Food technologies. Mixing Technologies

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Gervase Small
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1 Food technologies Mixing Technologies

2 Mixing Technologies Vertical Planetary Mixer Horizontal Mixer Centrifugal Mixer Batter&Cream Premixer Continuous Aerating Mixer 120 lt 200 lt 300 lt 400 lt 600 lt 800 lt lt TR 500 TR 1000 TR 1500 MU 50 MU 100 MU 150 MU 200 MU 300 MU 400 MIXING RPX 200 RPX 400 RPX 600 CRPX 200 CRPX 300 CAM 10 CAM 50 CAM 70 CAM 80 CAM Any form of unauthorized publication, use, dissemination, forwarding, printing or copying of this document is strictly prohibited. 1

Vertical Planetary Mixer Innovative Classics It is the machine by which Tonelli is known worldwide.

3 Vertical Planetary Mixer Innovative Classics It is the machine by which Tonelli is known worldwide. The exclusive Tonelli Planetary Mixing System combines the use of one or two tools with the scraper, depending on a pre-set rotating ratio, to guarantee an unmatched mixing quality. A wide range of tools, interchangeable according to product s technology, makes Tonelli Planetary mixers the more versatile equipment to obtain any kind of bakery and confectionery product. The range of equipment, designed according to tradition with robust and long-lasting qualities, also provides integrated and complex systems, offering custom-made solutions. With products ranging from large, automated and computerised systems to mixers for smaller-scale businesses with a home-made touch, the Tonelli Group is the ideal partner for both large and small companies working in the confectionery and bakery industry. 2 Any form of unauthorized publication, use, dissemination, forwarding, printing or copying of this document is strictly prohibited. 3

Technical Data 1300 lt 120 lt 200 lt 300 lt 400 lt 600 lt 800 lt 1300

mm Height with side motorization (H1) 2130 mm 2310 mm 2660 mm 3169 mm

2320 mm 2320 mm 2940 mm Width (W) 1058 mm 1154 mm 1160 mm 1600 mm

5515 kg 8000 kg Batch Capacity 80/100 lt 130/160 lt 200/250 lt

kw 41 kw 59 kw 83 kw 4 Any form of unauthorized publication, use,

4 Technical Data 1300 lt 120 lt 200 lt 300 lt 400 lt 600 lt 800 lt 1300 lt Total Height (H) 2489 mm 2857 mm 3259 mm 3643mm 3938 mm 4625 mm - mm Height with side motorization (H1) 2130 mm 2310 mm 2660 mm 3169 mm 3506 mm 3900 mm 4190 mm Length (L) 1481 mm 1580 mm 1800 mm 1900 mm 2320 mm 2320 mm 2940 mm Width (W) 1058 mm 1154 mm 1160 mm 1600 mm 2000 mm 2000 mm 2580 mm Weight 778 kg 1262 kg 2100 kg 3150 kg 4580 kg 5515 kg 8000 kg Batch Capacity 80/100 lt 130/160 lt 200/250 lt 270/320 lt 450/550 lt 630/730 lt 750/1000 lt Power 7 kw 9 kw 19 kw 26 kw 41 kw 59 kw 83 kw 4 Any form of unauthorized publication, use, dissemination, forwarding, printing or copying of this document is strictly prohibited. 5

Planetary Mixing System The exclusive Tonelli Planetary Mixing System combines the use of one or two tools with the scraper, depending on a pre-set rotating ratio, to guarantee quality mixing in a

This means the revolution of tools is independent of their rotation, so the number of parameters that can be programmed for recipes can be increased. 1 2 3 4 5 6 7 Fine Wire Whisk Large Basket Whisk.

Spade Cutting Tool Ascending Spiral Round Bar Descending Spiral Round Bar 8 9 10 11 12 13 14 Hygiene All parts in contact with the product have been designed and developed to prevent the formation of

5 Planetary Mixing System The exclusive Tonelli Planetary Mixing System combines the use of one or two tools with the scraper, depending on a pre-set rotating ratio, to guarantee quality mixing in a class of its own. To meet different production needs related to specific product technologies, Tonelli also provides a Dual motorisation option. This means the revolution of tools is independent of their rotation, so the number of parameters that can be programmed for recipes can be increased Fine Wire Whisk Large Basket Whisk. Cross Beater Heavy Wire Whisk. Spade Cutting Tool Ascending Spiral Round Bar Descending Spiral Round Bar Hygiene All parts in contact with the product have been designed and developed to prevent the formation of bacteria. The mixing environment is fully washable, even at high pressures and can be integrated with C.I.P. washing circuits. The AISI 304 stainless steel execution, makes easy the overall cleaning. Flat Paddle Double U Bar Paddle Flat Ascending Spiral Wide Bars Flat Ascending Spiral Narrow Cross Bars Flat Paddle Bowl Scraper Round Bowl Scraper Fine Wire Whisk Star Beater Cutting Tool Extralarge Spiral with Holes Integral Scraper Cutters Sigma Tool Mixing accessories A wide range of tools that are interchangeable depending on product technologies, quick and easy to change, makes Tonelli Planetary mixers even more versatile. 6 Any form of unauthorized publication, use, dissemination, forwarding, printing or copying of this document is strictly prohibited. 7

Automatic feeding & dosing of ingredients Manual or automatic

magnetic or mass flow meters, and powders using scales.

steel scraper, with scraping part in Teflon or Polyethylene

is perfectly scraped at all times and that the mixture is

This, in turn, speeds up and optimises ingredients mixing.

processes, as it facilitates heat exchange, reducing process

6 Automatic feeding & dosing of ingredients Manual or automatic FEEDING of a wide range of ingredients; dosing of liquids using magnetic or mass flow meters, and powders using scales. Accuracy: 3%0 Bowl scraping Automatic discharge A stainless steel scraper, with scraping part in Teflon or Polyethylene ensures that the inside of the bowl (exclusive Tonelli mould) is perfectly scraped at all times and that the mixture is continually directed towards the tools. This, in turn, speeds up and optimises ingredients mixing. This function is important during heating and/or cooling processes, as it facilitates heat exchange, reducing process times, and in particular prevents the product from solidifying or burning on the inside of the bowl. Manual discharge 8 Any form of unauthorized publication, use, dissemination, forwarding, printing or copying of this document is strictly prohibited. 9

7 Product transfer 1- Product lifters and tilters for high viscosity products, or products with particles. 2- Specific positive-displacement pumps to suit the particular characteristics of the product. 3- Ejectors for particular technological needs 4- Pneumatic systems Any form of unauthorized publication, use, dissemination, forwarding, printing or copying of this document is strictly prohibited. 11

8 Products Cookies Pasta brisè Cream and mousse Meringues Ganache & chocolates Shortbread Cake mixes Marzipan Sweet & savory leavened Bakery products only a few applications 12 Any form of unauthorized publication, use, dissemination, forwarding, printing or copying of this document is strictly prohibited. 13

Multifunctional Mixer Characteristics The Multifunctional mixer has the

1 Unit for the survey and management of the product temperature, control

of the saturated steam at a maximum temperature of 4 ATM; 3 Unit for

management of condensate water; 5 Safety installation on the whole steam

Stainless steel safety cage to access the back side of the mixer, where is

walled bowls for saturated steam management at a high pressure - ISPES

for mix cooked products, even at high temperatures; 10 Scraping system

phases with steam mixer TP1200 12 color Siemens Touch Screen; 12 Steam

Mou caramel Marshmallow Souffle Sauces & béchame In special executions, the

The steam circulating through the jacketed walls, allows the product to be

Cooling takes place in the same bowl via water chilled bowls and vacuum in

9 Multifunctional Mixer Characteristics The Multifunctional mixer has the following peculiar characteristics, instead of the Classic Planetary Mixer: 1 Unit for the survey and management of the product temperature, control and setting of the desired temperature; 2 Unit for the automatic management of the saturated steam at a maximum temperature of 4 ATM; 3 Unit for cooking at desired temperatures and pressures; 4 Automatic unit for the management of condensate water; 5 Safety installation on the whole steam circuit; 6 Tonelli s software for product cooking at different phases; 7 Stainless steel safety cage to access the back side of the mixer, where is settled the zone dedicated to the steam treatment into the mixer; 8 Double walled bowls for saturated steam management at a high pressure - ISPES Safety Certification with final test at 6,5-7 Bar; 9 Mixing tools specific for mix cooked products, even at high temperatures; 10 Scraping system specific for high temperatures; 11 Man-machine interface for production phases with steam mixer TP color Siemens Touch Screen; 12 Steam preparation Unit can be provided on request. Mou caramel Marshmallow Souffle Sauces & béchame In special executions, the mixer can be supplied as a multifunctional cooking/cooling system. The steam circulating through the jacketed walls, allows the product to be cooked in the mixing bowl. Cooling takes place in the same bowl via water chilled bowls and vacuum in the mixing chamber. only a few applications Dulce de leche 14 Any form of unauthorized publication, use, dissemination, forwarding, printing or copying of this document is strictly prohibited. 15

10 Products Jam Jelly, aspic miroir Molleux Condensed milk Toffies sweet passion since 1948 only a few applications 16 Any form of unauthorized publication, use, dissemination, forwarding, printing or copying of this document is strictly prohibited. 17

11 food technologies TONELLI GROUP SpA Strada Nazionale Est, Lemignano di Collecchio (Parma) Italy Fax c.f e p.iva IT r.e.a info@tonelligroup.it

Food technologies. Mixing Technologies

Food technologies. Mixing Technologies Food technologies Mixing Technologies 2 Mixing Technologies Vertical Planetary Mixer Horizontal Mixer Centrifugal Mixer Batter&Cream Premixer Continuous Areating Mixer 120 lt 200 lt 300 lt 400 lt 600 lt