Side Economizer Remote Condenser Interlock Outside Air Damper Interface Morning Warm Up Supply Air Temperature Reset Remote On / Off Un-occupied Override Maintenance Run Times

5 Physical Data 9 to 35 tons Capacity (a) Blower Filter Evaporator Coil Condenser Model Total Sensible Type Air Foil Plenum Fan Air Foil Plenum Fan Size (Dia.) CFM Range Type Pleated Throwaway Pleated Throwaway Size (All Th.) x x 20 / x 20 x 20 / 20 x Qty / 4 3 / 6 Efficiency 30% 30% Type Row Split Row Split Face Area (Sq. Ft.) Rows 6 6 FPI Type Co-Axial Co-Axial Working Pressure 400 psig 400 psig Return Air Duct Size x x x x 70 Supply Air Duct Size 16 x x x x 44 Type Hermetic Scroll Hermetic Scroll Compressor Qty HP Refrigerant Type R-410A R-410A Lbs-Ozs Weight (b) (Net Operating) Dimensions Evaporator Condensing Blower Assembly Evaporator 68 H x 68 W x 3 D 80 H x 80 W x 35 D Condenser 30 H x 68 W x 3 D 3 H x 80 W x 35 D Blower 38 H x 68 W x 3 D 48 H x 80 W x 35 D Assembly 68 H x 68 W x 64 D 80 H x 80 W x 70 D Notes: (a) Capacity based on 80 F DB / 67 F WB with 85 F EFT and 3 GPM / Ton (b) Basic unit only. Options will add weight. 5

6 Physical Data 36 to 70 tons Capacity (a) Blower Filter Evaporator Coil Condenser Model Total Sensible Type Air Foil Plenum Fan Size (Dia.) CFM Range Type Pleated Throwaway Size (All Th.) 20 x 20 / 20 x Qty 9 / 3 12 / 4 Efficiency 30% Type Row Split Face Area (Sq. Ft.) Rows 6 FPI 12 Type Co-Axial Working Pressure 400 psig Return Air Duct Size 60 x x 85 Supply Air Duct Size 30 x x 52 Type Hermetic Scroll Qty 4 Compressor Refrigerant Weight (b) (Net Operating) Dimensions HP 8 (2) 8 / (2) (2) 10 / (2) (2) 13 / (2) Type R-410A Lbs-Ozs Evaporator Condensing Blower Assembly Evaporator 98 H x 100 W x 35 D Condenser 36 H x 100 W x 5 D Blower 6 H x 100 W x 5 D Assembly 98 H x 100 W x 87 D Notes: (a) Capacity based on 80 F DB / 67 F WB with 85 F EFT and 3 GPM / Ton (b) Basic unit only. Options will add weight. 6

7 Water-Cooled Performance Data Small Cabinet Two Compressors TONS CFM ENTERING AIR TEMP. F Entering Water Temperature (10 F Rise) DB WB GPM TOTAL SENSIBLE TOTAL SENSIBLE TOTAL SENSIBLE 124,260 85, ,180 84, ,360 83, ,120 83, ,210 82, ,240 81, ,110 81, ,610 80, ,190 79, ,990 80,990 98,270 79,150 96,180 78, , , , , , , , , , , , , , , , , ,850 99, , ,570 1, , ,980 98, ,960 1, ,720 1, , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , ,820 Medium Cabinet Two Compressors TONS CFM ENTERING AIR TEMP. F Entering Water Temperature (10 F Rise) DB WB GPM TOTAL SENSIBLE TOTAL SENSIBLE TOTAL SENSIBLE 313, , , , , , , , , , , , , ,480 9, ,360 3, , , , , , , , ,400 3, ,670 1, , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , ,220 5, ,370 6, ,610 5, ,230 2, ,150 6, ,900 3, , , , , , , , , , ,640 4, , ,0 303, , , , , , , , , , , , ,690 7

8 Water-Cooled Performance Data Large Cabinet Four Compressors TONS CFM ENTERING AIR TEMP. F Entering Water Temperature (10 F Rise) DB WB GPM TOTAL SENSIBLE TOTAL SENSIBLE TOTAL SENSIBLE 482, , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , ,170 8

9 Electrical Data Small Cabinet Two Compressors Compressor Motor Electric Heat (a) Model Voltage ESP LRA RLA HP FLA kw Amps , , , , , , , , , , , , Notes: (a) Electric heaters nominally rated at 230 volts or 460 volts. Amps listed at 230 volts or 460 volts. (b) Typical morning warm up heat amount. (c) Maximum amount of heat. (d) Use Copper Conductors Only. (e) Values listed are typical and may vary dependent upon the components utilized. MCA MOP 9

10 Electrical Data Medium Cabinet Two Compressors Compressor Motor Electric Heat (a) Unit Heater Model Voltage ESP LRA RLA HP FLA kw Amps MCA MOP MCA MOP , , , , , , Notes: (a) Electric heaters nominally rated at 230 volts or 460 volts. Amps listed at 230 volts or 460 volts. (b) Typical morning warm up heat amount. (c) Maximum amount of heat. (d) Use Copper Conductors Only. (e) Values listed are typical and may vary dependent upon the components utilized. 10

11 Electrical Data Large Cabinet Four Compressors Compressor Motor Electric Heat (a) Unit Heater Model Voltage ESP LRA RLA HP FLA kw Amps MCA MOP MCA MOP , , , , , , , , Notes: (a) Electric heaters nominally rated at 230 volts or 460 volts. Amps listed at 230 volts or 460 volts. (b) Typical morning warm up heat amount. (c) Maximum amount of heat. (d) Use Copper Conductors Only. (e) Values listed are typical and may vary dependent upon the components utilized. 11

12 Electrical Data Large Cabinet Four Compressors Compressor Motor Electric Heat (a) Unit Heater Model Voltage ESP LRA RLA HP FLA kw Amps MCA MOP MCA MOP , , , , Notes: (a) Electric heaters nominally rated at 230 volts or 460 volts. Amps listed at 230 volts or 460 volts. (b) Typical morning warm up heat amount. (c) Maximum amount of heat. (d) Use Copper Conductors Only. (e) Values listed are typical and may vary dependent upon the components utilized. 12

13 Electrical Data Large Cabinet Four Compressors Compressor Motor Electric Heat (a) Unit Heater Model Voltage ESP LRA RLA HP FLA kw Amps MCA MOP MCA MOP , , , , Notes: (a) Electric heaters nominally rated at 230 volts or 460 volts. Amps listed at 230 volts or 460 volts. (b) Typical morning warm up heat amount. (c) Maximum amount of heat. (d) Use Copper Conductors Only. (e) Values listed are typical and may vary dependent upon the components utilized. 13

14 Large Cabinet Four Compressors Model Voltage ESP , 1.5, 1.5, 1.5, Notes: (a) Electric heaters nominally rated at 230 volts or 460 volts. Amps listed at 230 volts or 460 volts. (b) Typical morning warm up heat amount. Electrical Data 14 Engineering Guide Compressor Motor Electric Heat (a) Unit Heater LRA RLA HP FLA kw Amps MCA MOP MCA MOP (c) Maximum amount of heat. (d) Use Copper Conductors Only. (e) Values listed are typical and may vary dependent upon the components utilized.

15 Unit Dimensions Model A B C D E F G H I J K L M N P R S T * Visit for outline drawings Item Section 1 Compressor Section 2 Fan Section 3 Evaporator Section 4 Economizer Section (36-70 Only) 5 Filter Rack B I WATER CONNECTIONS (32-60 TONS) G D C SUPPLY AIR J E H L P A K T* 4 F 5 2 N RETURN AIR 1 S 3 M R 15

16 Unit Dimensions RETURN AIR WATER OUT CONNECTION WATER IN CONNECTION RETURN AIR COIL SECTION FRONT VIEW SUPPLY AIR HOT GAS BYPASS LIQUID LINE SUCTION LINE (8) HOT GAS BYPASS LIQUID LINE LIFTING LUG NOTE: ALL REFRIGERANT LINES ARE QUICK CONNECT 16

17 Service Clearances MODEL A B 9 thru thru thru B COMPRESSORS A A COOLING COIL ECONOMIZER COIL FILTER RACK A 17

18 Application Data Voltage Variation Water 208/ GPM / Ton Leaving Water Temp Min. / Max. 187 / / / / 115 Water Connections Pressure Drop (PSI) Model Size (a) GPM Co-Axial Shell & Tube / / / / / (a) Victaulic Grooved 18

19 Condensate Drain Connections Each VariCool VAV unit has a condensate drain connection on the cooling coil section. Systems with a water side economizer option have an additional drain connection. Condensate drain connections are male IPS. Suitable provision must be made to have sufficient depth available for an adequate trap height for all condensate removal. Please refer to the Installation Manual for further details. PLUGGED REMOVABLE CLEANOUT A 2.5 MIN 3.5 FIGURE 2- CONDENSATE TRAP DIMENSIONS Vibration Absorbers When installing the VariCool VAV on a concrete pad, support rails or other methods other than spring isolation, use of vibration absorbers (field supplied) are recommended to prevent possible transmission of vibration. It is recommended to use a minimum thick Neoprene pad at each point indicated. 19

20 BASIC MODEL DESIGNATION EXAMPLE: AV a W b 40 c G d 3 e A f 100 g T h AV Variable Air Volume b. W Water-Cooled Self Contained 9, 1, 13, 18, 23, 27, 29, 35, 36, 4, 47, 5, 54, 57, 63, 70 Model Number d. G Common to all e. 3, 4 or 5 Indicates Voltage V, 3 PH 4 460V, 3 PH 5 575V, 3 PH f. A, D A Indicates 2 Refrigerant Circuits D Indicates 4 Refrigerant Circuits g. 30, 40, 45, 60, 70, 75, 80, 90, 100 Indicates Nominal kw Rating for Heaters h. T, L, R Indicates Air Path Configuration T = Top Supply Air L = Left Side Supply Air (When facing return air inlet) R = Right Side Supply Air (When facing return air inlet)

21 Unique Solutions for All-Indoor HVAC Projects VertiCool Classic Vertical, 3-30 Ton VertiCool Aurora Vertical, 3-35 Tons VariCool VAV, 9-70 Tons VariCool EZ-Fit VAV, Tons Alpha Aire CFM Portable Cooling and Heating Units 3-30 Tons C13-Series Horizontal 2-10 Tons C-Series Horizontal 1-15 Tons Special Configuration Engineered to Order OmegaAir Horizontal and Vertical 100% Outside Air CFM Authorized Distributor: LIMITED WARRANTY United CoolAir Units are backed by a 1 year limited warranty on parts and a 5 year limited warranty on the compressor (labor not included). Maintenance items such as filters and belts are excluded under this limited warranty. FACTORY TESTED All units are functionally run tested before shipment to ensure a trouble-free start-up and unit commissioning. Industry proven components are used throughout to enhance system reliability and peace of mind. Scan to learn more about all of our products! 491 East Princess Street, York, PA Phone: Fax: web: Copyright by United CoolAir Corporation All rights reserved. Manufacturer reserves the right to make changes without notice.

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