Condensate separators
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- Arnold Hopkins
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1 Compressed air treatment 51
2 52 CKL-B SERIES ALUMINIUM CONDENSATE SEPARATORS operating pressure volume flow rate 16 bar 120 to 2850 Nm 3 /h connections 3/8 to 3 operating temp. range 1,5 to 65 C standard colour RAL 9005 APPLICATIONS automotive electronics food and beverage chemical petrochemical plastics paint general industrial applications SIGHT GLASS SG page 88 page 86 page 82 page 80 page 78 page 75 CONDENSATE DRAINS AOK16B AOK20B TD 16M/16S CDI 16B ECD-B EMD12
3 53 DESCRIPTION air CKL-B condensate separators have been developed for high efficient removal of bulk liquids from compressed air and vacuum systems. Inside the housing there is an insert with vanes that creates controlled rotation of the air. As a result of centrifugal action liquids (water, oil) and large particles are forced to the housing wall, slowed down and accumulated at the bottom of separator housing as condensate. The turbulent free zone in the lower part of the filter housing prevents condensate from being picked up and carried over into the airstream. condensate (oil, water) To discharge condensate from the CKL-B cyclone separator it is essential to install automatic or electronic condensate drain. Model Pipe size Max.oper. pressure Flow rate at 7 bar(g), 20 C TECHNICAL DATA - CKL-B SERIES Temperature oper. range Dimensions [mm] DN bar/psi Nm 3 /h SCFM C F A B C D kg CKL 005 B 3/8 16/ , ,7 CKL 007 B 1/2 16/ , ,7 CKL 010 B 3/4 16/ , ,8 CKL 018 B 1 16/ , ,8 CKL 047 B 1 1/2 16/ , ,5 CKL 094 B 2 16/ , ,1 CKL 150 B 2 1/2 16/ , ,1 CKL 200 B 3 16/ , ,9 C B quality class - solids (ISO ) - quality class - water (ISO ) 8 quality class - oils (ISO ) - efficiency >98% Mass A D R 1/2 CORRECTION FACTORS Operating pressure [bar] Operating pressure [psi] Correction factor 0,38 0,50 0,63 0,75 0,88 1 1,13 1,25 1,38 1,50 1,63 1,75 1,88 2,00 2,13
4 54 CKL-C SERIES CONDENSATE SEPARATORS operating pressure volume flow rate connections 20 bar 72 to 2760 Nm 3 /h 3/8 to 3 operating temp. range 1,5 to 65 C standard colour RAL 9005 APPLICATIONS general industrial applications automotive electronics food and beverage chemical petrochemical plastics paint AOK20B TD25M/S page 86 CONDENSATE DRAINS
5 55 DESCRIPTION CKL-C condensate separators have been developed for high efficient removal of bulk liquids from compressed air and vacuum systems up to 20 bar. Inside the housing there is an insert with vanes that creates controlled rotation of the air. As a result of centrifugal action liquids (water, oil) and large particles are forced to the housing wall, slowed down and accumulated at the bottom of separator housing as condensate. The turbulent free zone in the lower part of the filter housing prevents condensate from being picked up and carried over into the airstream. To discharge condensate from the CKL-C cyclone separator it is essential to install automatic or electronic condensate drain. TECHNICAL DATA - CKL-C Filter housing size Pipe size Max. oper. pressure Flow rate at 7 bar(g), 20 C Dimensions [mm] inch bar/psi Nm 3 /h scfm A B C D kg Mass C B CKL-C 20 3/8 20/ ,7 CKL-C 21 1/2 20/ ,8 CKL-C 30 1/2 20/ ,3 A CKL-C 31 3/4 20/ ,3 CKL-C / ,1 CKL-C / 2 20/ ,2 CKL-C / ,1 D R 1/2 CKL-C / 2 20/ ,3 CKL-C / ,9 quality class - solids (ISO ) - quality class - water (ISO ) 8 quality class - oils (ISO ) - efficiency >98% CORRECTION FACTORS Operating pressure [bar] Operating pressure [psi] Correction factor 0,38 0,50 0,63 0,75 0,88 1 1,13 1,25 1,38 1,50 1,63 1,75 1,88 2,00 2,13 2,25 2,38 2,50 2,63
6 56 CS /CS SS SERIES WELDED CONDENSATE SEPARATORS operating pressure volume flow rate connections operating temp. range 16 bar 840 to 7440 Nm 3 /h DN65 to DN200 1,5 to 65 C material CS series carbon steel, RAL 9005 material CS SS series stainless steel APPLICATIONS automotive electronics food and beverage chemical petrochemical plastics paint general industrial applications CS CS SS CONDENSATE DRAINS AOK20B TD16M/S CDI 16B ECD-B EMD12 page 86 page 82 page 80 page 78
7 57 DESCRIPTION CS condensate separators have been developed for high efficient removal of bulk liquids and large impurities from compressed air systems. Inside the housing there is an insert that creates controlled rotation of the air. As a result of centrifugal action liquids (water, oil) and large particles are forced to the housing wall, slowed down and accumulated at the bottom of separator housing as condensate. The turbulent free zone in the lower part of the cyclone housing prevents condensate from being picked up and carried over into the airstream. To discharge condensate from the CS cyclone separator it is essential to install automatic or electronic condensate drain. CS cyclone separators are also available in stainless steel version CS-SS. carbon steel Model stainless steel Pipe size TECHNICAL DATA - CS / CS SS CONDENSATE SEPARATORS Max.oper. pressure Flow rate at 7 bar(g), 20 C Temperature oper. range Dimensions [mm] DN bar/psi Nm 3 /h SCFM C F A B C D E kg CS 14 CS SS / , /2 21 CS 28 CS SS / , /2 26 CS 62 CS SS / , /2 56 CS 88 CS SS / , /2 94 CS 124 CS SS / , /2 147 C quality class - solids (ISO ) - Mass quality class - water (ISO ) 8 quality class - oils (ISO ) - Befficiency >98% min 200 mm A D E CORRECTION FACTORS Operating pressure [bar] Operating pressure [psi] Correction factor 0,38 0,50 0,63 0,75 0,88 1 1,13 1,25 1,38 1,50 1,63 1,75 1,88 2,00 2,13
8 58 SFH /SFH SS SERIES WELDED CONDENSATE SEPARATORS operating pressure volume flow rate connections operating temp. range 16 bar 1760 to Nm 3 /h DN80 to DN350 1,5 to 65 C material SFH series carbon steel, RAL 9005 material SFH SS series stainless steel APPLICATIONS automotive electronics food and beverage chemical petrochemical plastics paint general industrial applications SFH SFH SS CONDENSATE DRAINS AOK20B TD16M/S CDI 16B ECD-B EMD12 page 86 page 82 page 80 page 78
![range Dimensions [mm] DN bar/psi Nm 3 /h SCFM C F A B C D E kg SFH 029 SFH SS 029 80 16/232 1760 1024 1,5-65 35-149 720 400 165 219 1/2'' 33 SFH 037 SFH SS 037 100 16/232 2200 1307 1,5-65 35-149 890](/docs-images/94/121775682/images/9-3.jpg "460 236 244 1/2'' 45 SFH 066 SFH SS 066 125 16/232 3940 2331 1,5-65 35-149 980 550 250 273 1'' 58 SFH 088 SFH SS 088 150 16/232 5300 3108 1,5-65 35-149 1040 570 250 300 1'' 81 SFH 097 SFH SS 097 200")
9 59 DESCRIPTION SFH condensate separators have been developed for high efficient removal of bulk liquids and large impurities from compressed air systems. Inside the housing there is an insert that creates controlled rotation of the air. As a result of centrifugal action liquids (water, oil) and large particles are forced to the housing wall, slowed down and accumulated at the bottom of separator housing as condensate. The turbulent free zone in the lower part of the cyclone housing prevents condensate from being picked up and carried over into the airstream. To discharge condensate from the SFH cyclone separator it is essential to install automatic or electronic condensate drain. SFH cyclone separators are also available in stainless steel version SFH-SS. carbon steel Model stainless steel Pipe size TECHNICAL DATA - SFH/SFH SS CONDENSATE SEPARATORS Max.oper. pressure Flow rate at 7 bar(g), 20 C Temperature oper. range Dimensions [mm] DN bar/psi Nm 3 /h SCFM C F A B C D E kg SFH 029 SFH SS / , /2'' 33 SFH 037 SFH SS / , /2'' 45 SFH 066 SFH SS / , '' 58 SFH 088 SFH SS / , '' 81 SFH 097 SFH SS / , '' 107 SFH 142 SFH SS / , '' 207 SFH 180 SFH SS / , '' 280 SFH 209 SFH SS / , '' 379 C B D 1/2 quality class - solids (ISO ) - Mass quality class - water (ISO ) 8 quality class - oils (ISO ) - efficiency >98% A min. 200 mm E 1/2 CORRECTION FACTORS Operating pressure [bar] Operating pressure [psi] Correction factor 0,38 0,50 0,63 0,75 0,88 1 1,13 1,25 1,38 1,50 1,63 1,75 1,88 2,00 2,13
10 60 CKL-HF SERIES CAST ALUMINIUM CONDENSATE SEPARATORS operating pressure volume flow rate connections 50 bar 71 to 799 Nm 3 /h 1/2 to 2 operating temp. range 1,5 to 65 C standard colour RAL 7040 APPLICATIONS automotive electronics food & beverage chemical petrochemical plastics PET general industrial application TD150M TD150S CONDENSATE DRAINS
11 61 DESCRIPTION CKL-HF condensate separators have been specifically developed for high efficient removal of bulk liquids from compressed air systems. Inside the housing there is a condensate separator element. This element separates already liquefied water from mainstream and prevents the liquids and large particles from being airborne again. To discharge condensate from the CKL-HF condensate separator it is essential to install automatic or electronic condensate drain. Model C Pipe size B Max.oper. pressure TECHNICAL DATA - CKL-HF CONDENSATE SEPARATORS Flow rate at 7 bar(g), 20 C Temperature oper. range Dimensions [mm] DN bar/psi Nm 3 /h SCFM C F A B C D kg CKL-HF 007 1/2 50/ , ,1 CKL-HF 010 3/4 50/ , ,1 CKL-HF / , ,1 CKL-HF / 2 50/ , ,5 CKL-HF / 2 50/ , ,5 CKL-HF / , ,2 CKL-HF / , ,2 quality class - solids (ISO ) - quality class - water (ISO ) 8 quality class - oils (ISO ) - efficiency >98% Mass A D 1/2 CORRECTION FACTORS Operating pressure [bar] Operating pressure [psi] Correction factor 0,50 0,75 1 1,38 1,75 2,13 2,63 3,88 5,13 6,38
12 62 CKL-AHP SERIES ALUMINIUM HIGH PRESSURE CONDENSATE SEPARATORS operating pressure volume flow rate connections operating temp. range surface protection 64 bar 30 to 720 Nm 3 /h 3/8 to 2 1,5 to 65 C anodization APPLICATIONS general industrial applications automotive electronics food and beverage chemical petrochemical plastics paint TD150M TD150S CONDENSATE DRAINS
13 63 DESCRIPTION CKL-AHP condensate separators have been developed for high efficient removal of bulk liquids from compressed air systems. Inside the housing there is a condensate separator element. This element separates already liquified water from mainstream and prevents the liquids and large particles from being airborne again. To discharge condensate from the CKL-AHP condensate separator it is essential to install automatic or electronic condensate drain. Filter housing size TECHNICAL DATA - CKL-AHP CONDENSATE SEPARATORS Pipe size Max. oper. pressure Flow rate at 7 bar(g), 20 C Temperature oper. range Dimensions [mm] inch bar/psi Nm 3 /h scfm C F A B C kg CKL-AHP 005 3/8 64/ ,6 1, ,25 CKL-AHP 007 1/2 64/ ,3 1, ,25 CKL-AHP 010 3/4 64/ ,6 1, ,84 CKL-AHP / , ,45 CKL-AHP / 4 64/ , ,8 CKL-AHP / 2 64/ , ,17 CKL-AHP / , ,5 B quality class - solids (ISO ) - quality class - water (ISO ) 8 quality class - oils (ISO ) - efficiency >98% Mass A 1/2 C CORRECTION FACTORS Operating pressure [bar] Operating pressure [psi] Correction factor 0,50 0,75 1 1,38 1,75 2,13 2,63 3,88 5,13 6,38 7,63 8,13
14 64 CKL-CHP SERIES CARBON STEEL HIGH PRESSURE CONDENSATE SEPARATORS operating pressure volume flow rate connections operating temp. range surface protection 100, 250, 400 bar 40 to 715 Nm 3 /h 1/4 to 2 1,5 to 65 C Nickel plated 25 µm APPLICATIONS general industrial applications automotive electronics food and beverage chemical petrochemical plastics paint VALVE DRAIN VALVE
15 65 DESCRIPTION CKL-CHP condensate separators have been developed for high efficient removal of bulk liquids from compressed air systems. Inside the housing there is a condensate separator element. This element separates already liquified water from mainstream and prevents the liquids and large particles from being airborne again. To discharge condensate from the CKL-CHP condensate separator it is essential to install automatic or electronic condensate drain. Filter housing size TECHNICAL DATA - CKL-CHP CONDENSATE SEPARATORS Pipe size Max. oper. pressure Flow rate at 7 bar(g), 20 C Temperature oper. range Dimensions [mm] inch bar/psi Nm 3 /h scfm C F A B C kg CKL-CHP 003 1/4 100/250/ ,5 1, ,5 70 4,6 CKL-CHP 005 3/8 100/250/ ,2 1, ,5 70 4,6 CKL-CHP 007 1/2 100/250/ ,5 1, ,7 CKL-CHP 010 3/4 100/250/ , ,3 CKL-CHP /250/ , ,6 CKL-CHP / 4 100/250/ , CKL-CHP / 2 100/250/ , ,5 CKL-CHP /250/ , B quality class - solids (ISO ) - quality class - water (ISO ) 8 quality class - oils (ISO ) - efficiency >98% Mass A 1/2 C CORRECTION FACTORS Operating pressure [bar] Operating pressure [psi] Correction factor
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