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1 PARTS MANUAL Model Numbers: AHE S - 12 VDC AHE X - 12 VDC AHE X - 12 VDC (SN: TO ) May 2014
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3 Table Of Contents Heater Overview Webasto Diesel Burner...Page 5-8 Heating Zone Plumbing...Page 9 Engine Preheat Plumbing...Page 10 Domestic Water Plumbing...Page 11 Electronic Controller and Switch Panel (AHE S ONLY)....Page 12 Electrical Components, Internal (AHE S ONLY)...Page 13 Electronic Controller and Switch Panel (AHE X & AHE X ONLY)...Page 14 Electrical Components, Internal (AHE X & AHE X ONLY)...Page 15 Misc. Parts Misc. Parts...Page 16 Tools Tools...Page 17 May 2014 Aqua-Hot AHE S, AHE X, AHE X Hydronic Heating System Parts Manual - Rev. D Page 3
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5 Webasto Diesel Burner 5 2 WPX Controller, Diesel Burner, 12 VDC 3 WPX Bracket, Controller Mounting 4 WPX Screw, Coil Mounting 5 WPX Coil, Ignition, 12 VDC 6 WPX Boot, Ignition Wire 7 WPX Wire, Ignition 8 WPX Boot, Ignition Wire, Elbow 10 WPX Shutter, Combustion Air Intake 11 WPX Screw, Protection Housing 12 WPX Washer, Star, Protection Housing 14 WPX Cap, Protection, Motor 22 WPX Screw, Flange, Blower Housing 24 WPX A Plate, Motor Mounting 25 WPX Screw, Motor Plate 26 WPX Washer, Star, Motor Plate 27 WPX Motor, Combustion Air/Fuel Pump, 12 VDC 28 WPX Clutch, Half, 6mm May 2014 Aqua-Hot AHE S, AHE X, AHE X Hydronic Heating System Parts Manual - Rev. D Page 5
6 Webasto Diesel Burner 35 WPX Harness, C-Plug 38 WPX Screw, Blower Casting 39 WPX Washer, Lock, Blower Casting 40 WPX Housing, Blower 41 WPX Blower, Wheel, w/shaft 42 WPX Bearing Kit 43 WPX O-Ring, Blower Casting 44 WPX A Casting, Blower 45 WPX Grommet, Blower Casting, Left 46 WPX Grommet, Blower Casting, Right Page 6 May 2014 Aqua-Hot AHE S, AHE X, AHE X Hydronic Heating System Parts Manual - Rev. D
7 Webasto Diesel Burner WPX Valve, Fuel Solenoid, 12 VDC 51 WPX Valve, Fuel Solenoid, Kit 53 WPX Bolt, Electrode 54 WPX Washer, Lock, Electrode 55 WPX Clamp, Electrode 56 WPX Electrode, Ignition 58 WPX Screw, Flame Sensor 59 WPX A Sensor, Flame 60 WPX Clip, Retaining, Photo Disc 61 WPX A Disc, Photo 62 WPX A Pump, Fuel, Kit 65 WPX A Tube, Fuel, High Pressure 66 WPX Bolt, Banjo 67 WPX Gasket, Ring, Copper 68 WPX Pipe, Fuel, Banjo, Supply, DBW 2010 (w/straight Tube) 69 WPX Pipe, Fuel, Banjo, Return, DBW 2010 (w/straight Tube) 70 WPX Screw, Mounting, Fuel Pump 71 WPX Washer, Lock, Fuel Pump 72 WPX A Nozzle, Fuel, 0.35 GPH 73 WPX Stand, Fuel Nozzle, Brass 74 WPX Screw, Plate, Nozzle Stand 75 WPX Plate, Manifold 76 WPX Gear, Fuel Pump, Nylon 77 WPX Snap, Ring, Gear 78 FLE-FUL-100 Fuel Kit, JIC, Male, w/nut & Ring, Complete May 2014 Aqua-Hot AHE S, AHE X, AHE X Hydronic Heating System Parts Manual - Rev. D Page 7
8 Webasto Diesel Burner PLX Fitting, Bulkhead, 3/4 (M) NPST x 1/4 in (F) NPT, Brass 2 FLX-751-CVL Valve, Check, Fuel 1/4 in (M) NPT 3 FLX-FL1-022 Fitting, Elbow, 1/4 in (F) NPT 4 FLX Fitting #6 (M) JIC x 1/4 in (M) NPT 5 FLE-FUL-200 Hose, Fuel, Supply/Return Kit w/clamps 6 FLE-FUL-100 Fitting, Fuel Line, Hose Barb x Compression 7 WPX Gauge, Adjustment, Electrode 8 WPX Bolt, Eye 9 WPX Pin, Eye Bolt 10 WPX Nut, Eye Bolt 11 PLE FRU Valve, Ball Assembly 12 WPX A Chamber, Combustion 13 FLX Fitting, Elbow, #6 (M) JIC x 1/4 in (M) NPT 14 WPE Burner, Diesel, 12 VDC Page 8 May 2014 Aqua-Hot AHE S, AHE X, AHE X Hydronic Heating System Parts Manual - Rev. D
9 Heating Zone Plumbing PLE Pump, Circulation, Kit 2 PLX Fitting, 1/2 in Hose Barb x 1/2 in (M) NPT 3 PLX-2A1-300 Valve, Check, 1/2 in (F) NPT 4 PLE Manifold, Zone Return 5 PLX-A Fitting, Elbow 45, 3/4 in Hose Barb x 1/2 in (M) NPT May 2014 Aqua-Hot AHE S, AHE X, AHE X Hydronic Heating System Parts Manual - Rev. D Page 9
10 Engine Preheat Plumbing PLX Fitting, Bulkhead, 3/4 in (M) NPST x 1/2 in (F) NPT 2 PLX Fitting, 1/2 in Hose Barb x 1/2 in (M) NPT 3 PLE Pump, Circulation, Kit Page 10 May 2014 Aqua-Hot AHE S, AHE X, AHE X Hydronic Heating System Parts Manual - Rev. D
11 Domestic Water Plumbing PLX-09P-100 Valve, Tempering 2 PLX-99D-90A Fitting, 90, Elbow, Brass, 1/2 M, NPT 3 PLX Fitting, Straight 1/2 Pex x 1/2 (F) NPT PSF 4 PLX Valve, Pressure Relief 5 PLX-0X1-07D Fitting, tee, 1/2 NPT, Brass, Male, Female 6 PLX-M10-1DA Fitting, Tee, Forged, 1/2 Male NPT May 2014 Aqua-Hot AHE S, AHE X, AHE X Hydronic Heating System Parts Manual - Rev. D Page 11
12 Electronic Controller and Switch Panel (AHE S Only) a 8a 8b 9b 1 SME Faceplate, Electronic Controller, Assembly, Enclosure 2 ELX Plug, Electronic Controller, 20-Position 3 ELX Plug, Electronic Controller, 8-Position 4 ELE-PC4-010-AA Controller, Electronic w/time Delay, 12 VDC 5 ELE Harness, Control 6 ELE Harness, B-Plug 7 SME-EN4-008 Back, Electronic Controller, Enclosure 8a ELE Panel, Switch, Assembly, 12 VDC (Discontinued) 8b ELE Panel, Switch, Assembly, 12 VDC 9a ELX Switch, Rocker, w/led (Discontinued) 9b ELX Switch, Rocker, w/led Page 12 May 2014 Aqua-Hot AHE S, AHE X, AHE X Hydronic Heating System Parts Manual - Rev. D
13 Electrical Components, Internal (AHE S ONLY) b* 1a* 9 8 1a ELX Relay, Electromechanical, 30 Amp 1b ELE FRU Relay, Electromechanical Retrofit Kit 2 ELE-ASY-300-FRU Thermostat, High-Limit, VAC, Kit, w/connector 3 ELE-HLT-322 Thermostat, High-Limit, VDC 4 ELE Thermostat, Control, 185 F, 1/2 (M) NPT 5 ELE Switch, Float, Assembly 6 ELX Meter, Hour, Quartz 7 SME Cover, Access, Junction Box 8 ELX-2E7-540 Element, Heating, 120 VAC, 1650 Watts 9 SME Cover, Access, Heating Element. * Originally a white Solid State relay was used for the Electric Element. If the heater has the original White Solid State relay, you must replace it with ELE FRU. If the original White Solid State relay has already been replaced with the Black Mechanical relay, you may order just the Relay, ELX May 2014 Aqua-Hot AHE S, AHE X, AHE X Hydronic Heating System Parts Manual - Rev. D Page 13
14 Electronic Controller and Switch Panel (AHE X & AHE X ONLY) a 9a 8b 9b 1 SME Faceplate, Electronic Controller, Assembly, Enclosure 2 ELX Plug, Electronic Controller, 20-Position 3 ELX Plug, Electronic Controller, 8-Position 4 ELE-PC4-010-AA Controller, Electronic w/time Delay, 12 VDC 5 ELE Harness, Control 6 ELE Harness, B-Plug 7 SME-EN4-008 Back, Electronic Controller, Enclosure 8a ELE Panel, Switch, Assembly, 12 VDC (Discontinued) 8b ELE Panel, Switch, Assembly, 12 VDC 9a ELX Switch, Rocker, w/led (Discontinued) 9b ELX Switch, Rocker, w/led Page 14 May 2014 Aqua-Hot AHE S, AHE X, AHE X Hydronic Heating System Parts Manual - Rev. D
15 Electrical Components, Internal (AHE X & AHE X ONLY) 1a* 1b* a or 10b 9 8 1a ELE Relay, Electromechanical Retrofit Kit 1b ELE Relay, Electromechanical, 30 amp 2 ELE-ASY-300-FRU Thermostat, High-Limit, VAC, Kit, w/connector 3 ELE-HLT-322 Thermostat, High-Limit, VDC 4 ELE Thermostat, Control, 185 F, 1/2 (M) NPT 5 ELE Switch, Float, Assembly 6 ELX Meter, Hour, Quartz 7 SME Cover, Access, Junction Box 8 ELX-G12-07L Element, Heating, 120 VAC, 2000 Watts 9 SME Cover, Access, Heating Element. 10a ELX-G12-07L Element, Heating 120 VAC, 2000 Watts (AHE X ONLY) 10b ELX-2E7-600 Element, Heating 240 VAC, 4500 Watt (AHE X ONLY) * Originally a white Solid State relay was used for the Electric Element. If the heater has the original White Solid State relay, you must replace it with ELE FRU. If the original White Solid State relay has already been replaced with the Black Mechanical relay, you may order just the Relay, ELX May 2014 Aqua-Hot AHE S, AHE X, AHE X Hydronic Heating System Parts Manual - Rev. D Page 15
16 Misc. Parts MSX Antifreeze, Boiler, P.G., 1 qt, Concentrate, (Camco) 2 MSX Antifreeze, Boiler, P.G, 1 Gallon (Camco) 3 FLX-R12-TRA Filter, Fuel, Racor Spin-On, 10 Micron 4 FLE Filter, Canister, Replacement, Garber 5 FLX Filter, Fuel, Garber 6 WPX A Combustion Chamber, DBW WPX Air Swirler, DBW WPX Tube, Combustion Chamber, DBW PLX Cap, Radiator, 13 lb 10 PLE-GAS-FLL Gasket, Rubber, Filler Neck Page 16 May 2014 Aqua-Hot AHE S, AHE X, AHE X Hydronic Heating System Parts Manual - Rev. D
17 Tools WPX Tester, Controller 2 WPE Gauge, Fuel Pressure 3 MSX Tester, Refractometer, Battery/Coolant 4 WPX Gauge, Adjustment, Electrode May 2014 Aqua-Hot AHE S, AHE X, AHE X Hydronic Heating System Parts Manual - Rev. D Page 17
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20 PARTS MANUAL Model Numbers: AHE S - 12 VDC AHE X - 12 VDC AHE X - 12 VDC (SN: TO ) 7501 Miller Drive Frederick, CO Toll free: phone: fax: May 2014 Aqua-Hot AHE S, AHE X, AHE X Hydronic Heating System Parts Manual - Rev. D Page 20
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