ROTOTERM MR-TR. Micro-processor heating controller for controlling radiator or under floor heating DATA SHEET

Transcription

1 DATA SHEET Micro-processor heating controller for controlling radiator or under floor heating plus Code Description plus (Heating controller MR-TR, Room unit AS 2000-E, sensors AF, BSVF, BF, mounting kit) (Heating controller MR-TR, sensors AF, BSVF, BF, mounting kit) plus is weather compensating central heating controller. It is designed to regulate the radiator or underfloor heating. The controller is 3-point (PID) temperature controller of heating water, which works as a function of external temperature, and in conjunction with the room correction unit, allows remote room temperature adjustment. The controller is built in microprocessor technology and meets the latest quality standards. It offers a wide variety of programming options, allowing optimal controller settings for the selected object. Features: LED s indicate control output status Output for controlling motor actuator for mixing valves (UNI 3P, MV120) and circulation pump Pump and valve exercise (every 72h for 30s) which helps prevent sticking during long s of inactivity Service switch to assist installer on start-up and technician during service Sensors fault status on digital display Factory set default parameters Digital setting of all parameters Temperature enquiry (outer, boiler, underfloor, mixed flow) on digital display Characteristics: Supply voltage: 230VAC, 50Hz Power consumption: max.4va Power supply of users: 1(1)A, 230VAC, 50Hz Room temperature setting range: 5-25 C Heat curve ratio adjustment: 0,1-2 C Heat curve parallel shift adjustment: +/- 10 C Room unit influence (AS/VF): 1-15 Max. mixed flow temperature setting range: C Boiler condensation limit adjustment: C (radiator heating) Underfloor temperature limit adjustment: C (underfloor heating) Circulation pump switching-off adjustment: C Sensors type: KTY Programmable Room unit AS 2000-E Room unit AS 2000-E is designed for daily and weekly mode of operation and for setting two temperature levels (day - night). The possibility of correction room temperature or mixed flow temperature (function is chosen on the right side of the unit ) Control of actual hour, day and heating status Room temperature display Kit weight: plus 1,1kg 0,9kg 1

2 CONTROLLER OPERATION The heating controller is a 3-port PID controller used for under floor or radiator heating. Via its outputs it controls the motor actuator for mixing valve and circulation pump. Basically it controls the temperature of mixed flow in dependence on exterior tem pera ture, deviation of the required and actual room temperature and parameters set. The controller operates according to nonlinear heating curves, which enables correct heating even with higher exterior temperatures. Setting of the curve ratio is possible also from 0,1 do 2 in resolution per 0,1 (20 curves). Parallel shift of the curve enable settings within the limits from -10 to +10, which means, that the starting points of the curves can be moved by +/- 10 C. By means of the three digit display and the three keys it is possible to set all the parameters and to control all the temperatures. The display also shows all errors of the sensors (disconnection Er1 and short circuit Er2 ). The design of controller allows also operation without room unit AS2000-E - operating regarding selected heating curve. This is especially useful for under floor heating, where night reductions do not present any advantage, due to the system inertia. When the controller switches over to under floor operating mode, it automatically assumes individual limits: temperature of the mixed flow is 50 C, setting of heating curve ratio is possible only from and influence of the room units is possible only between 0 and 5. The under floor sensor of the controller prevents the under floor to get too hot, thus prevents the unpleasant feeling of warmth in your feet. When used with radiator version, the sensor is located into the boiler in order to prevent condensation or overheating of the boiler. In case the boiler temperature falls bellow the condensing temperature, the controller momentarily chokes the mixing valve, thus reducing the consumption and assuring quick and easy heating of the boiler to the required temperature. If for any reasons the temperature of the boiler exceeds 95 C, the controller opens the mixing valve, speeds up the consumption and prevents overheating of the boiler and cut-off of the thermal breaker. The controller automatically activates the pump, immediately when heating is re quired and switches it off when the heating water line is cooled down bellow the set temperature. This temperature can be adjusted within the range of 20 C to 45 C. When switched on, the display of the controller illuminates and shows the tests of sensor, pump and mixing valve operation. After some 5 seconds the controller starts with normal operation. TECHNICAL DATA Supply voltage...230v, 50Hz Power consumption...max. 4VA Relay outputs...1(1)a, 230V, 50Hz Power consumption...4va Humidity:... 5% - 70% (without condense) Storage temperature:...0 C-70 C Mounting:...on the wall Recommended cable use:...sensor cable: J-Y (St) 1X 2X0,6...Pump, actuator cable: H03VV-F 3x0,75 Sensor type...ptc KTY 10-6 Temperature measuring range C C Room temperature setting...5 C...25 C Program settings: Heating curve ratio setting... 0,1...2 Parallel shift...+/- 10 C Room unit influence Controller type... PID Floor temperature limit...15 C...35 C Summer ic run of pump and mixing valve... every 72 hours for 30s Connection mode...terminal pins Parameters selection mode...keys Parameters... factory built-in values Dimension of sensors: l l=1,5m sensor BSF1, PVC (grey cable) l=2m sensor KF, silicon (red cable) 2

3 Controller - OPERATION The heating controller is a 3-port PID controller used for under floor or radiator heating. Via its outputs it controls the motor actuator for mixing valve and circulation pump. Basically it controls the temperature of mixed flow in dependence on exterior tem pera ture, deviation of the required and actual room temperature and parameters set. The controller operates according to nonlinear heating curves, which enables correct heating even with higher exterior temperatures. Setting of the curve ratio is possible also from 0,1 do 2 in resolution per 0,1 (20 curves). Parallel shift of the curve enable settings within the limits from -10 to +10, which means, that the starting points of the curves can be moved by +/- 10 C. By means of the three digit display and the three keys it is possible to set all the parameters and to control all the temperatures. The display also shows all errors of the sensors (disconnection Er1 and short circuit Er2 ). The design of controller allows also operation without room unit AS2000-E - operating regarding selected heating curve. This is especially useful for under floor heating, where night reductions do not present any advantage, due to the system inertia. When the controller switches over to under floor operating mode, it automatically assumes individual limits: temperature of the mixed flow is 50 C, setting of heating curve ratio is possible only from and influence of the room units is possible only between 0 and 5. The under floor sensor of the controller prevents the under floor to get too hot, thus prevents the unpleasant feeling of warmth in your feet. When used with radiator version, the sensor is located into the boiler in order to prevent condensation or overheating of the boiler. In case the boiler temperature falls bellow the condensing temperature, the controller momentarily chokes the mixing valve, thus reducing the consumption and assuring quick and easy heating of the boiler to the required temperature. If for any reasons the temperature of the boiler exceeds 95 C, the controller opens the mixing valve, speeds up the consumption and prevents overheating of the boiler and cut-off of the thermal breaker. The controller automatically activates the pump, immediately when heating is re quired and switches it off when the heating water line is cooled down bellow the set temperature. This temperature can be adjusted within the range of 20 C to 45 C. When switched on, the display of the controller illuminates and shows the tests of sensor, pump and mixing valve operation. After some 5 seconds the controller starts with normal operation. INSTALLATION OF THE MR-TR CONTROLLER The controller includes power supply cable and plug for connection to power supply network. We recommend connection to earthed socket, protected with separate fuse. The controller can be mounted to the wall, provided that there is no danger of water overflow or other liquid and at least 1 m away from the sources of electric in ter ference (pumps, electric motors, phone exchanges, cell phones ). TEMPLATE FOR HOLES FOR EASIER INSTALLATION OF THE MR-TR CONTROLLER TO THE WALL. 3

4 CABLE GLANDS MOUNTING ELECTRICAL INSTALLATION OF THE CONTROLLER Programming and regulating automatics of the is furnished with standard plug, protective conduit for connection to power supply network 230V, 50 Hz. Immediately after connection, it can be operated, set and programmed. Since the controller do not include a fuse, one should be installed on the plug. WARNING Before obtaining access to terminals, all supply circuit must be disconnected! Earthing conduits shall be connected into separate terminal pins, on the right side of the connecting pins. PIN CONNECTION 1,2 Put side air sensor AF ,4 Mixed flow sensor VF2000 (grey colour) 5,6 Room unit AS2000 (5-9, 6-9) 7,8 Floor sensor (BF2000) or boiler sensor (KF2000) - red colour 9 N - Neutral conduit 10 L - Phase for switching on the pump 1(1)A, 230V, 50Hz 11 N -Neutral conduit for pump 12 L - Closing the valve 1(1)A, 230V, 50Hz 13 N -Neutral conduit 14 L - Opening the valve 1(1)A, 230V, 50Hz 15 L - Phase connection to power supply network 230V, 50Hz 16 N - Neutral conduit, connection to power supply network 230V, 50Hz To completely switch off the operation of the controller you need to disconnect it from the power supply network! When connecting the wires in the terminal make sure that the insulated part of wire is in the housing part of the terminal! 4

5 CONNECTION OF THE REGULATION MOTOR After the regulation motor is mounted to the mixing valve (for mounting see chapter Instructions for mounting the regulation motor ), connect the motor to the terminal pins in the connection box of the controller. Should the closing direction be changed, change the connecting wires on terminal pins 12 and 14. We recommend the use of our regulation motors: grey black grey black MV 120/09E MV 120/210 MV 120/360 CONNECTING THE CIRCULATION PUMP MV (EUROMIX) The controller controls the circulation pump whenever there is a signal for heating and shuts it off as soon as the heating water line is cooled down bellow the set temperature (see Setting pump switch off - parameter [c]). It shall be connected to terminal pins 10 and 11. bi metal Recommendation: For under floor heating we recommend in stallation of an extra safety bimetal thermostat on the mixed flow line. The ther mo stat shall be set to some 50 C and shall switch off the cir cu lation pump after the tem pera ture in the heating wa ter line ex ceeds 50 C. The use of ther mo stat is rec ommended as precaution in order to prevent hot wa ter to breaking into under floor heating system. SENSOR MOUNTING Recommendation: As an extra precaution for under floor heating we recommend use of regulation motor series MV 120/210 for mixing valves up to DN 40 or series MV 120/360 for larger mixing valves. Advantage of these two regulation motors is, that it can be set an angle of opening of the mixing valve. This way the maximum temperature of heating water coming into under floor heating system can be limited. ther mo stat All the connecting cables of temperature sensors and indoor units can be extended, but you have to some basic rules to consider: 1. Sensors cables do not lead in parallel with the mains voltage cables (220V/50Hz). There can appears current stroke, which cause voltage induction and it can damage the controller or sensors. If there is no other way then parallel minimum distance is 10cm between them. It is allowed to guide the sensor s cable perpendicular crossing voltage cables. 2. If the distances between sensors and controller are larger over 15 meter it is recommended the installation of VDR resistance of 25V. It is installed by soldering at the point where the original sensor s wire extended to the other cable wire (see Figure 2). 3. Extending the sensor cable is recommended by shielded telephone, shielded data or any other for that purpose cable cross section 0.5 mm ² or more (for example JY (St) 1X 2X0,6). These cables prevent the transmission of interference or noise from the environment that would cause improper operation or to reset the controller. Most often is a shield of aluminium foil and extra noninsulated - shield wire. Connection should be undertaken in a manner described below (see Figure 1 and the recommendation of experts). 4. By installation is necessary to provide mechanical protection of sensors and wires, and protection against atmospheric influences. Recommendation of experts: Insulated band Protection wire Signal wires Signal wires Protection wire turn back to cable shield and insulate them both Figure: 1 VDR resistor Extending cable Thermo shrinkable tube Sensor s cable Figure: 2 During the laying of cables is needed to decide the path-line, which is not near the high voltage or high frequency electrical sources (power cables, cables to various appliances: pump, motor actuators, boiler,...). Common ground at one point is first condition to operate without interference. It is recommended earthing of protective shield cable to the power connection, which is in the controller (the ground terminal) or in the control, distribution cabinet. The other end of the cable connected to the sensor should be equipped in accordance with the procedure in Figure 1 and these instructions. On the side where is extended the original sensor, removable part of the insulation in the shielded wire turn back to connect cable shield. All together squeeze good, and by wrapping the insulating tape, taking care of protection shield wires do not extend the scope of the connection of two signal wires. Each protruding wire can become a source of new interference, that why it is necessary to make this connection especially with care. In this way it is assured the best possible protection of sensors, and save yourself a bunch of nerves and the spend time in case of any errors due to disturbances. 5

6 MOUNTING OF SENSORS MOUNTING OF OUTSIDE AIR SENSOR AF 2000 Fix the sensor to the north side wall (or shady side) of the building at least 1.5 m from the un der floor and from all possible heat sources (win dow, door, ventilating channels, stacks, direct sunlight, above the win dows ) Connect the sensor cable to the terminal pins 1 and 2 in the au to matics connection box. MOUNTING OF CLAMP-ON SENSOR VF to the mixed flow line Mount the sensor at least 20 cm above the mixing valve before or after the pump, as close-fit sensor on the mixed flow hose under the iso lation or as immersion sensor in the cap. Be careful not to let the sensor cable to touch the hot pipes (use proper isolation). Provide good contact with the heating water line and apply thermal isolation. Connect it to terminal pins 3 and 4 in the controller connection box. MOUNTING OF FLOOR SENSOR VF for under floor heating only Mount the sensor into flexible hose as close to the com po sition under floor surface as possible, somewhere in the middle of the feeding and returning conduit. Do not place it under thick carpet or furniture. Be careful not to let the sensor cable to touch the hot pipes (use proper isolation) and apply thermal isolation. Connect it to ter mi nal pins 7 and 8 in the controller connection box. If you don t install the sensor, the terminal pins 7 and 8 should be connected to 2 kw resistance and parameter [t] set to value 35 (see setting of tem pera ture limits for under floor - parameter [t]). In that case you don t have protection against floor overheating. MOUNTING OF BOILER SENSOR KF for radiator heating only Mount the sensor into the cap next to the other boiler sensors. In case of 4-way mixing valve it can also be mounted as close-fit sensor to the heating water line after the furnace out put. If you don t install the sensor, the terminal pins 7 and 8 should be connected to 2,9k and parameter [t] set to value 30 (see setting of temperature limits for under floor - pa ram eter [t]). In that case you don t have protection against boiler condensation. ASSEMBLY OF ROOM UNIT AS 2000-E ( plus only) Use the enclosed bolts and mount the room unit to the wall. The unit shall be fixed at least 1.5 m above the floor and at least 1m away from all heating sources (radiator, sun influences, fire places,...). If the room unit AS 2000-E is used as remote temperature corrector (correction of heating curve) is installation is not important because the unit operates independently of the ambient temperature. This happens in cases where in the existing space are used additional Some examples of incorrect installation Chimney Gas boiler Heating source sources of heating - fireplace. In this case side switch for selecting operation (see description of the room unit AS2000-E) shifted to the OFF position (factory set to ON). This will enable heating of other room in the building by heating curve. WARNING! In this position, a switch (5) in position does not provide protection against frost (room temperature 8-10 C), but the function of full-off operation - unconditionally closes the mixing valve. When an additional heating source is no longer active, switch (14) moves back to ON, which provides us with a constant temperature in the room. 6

7 ELECTRICAL CONNECTION Connection between the room unit and the controller is of low voltage type (two-wire 2 x 0.5 mm 2 ). When longer wires are required or where stronger interference is to be expected, we recommend use of shielded cable. DO NOT CONNECT ROOM UNIT AS 2000-E TO POWER SUPPLY NETWORK OR ANY OTHER VOLTAGE SOURCE! Room unit is supplied with its own power supply source (battery cells 2x 1.5V LR06), which need to be replaced every two years! Sensor cables shall not be placed parallel to live power supply cables, as in case of electric shock there is danger of induced current which can damage the controller or room unit. In case that power supply cable and sensor cable are parallel, the minimum distance between them shall be 10 cm. It is allowed however the sensor cable to trans versely cross the supply cable. TABLE OF SENSOR RESISTANCE In order to test the automatics we can simulate the sensors with resistance. Values are selected from the table bellow. Simulation example of AF sensor: - for 0 C terminal pins 1 and 2 are connected to resistance 1645W (to the nearest 1500Ω + 150Ω) Sensor resistance table with dependence on temperature - type KTY10-6 EXAMPLES OF MAIN CONNECTIONS Radiator heating Under floor heating bimetal thermostat Recommendation: For under floor heating we recommend in stallation of an extra safety bimetal thermostat on the mixed flow line. The ther mo stat shall be set to some 50 C and shall switch off the cir cu lation pump after the tem pera ture in the heating wa ter line ex ceeds 50 C. The use of ther mo stat is rec ommended as precaution in order to prevent hot wa ter to breaking into under floor heating system. 7

8 CONTROLLER CONTROL PANEL 1 LED indicator mixing valve closing 2 LED indicator pump operation 3 LED indicator mixing valve opening 4 Display 5 Selector switch for operating mode selection 6 Key T1 (E) 7 Key T2 ( ) 8 Key T3 ( ) Selector switch for operating mode selection 1 Permanently closed valve, pump switched off. 2 Mixing valve stopped in current position, pump operates continuously (in case of failure provides for partial heating and offers the possibility of manual control of mixing valve). 3 Controller functions according to pre-set parameters. 4 Permanently opened mixing valve, pump operates. The selector switch is meant for service reasons - for only qualified persons Data display During complete operating the display shows temperature of VF mixed flow. When T1 ( AS) key is pressed the display shows the difference between actual temperature of mixed flow (T actual ) and temperature of mixed flow acc. to preset curve (T per curve ) in C. AS= (T actual ) - (T per curve ) When value AS" is negative it indicates that the temperature in the room is too high and controller decreases the temperature of heating water line. When value " AS" is positive it indicates that the temperature in the room is too low and controller increases the temperature of heating water line. The parameter E, selected from displayed value AS, can be used for calculation of the difference ( T room ) between actual room temperature and required room temperature. When T2 (BF/KF) key is pressed the display shows floor temperature or temperature in the boiler. When T3 (AF) key is pressed the display shows outside temperature. 8

9 Controller parameters microprocessor controller of radiator and under floor type heating provides for setting of the following parameters: 1. CONTROLLER TYPE: [rad] or [tal] range selection: or [rad] - radiator heating system [tal] - under floor heating system Select the type of controller in order to define the type of heating system and sensor function (BF/KF). You define whether BF/KF sensor, connected to terminal pins 7 and 8, is used as boiler or under floor type sensor. If under floor type heating is selected the BF/KF sensor functions as floor sensor and if radiator heating is selected it functions as boiler sensor. 2. HEATING CURVE RATIO: [n] range selection: or The ratio of heating curve defines the temperature of mixed flow at certain outside temperature. Considering the type of heating, the controller has the following limits: Under floor heating: from 0,1 to 1 (factory setting (0,5). Radiator heating: from 0,1 to 2 (factory setting1,0). 3. CURVE PARALLEL SHIFT: [P] range selection: or Parallel shift of a curve enables dis placement of heating curve for +/- 10 C (factory setting 0). When heating curve ratio is adequate (in case deviation of required tem perature is the same in cold and transition s), it can be modified by means of heating curve ascent or descent. Range of parallel curve shift for heating curve 1.0 SELECTION OF HEATING CURVE Heating curves represent an interconnection between outside temperature and tem pera ture of heating water. In short: the lower is outside temperature, the higher is the temperature of mixed flow and room temperature depends on the temperature of mixed flow. The selection of optimum curve depends on several factors: heat insulation of a building, heating type, heating system inertia, etc. The selection of optimum curve enables the highest fuel savings. The consequence of wrong selection of heating curve slope is deviation from required room temperature (e.g.: when it is cold outside, the room is warm enough but in transition s room temperature is too low). For well-insulated house (radiator type heating), for example, the slope of heating curve is 1.0 and for poorly insulated house it can be 1.6. For under floor type heating it is about 0.5. PRACTICAL TIPS FOR CURVE SELECTION The slope of heating curve is selected according to experiences considering insulation of the building, heating type, system inertia, etc. Taking into account that optimum selection of heating curve is not readily achieved, it should afterwards be modified. 1st example Room temperature in transition corresponds but is too low in cold s. In this case the slope of heating curve [n] should be set to higher value. 9

10 2nd example Room temperature in transition corresponds but is too high in cold s. In this case the slope of heating curve [n] should be set to lower value. transition cold 3rd example Room temperature in transition too low but in cold corresponds. 1st step Increase parallel shift of curve [P] to higher value. 2nd step Set ratio of heating curve [n] to lower value. transition cold transition cold 4th example Room temperature in transition too high but in cold it corresponds. 1st step Increase parallel shift of curve [P] to lower value. 2nd step Set ratio of heating curve [n] to higher value. transition cold transition cold 4. Temperature limit of mixed flow: [o] from: to Temperature limit of mixed flow is used in systems where smaller areas of under floor are heated with pipes of radiator heating (bathrooms, toilet rooms). To prevent damages of under floor systems or under floor linings (ceramic tiles) the temperature in pipes should be limited under certain temperature value (50 C). Such limit value, used in radiator heating systems, prevents fast rise of temperature of heating units during very cold mornings; consequently the time required to reach the desired room temperature is extended. Therefore in this case it is recommended to pre-set the time for morning start up of heating WARNING: If the temperature of heating water line for radiator heating is limited to too low value it is possible that very low morning temperatures prevent reaching of required room temperature. Considering the type of heating the controller enables the following settings: Under floor heating: from 30 C to 50 C (factory setting 50). Radiator heating: from 30 C to 85 C (factory setting 80). 5.PUMP SWITCHING OFF: [c] from: to This setting specifies the temperature at which the controller switches off the pump, when mixing valve is already closed. This function enables that all heating units are uniformly cooled down after termination of higher operating mode. Factory settings of deactivation: radiator heating: 30 C, under floor heating: 25 C. 6. INFLUENCE OF ROOM UNIT: [E] from: to This setting specifies the degree of increase or decrease of the temperature of heating water line if room temperature changes for 1 C. Higher is the inertia of the system, lower should be the influence of room unit and vice versa. Under floor heating: the influence of room temperature can be set between 0 and 5 (factory setting 3); radiator heating: between 0 and 15 (factory setting 8). When MR-TR controller is used solely as temperature controller of mixed flow with reference to out side temperature (without room unit), the terminal pins 5 and 6 remain free. IN THIS CASE THE INFLUENCE OF ROOM UNIT MUST BE SET TO 0! 10

11 7. PARAMETER: [t] Parameter [t] has two functions and depends on the type of selected controller (radiator of under floor type heating). Radiator heating from: to 7.1 TEMPERATURE OF BOILER CONDENSE POINT: [t] When boiler has more users (mixing valves with pumps) or the boiler is under-di men sioned, condense frequently appear during morning start-ups in boiler and flues due to too high consumption, especially at radiator heating. For this reason the controller is equipped with KF boiler sensor, which reads boiler temperature. If the temperature of the boiler decreases under the set value, the controller begins closing the mixing valve and enables the burner to quickly heat the boiler to set temperature. The temperature of condense point can be set between 30 C and 75 C (factory set to 65). The very same KF sensor protects the boiler against overheating. It opens the mixing valve and activates the pump, if the temperature of boiler exceeds 95 C. In this way it prevents deactivation of thermal fuse in boiler regulation unit. If the sensor is not connected a resistance should be used instead of it - see chapter: Installation of boiler sensor! Under floor heating from: to 7.2 UNDER FLOOR TEMPERATURE LIMIT: [t] When MR-TR is used as under floor controller, maximum floor temperature can be set. Floor temperature is read by means of BF sensor installed in screed close to floor surface. This sensor has a function of protection. The temperature of condense point is set between 15 C and 35 C (factory set to 29). If the sensor is not connected a resistance should be used instead of it - see chapter Installation of boiler sensor! CONTROLLER PARAMETER SETTING Press MENU key to enter programme mode. The display shows parameter [n] and numeric value of ratio: Programming is executed in three procedures. For easier understanding see the diagram on the following page. First procedure: set the ratio of heating curve and parallel shift. Second procedure: set the limit of mixed flow temperature, pump deactivation, in fluence of room unit and limit of floor temperature or boiler condense point. Third procedure: set the type of controller (radiator/under floor type heating). When you press MENU key you enter the first procedure, where you can set the pa ram eter [n]. Change the value by pressing arrow keys. To set the parameters in the second procedure, first press MENU key and afterwards keep pressing E key for 10 sec. until parameter [o] is displayed, i.e. Limit of mixed flow tem pera ture. To set the parameters in the third procedure, first press MENU key and afterwards keep pressing E key for 20 sec. until parameter [rad] or [tal] is displayed, i.e. Heating type. When you enter the desired procedure you can change the parameter by pressing ( ) and ( ) keys. To move to the following parameter shortly press E key. When the last setting of the procedure is entered, press and keep pressing E key. The display shows P.r. Keep pressing the E key (about 3 sec) until P.r. dis appears. If you do not perform above stated step, all entered parameters are lost. If you do not press a key for a longer of time during programming procedure, the controller leaves programming mode and returns to normal mode of operation. When setting controller parameters for the first time, first set controller type [rad] or [tal] because when you change the type of controller factory settings are loaded. Setting example: CONTROLLER TYPE SETTING 1. Press 2. [n] value is dis played. MENU key. Press E key for > 20 sec. 3. After 10 sec. value [o] is displayed, but keep pressing E key. 4. Value [rad] or [tal] is displayed. Set controller type with ( ) and ( ) keys. [rad] - radiator heating [tal] - under floor heating 5. Keep pressing E key until P.r. disappears and save set values. 11

12 CONTROLLER PARAMETER SETTING Controller room unit The ROTOTERM MT-TR controller can be used connected with the following units: 1. Room unit AS 2000-E Programmable room unit AS 2000-E with incorporated digital timer is an electronic time switch which is used for programming daily and weekly mode of operation. Two temperature levels can be set - day time and night time level. The design of the timer en ables simple operation with keys as well as control of actual hour, day and heating conditions in any time. Additionally it is equipped with room temperature display. Room unit AS 2000-E has additional switch on the right side. It makes possible to choose two heating regimes: - temperature control of mixed flow dependents on exterior and internal room temperature (normal operation) - temperature control of mixed flow dependents on exterior temperature 2. Operation without room unit When ROTOTERM MT-TR controller is used only as controller of mixed flow temperature with dependence to exterior temperature, the room unit or the room corrector shall not be connected to terminal pins 5 and 6. In this case the influence of the room unit must be switched off - the parameter [E] shall be set to value 0 (see chapter: Setting of room unit influence parameter [E] ). 12

13 ROOM UNIT AS 2000-E (only in complet plus ) DESCRIPTION OF CON TROL PANEL LEGEND : 1 - slide switch 1: working regime 1 ( - Non-stop working on higher (comfort) temperature AUTO - Automatic working according set program 0 ( ) - Non-stop working on lower (economic) temperature 2 - slide switch 2: time and program setting - time and day setting RUN - timer working - program setting 3 - LCD display for exact time and state of program 4 - LCD display for room temperature 5 - Slide switch for choosing way of op er ating - (Protection against freezing (8 C) - Automatic working according set program 6 - Knob for setting higher (comfort) temperature 7 - Knob for setting lower (economic) temperature 8 - key for the tem po rarily manual override of program till next program step 9 - key for setting minutes 10 - key for setting hours 11 - key for setting the day of the week 12 - key for input the program 13 - key RESET (deletes time and program) 14 - Slide switch for unit operation ON - temperature control of mixed flow dependents on exterior and internal room temperature (normal operation) OFF - temperature control of mixed flow dependents on exterior temperature (based on heating curve) NOTE: LCD display room temperature does not affect the operation of automation. It is intended only to indicate the temperature of the room in which it is installed! LCD display Day of the week 1-monday, 2-tuesday,..., 7-sunday High, comfort temperature Time: hours and minutes Temperature correction Room unit has the option of setting the two temperature levels, namely higher comfort level - ( level - ( ). Setting the higher and lower temperatures are independent of each other. If you set the heating curve between 0.5 and 1 and you have average heating system, will control knob to the higher temperature in the middle position provides room temperature between 20 C and 21 C. Setting the lower temperature in the middle position provides room temperature between 17 and 18 C. Rotate buttons to the left or right allows you to set the room temperature within about ±4 C (from the starting position of the middle button - depends of parameter E). ) and lower economical 13

14 Heating regime selector switch Room unit has additional switch (14) on the right side. It makes possible to choose two heating regimes: 1. ON - heating dependents on exterior and internal room temperature (normal operation). With built-in temperature sensor it assures constant room temperature. With connection with controller it corrects temperature of mixed flow. Two temperature levels can be set - day time and night time level. The design of the timer enables simple operation with keys as well as control of actual hour, day and heating conditions in any time. Additionally it is equipped with room temperature display. 2. OFF - temperature control of mixed flow dependents only on exterior temperature Room unit works independently of room temperature. This is suitably, when we have additional heating sources in the room (fireplace,...). The temperature of mixed flow is dependents of heating curve. Room unit in this regime allows parallel shift of heating curve. Two temperature shifts can be set - day time and night time level. The design of the timer enables simple operation with keys as well as control of actual hour, day and heating conditions in any time. Additionally it is equipped with room temperature display. Warning! When is regime selector switch in position OFF, then slide switch for choosing way of operating (3) does not assure protection against freezing, but it has function of stopping operation of controller. It closes the mixing valve. Slide switch for choosing the way of operation There are two operating modes: - if the switch (14) in the ON position provides frost protection (room temperature 8-10 C) - if the switch (14) in the OFF position - heating is switched off (closes mixing valve. In this mode there is no protection against frost! - Automatic working according set program BATTERY REPLACEMENT It is recommended to replace the battery cell at the beginning of heating in order to attain reliable operation of room unit! Use screwdriver to separate AS 2000-E from wall console: press the screwdriver in the notch on bottom part, lift it with hand and remove it. AS 2000-E uses alkaline battery cell 2x LR06 1.5V. In the unit are inserted two LR06 alkaline battery LR06 1,5 V. Pull out the spent cartridges and replace them immediately with new ones (you have a few seconds for replacement to maintain set program). AS 2000-E operates regardless the network conditions (during eventual current break downs programme is not deleted) due to supply from batteries. Life time of batteries cell is about 2 years from the date of in stallation of new one and it becomes worn out when the display becomes pale. Use exclusively alkaline battery cells type LR 06 in order to pre vent leakage and damages to electronic circuit. Do not put used batteries in your regular household rubbish. Take them to your local batterydisposal point. Do not throw this device away with your regular household waste. You must take electronic equipment to a local tip to be disposed of in line with current regulations. Never try to recharge standard batteries as they may explode. Do not take batteries apart or throw them into a fire. Do not short circuit batteries. 14

15 TIME SETTINGS NOTE: When you first set the time and program of room unit, we recommend that you delete all previous settings. To do so, press the button <RESET>. 1. After <RESET> is pressed, the display flashes - it is ready for setting. 2. Setting time To do so, to move the switch to position 2 ( ). Adjust time by pressing key <h> (hour) and <m> (minutes). If you hold the button longer, the value (hours or minutes) changing faster and faster. 3. Setting the day of the week To set the day of the week, press key <1... 7> until the indicator is placed on the exact day (1 = Monday 2 = Tuesday 3 = Wednesday,...). Each time the key is pressed the indicator moves forward by one day. To complete time setting move slide switch 2 in RUN position. Program setting 1. Move the slide switch 2 in position for setting program. There is 16 switch cycles available - 8 switch cycle to a higher and 8 switch cycle to lower temperature. Switch cycles are in order from 1 to 16. All odd switch cycles (1, 3, 5, 7, 9, 11, 13 and 15) are for switching to a higher temperature, all the even switch cycles (2, 4, 6, 8, 10, 12, 14 and 16) are for switching to a lower temperature. On the display appears symbol which indicates switching to higher temperature. 2. First switching cycle for switching to higher temperature On display appears symbol for first setting. 3. Setting the time (hours and minutes) of the switching cycle Set it with keys <h> (hour) in <m> (minute). 4. Setting the day of the week You can set the day of switch cycle or group of days with key <1..7>. The day of the week is obligatory to set for each cycle, otherwise the switching cycle is not implemented! 5. First switching cycle for switching to lower temperature By pressing key < > it saves switching cycle 1 and moves to next switching cycle (2) - lower temperature 6. Setting the day of the week or group of days Setting the day MUST be the same as previous switch cycle to a higher temperature. Set the day to switch to a lower temperature, time (hours and minutes) and press < > to move to the next switch cycle. 7. Settings for all next switch cycles Repeats the process - points 3, 4, 5 and 6) 8. END OF PROGRAM SETTINGS Move slide switch 2 in RUN position, the slide switch 1 in the AUTO position. Room unit operates after the set program. NOTE: In case you do not need all the switch cycles, which allows the timer, leave the value effective entries (first on, first off, the second on, second off,...).. Pay attention to sequence of 15

16 Program setting Room unit AS2000-E does not have factory-installed the program and must be set initially or after RESET. We recommend you to easily program settings, you enter your program into a table at the back of the manual. There is 16 switch cycles which are set by pairs: the switch cycle to a higher level and switch cycle to the lower level. Example of program settings: - Monday - Friday: at 06:00 a higher temperature and at 22:00 the transition to the lower - Saturday and Sunday: at 07:00 a higher temperature and at 23:00 the transition to the lower temperature Parameters entered into the table: switch cycle temp. level higher lower higher lower higher lower higher lower day time 06:00 22:00 07:00 23:00 1. Slide switch 2 ( ) set in to position. 2. The display shows: 3. Enter the program, as shown in the picture: key key key with key <P> switch to next switch cycle. 4. To end program setting move slide switch 2 ( )in position RUN. Program overview The program can be reviewed at any time to move slide switch 2 into the position. The program initially displays the first switch cycle. By pressing the key < > moving to the next switch cycle, etc.. Temporary heating regime change Temporary change of regime is valid till next switch cycle. When you re in automatic mode (slide switch 2 in position AUTO) press < > to change the regime of heating from a higher to a lower regime and vice versa. The display shows a symbol indicating that we manually change the regime of heating. Program changing Move slide switch 2 into the position. Press < > to put it on the program position and with keys <1.. 7>, <h> and <m> can change existing settings. Press < > to move to the next switch cycle. Once you have changed the program, move the slide switch 2 back to position AUTO - automatic mode. Delete the switch cycle Move slide switch 2 into the position. Press < > to put it on the switch cycle you want to delete. Hold down the < > and simultaneously press the < > more than 2 seconds. The display value is deleted and when you release buttons, the screen flashes. If you press <RESET> delete all settings, including time and date. Override program settings If you do not want the heating regime running by inserted program, move the slide switch1 in position: - 0 ( )... sustained in an economic setting temperature (lower temperature) regime - 1 ( )... sustained in an comfort setting temperature (higher temperature) regime Frost protection Move slide switch 2 to position AUTO. Both buttons 5 and 6 turn to the left end position, the position of 5 C. 16

17 Before calling service Most frequent faults which appear during operation of automatic regulation unit and are consequence of wrong settings or wrong connection. Malfunctions, which are described in the table are all the result of incorrect installation and incorrect settings. You can remove them and you do not need to call service technician. If eventually a change of operating mode of automatic unit appears which is not common, first check eventual faults of settings and installation. See Instructions for MR-TR controller and check if connection between controller and AS 2000 room unit is correctly performed. Before starting up and if error occurs we recommend to first check the following: - is electric fuse in phase of automatic unit installed and if operates, - is main switch ON, - are all connections performed, - is fuel in reservoir or inlet gas valve open, - is heating really required - check outside temperature, - is boiler temperature high enough regarding setting of boiler condense point. If all above specified conditions are fulfilled and you haven find the cause for fault, see the following table. In case you still can not find and eliminate the fault, call our authorised technician. AS2000-E Problem Solution The display will appear EEE Slide switch 2 is moved to the position. Before setting the program is necessary to set the correct time and date. Timer is not running Slide switch is in position or. Move it in position AUTO. Time flashes The program is not running Display is beginning to fade Time is not set. - move slide switch 2 to position AUTO - program is not set. See the example of program settings. - the program is incorrectly configured: - for each switch cycle to a higher temperature, is followed switch cycle to a lower temperature - for each switch cycle must be set the day or group days - make sure the time settings do not overlap The batteries are exhausted. We recommend changing batteries before the start of each heating season (at least every 2 years). STATUS POSSIBLE FAULT REMEDY At outside temp. +10 C the room is warm enough, at temp. -10 it is too cold. In room should be higher (day) temperature but is too cold. Regulation motor does not rotate. Regulation motor rotates, mixing valve does not respond. Regulation motor does not stop in final positions. LED for valve opening ( ) is ON on controller, mixing valve is fully open, hot in the room LED for valve closing ( )is ON on controller, mixing valve is closed, too cold in the room Heating curve set too low. - Timer settings. - Digital timer - overlapping of switch cycles - No supply from controller - Faulty motor - Too hard (blocked) mixing valve. - Broken safety forks (only by MV120/09E,...) - Broken lever on handle. Set the curve to higher value. - Check timer setting - Check terminal pins 17, 18 and 19, - Check mixing valve and its rigidity. - Replace safety forks on handle, - replace handle. - check handle end positions - Valve handle displaced. - Check final positions of the handle. Interrupted - outside sensor AF, - mixed flow sensor VF, - AS 2000 room unit. Short circuited - outside air sensor AF - AS 2000 room unit - sensor VF - under floor sensor BF - slide switch in position. Check - resistance of AF, - resistance of VF, - room unit. Check - resistance of AF, VF and BF - supply from AF, VF, BF and room unit - set selector switch 5 to position. 17

18 STATUS POSSIBLE FAULT REMEDY LED for valve closing ( ) is ON on controller, mixing valve is opened, heating water line is hot Temperature in the room is always the same regardless of program Too cold in the room. At timer status is cold in the room, at status is warmer. If T2 or T3 key is pressed, Er1 is displayed. If T2 or T3 key is pressed, Er2 is displayed. The controller operating normally. Sometimes it happens that the controller repeatedly reset (off and on again). - Motor MV 120/ rotation direction is inverted regarding mixing valve. Slide switch 1 is in position 1 ( ) or 0 ( ) - Slide switch 5 in position - Terminal pins 9 and 10 on room unit is inverted - Knobs for temperature setting are set to low - Terminal pins 9 and 10 on room unit is inverted - Sensor T2 or T3 interrupted - Sensors out of function - Sensor T2 or T3 short circuited. In the system appears strong electromagnetic interference. Controller activates the built-in protection against electromagnetic pulses. After the completion of maintenance work on the heating system check: - el. connection of sensors, room unit, controller, actuator, pump - Check operation of pumps, mixing valve actuator - setting parameters on the room unit and the controller - position of slide switches on the room unit and the controller Check motor rotation direction left and right. Set slide switch 1 to position AUTO - set selector switch 5 to position. - check connection of room unit AS2000-E - set knobs (5 and 6) to higher level - check connection of room unit AS2000-E - Check T2 and T3 sensors. - Check T2 and T3 sensors. Contact central service YOUR S PROGRAM Write down your's program switch cycle temp. level higher lower higher lower higher lower higher lower day time switch cycle temp. level higher lower higher lower higher lower higher lower day time FIRŠT ROTOTEHNIKA Radegunda 54, 3330 Mozirje, Slovenia PE VELENJE Koroška cesta 56a, 3320 VELENJE, Slovenija tel , fax info@first.si, 18